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SSP PP01 Master Data
SSP PP01 Master Data
Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 1 of 41
Initial Generation
Filing Original:
Distribution List: No Distribution
Approval
Function Name Date Signature Function Name Date Signature
Author Nanhe Babu
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 2 of 41
Table of Contents
1 Process Assessment...............................................................................................................................................................................................3
2 Glossary..................................................................................................................................................................................................................3
4 Process Description................................................................................................................................................................................................4
4.1 Triggering Process / Requirements.........................................................................................................................................................................4
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 3 of 41
Process Assessment
Glossary
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 4 of 41
Process Description
.1 Triggering Process / Requirements
Masters are the initial one time definition in SAP system. There are following types of Masters used in production planning modules
Material Master
Bills of Material
Resource
Recipe
Production Version
Characteristics
Class
Batch Sort Rule
Batch Selection Procedure
.2 Process Description
Process Description Risk Analysis
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Material Master
1. Production Group responsible for controlling the produc- Planner MM02- F: 0 0 0 0 - Not GxP rel-
Mate- evant
Scheduler tion of a material. C:
rial
Among other things, the production supervisor Master
determines how capacity requirements are cal- Change
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 5 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 7 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
3. Unit of Mea- Base Unit of Measure : Planner MM03- F: 0 0 0 0 - Not GxP rel-
Display evant
C:
sure Base unit of measurement should be the low- Mate-
rial
est unit in which stock of material is managed Master
Base unit of Measure will be G, KG, ML and L
as per product's requirement.
Packing material unit of measure will be
“NO”,”G” or “M”
Base unit of measure once defined for a mate-
rial and transactions started, cannot be
changed.
Production Unit :
Production unit is required only when a mate-
rial is produced in different unit then base unit.
Then conversion relation will be maintained be-
tween Production unit and base unit of mea-
surement.
Issue Unit:
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 8 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Order Unit :
Order unit is required only when a material is
Ordered in different unit then base unit.
Then conversion relation will be maintained be-
tween order Unit and base unit of measure-
ment.
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 9 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Batch Management
4. Batch Activa- Batch management will be activated for Planner MM01- F: Wrong Material is ac- 2 2 3 12 A Very Critical
Create tivated for Batch
tion the materials whose stock is to be man- Mate- C: Stock movement to
aged in Batches. Batch activation is de- rial be done in Batches
Master
cided when material(s) is created in a
plant and once stock transactions MM02-
Change
started, batch management can not be Mate-
deactivated hence batch to be carefully rial
Master
activated.
Batch number will be activated for Raw
Material; Semi finished Goods,
Finished Goods , Trading Goods and
Packing Material.
Batch Activation Level :
Batch will be activated at Material
Level.
The batch number is unique in all
plants in connection with the material.
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 10 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
5. Batch Number Batch number will be 1 to 7 digit auto Planner SNRO F: Wrong Batch Number 2 2 3 12 A Very Critical
created
generated numeric number for all batch C: Difficulty in Batch
managed material except trading products. traceability.
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 11 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Object From To
Automatically 1 9999999
Genrated
External 1A ZZZZZZZZZZ
numer
6. Characteristic Following Batch characteristic will be Planner CT04 F: Wrong Characteris- 2 2 3 12 A Very Critical
tics created
created.These characteristic will store batch- C: Required details will
specific attributes in a batch number. not be available
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Number
Z_Alcohol% : Alcohol %
Z_Aging_Completion_Date : Aging
Completion Date
Z_Control_No : Control Number
Z_MRP : MRP (default value will
be maintained in Material master clas-
sification)
Z_MFR_BATCH_NO : Manufacturer
Batch Number
7. Batch Class Batch Class clubs the characteristic and as- Planner CL02 F: Wrong class is cre- 2 2 3 12 A Very Critical
ated and assigned to
signed to a material. material
C: Required details will
not be available.
Z_FG1: Batch Class of Finished Goods
Z_BATCH_NO : Batch Number
Z_Mfg_Date : Manufacturing Date
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 13 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 14 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
8. Define Sort Sort Rules are used to help the system sort the Planner CU70 F: Wrong Sort rule de- 2 2 3 12 A Very Critical
batches for the given class characteristics. fined
Rule C: Issue in Batch Deter-
When you create the sort rules in Batch
mination
determination, you would select the
characteristics on which you would want to sort
the batches for selection and assignment to an
object.
