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Multifunctional Materials For Sustainable Development
Multifunctional Materials For Sustainable Development
Sustainable Development
By
Arvind Kumar Saxena
General President [Elect.]
Indian Science Congress Association [Kolkata]
Ex Director and Out Standing Scientist
DMSRDE, Kanpur, [DRDO], Govt of India
Ex Director, Institute of Basic Science
Bundelkhand University, Jhansi
Outline
Introduction
Inorganic Polymers
Precursor Material (Polycarbosilane ) as
Multifunctional Material: Synthesis and
Applications
Polyphosphazene as Multifunctional Material :
Synthesis and Applications
Conclusion
Material Science Development
FRP Composites
Nano Composites
Multifunctional
Materials(FGM ,Dendritic)
Biomimetic Composites
Effects of Unsustainable Developments
Metals
Structural Materials Ceramics
Polymers
Conducting polymers
MATERIAL WORLD Electronic Materials
Semiconductors
Phosphonitriles -P=N-P=N-
Inorganic Polymers
Composite Silicones -Si-O-Si-O-
Silazanes -Si-N-Si-N-
Materials
Polysilanes -Si-Si-Si-Si-
Fiber +Resin Precursor Materials Polycarbosilanes –Si-C-Si-C-
Synthetic
Metals Segments of Organic &
Hybrid Materials Inorganic Polymers
Nano Materials FGM
Multifunctional Dendrimers
Materials MPM
OVERVIEW OF THE SYNTHESIS OF SIC PRECURSOR MATERIALS
DICHLORODIORGANO SILANES
POLYSILANES
~125 h 220 -450 0c
POLYCARBO SILANE
PYROLYSIS
CERAMIC MATERIALS
Si-C
POLYCARBOSILANE [PCS]
Polycarbosilane is prepared by the thermal back bone
rearrangement of Polysilanes specially Poly-
dimethylsilane PCS is the only material used for
making SiC fibers sofar.
CH 3
CH3
H CH3
H Si CH 3 H CH 3 CH 3 H
Si Si
Si
H 3C CH 3 CH 2 H2C HC C Si
H CH 2
H
H3C
Si Si Si Si Si CH3 CH2
CH
CH2 CH 2 CH 2 H
Si
CH 3 CH 3
CH 2
IR Spectra of PDMS and PCS
29Si MAS NMR data on Polycarbosilane
The peaks at 0 and -17 ppm are assigned to SiC4 and SiC3H, respectively. The SiC4 peak shows a
shoulder at about 7 ppm, suggesting the presence of C3SiO species .This result might be due to
Conversion of PCS to SiC
Polycarbosilane
Ar 650°C
Cubic() , Hexagonal()
Amorphous, Nonsoluble,
Non meltable PCS
Ar 930°C
Amorphous,Black Powder
( Si C )
Ar 1200°C
Bluish Violet Black
(Mixture of & Si C)
Ar 1500°C
Bluish Green
(crystalline Si C )
X- Ray of PCS(N) pyrolysed at ~950 C
X- Ray of PCS(N) pyrolysed at ~1200 C
X- Ray of PCS(N) pyrolysed at ~1500 C
Applications of Polycarbosilane
• Preparation of SiC and M-SiC fibers
• Resin Matrix for C-SiC and SiC-SiC composites
• Refractory materials
• Reactive diluent for certain organic resins
• Coating material for Oxidation prone substances
• Thermal Barrier Coatings and Paints
• Magnetic SiC Material Precursor
• SiC Nano Materials
• High Performance Lubricants
• Resin Matrix for SiC monolithic shaped articles
• Next Generation Sensors
• Functionally Graded materials
