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Final Report Fyp
Final Report Fyp
Final Report Fyp
DET IN WELDING
JULY 2020
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DECLARATION
I declare that this proposal is my original work and all references has been
cited adequately as required by the University.
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APPROVAL PAGE
We have supervised and examined this report and verify that it meets the
program and University’s requirements for the Diploma of Engineering
Technology in Welding.
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ACKNOWLEDGEMENT
DECLARATION................................................................................................ii
APPROVAL PAGE...........................................................................................iii
LIST OF TABLES.............................................................................................vi
LIST OF ABBREVIATIONS............................................................................vii
LIST OF FIGURES.........................................................................................viii
ABSTRACT......................................................................................................ix
ABSTRAK.........................................................................................................x
CHAPTER 1: INTRODUCTION.....................................................................1
1.1 INTRODUCTION.................................................................................................................1
1.2 PROBLEM STATEMENT...................................................................................................2
1.3 OBJECTIVES......................................................................................................................2
1.4 SCOPES AND LIMITATION................................................................................................3
2.1 INTRODUCTION..................................................................................................................4
2.2 LITERATURE REVIEW........................................................................................................4
2.2.1 Suspension system principles..........................................................4
2.2.2 Type of springs.................................................................................6
2.2.3 Available absorber spring remover..................................................7
2.2 CONCLUSION.....................................................................................................................9
CHAPTER 3: METHODOLOGY..................................................................10
3.1 INTRODUCTION................................................................................................................10
3.2 DIVISION OF WORK.........................................................................................................10
3.3 PROJECT STEPS.............................................................................................................11
3.2.1 Identifying problem.........................................................................11
3.2.2 Research........................................................................................12
3.2.3 Identifying solution.........................................................................12
3.2.4 Designing process..........................................................................12
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3.2.5 Gathering materials........................................................................13
3.2.6 Cutting............................................................................................14
3.2.7 Joining............................................................................................14
3.2.8 Testing............................................................................................16
3.2.9 Gantt Chart.....................................................................................16
4.1 INTRODUCTION................................................................................................................17
4.2 RESULTS...........................................................................................................................17
4.3 DISCUSSION.....................................................................................................................19
4.3.1 Joining defect.................................................................................19
4.3.2 Scissor jack movement..................................................................20
4.3.4 Strut fitting......................................................................................20
4.3.4 Structure Integrity...........................................................................21
4.4 PRODUCT COMPARISON...............................................................................................21
4.2 PRODUCT ANALYSIS.......................................................................................................22
4.2.1 Type...............................................................................................23
4.2.2 Price...............................................................................................23
4.2.3 Electrical Motor..............................................................................24
CHAPTER 5: CONCLUSION......................................................................25
5.1 INTRODUCTION................................................................................................................25
5.2 NEW KNOWLEDGE ACQUIRED......................................................................................25
5.3 FUTURE RECOMMENDATION........................................................................................26
5.3.1 Fixed frame....................................................................................26
5.3.2 Power supply..................................................................................26
REFERENCES...............................................................................................27
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LIST OF TABLES
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LIST OF ABBREVIATIONS
MM Millimeters
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LIST OF FIGURES
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ABSTRACT
FYP is a Final Year Project and this subject is needed for understudies in the
fifth semester before they can go to between transport programs. For FYP,
understudies are expected to make a thing, we have used the going with
rules to choose the most appropriate thing. Most importantly, convenient and
supportive, material creation. Second, the cost earnestness, after mindful
idea, we have decided to convey a thing called Hole Digger Machine. It took
17 weeks from the arrangement for creation to complete, to complete the
endeavor. It is our target that this thing can be an invaluable mechanical
assembly for eliminating which is useful for understudies as they don't have
to go to workshops to address the issues.
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ABSTRAK
PTA adalah Projek Tahun Akhir dan subjek ini diperlukan untuk pelajar pada
semester kelima sebelum mereka dapat pergi ke antara program
pengangkutan. Bagi FYP, pelajar diharapkan dapat membuat sesuatu, kami
telah menggunakan peraturan yang sesuai untuk memilih perkara yang
paling sesuai. Paling penting, senang dan menyokong, pembuatan bahan.