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 15 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
9. Selection Selection class is used to help the system Planner BMC1 F: Wrong selection 2 2 3 12 A Very Critical
choose a certain batch based on the class is defined
Class C: Issue in Batch Deter-
characteristics and their fixed values.
mination
Selection Class : Z_SELECT
Following para will be used to select batches
Z_BATCH_NO
Z_MFG_DATE
10. Batch Search It is logical that for all the movement types Planner MBC1
which are involved in goods issue, transfer
Strategy for In-
need to search for batches from inventory. The
ventory Man- business processes can be goods issue to pro-
agement duction order or process order, transfer post-
ing, return to supplier etc. Here Batch search
strategy for inventory management will be acti-
vated at plant level.
11. Batch Search Batch determination is used in process Order Planner COB1 F: Wrong Batch deter- 2 2 3 12 A Very Critical
mined
Strategy for to search for component batches in the
C: FIFO strategy not fol-
Process order process order component list. It also reserves lowed.
the batches for the process order. These
batches once assigned get included in the
reservation list created for the order.
The selection of inventoried component
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 16 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
12. Batch Search Batches are determined in the sales order or Planner VCH1 F: Wrong Batch deter- 2 2 3 12 A Very Critical
mined
Strategy at delivery based on the search strategy C: FIFO strategy not fol-
Sales Order assigned. lowed.
Assignment of the batches to the Sales orders
is required if the customer requests batches of
a certain specification set or if you want to
choose batches in the sales order based on
certain sort rules or based on certain
characteristics values maintained by you to
classify the inventory. Whereas In Outbound
Deliveries, using batch determination and have
the system allocate batches or pick the
batches. The Good News is that outbound
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 17 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
13. Batch Deriva- Batch Derivation will be used for transferring Planner F: Wrong Batch deter- 2 2 3 12 A Very Critical
mined
tions below Batch characteristic values of MT Bulk
C: FIFO strategy not fol-
batch to MT filling batch. lowed.
14. Batch Deriva- There is not much of data entry when the Planner DVS1 F: Wrong Batch charac- 2 2 3 12 A Very Critical
tion sender sending condition record is created apart from teristics value trans-
condition assigning the characteristics for which values ferred
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 18 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Sending Conditions :
Following set of sending conditions fields can
be used to create your own sending key
combination or sending condition table (Use
configuration Transaction code DSC1):
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 19 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Receiver Material
Receiver Material Type
Sender Material
Sender Material Type
Sender Plant
The key combinations or condition tables (for
the sender) as provided by Standard SAP are
as below:
Sender Material Number (Table 010)
Sender Material Type (Table 011)
Receiving material + sending material
(Table 012)
Receiving material type + sending material
type (Table 013)
Sending Plant (Table 502)
You can create your own condition table –
901 with the following condition fields
15. Batch Deriva- The Rules for the receiving characteristics Planner DVR1 F: Wrong Batch charac- 2 2 3 12 A Very Critical
tion Recipient are concerned with the following sending teristics value trans-
ferred
condition characteristics attributes:
C: FIFO strategy not fol-
lowed and Issue in
While creating the receiving condition records, batch traceability.
maintain a set of transfer specific rules i.e., if
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 20 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 22 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
16. Batch During Batch number generation : F: Wrong Batch charac- 2 2 3 12 A Very Critical
Transactions teristics value cap-
Batch number will be generated during tured
goods receipt for Raw Materials, Pack- C: FIFO strategy not fol-
lowed and Issue in
ing and trading products and batch spe- batch traceability.
cific details have to be entered manu-
ally.
Batch number will be generated during
process order release for Semi-finished
and finished products.
Batch numbers of raw materials / BOM
items will be assigned in process
orders based on first in first out (FIFO)
strategy however user can change
batch number during process order
confirmation.
Batch Number will be GxP relevant.
Batch specific details :
Manufacturing date, Expiry date & MRP
will be calculated at the time of Process
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 23 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Reprocessing batch :
Reprocessing is done for the product for
Export Products. In this case Original
Batch number and other batch classifi-
cation details remain same. In label
printing of reprocessed products addi-
tional text is printed.
In this case Batch Number and other
Batch classification details will be en-
tered /selected manually during release
of process.