Preparation of SiC and M-SiC fibers
Melt Spinning Apparatus
Temperature at Various Points in Melt Spin Unit
Typical environment at the rocket-motor nozzle exit Property With carbon-Fibers (3D COMPOSITES)
Unit PCS- CVD- LSI-
C-SiC C-SiC C-SiC
Temperature 2500-3000K
Fibre content Vol% 42-44 42-47 40-43
Mass flow in the exhaust gases 50-70 kg / s
Density g/cc 1.7-1.8 2.1-2.2 2.4
Velocity of the exhaust gases 3-4 Mach
Flexural MPa 250-330 450-500 180-200
Alumina particle content in exhaust 17-21% strength
Tensile MPa 200-250 300-380 80-190
strength
Young’s (GPa) 60-80 90-100 60
modulus
Strain to % 0.3-1.1 0.6-0.9 0.15-0.35
failure
Thermal W/mK 11.53 ---- 30-35
conductivity (100OC)
Specific heat J/kg K 900 ---- 800 (RT)
(100OC)
Thermal
expansion
coeff. (10-6K-1
10-6 K-1 2-3 3 1-1.5
Parallel
10-6 K-1 4-7 5 5.5-6.0
Perpendicular
25
Development of Cf-PCSG Laminate
1. Composite
Coating with resin Fabrication
Carbon-fabric Prepeg Cf-PCSG Laminate
mixed with catalyst 2. Curing
Development of C-SiC Composite for jet vane by PIP Process
2000oC
400sec
CRUISE VEHICLE
NEAR FUTURE DEVELOPMENT (400 secs duration)
NOSE CONE (1400 K) FUEL TANK
C–C / SiC (or) 2219 Al / 2195 Al-Li
C-C/SiC (ZrB2)
WING LEADING EDGES
(1260 K)
C–C / SiC (or)
C-C/SiC (ZrB2)
AIRFRAME
(1290 K) bottom
(1090 K) top
WINGS (1160 K)
Silica tiles with Composite /
Silica tiles with Composite
Aluminum alloy back up
/ Aluminum back up
(Metallic TPS)*
(Metallic TPS)*
ENGINE (1400 K)
ACTIVE COOLING
Cu-Cr-Zr(with Cu-Cr and
TBC coating)/ C-103
(with oxidation resistant CONTROL SURFACES
coating) C–C / SiC (or)
C-C/SiC (ZrB2)
Groove Machining & Brazing * For long term application
Synthesis of Ultra High Temperature Ceramics & Development of UHTC Composites
2 hr soaking
at 1650°C XRD - SiC + ZrB2 Composite
cooling Flexural Vickers
Strength Hardness
(MPa) (GPa)
Zirconium
diBoride XRD - ZrB2 Powder 390 22
Proposed work:-
Surface modification of ZrB2
Development of Composite
XRD - ZrB2 Powder
25 1000
1127 497 200 2.6 X 10-10 s-1
[390]*
1327 356150 2.5 X 10-9 s-1
Sponge – replication:
Foaming agent:
Me H Me H
[ Si-C] n [Si C] n
H H H
H -C-H SiC Foam
+ H -C-OH
1100 0 C
Organic Resin
PCS Foam
Application:
SEM of CLOSED CELL SiC FOAM
SEM Micrographs of SiC Foam
ABLATIVE LINER MATERIALS
6. Peel strength of the bond between liner and propellant (ksc) >5 To be done
7. Tensile bond strength of the bond between liner and metal (ksc) 6-8 To be done
8. Tensile bond strength of the bond between liner and propellant >5 To be done
(ksc)
Test Results of Ablative Liner Material
30
25
20
15
10
5
0
0 10 20 30 40 50 60
Time (in secs) Thermocouple 1
Thermocouple 2
CNT
TGA in Argon
TEM of CNT
TEM of SiC coated MWCNT
Paper entitled “A New Technique for coating Silicon Carbide Onto Carbon
Nanotubes Using a Polycarbosilane Precursor” published in Silicon, 2009,1:125-
129.
