Design Technology of Stacked Type DTMOS: Yu Hiroshima, Takahiro Kodama, and Shigeyoshi Watanabe

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Electronics and Communications in Japan, Vol. 97, No.

7, 2014
Translated from Denki Gakkai Ronbunshi, Vol. 132-C, No. 12, December 2012, pp. 1927–1933

Design Technology of Stacked Type DTMOS

YU HIROSHIMA,1 TAKAHIRO KODAMA,2 and SHIGEYOSHI WATANABE3


1 Oi
Electric Co., Ltd, Japan
2 Japan Process Development Co., Ltd, Japan
3 Shonan Institute of Technology, Japan

SUMMARY Power-efficient processors operated at a relatively


high speed of 60 MHz under the voltage of 0.45 V have
Stacked type DTMOS, which makes it possible to recently been proposed for portable devices [4]. Commer-
realize both the high-speed, low-power characteristics of cial production of microprocessors using FinFET, offering
FinFET type DTMOS and small the pattern area of stacked more compact design, higher speed and lower power con-
transistors, has been newly proposed. The delay time of sumption than planar transistors [5, 6], and usable for the
the substrate of stacked type DTMOS can be reduced to realization of GHz-band low-power microprocessors for
less than 10% of that for conventional FinFET type DT- portable devices, is expected.
MOS by using the sidewall connection between the gate In the previously proposed FinFET DTMOS, the top
and substrate. By using a stacked structure of NMOS with portion of the gate is connected to the substrate, which
a (110) substrate on PMOS with a (100) substrate, high- allows a relatively simple fabrication process. On the other
speed performance with optimized mobility value can be hand, it takes time for signals to propagate from the Fin-
realized without sacrificing the pattern area. Furthermore, FET connection to the lower part of the substrate, which
the pattern area of the inverter/NAND circuit, LSI for com- may impede GHz-class operation. In addition, GHz-class
munication, and the DRAM buffer circuit with stacked type operation requires improvement of the current drivability
DTMOS is compared with that of conventional FinFET (hole mobility) of MOS, especially of PMOS transistors,
type DTMOS. The newly proposed stacked type DTMOS and few studies have proposed implementation on the LSI
is a promising candidate for realizing high-performance level rather than the transistor level [7].
system LSI such as GHz class microprocessors. C⃝ 2014 In this paper, we propose a new stacked type DTMOS
Wiley Periodicals, Inc. Electron Comm Jpn, 97(7): 55–62, that combines stacked-structure transistors, offering even
2014; Published online in Wiley Online Library (wileyon- smaller area than FinFET [8, 9], with DTMOS, while taking
linelibrary.com). DOI 10.1002/ecj.11584 account of substrate orientation. In such stacked DTMOS
with regard for substrate plane orientation, the gate and
Key words: FinFET; stacked structure; DTMOS; substrate are connected on the sidewall. As a result, the
pattern area; system LSI. propagation time of signals from the connection to the
substrate can be reduced compared to the conventional Fin-
FET DTMOS. Furthermore, the PMOS current drivability
1. Introduction (hole mobility) can be improved at the LSI level by taking
account of the substrate orientation in the stacking process.
In the design of system LSIs, demand is growing for This paper is organized as follows. The structure of
high integration, high-speed, and low-power consumption. stacked DTMOS is explained in Section 2. Then, the oper-
DTMOS devices were proposed to implement high-speed ation acceleration effect due to the introduction of stacked
and low-power consumption by dynamically varying the DTMOS is explained in Section 3, and the effect of pattern
transistor thresholds [1, 2], but there is a problem increased area reduction in NAND and other simple logic circuits
pattern area. In order to solve this problem, we previously is explained in Section 4. The effect of pattern area re-
developed FinFET type DTMOS structures in which DT- duction in full adders, communication LSIs, and DRAM
MOS is implemented on a small area [3]. buffer circuits is explained in Section 5. Future prospects

C⃝ 2014 Wiley Periodicals, Inc.

