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SAE Technical Paper: SAE International Journal of Engines September 2018
SAE Technical Paper: SAE International Journal of Engines September 2018
SAE Technical Paper: SAE International Journal of Engines September 2018
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Citation: Mehra, R.K., Ma, F., Hao, D., and Juknelevičius, R., “Study of Turbulent Entrainment Quasi-Dimensional Combustion Model
for HCNG Engines with Variable Ignition Timings,” SAE Technical Paper 2018-01-1687, 2018, doi:10.4271/2018-01-1687.
Abstract
temperature and ignition lag model are introduced for the
Presently, urban transportation highly depends on the fossil better accuracy. The experiments have been conducted for
fuels, but its rapid fluctuating economic issues and environ- three different fuels; pure CNG, 20% HCNG, and 40% HCNG
mental consequences impose the variegation of energy blends under MAP of 105 kPa for various excess air ratios (λ)
sources. Hydrogen enriched compressed natural gas (HCNG) and ignition timing (θi). The three calibration coefficient of
engines offer the potential of higher brake thermal efficiency the model; Turbulent intensity coefficient C2, the Taylor length
with low emissions, which also satisfies the strict pollutant scale coefficient C3, and Ignition lag coefficient Cig are tuned
emission standards. The two-zone turbulent entrainment to generate the pressure traces which closely resembled to
quasi-dimensional combustion model is developed to predict experimental results. After comparing the numerical simula-
the combustion process of spark-ignited hydrogen enriched tion results with the experiment’s outcomes it is found that
compressed natural gas-fueled engines. The fundamentals of the predictive accuracy of the presented model is quite impres-
thermodynamic process, turbulent flame propagation model sive, and it is well accepted for the extremely fuel lean condi-
and other sub-models like laminar burning velocity, adiabatic tions where issues of bad combustion become serious.
Introduction
Additionally, hydrogen has a higher octane number, so that it
T
here are numerous experimental researches of the is impressing to raise the compression ratio of the base CNG
hydrogen enriched compressed natural gas (HCNG) engine to attain enhanced fuel economy. To achieve the desired
engines is performed during the past 20 years, which is fuel/air ratio, some modifications needed in the control strate-
focused on its performance and emission characteristics [1]. gies according to the HCNG’s properties. However, the NOx
The results of these experimental research studies revealed that emission of HCNG is higher due to higher cylinder tempera-
hydrogen enrichment can improve efficiency of the CNG ture, but this can be lower by leaning the charge or EGR applica-
engines as well as decrease the emissions by using lean burn tion to meet the desire emission restrictions. After all, labora-
technology [2]. The blends of hydrogen and natural gas can tory test results are beneficial to optimize the base CNG engine
boost the combustion process efficiently by recalibrating the to works on the HCNG fuel for achieving the best performance
engine parameters. Moreover, it extents the lean-burn limit of and emission characteristics [5]. Hann et al. [6] studied the
CNG engines very significantly which results in decrease in influence of binary CNG mixture on the burn rate, engine
fuel consumption and harmful emissions [3]. The cycle-by-cycle knock, and cycle-by-cycle variations. They proposed a new
variation is also one of the parameters to evaluate the stability correlation for laminar burning speed of methane based on the
of the engine. In the case of HCNG engines, the cycle-by-cycle reaction chemical kinetics calculation. In addition, this research
variation reduces significantly as compared to the CNG engines, shows the association of various 0D/1D models and their
which displays the benefits of hydrogen enrichment [4]. mutual influences permit to forecast engine operation limiting
Generally, the research, design and development of HCNG factors, which uplift the computer aided engine development
engines have originated from CNG engines. This new fuel can activity significantly. Tangoz et al. [7] experimentally investi-
be used in CNG engines after some modifications in the indig- gated the consequences of compression ratio on the perfor-
enous design. Nevertheless, there is a need to recalibrating CNG mance and emission characteristics of modified diesel engine
engines, especially for ignition timing, excess air ratio and fueled by various HCNG blends. Their outcomes reveals that
compression ratio. Hydrogen possesses higher calorific value the maximum brake torque and minimum BSFC were found
compared to CNG, thus it is necessary to shift the spark timing at compression ratio of 12.5 for each fuel blends and when
near to TDC for achieving the optimum performance. compression ratio was 9.6, hydrogen addition increases the
torque output of the engine. THC emission are found generally the engine is running using 4% hydrogen addition to methanol,
below than Euro-VI standard and NOx emission increased due and the equivalence ratio was lowered from 1.2 to 0.8, the
to hydrogen enrichment. Afshari et al. [8] studied the perfor- enhancement ratio of turbulent flame speed was increased
mance of SI engine fueled by HCNG blends with the help of from 32.4% to 54.6%. In addition, the enhancement ratio of
the quasi-dimensional combustion model. Additionally, they brake thermal efficiency raised from 3.8% to 25.7%.