Stone-Wales transformation
MWCNTs Amorphous sidewall
1 2
1 SEM 2
1 SEM 2
1200
1100
1000
1 Raman 1200
1100
1329.5
1573.5
2 1 1100
1000
1594.43
Raman 1351.67
1599.78
2
1000
900 900
900
800 1337.9
800 800 1000
700 700 700
Counts
Counts
600 600
500 600
500
Counts
Counts
2708.2
400 400 500
300 300 400 500
200 200
300
100 100
0 0 200 2818.57
1889.24
-100 -100 100
-200 -200 0
0
500 1000 1500 2000 2500 3000
500 1000 1500 2000 2500 3000 -100
Raman shift / cm-1
Raman shift / cm-1 -200
Aligned
CNTs
growth
over
porous
SiC Fiber
(Bottle –
brush of
CNTs)
PATENT: Applied For
The Sustainable Value Portfolio
Tomorrow
Internal External
Today
PCS functionalized GO
GO-Acid SOCl2 HO
GO PCS/Xylene/Reflux
O
HO
0C/
GO-PCS
Chloride HOOC
O
GO-PCS
Collaborative Work
IIT, Kharagpur
IIT, Kanpur
Vels University, Chennai
Bundelkhand University, Jhansi
T=850 deg C
P = 20mbar T= 925 deg C
t= 60 min P = 20mbar
t= 60 min
2/10
Main components of CVD equipment
CH3 OMVPE
SiC Thin Films
* Si CH2 * 800oC Deposition Parameters
H n Precursors: LPCS (160)
Substrate : Si (100)
Siliconcarbide (SiC)
a wide band gap semiconductor Td : 800 oC
chemically inert to the most corrosive and erosive Pd : 100 Torr
chemicals
Carrier gas : Ar
Attractive for-
High power and high frequency electronic devices & Flow Rate : 15 SCCM
Radiation-hard environment
Duration : 1 hr
Due to its excellent physical properties such as-
High thermal conductivity
High break down field &
High saturation velocity Films Sheet
Resistance
Ω/•
SiC 1 x 107
• Liquid PCS is the potential precursor material for Fe/SiC 0.59
SiC thin films deposition by CVD or OMVPE.
• SiC thin Films deposited with and without Co/SiC 0.66
catalyst.
• The films deposited using catalyst shows good Ni/SiC 0.61
quality
AFM and SEM micrographs of SiC
RMS: 146 nm SiC
Co/SiC Si 76.34
C 62.07
RMS: 10 nm
Ni/SiC Ni/SiC
SiC Coatings on Silicon (111) wafer by CVD
For Enhancing Mechanical properties
load verses hardness for (a) uncoated Si wafer, (b) SiC coated Si wafer cured at different t
(c) Fracture toughness of the SiC coated Si wafer cured at Three different temperature.
A novel carbon rich crystalline (C) SiC/Si(n) interface using liquid
Polycarbosilane as Precursor- A unique schottky junction
Conclusion:
Estimated value of the breakdown voltage and the leakage
current density were found to be 69 V and 8.13 x 10_4 A cm_2
at 30 oC.
The High breakdown voltage is due to the formation of
crystalline β-SiC
A. K. Saxena et films withChem.
al, J. Mat. excess carbon.
C, 1(2013) 6945-6951
Functionally Graded Ceramics
Schematic diagram of a general process for in situ formation of functional surface layer on
ceramic “precursor ceramic” indicate precursor polymers( PCS. MCPS. PSS and so on)
Precursor Material for High temperature
Electronics Application
The Smithsonian/NASA
Astrophysics Data System
Liquid polycarbosilane derived SiC Liquid polycarbosilane derived SiC coating on silicon (1 1 1)
coating on silicon (1 1 1) wafer for wafer for enhanced mechanical properties
enhanced mechanical properties Mukherjee, Jonaki; Ranjan, Ashok; Saxena, A. K.; Das, Probal Kumar;
Banerjee, Rajat
Applied Surface Science, Volume 270, p. 219-224
Development of Polycarbosilane based Complete Neutral esters and Their Lubricants
Objective: Development of neutral esters and their lubricants
Own Contributions: Synthesized and characterized base stock solution and their
lubricants CH3 CH3 PCS
CH3 CH3 O 160 Hydrosilylated PCS
H2 H2
a 150 Esterified Product
* Si C Si * O * Si C Si *
140
H H O O O 130
O O 120
O O 110
b 100
%T 90
80
CH3 CH3 70
H2
60
Where, * Si Si * C
50
(a) Dry THF, H2PtCl6, 24 hr; 40
(b)Cuprous oxide,isodecanol, reflux O O 30
4 hrs. OR OR 20
OR
R = alkylalkohol O OR O 1000 1500 2000 2500 3000 3500 4000
-1
Wavenumber (cm )
Physical properties of oligo and poly-carbosilane base stock solutions & Their
Lubricants
S. Compounds Pour point Flash point Viscosity at Viscosity Density Load
No. (°C) (°C) 40 °C (cSt) at 100 °C (g/mL) Bearing
(cSt) Capacity
(Newton)
1. Polycarbosilane base stock -50 to -60 175- 220 21.35 5.15 ≈ 1.0 540-588
solution
2. Polycarbosilane lubricants -55 to -60 220-240 25.1-39.4 5.15-7.52 0.94-1.0 580-608
1. Indian Patent: Process for the preparation of oligo and poly-carbosilane esters a base stock for high
performance lubricants. Arvind Kumar Saxena, Vineeta Nigam & Mritunjay Kumar Pandey,
2094/DEL/2015. 2. Indian Patent: Process for the Synthesis of complete Neutral Di and Polyol Esters
and Thermal Resistant Lubricants. Arvind Kumar Saxena Vineeta Nigam, Mritunjay Kumar Pandey & C.