Kedua, kesungguhan kos, setelah mendapat idea, kami telah memutuskan
untuk menyampaikan sesuatu yang disebut Hole Digger Machine. Ia
mengambil masa 17 minggu dari penyusunan penciptaan untuk
menyelesaikan, untuk menyelesaikan usaha. Adalah menjadi sasaran kami
bahawa perkara ini boleh menjadi pemasangan mekanikal yang tidak ternilai
untuk menghilangkan yang berguna untuk pelajar kerana mereka tidak perlu
pergi ke bengkel untuk menangani masalah tersebut.
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CHAPTER 1: INTRODUCTION
The common earth auger descends into the ground, and moves dirt up
toward the surface. This kind of auger is attached to machines such as skid
steer vehicles or other auger equipped vehicles. These may be sold or rented
as attachments, or as stand-alone models along with backhoes, cranes, and
other gear.
As a simple machine, the auger has been around for many centuries.
Manual augers were hand operated and often used for woodworking or other
similar tasks. As technology evolved, more simple machines like augers were
tied to engines or electrical motors to become power tools. The auger
became more of a class of large drill, supported by steady applications of
automated power.
Problem that we are facing are for the drill bit to go up and down. The drill bit
is quite long and it’s hard for the engine to move up and down. The power of
the engine is not enough power to spin the drill bit into the ground because
the drill is heavy for the engine to move the drill. The time given for the
project to be done is quite short due to pandemic in this country and it make
us difficult to do the project and to find the material for the project.
Modern earth augers are used for other purposes as well. Engineers or
others may use a smaller earth auger to take soil samples. Some of these
machines have extra features for safety and convenience. One of these is a
"quick stop" feature. If a earth auger machine jams, the quick stop feature
turns off the motor and allows for withdrawal. As a classical simple machine,
the earth auger is a good example of how a manual tool can be easily
customized as a power tool. It provides good models for "operational
physics" where students of advanced physics seeks to understand them
through applied mechanics and operational demonstrations. The
development of the earth auger also represents how mass manufacturing
and new technology have replaced a primitive tool with a sophisticated one.
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The price of the unit might discourage some from considering it. However,
given that it comes with plenty of accessories, it is worth it.
This choice does not perform well if there are many roots in the soil
that you are trying to dig into. Still, overall, it delivers great results.
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CHAPTER 2: LITERATURE REVIEW
2.1 INTRODUCTION
In this era, we see that the progression of technology is rapidly undergone
and so does in certain areas such as agriculture and plantation. We identify
the problems that need to be improved in this particular area that is digging a
hole. The traditional way is using a shovel that will take huge toll on workers
consumption and time consumption. It evolve to a better version but only with
only engine and drill blade. It sounds like a small matter to tackle but our
project is designed to tackle this problem very well. At the end we came up
with the project hole digger that will greatly improve the quality and efficiency
of work. It will cut the cost of manpower and time greatly due to only one
person can handle the machine.
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2.3 ACTUAL DESIGN WORK
Here are the steps we took in designing our project, step are taken to make
the project go as planned and executed without any flaw or unfamiliar
problems occurs.
I) Identifying the problems
Identifying the real problems that need to be addressed and
overcome. For example, the time spent digging one hole can be
overcome with new ideas.
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2.5 COMPONENT USED
2.5.1 Engine
Figure 2.5.1.1
We use a small engine that was used to cut grass. The power engine
is enough to power the blade to dig the hole. The amount of power
engine is matter due to the condition and type of soil we will dig in. We
may come across rocks inside the earth when digging, massive
amounts of engine power will suffice the need to penetrate the rock.
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2.5.2 DRILL BLADES
Figure 2.5.2.1
Figure 2.5.3.1
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We chose the rectangular shape is because it is sturdier and easier to
weld together than pipe. The shape of this steel makes the project
more stable and easier to maneuver.