55
Fig. 1. Structure of staked DTMOS.

are described in Section 6, and a brief summary is given in


Section 7.

2. Structure of Stacked DTMOS

In the previously proposed FinFET DTMOS [3], the


top portion of the gate is connected to the substrate, which
did not require an additional area. In the stacked DTMOS
proposed in this paper too, DTMOS is implemented with-
out taking any additional area. The structure of the stacked
DTMOS is shown in Fig. 1. The sidewall on one side is
used as the gate. The gate insulating film is removed on the
opposite side to provide connection to the substrate.
As will be explained later, this structure offers both
further improvement of the DTMOS characteristics in
terms of speed and power consumption, and reduction of
the pattern area of the stacked transistors. Since the gate
and substrate are connected by the sidewall, the distance
from the connection to the substrate depth becomes shorter
than in the conventional FinFET DTMOS, which results
in a shorter signal propagation time, thus contributing to
fast operation (for details, see Section 3). In addition the
PMOS substrate and NMOS substrate can be formed se-
quentially in the fabrication process, and by taking account
of the respective plane orientations, one can improve the
PMOS current drivability (hole mobility) at the LSI level
(for details, see Section 3).
The fabrication process of the stacked DTMOS is
shown schematically in Figs. 2(a) to (d). First, the PMOS
(100) substrate is formed. The (100) substrate is employed
because the (110) plane, with the highest hole mobility, is
used for electrical conduction of the PMOS FinFET formed
perpendicular to the substrate. The PMOS (100) substrate is Fig. 2. Process steps of stacked DTMOS.
formed the by SIMOX (Separation by Implanted Oxygen)
process as described below. This is because the SIMOX
process offers excellent controllability and other process