S. Bisaria, 2712/DEL/2015 3. Indian Patent: Composition comprising carbosilane ester. Arvind Kumar
Saxena, Vineeta Nigam & Mritunjay Kumar Pandey, 3092/DEL/2015 6/10
Publication on Organosilicon Based Materials:-
1-Optical Characterization of Polysilane Thin Films, A. Sharma, Deepak, Satyendra Kumar. M. Katiyar, A. K.
Saxena, A. Ranjan, R. K. Tewari, Synthetic Metals, 139 (2003) 835-837.
2-Some Thermal Studies of Polysilanes and Polycarbosilanes, Sanjeev K. Shukla, Rajesh K. Tewari, Ashok
Ranjan, A. K. Saxena and G.N.Mathur, Thermochemica Acta, 424(1-2) (2004) 209-217.
3-A New Technique for Coating Silicon Carbide onto Carbon Nanotubes using a Polycarbosilane Precursor”,
Rakesh K. Gupta, Raghwesh Mishra, K. Mukhopadhyay, R. K. Tewari, Ashok Ranjan and Arvind K. Saxena,
Silicon, 1 (2009) 125-129.
4-Synthesis and Characterisation of Some Novel Silicon Esters and Their Application as Lubricant Base Stock
Solution”, Kanak Saxena, C. S. Bisaria and A. K. Saxena, App. Organomet. Chem., 23 (2009) 535-540.
5-Synthesis of Fe-SiC Nanowires via Precursor Route”, R. Mishra, R. K. Tiwari, A. K. Saxena, J.Inorg. &
Orgnometallic Polymers & Materials, 6 (2009) 9259.
6-Studies on The Synthesis and Thermal Properties of Alkoxsilanes Terminated Organosilicone Dendrimers”.
Kanak Saxena, C. S. Bisaria and Arvind.K. Saxena, J.Applied Organomet. Chem., 24 (2010)251-256.
7-Studies on the Rheological Behaviour of Polycarbosilane Part I. Effect of Time, temperature and
Atmosphere”, R. K. Gupta, R. Mishra, Ashok Ranjan & A. K. Saxena, Silicon, 3(2011)27-35.
8-A novel carbon rich crystalline (C) SiC–Si(n) interface using liquid polycarbosilane as a precursor – a unique
Schottky junction”, Jonaki Mukherjee, Ashok Ranjan, Arvind K. Saxena, Sankar Karan,Dwijesh K. Dutta
Majumder, Arnab Ghosh, Sujan Ghosh, Probal K. Dasa and Rajat Banerjee; J. Mater. Chem. C, 1, 6945, (2013).
9-“Liquid polycarbosilane derived SiC coating on silicon(111) wafer for enhanced mechanical properties”,
Jonaki Mukherjee, Ashok Ranjan, Arvind K. Saxena, Probal K. Das and Rajat Banerjee; Applied Surface
Science, 270 (2013) 219-224.
10-Mechanical and tribological properties of silicon carbide coating on to Inconel alloy from liquid pre-
ceramic precursor”, J. Mukherjee, S. Chkraborty, S. Chakravarty, A. K.Saxena, Ashok Ranjan and P K Das;
Ceramic International 40 (2014) 6639-6645.