also presented NOx and CO emission sub models to predict the
emissions traces. It is observed that the accuracy of presented
2-zone quasi-dimensional model is very impressing in case of
pressure and thermal efficiency prediction but emission sub
models are not showing any close relation.
Structure of Two-Zone
Nevertheless, experimental investigations are great time- Thermodynamic Model
consuming process and require economy. In the past 25 years,
due to the rapid development in the computer science field, it is It is presumed that the pressure, temperature and composition
possible to simulate the engine’s process by computer coding to of combustible gas mixture (fuel + air) in the cylinder of internal
analyze its engine’s performance with the help of thermodynamic combustion engines are homogeneous in the single zone (zero-
principles and classical modeling techniques [9]. This research dimensional) model. The use of zero dimensional model is very
article presents a simulation performed on the turbulent entrain- useful for forecasting of heat release pattern and the combustion
ment quasi-dimensional combustion model of hydrogen enriched cycle is called as the heat-addition process. While multi-zone
compressed natural-gas engines under various excess air ratios, models are capable to forecast the power output, emissions,
ignition timing and hydrogen enrichment ratios. waste energy, fuel consumptions, and performance of the
engine. This is the reason behind why multi-zone models have
a various operations in broaden the every stage of designing of
engines. In the single zone and multi-zone models, there is a
Numerical Model difference of unburned and burned zone. In these two zones,
the composition of mixture and temperature are differ but the
The knowledge of physics, chemistry and mathematics provides pressure is considered to be constant in both the zones.
us a platform to perform the engine’s thermodynamic process There are two main sections of the presented predictive
through computer programing. The numerical modeling along numerical model; first, the thermodynamic model, which is
with the experimental study is a common practice to analyze able to replicate the cylinder pressure by using mass fraction
and design the internal-combustion engines [10]. The results burned data. Second, turbulent entrainment combustion
of the two-zone quasi-dimensional combustion models are model, which can forecast the above-introduced mass fraction
more accurate, and have the ability to report a combustion burned data while laminar burning velocity sub-model is used
process very precisely, due to two-zone consideration (unburned for calculation of the entrainment rate of the unburned gas
and burned zone). Verhelst and Sierens [11] have presented a mixture. Adiabatic flame temperature sub-models are very
simulation code for expansion cycle of hydrogen-fueled engines useful for estimating the ignition kernel temperature, which is
using quasi-dimensional model combustion model. Their used for calculating the enthalpy of the products equals to the
combustion model consists of two different differential equa- reactants, with the consideration of the chemical equilibrium.
tions, first for the entrainment mass burning rate and second It is very significant parameter for the two-zone consideration.
for the fully burned mass burning rate. Perini et al. [12] studied The presented quasi-dimensional combustion model
performance characteristic of the SI engine fueled by hydrogen- supposed to be that the combustion cylinder is fragmented into
methane blends with a help of quasi-dimensional combustion two different zones named as unburned and burned zones. The
model. The forecasting capabilities and accuracy of their model first zone; unburned zone contains the fresh combustible gas
improved by using further sub-models accounting for knocking mixture or reactant species at constant temperature and
intensity, formation and development of flame kernel as well as pressure. While the second zone; the burned zone that comprises
detailed turbulence explanations. of mixture of burned gases. It is assumed that there is no heat
Ma et al. [13] developed a two-zone quasi-dimensional transfer between these two-zones and gases are considered as
model of SI engine fueled by various hydrogen-methane ideal gas in both the zones. Additionally the pressure distribu-
blends under different operating conditions. After validation, tion in the combustion chamber is constant and temperature in
they concluded that the precision of their model is satisfying each zone is distinct has its uniform temperature.