56
FinFET DTMOS and stacked DTMOS are assumed equal
to design rule F. The sidewall channel width Dconv of
the conventional FinFET DTMOS is set to 2.5 F, and the
sidewall channel width of the stacked DTMOS is set to
5 F. The 70 nm design rule is assumed, and the impurity
concentration in the substrate portion is 1017 cm−3 . The
substrate resistance RS of the conventional FinFET DT-
MOS calculated using this values is about 35 KΩ. The
stray capacitance CS of the substrate calculated from the
gate capacitance and junction capacitance is about 0.5 fF.
Fig. 3. Parameters related to delay time of substrate. Thus, the substrate’s time constant, defined as the product
of RS and CS, is about 18 ps. This value is greater than the
12 ps delay time of the basic NAND circuit of a GHz-class
characteristics, and a PMOS (100) substrate with a thick- microprocessor [12]. That is, in terms of the substrate’s
ness of 5 F = 70 nm × 5 = 350 nm can be realized by delay time, the conventional FinFET DTMOS is suitable
adjusting the acceleration voltage and dose of implanted for microprocessors operated at about 100 MHz, but opera-
oxygen ions (in Ref. [8], a PMOS (100) substrate about tion in GHz band is problematic. In addition, the transistor
100 nm thick was obtained at an acceleration voltage of threshold voltage may be widely distributed because of the
130 keV and a dose of 4.5× 1017 cm−2 ). After that, an difference in distance from the gate-substrate connection to
insulating oxide with a thickness of about 70 nm (F) is the substrate. In contrast, in the stacked DTMOS, the gate
deposited (in Ref. [10], an oxide film of 30 nm to 100 nm and substrate are connected on the sidewall, and thus the
was formed). substrate resistance RS can be reduced to less than 10%
Then, an NMOS (110) substrate with different ori- of that in the conventional FinFET DTMOS, that is, to
entation is formed on top by bonding (a). The (110) sub- 35 × (1/2.5) × (1/5) = 2.8 KΩ. Accordingly, the delay time
strate is employed because the (100) plane, with the high- too can be reduced to 1.4 ps, which is suitable for GHz
est electron mobility, is used for electrical conduction of operation. The distance from the gate-substrate connection
the NMOS FinFET formed perpendicular to the substrate. to the substrate is constant in the stacked DTMOS, and
The desired thickness of the NMOS (110) substrate can be hence there is no concern about wide distribution of the
obtained by adjusting the acceleration voltage and dose of transistor threshold voltage.
the implanted oxygen ions (in Ref. [10], the (110) substrate Next, we explain how the PMOS driving performance
was bonded to the (100) substrate formed by SIMOX via can be improved at the LSI level by taking account of the
an insulating film). After that, two lateral surfaces of the substrate plane orientation during the fabrication of the
PMOS substrate and two lateral surfaces and the top surface stacked structure. The substrate plane orientation depen-
of NMOS substrate are oxidized (b). Then, the oxide film dence of transistor’s mobility was previously investigated
is removed from one lateral surface of the NMOS substrate to enhance the current drivability of MOS transistors. In
and the PMOS substrate (c). In the case of conventional planar transistors where current flows in the direction of
FinFET reported in Ref. [11], a single-sided film removal the crystal plane, the current drivability of both NMOS
process is used to obtain different thicknesses of the gate and PMOS is known to be maximized when NMOS is
insulating films on the two sides of the gate. Thus, a single- formed on (the 100) substrate and PMOS is formed on the
sided film removal process seems industrially feasible. Fi- (110) substrate [13, 14]. In the common case in which the
nally, the gate electrode is formed (d). Thus, the stacked planar NMOS and PMOS structures of LSIs are formed on
DTMOS shown in Fig. 1 can be implemented with relative substrates with the same plane orientation, (100) substrates
ease. are employed to seat NMOS, which higher mobility than
PMOS, thus sacrificing the current drivability of the PMOS.
In this approach, no additional pattern area is required
3. Acceleration of Operation by Introduction of but the current supply capacity of the PMOS drops by
Stacked DTMOS about 40% compared to the optimized mobility conditions
[15–17].
In this section, we estimate how much the operation In FinFET, where current flows in the direction per-
speed can be improved by the introduction of stacked DT- pendicular to the crystal plane, the current drivability of
MOS. both NMOS and PMOS can be maximized when the NMOS
First, we estimate the time constant from the gate- and PMOS are arranged at an angle of 45◦ (135◦ ) on the
substrate connection to the substrate. The parameters used same (100) substrate, as shown on the left of Fig. 4.
for estimation are shown in Fig. 3. Both the silicon pil- That is, by using this method, maximum current
lar width W and the gate length L in the conventional drivability of both NMOS and PMOS is implemented on

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Table 1. Relations between selection of substrate
orientation/placement of FET and delay time/pattern area

Layout of Delay Pattern


FET time area
Planar 1 1
FinFET
FinFET
DTMOS

FinFET 0.7–0.8 1.4


FinFET
Fig. 4. Selection of substrate orientation and placement DTMOS
of FET for large current drivability.