11-Studies on the Synthesis and Reaction of Silicone oxirane Dendrimers and their thermal & rheological
properties”, Sangeeta Kandapal & A. K. Saxena, European Polymer Journal, 58 (2014) 115–124.
12-Wide visible and unique NIR fluorescent from SiC nanocrystals embedded in carbon rich SiC matrix
derived from liquid polycarbosilane”, Jonaki Mukherjee, Arnavb Ghosh, Sujan Ghosh, Ashok Ranjan, A.K.
Saxena, Probal Kumar Dasa, and Rajat Banerjee; RCS Advances Comm. 4, (2014) 13822.
13-Rheological Behaviour of Polycarbosilane Part II: Effect of Heterometal (Al) Content and Nature of
Bonding with Si of Polycarbosilane”, Rakesh kumar Gupta, Arvind Kumar Saxena, Silicon, 6 (2014) 233-246.
14-Structural and magnetic properties of pulsed laser deposited Fe–SiC thin films”, Mukesh Kumar, Ramesh
Chandra, Manjeet S. Goyat, Raghwesh Mishra, Rajesh K. Tiwari, A. K. Saxena, Thin Solid Films, 579 (2015)
64–67.
15-Enhanced nano-mechanical and wear properties of polycarbosilane derived SiC coating on Silicon”, Jonaki
Mukherjee, Sujan Ghosh, Arnab Ghos, Ashok Ranjan, Arvind K Saxena, Probal K. das and Rajat Banerjee,
Applied Surface Science, 325 (2015) 39-44.
16-Synthesis and Characterisation of Silicone Dendrimers as High Performance Lubricants”, Sangeeta
Kandapal & A. K. Saxena, Jou. Of Org. Chem., 791: 232-237 (2015).
17-Synthesis and Characterization of soluble Silicone Imide Dendrimers as High Performance coating
Materials”, Sangeeta Kandapal & A. K. Saxena, Inter. Jou. Of Scientific & Technological Research, Vol. 4, Issue
6, 300-305 (2015).
18-Synthesis of some novel silicone-imide hybrid inorganic-organic polymer and their properties”, Kanak
Saxena, C. S. Bisaria, S. J. S. Kalara, A. K. Saxena, Progress in Organic Coatings, 78(2015)234-238.
19-Polycarbosilane Based UD C/SiC Composites Effect of in-situ grown SiC- nanopins onmechanical
properties, Suresh Kumar, M. K. Misra, Somar Mandal, R. K. gupta, Raghwesh Misra, Ashok ranjan, A. K.
Saxena, Ceramic International, Article in Ceramics International 41(10) · July 2015
Patents on Organosilicon Based Products:-
1-A process for the preparation of Neutral Diesters, Chandra Swaroop Bisaria, Arvind Kumar
Saxena, Om Prakash, Gyanesh Narain Mathur. Patent No.239820, Application No.,
1379/DEL/2003 Filed on 31-12-2003.
2-A process for the preparation of Polyol Esters,. Chandra Swaroop Bisaria,, Arvind Kumar
Saxena, Om Praksh and Gyanesh Narain Mathur, Application No.,1486/DEL/2003. Dated 23Aug
2003. Patent No. 262439, (21-8-2014).
3-A process for the synthesis of Polycarbosilane as ceramic material precursor, Arvind Kumar
Saxena, Ashok Ranjan, Rajesh Kumar Tewari, Gyanesh Narain Mathur, Application.
No.2254/DEL/2004.
4-Silicone Base Esters and Preparation Thereof, Arvind Kumar Saxena, Chandra Swaroop
Bisaria, Kanak Saxena, Application No. 2126/DEL/2009.
5-Polysiloxane Esters and Preparation Thereof , Arvind Kumar Saxena, Chandra Swaroop
Bisaria, Kanak Saxena, Application No. 2127/DEL/2009.
6-Preparation of SiC foams using Polycarbosilane as precursor material , Arvind Kumar Saxena,
Ashok Ranjan, Rajesh Kumar Tewari, Raghvesh Mishra, Rakesh Kumar Gupta, Application
No.792/DEL/2010.
