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    Procedimiento de Repoaración BOOM - 374F

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    Procedimiento de Repoaración BOOM - 374F

    Uploaded by

    Alexander Laura
    10 views14 pages

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    Procedimiento de repoaración BOOM_374F

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    10 views14 pages

    Procedimiento de Repoaración BOOM - 374F

    Uploaded by

    Alexander Laura

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    © All Rights Reserved
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    2ozornsit4 Welding Repair Procedure for Mass Boom on Certain 374F Excavators (6501) (MO118245-02) ‘SMCs - 6501 108139250 Excavator {374 (SIN: EBF1-UP; NFJT-UP; MFL1-UP) ‘OEM Excavator Based Specialty Solution 374 OEM (SIN: PAL1-UP) Revision History Revision | Summary of Changes 02 _| Aided footnote o salvage bar (6 and pat (7) ten ofinal boom pats (01 [Added plate (9) and the fabrication and instaliatonslnérmaton fo the plate Tablet Introduction Masten 1 sossuere8 ‘This procedure outines the recommended basic procedures forthe repair of catastrophic érackslon the MT mass boom. Do not perform any procedure i this Special Instruction until you have read the information and you understand he information. Reference Section Reference: Operation and Maintenance Manual, SEBUBS#8 Reference: Disassembly and Assemby, UENROI63 Reference: Special Instruction , REHS1841 , "General Welding Procedures" Safety Section Do not operate or work on this product unless you have read land understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service |Merature. Failure to follow the Instructions or heed the warnings. ‘could result n injury or death. Proper care is your responsibility. Fallure to follow al safety guidelines prescribed inthis. document and by governing authorities and regulatory agencies ‘may result in severe injury or death of personnel or machine damage. When removing a major component or attachment, ensure that it | properly blocked or secured before removing mounting hhardware. An assombly that is disconnected without proper blocking may shift or fll, resulting in serious injury or death of personnel or machine damage. Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures, ‘exactly as stated below. ‘Accass to this service point may roquire climbing on the ‘equipment. Slipping or falling while climbing on the equipment ‘could result in personal injury oF death. Refer to the Operation {and Maintenance Manual, Mounting and Dismounting topic for ‘safety information. Do not operate the machine f any guards or covers are missing for inadequately secured. Personnol could be seriously injured. ‘or machine damage may occur. POCO Observe the safe working oad limits of al iting and blocking vices and keep a safe sistance from suspendediblocked loads. Personnel may bo seriously Injured or killed by faling ads. Required Parts Personal injury or death can result from fumes, gases, and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin, and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the are, or both to keop fumes and gases from your breathing aroa. ‘Wear eye, ear, and body protection before working. Protect yourself and others by reading and understanding this ‘warning. Fumes and gases can be dangerous to your health Urtraviolet rays from the weld are can injure eyes and burn skin, Electric shock can cause doath, Road and understand the instructions of the manufacturer and the safety practices of your employer. Do not touch live tical parts. ‘Soe “Amorican National Standard 249.1, Safety in Welding and Cutting” which is published by the American Welding Society ‘American Welding Society ‘3669 NW 36 Stroot #130. Miami, Florida 33166-6672 1-800-443-9383 ‘S00 “OSHA Safety and Health Standards, 29 CFR 1810” which is available from the U.S, Department of Labor. U.S. Department