CMC 256plus: High Precision Relay Test Set and Universal Calibrator

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CMC 

256plus
High Precision Relay Test Set and Universal Calibrator
High precision relay test set and universal calibrator

The CMC 256plus is the first choice for applications requiring Safe and future-proof
very high accuracy. This unit is not only an excellent test
The six current and four voltage output channels of
set for protection devices of all kinds but also a universal
the CMC 256plus are continuously and independently
calibration tool.
adjustable in amplitude, phase and frequency. All outputs
Its high precision allows the test and calibration of a wide are protected against over-temperature, accidental
range of measuring devices, including: power quality (PQ) short-circuits, external high-voltage transient signals and are
measurement devices of class A and S, energy meters of monitored in case of overload.
class 0.2, measuring transducers and phasor measurement
The integrated network interface supports comprehensive
units (PMU).
testing in IEC 61850 environments using optional GOOSE
Its unique accuracy and flexibility make the CMC 256plus simulation and subscription as well as Sampled Values
ideal for protection and measurement equipment manufac- simulation functionality. It is also possible to retrieve,
turers for research and development, production and type evaluate and log the IED Client/Server SCADA communica-
testing. tion according to IEC 61850.

DC supply:
0 ... 264 V

!
Voltage outputs:
4 x 300 V or 2 x 600 V
Typical error < 0.015 % reading
+ 0.005 % range

!
Current outputs:
6 x 12.5 A or 3 x 25 A or 1 x 75 A
Typical error < 0.015 % reading
+ 0.005 % range

Generator combination socket:


3 x 300 V and 3 x 25 A

2
Multifunctional measurements Connectivity options
By utilizing the EnerLyzer software option, the ten binary The CMC 256plus is designed to work with OMICRON’s
inputs of the CMC 256plus can also function as analog most powerful software tools. Users can control the test
measurement inputs. The test set can then be used as set using either a Windows PC/laptop or an Android tablet
a portable 10-channel multimeter, transient and trend and connect via Ethernet/USB cable or Wi-Fi (through the
recorder, harmonic signal analyzer and much more. Analog optional mini wireless USB adapter).
measurements are very helpful for troubleshooting during Time synchronized applications according to IEEE 1588 are
commissioning or maintenance testing of protection devices possible, for example, via CMGPS 588. The GPS controlled
(for example, recording of transients during switching time reference with integrated antenna works as a Precision
operations or analysis of transformer inrush events). Time Protocol (PTP) grandmaster clock and is optimized for
outdoor usage.
Varied applications
Up to 12 independent channels of low-level signals are Organize your tests
available on the rear of the test set, which can be used to For centralized planning, tracking and managing of all
test relays with non-conventional sensor inputs (for exam- engineering, testing and maintenance activities in the
ple, Rogowski coils) or to control external amplifier units. power industry, the ADMO software 1 ensures that the
workflows of asset and operations managers, testers, and
protection engineers are structured and coordinated. Key
data will be kept up-to-date and available to all employees
at all times.

4 x binary outputs

DC measuring inputs:
0 ... 10 V and 0 ... 20 mA

Your benefits
>> Protection test set and universal
calibrator in one device
>> Testing of all relay generations –
electromechanical, static, numerical,
10 x multifunctional inputs: IEC 61850
binary (dry/wet)
>> Highly accurate test signals for
Analog measurement, EnerLyzer
testing meters and power quality
measurement devices
16.0 kg / 35.3 lbs >> Integrated network interface for
450 x 145 x 390 mm / 17.7 x 5.7 x 15.4 in testing IEC 61850 IEDs

ADMO light is included with every Test Universe package


1
www.omicronenergy.com/CMC256plus
3
Control options tailored to your needs

“Ideal solution for ...”

Manual settings-based testing with CMControl

CMControl P is the entry-level CMC operation platform specifically


designed for easy manual settings-based testing of protection and
measurement devices.
“... fast and easy
> Simple and fast testing with intuitive user guidance
manual testing with
> Reduced testing efforts, increased productivity
low initial effort”
> No special training required

www.omicronenergy.com/cmcontrol

Advanced settings-based testing with Test Universe

Test Universe is made for advanced testing and offers a wide range


of application-optimized test modules. Customized templates allow
users to achieve a high degree of automation and standardization. “... frequent and
> Fully automated settings-based protection testing recurring testing, a wide
> Flexible test plans application range and
> Function specific modules greater depth of testing”

www.omicronenergy.com/testuniverse

Innovative system-based testing with RelaySimTest

The innovative system-based testing approach of ­RelaySimTest


allows the verification of the whole protection system with a
higher testing quality than ever before.
“... logic testing,
> Logic and scheme testing with outstanding troubleshooting
scheme testing and
capabilities
troubleshooting
> Supports easy end-to-end testing
tasks”
> Independent of relay type and settings

www.omicronenergy.com/relaysimtest

Achieve the highest level of system reliability using a combination


of settings-based and system-based testing.