8-A Process for Fabrication of Aligned Carbon Nano-tubes over inorganic fibres- Alok Srivastava,
K Mukhopadhyay, A K Saxena 2784/DEL/2013.
9-A process for Preperation of Reinforced Carbon –Silicon Carbide (C-SiC) composite” Suresh
Kumar, R K Gupta, Raghwesh Mishra, Manoj Kumar Misra, Ashok Ranjan and Arvind Kumar
Saxena-192/DEL/2014.
10-Chemical Vapour Deposition of Silicon Carbide, Arvind Kumar Saxena, Ashok Ranjan, Suresh
Kumar, Santosh Tripathi, Raghwesh Mishra, Rakesh Kumar Gupta 1977/DEL/2014.
11-Process for the synthesis of complete Neutral Di and Polyol Esters and
Thermal Resistant Lubricants. A K Saxena, Vineeta Nigam, Mritunjay K Pandey,
C S Bisaria, Submission: 2712/DEL/2015.
12-The Process for the preparation of Oligo or polycarbosilane Ester as base
stock for high performance lubricants. A K Saxena, Vineeta Nigam, Mritunjay K
Pandey, 2094/DEL/2015.
13-A process for the SiC deposition using plasma enhanced chemical vapor
depostion method A K Saxena, Ashok Ranjan, Suresh Kumar, S K Tripathi, R
Mishra, R Gupta M K Mishra, Submission:. No- TR/0588 dated 25-11-2014
(PD015195IN-SC/DRDO ref ERIP/ip/1401105/M/01).
14-Composition comprising Carbosilane Ester. Arvind Kumar Saxena, Vineeta
Nigam & Mritunjay Kumar Pandey, 3092/DEL/2015.
15-Process for the Preparation of Low viscosity and High Density Thermal
Resistant Synthetic Lubricant. Vineeta Nigam, Mritunjay Kumar Pandey,
Sandeep Kumar, Amit Singh, & Arvind Kumar Saxena, Indian Patent Application
No. 201611011920.
16-Preparation of Hybrid Silicon Carbide Precursor Material for High Char Yield
Thermostable Resin, Mritunjay Kumar Pandey, Vineeta Nigam Abdul Rahman
Khan, Arvind Kumar Saxena, ERIP/IP/1501077/M/01.
17-Hybrid Organosilicone based Phthalonitrile Thermostable Resin and Process
of Preparation Thereof, Mritunjay Kumar Pandey, Vineeta Nigam, Abdul
Rahman Khan, Arvind Kumar Saxena, ERIP/IP/1501076/M/01.
Cl Cl
Polyphosphazene
PCl5 NH4Cl (NH3) * P N P N *
as
n
Multifunctional Material Cl Cl
Polydichlorophosphazene
H
C NCH2R OR OR
* P N P N *
OR OR1
O OR=OCH2CH2OCH2CH2OCH3
OR1=OCH2CH3 etc.
* P N P N *
Excellent solid electrolyte OR1 OR1
for foldable Li ion
pH Sophisticated batteries * P N P N *
OR OR
* P N P N *
Fire Retardant
Glass transition n OR OR1
Cl Cl
below -200°C
Polydichlorophosphazene * P N P N *
BASE MATERIALS
OR OCH2(CF)
Amino acids
Membranes
* P N P N *
OR OR * P N P N *
* P N P N * OCH2(CF) OCH2(CF)
OR OR1
OR OR Continuous fibers for
* P N P N * flame retardant
OR= Alkyl or aryl
Crystalline Materials OR OR1
Groups arrayed along the chain give more packed structure hence most of them are
crystalline e.g. F, Cl, CH3, OCH2CF3, OC6 H5
When two or more groups are present the polymer become amorphous e.g. most of
aminophosphazenes.
Hydrophobic Vs Hydrophilic
Polymer backbone is hydrophilic- N: form H bond. But it can be manipulated with the
side groups and by the degree they shield the skeleton
Hydrophilic Groups- CH3, - NH CH3 -, -OCH2 CH2O CH2CH2OCH3, glucosyl- etc.
Hydrophobic Groups- OCH2CF3, - OC6H5 etc.