for extremely mixture lean conditions. Later, the same author The two-zone thermodynamic model is based on the
also presented a fractal geometry based quasi-dimensional following assumptions.
combustion model for HCNG engines. They developed the
enhanced fractal dimension model considering the conse- 1. The uniform air-fuel mixture inside the combustion
quences of the operating condition and hydrogen enrichment cylinder is supposed to be split into two-zone known as
ratio [14]. Ji et al. [15] developed and validated the quasi- burned zone and unburned zone as displayed in the
dimensional combustion model for forecasting the perfor- Figure 1.
mance of a hydrogen added methanol engine. They analyzed 2. Both the zones are considered as homogeneous ideal
the model prediction accuracy under various engine param- gas and have same properties and unburned zone
eters like different hydrogen volume fractions, equivalence having the mixture of hydrogen and methane while
ratios, engine speeds and MAPs. Their outcomes reveal when ignoring burned species.
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FIGURE 1 Detailed view of two-zone combustion chamber. Where, the value of V, cp and cv is calculated by empirical
formulas. The heat transfer is represented by the dQ/dθ, which
is calculated by the popular Woschni’s equations [10]. After
calculating the dmb/dθ, above equations can be solved by the
forth-order Runge-Kutta method. However, the turbulent
entrainment combustion model is described in details in the
separate section, which is solely responsible for the calculation
of dmb/dθ. The molar specific heat at the constant pressure can
be calculated by the equation (4) and (5).
a2 a3 a4 a5
C p,m = a1 + + + + (1200 K < T < 6000 K ) (4)
q q2 q3 q4
C p,m = a6 + a7q + a8q 2 + a9q 3 + a10q 4 ( 200 K < T < 1200 K )
(5)
Where θ means T/1000 and constants of equation a1 − a10
can be calculated by Ref. [16]. The equation (6) calculates the
molar specific heat of different mixture.
© SAE International
© SAE International
u¢ = u0¢ ( ru 0 / ru ) (17)
1/ 3
Where Cm denotes velocity of the piston movement.
The combustion chemical equation of the hydrogen Tu and Tb = Temperature of unburned and burnt zone
natural gas mixture is shown by the equation (23) based on B, E, F, G, m, and n = Constants, which are determined
the excess air ratio and the hydrogen volume fraction. by the fuel type.
xH 2 + (1 - x ) CH 4
+l ( 2 - 1.5 x ) ( O2 + 3.76N 2 ) ®
(1 - x )CO2 + ( 2 - x ) H 2O
(23) Engine and Laboratory
+3.76l ( 2 - 1.5 x ) N 2 + ( l - 1) ( 2 - 1.5 x ) O2 Setup for Experiments
The mean molar mass and specific heat at constant
pressure is calculated by the following equations: The series of experiments have been conducted in the HCNG
engine research and development laboratory, Tsinghua University,
M = 16 - 14 x + l ( 2 - 1.5 x ) ( 32 + 105.28 ) Beijing, China. A heavy duty, naturally aspirated, 6-cylinder,
(24)
/ (1 - 0.5 x + 4.76l ( 2 - 1.5 x ) ) spark-ignition NG engine (model no. WP6NG240E5) manufac-
tured by Weifang Diesel Engine Company Limited, China is used
for tests. The detailed technical specification of the engine is
é(1 + x ) c p,CO2 + ( 2 - x ) c p, H2O ù
ê ú displayed in the Table 1. Customized jigs and fixtures are designed
c p = ê +3.76l ( 2 - 1.5 x ) c p, N 2 ú for installing the engine on the test bench. An eddy current dyna-
ê + ( l - 1) ( 2 - 1.5 x ) c p,O2 ú mometer was coupled to the engine to determine the control over
ë û
the load and speed of the engine. The traces of the harmful emis-
/ éë1 - 0.5 x + 4.76l ( 2 - 1.5 x ) ùû (25) sions are surveilled by the HORIBA-MEXA-7100DEGR emission
Heretofore, the equation (20) is used to determine the recording system. The air-fuel ratio is controlled by the HORIBA
adiabatic flame temperature of the HCNG blends with various wide-range excess air ratio analyzer. To determine the engine
hydrogen enrichment ratios. cylinder pressure, a piezo-electric high-pressure transducer
Kistler 6117B was used.