Stacked 0.7–0.8 0.55–0.89


silicon substrates with the same plane orientation, which DTMOS
was impossible in the case of planar transistors (this method
applies to both common FinFET structures and FinFET DT-
MOS). However, for this purpose, the NMOS and PMOS
patterns must be arranged at an angle of 45◦ (135◦ ), which
increases the pattern area by about 40% [18]. (If the patterns
are not arranged at an angle of 45◦ (135◦ ) so as to prevent
this increase in area, the PMOS current supply capacity ratio increases to 2.44. Assuming that these results apply to
drops by about 40%, as in the planar design.) the 70 nm design rule adopted in this study, we found the
These problems can be solved as follows. The PMOS delay time in the basic logic circuits [19]. The components
and NMOS can be formed sequentially and independently of delay time, namely, the delay due to NMOS discharging
in stacked DTMOS (Fig. 2), and therefore, if the PMOS and the delay due to PMOS charging, are assumed to be
is formed on the (100) substrate and the NMOS is formed equal in the case of NMOS on the (100) side surface and
on the (110) substrate, as shown on the right of Fig. 4, PMOS on the (100) side surface. On the other hand, the
then the NMOS can be formed immediately above the delay due to PMOS charging decreases when the (110) side
PMOS, without the oblique arrangement and interconnec- surface is used for PMOS, as in this study. Thus, the total
tions, thus assuring maximum performance of both NMOS delay time can be reduced to 1/2 + (1/2) 1.68 = 0.8 a at
and PMOS. That is, compared to the design shown at the charge density Ninv = 2 × 1012 cm−2 , and to 1/2 + (1/2)
left of Fig. 4, the same speed can be achieved without an 2.44 = 0.7 at a charge density Ninv = 1 × 1013 cm−2 . The
increase of about 40% in the pattern area. Compared to the above results are summarized in Table 1. As can be seen
conventional design in which the NMOS and PMOS gates from Table 1, the introduction of stacked DTMOS offers
are arranged in parallel, the use of stacked DTMOS offers a 20% to 30% increase in speed compared to the parallel
enhanced PMOS current drivability, and therefore faster placement of NMOS and PMOS (the effect of pattern area
operation of NAND circuits and other basic logic circuits. reduction will be discussed in Sections 4 and 5).
Thus, we estimated how much the operation speed can be
increased in stacked DTMOS compared to the conventional
parallel arrangement of NMOS and PMOS. First, we de- 4. Area Reduction Effect in Basic Logic Circuits
termined the hole mobility when the silicon side surface
of the FinFET channel is formed on the (100) side surface In Section 3, we explained how the operation speed
(corresponding to NMOS FinFET formed on the (110) sub- is increased by the introduction of stacked DTMOS. In
strate) and the (110) side surface (corresponding to PMOS this and the next sections, we explain how the pattern area
FinFET formed on the (100) substrate). According to de- is reduced by the introduction of stacked DTMOS. We
vice simulations [15] adjusted to measured values of the investigated the effect of pattern area reduction when the
planar transistor mobility [16, 17], the mobility of PMOS proposed stacked DTMOS is used in inverters, NAND, and
FinFET at a charge density Ninv = 2 × 1012 cm−2 in the other basic logic circuits. The design rules are shown in
inversion layer is 160 cm2 /vs at the (100) side surface and Table 2 (the channel width is 5 F). In every design, the rules
270 cm2 /vs at the (110) side surface, that is, a ratio of 1.68. for the gate length, wiring, and contacts are set the same.
With the higher charge density Ninv = 1 × 1013 cm−2 in the In addition, the allowance for the diffusion layer around
inversion layer, the mobility is 90 cm2 /vs at the (100) side the contact was set to 0.5 F, and the distance between the
surface and 220 cm2 /vs at the (110) side surface, so that the gate contacts was set to F. In FinFET DTMOS and stacked

58
Table 2. Design rule for pattern design

Planar FinFET Stack


Planar DTMOS DTMOS DTMOS
Gate length F F F F
Wiring F F F F
Wiring to Wiring F F F F
Contact size F×F F×F F×F F×F
Sidewall channel width 2.5F 5F
Height of silicon substrate 2.5F 11F

Fig. 6. Pattern area ratio of inverter and NAND.

(100%). In the case of FinFET type DTMOS, the proportion


of the irreducible well spacing area decreases as the channel
width is increased, so that the area reduction effect grows.
In the case of stacked DTMOS, the area reduction effect
grows even stronger with a wider channel (86% of that for
FinFET DTMOS at a channel width of 5 F, and 55% at
80 F).