4
Use the full potential of your CMC with ...

PTL
PROTECTION
TESTING
LIBRARY

... Protection Testing Library (PTL) ... Meter and PQ Signal Generator modules
The PTL provides predefined test templates for more than Meter and PQ Signal Generator transforms a CMC into a
400 protection relays from various manufacturers. The multifunctional test and calibration tool for energy meters
templates can be adapted and extended. Studies have and power quality measurement devices. A CMC test
shown that utilizing fully automated templates can reduce set can be used for conventional testing and measuring
testing time by up to 70% compared to manual testing. simultaneously.
> Saves time and effort compared to manual creation of > Generating all kinds of power quality phenomena for
test plans type and field testing
> Manual or automatic transfer of relay settings directly > PQ test templates according to IEC 61000-4-30 and
from the relay manufacturer’s software IEC 62586-2
> Test templates and relay parameter converters (XRIO) > Closed-loop testing of energy meters with rotating discs
customizable for individual requirements or optical pulse outputs

www.omicronenergy.com/ptl www.omicronenergy.com/meter

www.omicronenergy.com/pq

5
Testing software packages and add-ons

A wide range of testing software is available consisting of Test Universe modules and additional tools. We have bundled
typical testing requirements into useful software packages, but each package can of course be adapted to individual needs.

Essential offers a good introduction with basic functions and modules; can serve as a base Packages Add-ons
for custom compiled packages
Standard contains all modules that are typically used for settings-based testing of

IEC 61850 Advanced
protection devices

Equipment Testing
IEC 61850 Basic
Enhanced like Standard, specifically extended by functions for system-based testing and

Measurement
transient simulation as well as for free programming

Enhanced
Complete
Standard
Essential
Complete covers all functions and software modules that are offered for controlling CMC
test sets

OMICRON Control Center 1 Automation tool, document-oriented test plan, template and report form ■ ■ ■ ■
QuickCMC Convenient manual testing in the Test Universe environment ■ ■ ■ ■
State Sequencer Determining operating times and logical timing relations by state-based sequences ■ ■ ■ ■
TransPlay Playback of COMTRADE files, recording of binary input status ■ ■ ■ ■
Harmonics Generation of signals with superimposed harmonics ■ ■ ■ ■
CB Configuration Module for setting the CB simulation ■ ■ ■ ■
Ramping Determining magnitude, phase, and frequency thresholds by ramping definitions ■ ■ ■ ■
Pulse Ramping Determining magnitude, phase, and frequency thresholds by ramping definitions ■ ■ ■
Overcurrent 2 Automatic testing of positive/negative/zero sequence overcurrent characteristics ■ ■ ■
Distance Impedance element evaluations using single-shot definitions in the Z-plane ■ ■ ■
■ ■ ■
Test Universe modules

Advanced Distance Impedance element evaluations using automatic testing modes


VI Starting Testing of the voltage dependent overcurrent starting function of distance relays ■ ■ ■
Autoreclosure Testing of the autoreclosure function with integral fault model ■ ■ ■
Single-Phase Differential Single-phase tests of the operating characteristic and the inrush blocking ■ ■ ■
Advanced Differential Comprehensive three-phase differential relay testing (four modules) ■ ■ ■
Annunciation Checker Verification of the correct marshalling and wiring of protection devices ■ ■ ■
Power Testing with visualization and assessment in the P-Q plane (basic) ■ ■ ■
Advanced Power Testing with visualization and assessment in the P-Q plane (enhanced) ■ ■ ■
Advanced TransPlay Playback and processing of COMTRADE, PL4, or CSV files ■ ■ ■
Transient Ground Fault 3 Simulation of ground-faults in isolated or compensated networks ■ ■
Synchronizer Automatic testing of synchronizing devices and synchro-check relays ■ ■
Meter Testing of single and multifunction energy meters ■ ■
Transducer Testing of measurement transducers ■ ■
PQ Signal Generator Simulation of power quality phenomena according to IEC 61000-4-30 and IEC 62586 ■ ■
IEC 61850 Client/Server Automatic SCADA testing in accordance with IEC 61850 ■ ■ ■
GOOSE Configuration Testing with GOOSE according to IEC 61850 ■ ■ ■
Sampled Values Configuration Testing with Sampled Values according to IEC 61850-9-2 (“9-2 LE“) and IEC 61869-9 ■ ■
CMControl P App Quick and easy manual testing of protection and measurement devices ■ ■ ■
RelaySimTest 3 System-based protection testing by simulating realistic power system events ■ ■
Additional tools