Most phosphazenes are water stable. The phosphazene having aminoacid ester side
groups, Schiff bases and species with imidazolyl, glyceryl or glucosyl side units are
water erodible.
Degradation Mechanism of Polyphosphazene
Polyphosphazene as Compatibilizer
O O
O
O
O O
O
PE E K HBA 73% HNA 27%
LCP-A
O O O O
N N N N
O
O O O O
DDE
PMDA
PE I
O Br OCH2CF3
P =N P =N
O Br OCH2CF3
Polyphosphazene
Preparation of Polyphosphazene Fibers
Methodology
• Compositions Preparation
• Rheological Studies to indentify
suitable compositions
• Melt Spinning & Electrospinning of Optimized
Samples
PREPARATION OF POLYPHOSPHAZENE FIBER FOR
FIRE RESISTANT APPLICATIONS
100
Storage modulus of Neat
PPZ and PPZ/UHMWPE
G' (Pa)
composition
10 PPZ Neat
PPZ-UHMPE
1
1 10 100 1000
osc. stress (Pa)
1000
100
PPZ Neat
PPZ-UHMPE
|n*| (Pa.s)
10
1
1 10 100 1000
osc. stress (Pa)
SEM image of PPZ Fiber
1. PPZ (100) 250 450 21% -48 75 >60 Does not catch fire
2. PPZ (92) + 325 400 20% -62 117 >48 Does not catch fire,
UHMWPE (8) melts
Preparation of UHMPE Fiber by Melt Spinning
1E-5
1E-6
time (s)
Creep behavior: UHMPE viscosity reduces and it
is able to flow (entanglement density decreases)
Melt spun UHMPE Fiber
Patent filed:2960/DEL/2012 85
SEM image of UHMWPE Fiber
1E-4
UHMWPE
UHMWPE-PPZ(97:3)
UHMWPE-PPZ(96:4)
UHMWPE-PPZ(91:9)
compliance J(t) (1/Pa)
Criticality: Flammable
Methodology:
• Preparation of Flowable Compositions
• Rheological Studies to indentify
suitable compositions
• Melt Spinning of Optimized Samples
Task
• Nylon continuous fibers
88
SEM image of
Nylon/PPZ Fiber
Thermal and Mechanical properties of Nylon
and Nylon/PPZ:
(%)
-20
-40
TG (%)
-60
Nylon
Nylon/PPZ
(b)
-80
-100
SEM image of PP/PPZ Fiber Storage modulus of Neat PPZ and Fig 2.TGA graph of PPZ & PP/PPZ
PPZ/PP composition
Thermal and Mechanical properties of PP and PP/PPZ:
Tensile Tensile Elongation MFI T onset T endset LOI Tg Tm
Fiber sample modulus strength at break (gm/10oC) (0C) (0C) (0C) (0C)
(GPa) (MPa) (%)
PP 0.81 30 100 3.2 225 370 18 -20 175
Achievement and applications: Flame retardant PP fiber with improved tensile strength and elongation
for fire retardant textiles.
Indian Patent: Process for the preparation of flame retardant polypropylene fiber using polyphosphazene as an
additive. Arvind Kumar Saxena, Vineeta Nigam, Sandeep Kumar & Mritunjay Kumar Pandey ERIP/IP/150072/M/01.
Polyphosphazene Nanofiber
Process Parameters for Nanofibers Synthesis
Electrospinning Setup
ELECTROSPINNING
SETUP
PPZ Viscosity (mPas) Diameter (nm)
0 1012 380
10 1132 400
Parameter Value
b
O
O
O CH2
H2C O
H2C CH2
NH2CH2C O O CH2CH2N
O N O
c CH2
Cross -linked H2C P P
NH2CH2C O O CH2CH2N
Polymer H2C N N
CH2
P O
O
NH2CH2C O O CH2CH2N CH2
H2C
H2C O
CH2
O
O
O
Where, a = NaH, THF, Ethanolamine, N2-atm, RT
b = Epichlorohydrin, 10% NaOH Soln, 80 0C,2 hrs, 120 0C, 4 hrs
0
c = LY556, MNA, RT- 2 hrs, 120 C 2 hrs
10 1132 400
20 1348 440
30 1380 540
Characterization of PAN/PPZ
solution
SEM image of Neat PAN SEM image of PAN/PPZ SEM image of PAN/PPZ after
stabilization
Polyphosphazene Polyacrylonitrile
Twin screw
extruder
230°C, 80 rpm
Meltable PAN/PPZ
Blend
DSC of Neat PAN and PAN/PPZ
Achievement: PAN melting is achieved before degradation and also successfully bead free uniform diameter PAN Nano fiber has
been prepared and characterized for further development.