5. Area Reduction Effect in Full Adders,


Fig. 5. Layout pattern of two-input NAND (W = 5F). Communication LSIs, and So On

Thus, we found that stacked DTMOS offers a greater


DTMOS, a transistor with a channel width of 5 F is made reduction of pattern area in basic logic circuits than FinFET
the minimum unit, and therefore the sidewall channel width DTMOS. For further investigation of the area reduction
is 2.5 F for FinFET DTMOS, where both sidewalls can be effect, we designed a more complex circuit, namely, a full
used, and 5 F for stacked DTMOS, where only one side can adder. We used the same design rules and transistor channel
be used. In stacked DTMOS, the NMOS is stacked on top width (= 5 F) as in the basic logic circuits. The circuit
of the PMOS by means of insulating film with a thickness diagram and layout patterns of the full adder are shown in
F, and therefore the height of the silicon substrate is 5 F + F Fig. 7. The pattern area of conventional planar design was
+ 5 F = 11 F. taken as 100%. Thus, we obtained values of 113.45% for
As an example, the pattern layout of a two-input planar DTMOS, 90.81% for FinFET DTMOS, and 80.65%
NAND is shown in Fig. 5. Taking the pattern area of the for stacked DTMOS (89% of that for FinFET DTMOS).
conventional planar transistor design as 100%, the area Since the wiring area cannot be reduced, the area reduction
increases to 120% in the case of planar DTMOS because ratio is somewhat lower here; however, just as in the case
of the connection between the gate and substrate. On the of the basic logic circuits, stacked DTMOS offers a greater
other hand, the area can be reduced to 70% with FinFET area reduction than FinFET DTMOS.
DTMOS, and to 68% with stacked DTMOS (86% of that In the case of transistors with a wider channel (10 F),
for FinFET DTMOS). We also examined NAND circuits the when sidewall channel width is greater than in Table
with more than two inputs and with the channel wider than 2 (5 F for FinFET DTMOS, 10 F for stacked DTMS),
5 F. The results obtained for pattern area reduction are sum- even higher area reduction ratios can be obtained, namely,
marized in Fig. 6 (in basic logic circuits, the area reduction 67.96% for FinFET DTMOS and 60.36% for stacked DT-
ratio is governed by the channel width, regardless of the MOS (89% of the value for FinFET DTMOS).
number of inputs; the area of the planar design is taken We then estimated the pattern area when stacked DT-
as 100%). As can be seen from the graph, the pattern area MOS was applied to the cell library of a communications
reduction increases with wider channels for any transistor LSI [20, 21] composed of the basic logic circuits considered
structure. In the case of planar DTMOS, the proportion of in Section 4, and to the cell library of DRAM buffer circuits.
the gate-substrate connection portion specific to DTMOS In the former case, the proportion of transistors with narrow
decreases as the channel width is increased, and the pattern channels is large; in the latter case, the proportion of transis-
area of planar DTMOS approaches that of planar design tors with wide channels is large. The pattern area reduction

59
Fig. 8. Pattern area comparison for system LSI for
communication: (a) planar, (b) planar DTMOS, (c)
FinFET DTMOS, (d) stack DTMOS.
Fig. 7. Two-input NAND/NOR: (a) circuit diagram, (b)
planar layout, (c) planar DTMOS layout, (d) FinFET
DTMOS layout, (e) stacked DTMOS layout.

effect for the communication LSI cell library is illustrated


Fig. 9. Pattern area comparison for buffer circuit for
in Fig. 8 (the diagram shows a breakdown of the pattern
DRAM.
area by the basic logic circuits of the communication LSI;
the number of inputs and the channel width are plotted on
the vertical and horizontal axes, respectively). As in the
basic logic circuits, taking the pattern area of conventional
planar design as 100%, the area obtained was 117% for
planar DTMOS, 65.61% for FinFET DTMOS with opti-
Fig. 10. Pattern area comparison for buffer circuit for
mized channel width (sidewall channel width 2.5 F), and
DRAM with optimized sidewall channel width.
54.19% for stacked DTMOS (83% of the value for FinFET
DTMOS). These results are close to those shown in Fig. 6
for channel widths of 5 F and 10 F. This is because most of MOS (58% of the value for FinFET DTMOS). DRAM
the channel width in communication LSI involves 5 F and buffer circuits are composed of multistage inverters, and
10 F transistors, as shown in Fig. 8(a). the channel width increases from stage to stage [22, 23].
We performed similar estimations on DRAM buffer For this reason, the effect of pattern area reduction due
circuits. The sidewall channel width was set to 2.5 F for Fin- to the introduction of the 3D structure is greater than in
FET DTMOS and 5 F for stacked DTMOS, as in Table 2. communication LSIs with narrow channel width. In DRAM
Taking the pattern area of the conventional planar design as buffer circuits, many transistors have a wide channel,
100%, the area obtained was 102.97% for planar DTMOS, and hence the optimal sidewall channel width in FinFET
44.46% for FinFET DTMOS, and 25.94% for stacked DT- DTMOS and stacked DTMOS is greater than the 2.5 F