Adv. Transformer Features Advanced transformer features for differential protection in RelaySimTest ■
CM Engine Programming interface for controlling CMC test sets with user specific software ■ ■
EnerLyzer Analog measurements and transient recording with CMC test sets ■
TransView Transient signal analysis for COMTRADE files ■
ADMO light 4 Asset and maintenance management for protection systems ■ ■ ■ ■
IEDScout Universal software tool for working with IEC 61850 IEDs ■ ■

Contained in all packages: Binary I/O Monitor, AuxDC Configuration, ISIO Connect (for ISIO 200), Polarity Checker (for CPOL2).

1
Includes licenses for Pause Module, ExeCute, TextView
2
Includes license for Overcurrent Characteristics Grabber
3
RelaySimTest license also includes the licenses for Transient Ground Fault and NetSim ■ Contained
4
ADMO light is limited to 50 assets but can be upgraded to a full ADMO version at any time Optionally available

6
CMC 256plus accessories

The following accessories are included with the CMC 256plus standard delivery but can also be ordered separately.

Description Order No.


> Country-specific power cord 3 m / 9.8 ft
> Ethernet patch cable 1.5 m / 4.9 ft E1636800
> Ethernet patch cable 3 m / 9.8 ft E1664400
> USB connection cable 2 m / 6.6 ft B1021101
> Leads with 4 mm safety plugs (6 x red, 6 x black) 2 m / 6.6 ft P0006168
> Flexible terminal adapters (12 x black) E0439201
> Jumper flexible (4 x black) 6 cm / 2.4 in E0439300
> Flexible test lead adapters with retractable sleeve (6 x red, 6 x black) P0006167
> Grounding cable with battery clamp and M6 cable lug 6 m / 19.7 ft B0349701
> Soft bag E0074602

Optional accessories 1
Description Order No.
CMC wiring accessory package B1764601
For connecting test objects to CMC test sets, consisting of:
> 12 flexible test lead adapters for connections to narrow terminals
> 12 flexible test lead adapters with retractable sleeve for connections to non-safety sockets
> 4 flexible jumpers for paralleling current outputs or shorting neutrals of binary inputs
> 8 crocodile clips for contacting pins or screw bolts
> 12 flexible terminal adapters for screw-type terminals
> 20 cable lug adapters for M4 (0.15 in) screws
> 10 cable lug adapters for M5 (0.2 in) screws
> 10 cable ties 150 mm / 5.9 in long
> 1 accessory bag
Mini wireless USB adapter E1636800
For wireless control of the CMC 256plus. 2

Generator combination cable B1328100


Connection between the generator combination plug of the CMC 256plus to the test object.

Transport case B0679403


Heavy-duty transport case with wheels and extendable handle.

CMGPS 588 P0006433


GPS controlled time reference with integrated antenna. It is optimized for outdoor usage and works
as a PTP ­grandmaster clock according to IEEE 1588-2008, IEEE C37.238 (Power Profile), IEC 61850-9-3
(Utility Profile).

SEM 1 P0006391
SEM 1 contains the OSH 256 passive optical scanning head to detect the status of optical pulse LEDs of
electronic energy meters. It is suitable for a wavelength range of 550 nm to 1000 nm.
CPOL 2 polarity checker P0006331
For checking a series of terminals for correct wiring. The signal can be injected into the primary side of a
CT. Thus, the correct polarity of CT wiring can be included in the test.

Non-exhaustive list. For the complete list please visit our website: www.omicronenergy.com/cmc256plus
1

Requires a CMC test set with NET-2 interface board.


2

Wi-Fi is subjected to technical and legal constraints. For more information please contact your local OMICRON office or sales partner.