Figure 2.5.4.1
Stainless steel pipe is used for the handle and the supporting leg for
this project. We choose pipe because it is easy to bend and shape into
the angel we want.
2.5.5 TIRES
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Figure 2.5.5.1
The machine we made is the improvement of the earlier version. Although its
bit bigger but it is more easy to handle a maneuver. Can be handle by one
person and can also called semi-automatic machine due to the ability to
function alone.
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Figure 2.7.2
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Figure 2.7.3
This is the drawing of this project’s body frame. The body frame is important
because it is like the backbone of this project. This body frame will carry out
the load of the engine and drill blade. The reason we add the type of design
is because it is safe to handle by one person, this is because we do not have
to hold such burden or load from the engine but simply let the body frame
carry it. The height of the full project is 1.5 meters, and it is most suitable for
every person to handle. It is not too high neither too low for anyone with any
height to operate this machine. We use a rectangular steel hollow with a
diameter of 25mm x 50mm x 2.3mm. The reason we choose it because it
sturdy and did not cost more weight to this machine thus making it easier to
handle and to move anywhere .We use two stainless steel pipe round where
one is bend to 90 degrees with the length of 50 centimeter and the other is
bend to 120 degrees with the length of 40 centimeter. The reason we choose
to use pipe round instead of steel hollow is because of safety reason due to
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sharp edge result of the bending 90 degrees.The frame for tires holder is
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300mm x 280mm. The external bar for handler is 120mm x 50mm.
Figure 2.7.4
This is the engine base drawing. The function of engine base is to carry the
engine weight and hold the engine in place to avoid mishap. The diameter of
the base is 400mm x 320mm. We chose 400mm x 320mm is because the
size of most engine we chose is fallen into smaller size than the base. In the
middle of the base we have a hole with the diameter of 160mm. We chose
the size of the hole to be 160mm is because it will fits in most of the size of
the blade that available to be purchase in the market. The bolt and nut used
is 6.6mm size. We use 16 of bolt and nut and separate it four bolts and nuts
in each corner of the back of engine base to make it more stable and sturdy.
The gap between bolts and nuts is 45mm because to add the strength of the
nuts and bolts. If we increase the size of gap, it will take the toll on the
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strength of the nuts and bolts. The back of the engine base is 170mm x
320mm because we do not want to make it too big and will take away big
amount of the drill blade.
Figure 2.7.5
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This is the drawing of the drill blade holder. This connects the blade with the
engine. In order to make the blade move, this component is important. The
diameter of the drill blade holder is 250mm. The inner diameter of the drill
blade is 160mm. The hole between the drill blade and the engine is 30mm.
The hole that will fit the drill blade upper part is 50mm. It is sufficient due to
the size of most drills is less than 50mm. The thickness of the drill holder
base is 20mm. The length of the drill blade is 125mm.
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Figure 2.7.6
This component is the part where it holds the base of the engine to the steel
pipe on the body frame. This will enable the base of the engine to move
horizontally up and down. This part is purposely to be small because to make
it easy to move. The full diameter of the part is 50mm x 60mm x 50mm. It is
small enough to hold the weight if the engine and the engine base. The size
of the bolts and nuts is the same size as the engine base’s bolts and nuts
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Figure 2.7.7
This is the drawing of the drill blades that will be used as the drill bit of this
project. Originally, we go for 400mm diameter and with the length 850mm.
The core pillar have 18mm diameter size. But the size doesn’t matter depend
on how big the hole size you want it.
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Figure 2.7.8
This is the piece to connect both tires. The function of this piece is to make
the motion of the wheel go smoothly and without any problems. It have 380
mm full length and the middle have 180 mm length. This left the remaining
200 mm for the tire size. The diameter of the middle bar is 50 mm while the
outer bar is 30 mm.
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Figure 2.7.9
This is the drawing of the tires, we go for the small one because we want to
cut the size of the space needed to fit the tires. The diameter of the tire is
274mm with the width of 90mm. The tire does not necessarily have to be big,
but it is enough for smooth movements and maneuverability.