A Kistler 2613B crank angle encoder was installed for
recording the corresponding crankshaft position with a step
Laminar Burning Velocity of 0.1°CA. The multipurpose combustion analysis system
Kistler KiBox was used to capture pressure signals, which is
Model of HCNG reconcilable for both the static and vehicle on road applica-
tions. An in-cylinder pressure data of 201 cycles was recorded
The laminar burning velocity of the fuel is an important char- for the result analysis. All the devices calibrated before
acteristic, and also a key parameter in the two-zone quasi- recording the experimental data. The schematic diagram of
dimensional combustion model which directly affecting the the laboratory setup is shown in the Figure 3.
speed of the flame and gas mixture entrainment. Sarli and An online HCNG blending system was designed to
Benedetto [22] have analyzed the reasonability of a Le achieve the desired amount of mixture, which is precisely
Chatelier’s Rule-like formula to acquire a correlation of the explained in Figure 4. The pressure stabilizing hydrogen
laminar burning velocity of HCNG, which is valid both for enriched compressed natural gas tank was separated into two
the intermediate and high hydrogen fractions at different chambers with a damping line used to uplift the blend unifor-
values of the equivalence ratio. mity [23]. The rate of flow of natural gas and hydrogen was
recorded by a Micro Motion flow meter that uses the principle
1 of Coriolis force for a direct measure of mass flow. An ALICAT
Sl _ LC (f ,RH ) = (26)
x / Sl _ H2 (f ) + (1 - x ) / Sl _ CH4 (f ) flow control valve was used to adjust the flow rate of the
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FIGURE 4 High accuracy on-line HCNG blends preparation system (Patented).
© SAE International
TABLE 2 Operational conditions at 1600 r/min and MAP and Ignition lag coefficient Cig. These fixed quantities need to
105 kPa. be calibrated under definite operating conditions by matching
S. No. OC’s θig (°bTDC) x λ
the simulated pressure and mass fraction burned profile
results to the experimental results. The outcomes reveal that
1 A1 14
the value of Cig always stay at 1.52. For excess air ratio 1.23,
2 A2 18
the coefficient C2, stay at 1.05, 1.05 and 1.22 for CNG, 20%
3 A3 22 0% 1.23 HCNG and 40% HCNG respectively while coefficient C3 varies
4 A4 26 from 1.6-2.88, 1.8-4.84, and 0.5-1.56 respectively for the same.
5 A5 30 When excess air ratio increased to 1.30, the coefficient C2,
6 B1 14 stay/varies at/from 1.05, 1.08-1.26, and 1.01-1.29 for CNG, 20%
7 B2 18 HCNG and 40% HCNG respectively and value of coefficient
8 B3 22 C3 of varies/stay at/from 1.2-3.11, 1.74, and 1.74 respectively
0% 1.30 for the same.
9 B4 26
To analyze the accuracy of the presented turbulent
10 B5 30
entrainment quasi-dimensional combustion model, 31 opera-
11 B6 34 tional condition was selected for both test and predicted
12 C1 14 results, which is displayed in the Table 2. The range of oper-
13 C2 18 ating conditions is based on the ignition timing (θig), excess
14 C3 22 20% 1.23 air ratio (λ) and the hydrogen enrichment ratio (x) while speed
15 C4 26 of the engine (n) and manifold absolute pressure (MAP) was
16 C5 30 kept constant at 1600 rpm and 105 kPa respectively. Basically,
17 D1 14 this research article explores the applicability of the proposed
18 D2 18
model under a wide range of the ignition timing in order to
compare with the experimental results.
19 D3 22 20% 1.30
The predicted and experimented pressure profiles and
20 D4 26 mass fraction burned profiles are illustrated in the appendix
21 D5 30 A and B respectively, which is based on the ignition timing
22 E1 14 22° and 26°CA bTDC. All other operating conditions with
23 E2 18 results are displayed in the appendix section. It is observed
24 E3 22 40% 1.23 that the pressure and MFB data given by the proposed model
25 E4 26 are approximately matched with the experimental data.
26 E5 30 However, there is a possibility of recalibrating of the model
in the future, especially for the constants of the flame front
27 F1 14
area. Because of a significant difference in crank angle for
© SAE International
28 F2 18
maximum predicted and experimental pressure values.