1. Indian Patent: Polyacrylonitrile (pan) based composition, fibers, process of preparation and applications thereof. Arvind
Kumar Saxena, Vineeta Nigam, Sandeep Kumar & Mritunjay Kumar Pandey, 2929/DEL/2015
2. Indian Patent: Process for the making meltable blends of polyacrylonitrile &polyphosphazene suitable for making films
and fibers. Arvind Kumar Saxena, Vineeta Nigam, Sandeep Kumar, Mritunjay Kumar Pandey& Amit Singh
8/10
Publication on Fibers and Fabrics:-
•Improved graphitization and electrical conductivity of suspended carbon nano fibers derived
from CNT/PAN composite by directed electrospinning, D. Roy, N. Tiwari, K. Mukhopadhyay
and A. K. Saxena, CARBON, 50, 1753 (2012).
•Needleless Electrospinning And Coating of Poly Vinyl Alcohol With Cross-Linking Agent Via
In-Situ Technique”, M.K. Sinha, B.R. Das, Anurag Srivastava and A.K. Saxena, International
Journal of Textile and Fashion Technology, vol. 3, Issue 5, (2013) 29-38.
•Influence of process parameters on eletrospun nanofibres morphology”,M. K. Sinha, B.R.
Das, Anurag Srivastava & A.K. Saxena, Asian Journal of Textile, Vol. 3, Issue 1, (2013) 8-14.
•Microwave interactive properties of cotton fabrics coated with carbon nanotubes /polyurethane
composite, K K Gupta, S M Abbas, Anurag Srivastava, M Nasim, A K Saxena & Ashutosh Abhyankar,
Indian Journal of Fibre & Textile Research, 38, (2013) 357-365.
•Study of Electrospun Polycarbosilane (PCS) Nano fibrous web by Needle-less Technique”,
M.K. Sinha, B.R. Das, R. Mishra, A. Ranjan, A. Srivastava and A.K. Saxena, Journal of
Fashion and Textiles – Springer, 1 (2), (2014) 2-14.
•Study of Electrospun Chitosan Nanofibrous Coated Webs”, M.K. Sinha, B.R. Das, Anurag
Srivastava and A.K. Saxena, Journal of Nano Research, 27 (2014) 129-141.
•Study of Electrospun Polyacrylonitrile (PAN) and PAN/CNT Composite Nanofibrous Webs”,
M.K. Sinha, B.R. Das, Anurag Srivastava and A. K. Saxena, Research Journal of Textile and
Apparel, 19 (1), 2015.
•Development of insecticide incorporated knitted fabric long lasting efficiency”, Priyanka
Katiyar, Sraddha Mishra, Dev Singh, Lal Chandra, Anurag Srivastava and Arvind Saxena,
submitted for publication in the Journal of Industrial Textiles. DOI NO. 1528083714537107
dated June.2014.
Patents on Fibre and Fabrics:-
7-A Novel technique for coating of Iron –Silicon carbide Nano- fibrous
WEB on Carbon Fabric, Mukesh Sinha, Anurag Srivastava, A. Ranjan,
Arvind Kumar Saxena Submission:. No- TR/0588 dated 18-6-2013.
9-A Process for the Preparation of Silicon Carbide Ceramic Fibers, Arvind
Kumar Saxena, Ashok Ranjan, Rajesh Tiwari, Raghvesh Misra, Rakesh
Gupta, Indian Patent Application No. 201611011921, 04 April 2016
Conclusion
Polycarbosilanes is a Multifunctional Materials for high
temperature applications ranging from Resin, Coating,
Refractory, CMCs, CFCMCs, Magnetic and electronics
applications.