2.8 CONCLUSION
3.1 Introduction
This chapter will enclose the details explanation of methodology that is being
used to make this project finalized and functioning well. This method is used
to attain the objective of the project that will carry out a perfect outcome. This
final year project used three important steps to complete the project starting
from planning, utilization, and testing.
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Identify problem
Research
Reject
Identify
Solution
Accept?
Design process
Gather materials
Fail? Cutting
Joining
Assembly
Success
Testing
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3.3 Project Steps
3.3.2 Research
During this stage, I have done a thorough out process of gathering
information that helps to understand the hole digger systems as well
as the currently available products in the market. This process has
enormously helped in recognizing the basic function of a hole digger
and the available products in the market. This allowed the product
planning and designing process to be more efficient as the
specification for the products in terms of size, type and costs have
been determined.
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3.3.4 Designing Process
In this stage, the main factor that I have considered for this project is
the functionality and overall cost. To successfully design a product that
fulfilled the purposed of this project, the previously mentioned factors
determined the size and fabrication of the product. To make sure the
functionality of the product is not limited, I have designed the product
in a way it can fit most of the hole digger. The joining method that was
proposed was also important to ensure the product can withstand the
force of the moving driller when it drills into the ground. The following
drawing was provided as a result.
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Figure 3.3.4.1 Orthographic Drawing
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3.3.5 Gathering Material and Consumables
Below is the list of the materials and consumables that were used to
complete the project:
TOTAL RM 328.40
3.3.6 Cutting
In this stage, the rectangular holo plate was cut to 13 parts, stainless steel
round pipe was cut into 2 parts, carbon steel round pipe is cut into 2 parts, xx
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and stainless steel sheet plate is cut into 1 part using a cut-off machine
according to the measurement specification in the drawing provided. During
this process, the correct technique and accurateness are required to assure
that the materials are used wisely. To avoid any possibility of injuries, Safety
precautions were also taken by wearing personal protective equipment
(PPE).
3.3.7 Joining
All the plate and pipe that has been cut was joined together using a GMAW
welding machine according to the specification in the drawing provided.
Safety precautions are required such as wearing Personal Protective
Equipment (PPE) was taken during the process.
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Figure 3.3.7.3 Joining Process 3
3.3.8 Testing
This stage determined the utilization and credibility of the project. The project
was inspected to make sure that the joining is acceptable and there is no
sign of defects. The product was also tested by running the machine engine
to dig holes.
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3.3.9 Gantt Chart
To make sure that the fabrication process of the project were carried out
correctly, a schedule was created in the form of a Gantt Chart.
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CHAPTER 4: RESULT AND DISCUSSION
4.1 Introduction
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4.2 WPS Form
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Figure 4.2.2 WPS Form
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4.3 Visual Inspection
Figure 4.3.1
Figure 4.3.2
Figure 4.3.3
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Figure 4.3.4
4.3 Result
4.3.1 porosity
Causes: Porosity is caused in the molten weld pool by the absorption of
nitrogen, oxygen and hydrogen, which is then released to become
trapped in the weld metal upon solidification.
Remedies: Clean the surfaces of the work piece and adjust to the position
where the weld is created before starting the welding process.
4.3.2 Crater
Causes: Stopping the arc too soon, causing the weld to not fully fill the
weld end.
Remedies: Let the weld to fully fill the space of the work piece before
stopping.
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4.3.3 Undercut
Remedies: Before starting the welding process, use the correct arc
length, proper selection of shielding gases, and use the correct electrode
angle and size.
4.4 Discussion
This project is accepted because there are no major defects that will cause any
serious problems.
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CHAPTER 5: CONCLUSION
5.1 Conclusion
In conclusion, this chapter will summarize about the uses of this project. This
machine is design specialized to dig holes in the ground for certain purposes
such as farming or construction. This project is a one-person handler and it can
be semi-automatic because the ability to work well without someone steer while
the project is running. The improvement that we accomplished is successful thus
generating a good results as feedback. In addition, the body frames and tires
increases the mobility of the project and the project can move anywhere easily.
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