7
Overview of technical specifications 1

CMC 256plus

Current amplifier Voltage amplifier

Setting range 6-phase AC (L-N) 6 x 0 ... 12.5 A Setting range 4-phase AC (L-N) 4 x 0 ... 300 V
3-phase AC (L-N) 3 x 0 ... 25 A (Group A II B) 2-phase AC (L-L) 2 x 0 ... 600 V
1-phase AC (L-N) 1 x 0 ... 75 A (Group A II B) DC (L-N) 4 x 0 ... ±300 V
DC (L-N) 1 x 0 ... ±35 A (Group A II B)
Power 6-phase AC (L-N) 6 x 80 VA typ. at 8.5 A Power 4-phase AC (L-N) 4 x 75 VA typ. at 100 ... 300 V
6 x 70 VA guar. at 7.5 A 4 x 50 VA guar. at 85 ... 300 V
3-phase AC (L-N) 3 x 160 VA typ. at 17 A 3-phase AC (L-N) 3 x 100 VA typ. at 100 ... 300 V
3 x 140 VA guar. at 15 A 3 x 85 VA guar. at 85 ... 300 V
1-phase AC (L-N) 1 x 480 VA typ. at 51 A 1-phase AC (L-L) 1 x 275 VA typ. at 200 ... 600 V
1 x 420 VA guar. at 45 A 1 x 250 VA guar. at 200 ... 600 V

Output power (typ.) / VA


Output power (typ.) / VA

500 1-phase AC (L-N) 1-phase AC (L-L)


300
400
300 200
200 3-phase AC (L-N)
3-phase AC (L-N) 100
100
6-phase AC (L-N) 4-phase AC (L-N)
0
0 10 25 50 75 0 100 200 300 400 500 600
Output current / A Output voltage / V

Accuracy Error < 0.015 rd. 2 + 0.005 % rg. 2 typ. Accuracy (at 0 ... 300 V) Error < 0.015 % rd. 2 + 0.005 % rg. 2 typ.
Error < 0.04 % rd. + 0.01 % rg. guar. Error < 0.04 % rd. + 0.01 % rg. guar.
Distortion (THD+N) 3 < 0.025 % typ., < 0.07 % guar. Distortion (THD+N) 3 0.015 % typ., < 0.05 % guar.
Resolution 50 µA / 100 µA / 500 µA / 1 mA Resolution 5 mV / 10 mV in range 150 V / 300 V
(for respective range) Ranges 150 V / 300 V
Max. compliance voltage 15 Vpk / 60 Vpk
(L-N)/(L-L)
Low level outputs

Amplifiers, general Number of outputs 6 (12 with Option LLO-2)


Setting range 0 ... ±10 Vpk
Frequency Range sine signals 10 ... 1000 Hz
Range harmonics / 10 ... 3000 Hz 4
interharmonics Auxiliary DC supply
Range transient signals DC ... 3.1 kHz 4
Voltage ranges, max. current 0 ... 264 VDC, 0.2 A
Resolution < 5 μHz 0 ... 132 VDC, 0.4 A
Phase Resolution 0.001° 0 ... 66 VDC, 0.8 A
Error at 50 / 60 Hz < 0.005° typ., < 0.02° guar.
Bandwidth (-3 dB) 3.1 kHz
Binary inputs

Number 10 (5 potential groups)


Trigger criteria Toggling of potential-free contacts or DC
voltage compared to threshold voltage
Ranges 100 mV / 1 V / 10 V / 100 V / 600 V
Sample rate 10 kHz (resolution 100 µs)

Binary outputs
1
The full technical specifications are available on request. All data Type 4 relay
specified are guaranteed, except where indicated otherwise. 4 transistor
OMICRON guarantees the specified data for one year after factory
Relay breaking capacity Imax: 8 A / Pmax: 2000 VA at 300 VAC
calibration, within 23 °C ±5 °C / 73 °F ±10 °F in the frequency range
Imax: 8 A / Pmax: 50 W at 300 VDC
from 10 to 100 Hz and after a warm-up phase > 25 minutes
2
rd. = reading, rg. = range
3
Values at 50/60 Hz, 20 kHz measurement bandwidth, nominal value,
and nominal load
4
Amplitude derating at > 1000 Hz

8
DC measuring inputs Power supply

Measuring range voltage 0 ... ±10 V Nominal input voltage 100 ... 240 VAC, 1-phase (50/60 Hz)
Measuring range current 0 ... ±1 mA, 0 ... ±20 mA