BOM
17. Bill of Material is created for the product which Planner CS01- F: Wrong BOM created 3 3 3 27 A Very High
Create C: Faulty Product critical
is produced in the company.All prodcuts for BOM
which process order will be created will have
CS02-
Bills of Materials Change
If a product is manufactured from more than BOM
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Resource
18. Resource (Production Line): Planner CRC1/ F: 0 0 0 0 - Not GxP rel-
2/3 evant
C:
Resource will be used to perform activity in
producing the product hence assigned in
Recipe. Maximum six
type of Parameters can be allocated to a
Resource .These parameters like
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 26 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Class Type:019
19. Person Re- Person responsible is an individual who main- Planner SPRO F: 0 0 0 0 - Not GxP rel-
evant
sponsible C:
tains the accuracy of resource / work center
master data, Recipe / routing data and respon-
sible for doing changes whenever
Required. This key can be used to reporting
purpose.
Plant Person Description
Responsible
-Key WC
7000 200 LM
7000 400 MT
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 28 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Location Description
100 Tablets
300 LM/Medicated
400 Syrups
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 29 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
600 Creams
21. Capacity Plan- Capacity Planner Group is the person SPRO F: 0 0 0 0 - Not GxP
C: I relev
ner Group responsible for analyzing the capacity
Situation for a work centre. This key is
maintained in work centre.
22. Standard Standard value key parameters are used to Planner SPRO F: 0 0 0 0 - Not GxP
C: I relev
Value Key calculate the standard time, operation time at
Resource / work center .These standard val-
ues are maintained in Operation routing. The
values maintained in recipe/ routing used to
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 30 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
23. Formula Keys Formulae for Operation Time calculation: Planner SPRO F: 0 0 0 0 - Not GxP
C: I relev
These formulae are used for calculating the ca-
pacity , scheduling requirement and
cost calculation.
Formula for capacity , Scheduling and cost
calculation
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 31 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
24. Control Key Control key determines which business trans- Planner SPRO F: 0 0 0 0 - Not GxP
C: I relev
actions should be executed the object
that belongs to the Order / Recipe ( e.g.
capacity , Scheduling , costing ,Quality
Inspection and Goods
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 32 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
movement)
Following Control Key will be defined in
system.
25. Factory Calen- For Schwabe India Factory Calendar will be Planner SPRO F: 0 0 0 0 - Not GxP
C: I relev
dar defined.
ZP : Factory Calendar-DWSI
Day Work Day
Sunday
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Tuesday X
Wednesday X
Thursday X
Friday X
Saturday X
Sunday
Tuesday X
Wednesday X
Thursday X
Friday X
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 34 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Saturday
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 35 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
17th February
6th March
4th May
17th September
25th September
2nd October
22nd October
11th November
12th November
25th November
25th December
Recipe
26. Recipe Recipe is created for each product produced in Planner C201 / F: Wrong Recipe cre- 2 2 1 4 C Not criti-
202/20 ated cal
company. Recipe contains the list 3 C: Inappropriate re-
of operation(s) to be performed and the various source usages
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 37 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
Number Ranges :
There will be numeric number ranges defined
for recipe groups.
70000000 79999999
Recipe Groups :
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
28. Production Production version is required to combine the Planner MM02 F: Wrong BOM created 3 3 3 27 A Very High
C: Faulty Product critical
Version set of Bill of material and Recipe/Routing
C223
for the products which is produced in company.
Production Version can be created
when same product is manufactured by using
different set of components and / or
Recipe .
Production version may be created due to
diffrent lot sizes are produed at different
production line.
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 39 of 41
No. Process Step Description Room / Responsi- T-Code Reference Possible Failure (F) / D O I RA
RPN
Cat.
bility / Record to SSF Consequence (C)
UNIT OF MEASUREMENTS :
MT-Filling(FG) No ML Required
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 40 of 41
MT-Bulk L ML Required
Sorted Herb G
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.
Dr. Willmar Schwabe
Group of Companies
System Specification [PP] [BOM,Resource,Recipe,Production Version,Batch Management] Code: PP01
(Process) Version: 001
[SAP] Date: 21.02.2015
Page : 41 of 41
.3 Subsequent Process
This document contains proprietary material and is released by a company of Dr. Willmar Schwabe Group of Companies on a confidential basis. It may not - even in part - be copied, published or forwarded to third parties - including authorities - without
express permission. Dr. Willmar Schwabe GmbH & Co. KG, Karlsruhe, is authorized to exercise and enforce all rights pertaining to this document.