60
and 5 F of communication LSIs. Analysis showed that the duction of the pattern area. The gate and substrate are con-
pattern area is minimized at 7.5 F and 15 F, respectively. In nected using the whole area of the silicon pillar sidewall,
this case, too, stacked DTMOS offered a greater reduction and as a result, the substrate’s delay time can be reduced
of the pattern area than FinFET DTMOS. below 1/10 compared to the conventional FinFET DTMOS.
In addition, the NMOS is stacked on the (110) plane on
top of PMOS formed on the (100) plane, and as a result,
6. Future Prospects
high-speed operation can be achieved by using the optimal
mobilities of both the NMOS and PMOS without requiring
In this investigation, we examined the operation
additional pattern area. We applied the stacked DTMOS to
speed, determined by the substrate’s time constant and the
inverter, NAND, and other simple logic circuits as well as to
mobility of NMOS and PMOS at a 70-mm design rule.
a full adder, a communication LSI, and a DRAM buffer cir-
We now compare the operation speed of the conventional
cuit. We found that the pattern area was reduced compared
FinFET DTMOS and the proposed stacked DTMOS when
to the conventional FinFET DTMOS, to 44% to 86% for
the design rule is reduced below 70 nm.
the inverter, NAND, and other simple logic circuits, 89%
DTMOS has a partial depletion structure and it is
for the full adder, 84% for the communication LSI, and
difficult to reduce the impurity concentration in the sub-
58% for the DRAM buffer circuit. The proposed stacked
strate on miniaturization. Thus, we assumed an impurity
DTMOS is a promising solution for future implementation
concentration of 1017 cm−3 , as with the 70 nm design rule.
of microprocessors for portable devices operated in the
Thus, the ratio of the substrate time constants of the FinFET
GHz band and other advanced system LSIs.
structure and the stacked structure can be expressed as (Fin-
FET silicon pillar width)/(FinFET silicon pillar height) ×
(stacked silicon pillar width)/(stacked silicon pillar height).
In terms of the design rule, this value is (F/2.5F) × (F/5F)
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AUTHORS (from left to right)

Yu Hiroshima (nonmember) graduated from Shonan Institute of Technology (Grad. School of Engineering, Dept. of
Information Science) in 2010. Student research dealt with LSI design methods using double-gate type transistors and stacked
transistors (3D transistors). Now employed by Oi Electric Co., Ltd.

Takahiro Kodama (nonmember) graduated from Shonan Institute of Technology (Grad. School of Engineering, Dept. of
Information Science) in 2012. Student research dealt with LSI design methods using SGT, FinFET, and other 3D transistors.
Now employed by Japan Process Development Co., Ltd.

Shigeyoshi Watanabe (member) received a bachelor’s degree in measurement engineering from Keio University in 1977,
completed the M.E. program in applied physics at Tokyo Institute of Technology in 1979 and joined the Toshiba Center for
Semiconductor Research and Development. Research interests: nonvolatile memory and DRAM circuit design, devices and
circuits using micro CMOS, BiCMOS, SOI, 3D transistors, high-speed low-power circuit architecture for system LSIs, and so
on. Since 2005 professor at Shonan Institute of Technology (Dept. of Information Science) (D. Eng.).

62
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