Environmental conditions
Analog AC + DC measuring inputs 1
Operation temperature 3 0 ... +50 °C / +32 ... +122 °F
Type AC + DC analog voltage inputs (current Storage temperature -25 ... +70 °C / -13 ... +158 °F
measurement with external current clamps Humidity range Relative humidity 5 ... 95 %, non-condensing
or shunt resistors)
Number 10
Nominal input ranges (RMS 100 mV / 1 V / 10 V / 100 V / 600 V Equipment reliability
values)
Electromagnetic interference (EMI)
Amplitude accuracy Error < 0.06 % typ., < 0.15 % guar.
International / Europe IEC/EN 61326-1, IEC/EN 61000-6-4,
IEC/EN 61000-3-2/3,
CISPR 32 (Class A)/EN 55032 (Class A)
IEC 61850 2
North America 47 CFR 15 Subpart B (Class A) of FCC
Publishing
Electromagnetic susceptibility (EMS)
GOOSE 360 virtual binary outputs,
128 GOOSEs International / Europe IEC/EN 61326-1, IEC/EN 61000-6-2/5,
IEC/EN 61000-4-2/3/4/5/6/8/11/16/18
Sampled Values IEC 61850-9-2 („9-2LE“), IEC 61869-9
Safety
Subscribing
International / Europe IEC/EN 61010-1, IEC/EN 61010-2-030
GOOSE 360 virtual binary inputs, 128 GOOSEs
North America UL 61010-1, UL 61010-2-030,
Maximum number of streams CAN/CSA-C22.2 No. 61010-1,
Publishing RelaySimTest: 4, Test Universe: 3 CAN/CSA-C22.2 No. 61010-2-030
(1 stream: 4 V + 4 I)
Mechanical tests
Vibration IEC 60068-2-6
Time synchronization Shock IEC 60068-2-27

Internal system clock


Frequency drift < 0.37 ppm / 24 h Miscellaneous
< 4.6 ppm / 20 years
Weight 16.0 kg / 35.3 lbs
CMC 256plus to external reference Dimensions (W x H x D, 450 x 145 x 390 mm / 17.7 x 5.7 x 15.4 in
Absolute timing accuracy (voltage/ < 1 μs typ., < 5 μs guar. without handle)
current) PC connection 2 PoE (Power over Ethernet) ports
To external voltage Reference signal on binary input 10: USB Type-B port (PC)
10 ... 300 V / 15 ... 70 Hz USB Type-A port (optional Wi-Fi adapter for
wireless control )
Precision Time Protocol (PTP) IEEE 1588-2008
IEEE C37.238 (Power Profile)
IEC 61850-9-3 (Utility Profile)
Certifications
CMC 256plus to test objects
Developed and
IRIG-B, PPS, PPX Via CMIRIG-B, TICRO 100 manufactured under an
ISO 9001 registered system

1
Up to three inputs can be used for measuring RMS values, frequency,
and phase angle without the EnerLyzer software license. Full
functionality requires EnerLyzer software license
2
The GOOSE and Sampled Values functionality require software
licences for the respective configuration modules
3
For an operational temperature above +30 °C /+86 °F a duty cycle of
down to 50 % may apply

9
We create customer value through ...

Quality Innovation

You can rely on the


highest safety and I need...
security standards
ISO 9001

... a product portfolio tailored to my needs

Superior reliability More than


%

200
with up to

72 developers
hours burn-in tests before delivery keep our solutions up-to-date

100%
More than

routine testing for all test 15%


set components of our annual sales is reinvested in
research and development

ISO 9001
TÜV & EMAS Save up to

70%
ISO 14001
OHSAS 18001

Compliance with international standards testing time through templates, and


automation
Support Knowledge

More than ???

300
Professional technical support at any time Academy and numerous hands-on
trainings per year

Loaner devices Frequently OMICRON


help to reduce hosted user meetings,
downtime seminars and
conferences

Free
access

to thousands of technical papers and


Cost-effective and straight-forward repair application notes
and calibration

25
offices worldwide for local contact and Extensive expertise in consulting, testing
support and diagnostics
OMICRON is an international company that works passionately on ideas for making electric power systems safe and
reliable. Our pioneering solutions are designed to meet our industry’s current and future challenges. We always go
the extra mile to empower our customers: we react to their needs, provide extraordinary local support, and share
our expertise.

Within the OMICRON group, we research and develop innovative technologies for all fields in electric power
systems. When it comes to electrical testing for medium- and high-voltage equipment, protection testing, digital
substation testing solutions, and cybersecurity solutions, customers all over the world trust in the accuracy, speed,
and quality of our user-friendly solutions.

Founded in 1984, OMICRON draws on their decades of profound expertise in the field of electric power engineering.
A dedicated team of more than 900 employees provides solutions with 24/7 support at 25 locations worldwide and
serves customers in more than 160 countries.

The following publications provide further information on the solutions


described in this brochure:

Testing Solutions for Protection, RelaySimTest ADMO


Automation and Control Systems Software for system-based protection testing Intelligent data management for electrical power systems
with optional time grading
Product Catalog

Product catalog RelaySimTest ADMO

For more information, additional literature, and detailed contact information


of our worldwide offices please visit our website.

© OMICRON L4031, 01 2022


www.omicronenergy.com Subject to change without notice.

.
L4031

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