of Labor Washington, D.C. 20210 ‘See applicable requirements for your local ares. Required Parts ‘Savage fom exeting oom tom [ty [Part Number [Part Name 1/1 | 597-9080 Repair Kit ta| 1 | 236-3647 Plate (Top) 3B | 1 | 508-2682 | Plate As (Right) 1G | 1 | 595-2683 | Plato As (Len) 2/8 = Backing Pate” 34 = Round Plat” 42 —___| Saght back plato 3 it = Piatt 6 | 2 | a2a2aee Bar 7 [4 | 148a976 Pia 8/43 | 117-5004 ‘Stud 212 : Pate’ Table 2 Required Tooling Required Tooting tem [ay v1 ([2 Table 3 Rex reed be ng erougho rea taugh bot pian he boom inkage ans aszeBlee Approximate Weight Required Parts item [Part Name |Woight S74.0kg (e263) 68.95 kg 10 | Top Pate 1B | LetPiate As [| "seo 16 |rintPinte ae | S885 2 | RomPae | Ore, 9 | rae 863) Tate General Recommendations + A power source abe to supply 500 Amps or more with DC current for welding is required. Thie source should also be able to gouge with 500, ‘Amps or more. + Polat: Direct Curent Electiode Positive (DCEP) reverse pony + Shioling gas: CO, or mixed gas argon and CO» (80120). + This rework should be done at room temperature without anf ai aw + Parts have tobe clean of cl, moisture, grease, paint,or any oer contaminants inthe weld jin ror f)Welding. The weld shouldbe fee of ‘Wald spatter or slag that poses assembly of contamination problems. +The welder should be propery qualified to weld with Gas Matal rc Welding (GMAW - MIGIMAG) + Allwelding should be done in fat position. I vertical poston is the sly possibly the welding has tobe done in the vertical up positon and notin the vertical down position. The welder must be qualified fr the specie pstion’ Filor metal, diameters 1.2, 1.4, oF 1.6 mm, must correspond tothe ollowig standards: AWS AB.18 ER 70 $6, DIN 8559 SG3, or EN 440 asin I Shiokded Metal Arc Welding (SMAW- tc) isthe only ayatable Bption, use basic electrode ESAB OK 48,00 3.25 mm diameter or any locrode corresponding to standard: AWS AS.1 - E7018 or ENISO 2560-AE 42 4 B 42 H5, + Mack al prs prior gouging Fabrication Information Backing Plate (2) ation 2 oe6s3600 {Dp 10mm 030i) {03120 mm (0.701) (05) 250 n(n} rus Round Plate (3) maton 3 pesasro2 (Gazer ios8in, ataton otseets0 (yore 033 09) 2mm (0989) {BitySzzmin 2056) Plate (5) ° | er 48 lel | 6) maton 5 osstess0 (om 175mm 603) (Bia\20nm (Tom) {B)20mm (079m) (Dt) 200mm 787hy {Cts} f00mm{3 in) (Bie) 3rsmmi asin) (tr 2 30mm (10) us (Bt) 2c 20 mmo im)" Plate (9) Leen £ station 6 tessreca (010) 1027 9mm 40 sim) (Bao) iat rm ari (02) 462mm (2) a8 259) (a5) 7087 mm 303) (B24) 1072 8mm 2m (as) 1837 mm (in raue (26) 7884 mm 314m (Ber) 368mm 30:2) (ae) S002 Tomy (28 204 wrod (28) t0r6 rm (6 race (0) 302m (19) as {Bar amma {022} 20.'mmc1 1m) (bss) 21" Machine Preparation 4. Release the hydraulic system presse, rfer to Operation and Maintenance Manual , SEBUBSEB, "System Pressure Release" 2. Remove the boom from the machine, refer to Disassembly and Assembly , UENRO16S , “Boom - Remove and instal 8. Transfer the boom toa suitable location forthe instalation procedue. iting devices and a well-ventilated area wil be required. Keep the boom ina flat and horizontal postion, 4. Fabricate eight backing plates (2), four round plate (3). two straight back plates (4), and one plate (6). Refe to te "Fabrication information” ‘section forthe part information Installation Procedure Refer to Special Instuction, REHS1841 , “General Welding Procedu * for general welcing information. 1. Clean the welsing joints on the Boom, Note: Leftover paint or carbon from arc air gouging (AAG) in welding joint can cause welding defects sation 7 osstsrst (00 tao rm (47m) {03650 mm 8m) (Bajeromm (em) {Bs} s0mmm (4). 2. Use an air carbon are torch to make two 615 mm (203 in) diameter holes in each boom side plate. Refer to ilustraton 7 for he postion of the holes, ~ aan 8 ossis7e8 Inne wen, ed nes 4. Remove ine wel relate eo pate, reset heed es Remove he wed eeg ma hy pe

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