29 F3 22 40% 1.30 After precisely comparing, the simulated and experi-
30 F4 26 mental data of pressure and mass fraction burned (MFB); it
31 F5 30 is found that the MFB traces are quite impressive as compared
to the pressure profiles in all the cases. Generally during cali-
bration of the model coefficients it is found that the difference
hydrogen according to the flow rate of CNG and obtain the in crank angle of maximum pressure (simulation and experi-
target hydrogen fraction. This system has been validated for mental results) is quite significant, the maximum value is
varied hydrogen fractions with the test outcomes, and the found 11 degrees while minimum 3 degrees for the operating
comparison shows that the fuel mixing system performs well condition of B1 and C3 as shown in the appendix A and B in
under all the conditions where the absolute error in hydrogen the appendix section. The acceptable values of the difference
fraction is found always less than 1.5% [24]. The rate of flow in crank angle of maximum pressure are found for operating
of mass of air is resorded by the thermal type gas mass flow- condition of B3,C1, and C2. The maximum and minimum
meter Toceil20N100114LI. This system is listed in the China relative error in indicated mean effective pressure are found
Patent Database number ZL00710175797.9. to 5.91% and 0.019% at the operating condition of B6 and C2
respectively. Presented quasi-dimension combustion model
shows very impressive results for the mass fraction burned
Comparison of traces, which are matches well under all operating conditions
as illustrated in the appendix B. The error in rapid combustion
Experimental and duration (θrd °CA) for simulated and experimented results are
2.9° and 1.3° in case of A3 and A4 for same engine speed, MAP
Predicted Results and λ, but the ignition timing changes to 22° to 26°CA bTDC,
hence more time available for the completeness of combustion
There are three major constant factors in the turbulent at A4. Moreover, when excess air ratio increases to 1.3,
entrainment combustion model section including Turbulent combustion becomes smoother results very close match of
intensity coefficient C2, the Taylor length scale coefficient C3, MFB profile for B3 and B4 with rapid combustion duration
© 2018 SAE International. All Rights Reserved.
Downloaded from SAE International by Roopesh Kumar Mehra, Thursday, August 09, 2018
(θrd °CA) error of 0.7° and 0.6° respectively. The maximum the high values of difference in the crank angle of maximum
and minimum error in θrd 3.4° and 0.4°CA at operating condi- pressure (simulated and experimented) is point of concern in
tion of C1 and D1 respectively shown in the table inserted in the future and there is a possibility of more explorations in
the appendix section. this area.
Additionally, to validate the reasonability of the proposed
model, some other parameters of the combustion were
observed, which includes maximum pressure (Pmax), the crank
angle of maximum pressure (θP max), rapid combustion References
duration (θrd ) (10%~90% MFB), the crank angle of 50% MFB
(θ50%), indicated mean effective pressure (Pi) and relative error 1. Mehra, R.K., Duan, H., Juknelevičius, R., Ma, F. et al.,
of IMEP. The distinctions between the predicted and experi- “Progress in Hydrogen Enriched Compressed Natural Gas
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Appendix
A: Comparison between Experimental and Predicted Pressure under 12 Operating Conditions.
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© SAE International
B: Comparison between Experimental and Predicted Mass Fraction Burned Profiles under 12 Operating Conditions
© SAE International
© SAE International
(Continued)
Pmax θPmax Difference of θPmax θrd Error θrd θ50% Pi
S. No. Operational Condition (MPa) (°CA) (°CA) (°CA) (°CA) (°CA) (MPa) Relative Error Pi
51 E5 (Exp) 7.52694 365 9 52.4 0.7 356.6 1.44 1.97%
52 E5 (Pre) 7.52110 374 53.1 357.3 1.47
53 F1 (Exp) 4.49848 378 7 32.8 1.1 370.3 1.17 3.22%
54 F1 (Pre) 4.51090 385 33.9 370.6 1.20
55 F2 (Exp) 5.47236 374 7 39.3 1.1 369 1.22 1.83%
56 F2 (Pre) 5.47231 381 40.4 369.7 1.24
57 F3 (Exp) 5.78813 371 8 44.3 2.1 363.2 1.25 2.19%
58 F3 (Pre) 5.78843 379 46.4 365.7 1.27
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