Classification: Internal

1 Heat Exchanger UseMin. Required Thk. Calculations

Tube #

Sheet: 1 of 1
2
ASME BPVC SEC. VIII Div.1- Edition 2019 Prepared By: Baher Elsheikh
3 Developped By: Baher Elsheikh Date: 7-Oct.-2021
4 Input Calculated Vlaue Hint * Inputs and Calculations in Metric Units *
5 Vessel Data
6 Equipment Tag / Description 1E-1001 / Process Cooler
7 Plant / Unit /
8 Reference Project TA 2021
9

10 Dimensions
11 Tube Outside Diameter (Do) 19.05 mm 0.75 in
12 Tube length (Ls) 6105 mm 240.35 in
13 Corrosion Allowance (CA) 0 mm 0.00 in
14 Tube nominal thickness (tn) 2.4 mm 0.09 in
15 Shell internal diamter (Ds) 870 mm 34.25 in
16 Length between lines of supports (Fig. UG-28.1) (L) 6105 mm 240.35 in
17 Is Vessel horizontal (H) or Vertical (V) V
18

19 Material and design conditions

20 Tube Material SA-213 TP 316L
21 Longitidinal joint efficiency for circ. Stress (El) 1 Seamless tube E =1
22 Circ. joint efficiency for longitidinal Stress (Ec) min One piece tube E =1
23 shell side Fluid specfic gravity (sp.gr.) sp1 1
24 Tube side Fluid specfic gravity (sp.gr.) sp2 1
25 Design Temperature tube side (Tt) 125 °C 257 °F
26 Design Temperature Shell side (Ts) 165 °C 329 °F
27 Hydrostatic Test Temperature (Th) 25 °C 77 °F
28 Allowable stress at tube design Tt (St) 113 Mpa 16389.3 psi Sec. II Part D Table 1A
29 Allowable stress at shell design Ts (Ss) 115 Mpa 16679.4 psi Sec. II Part D Table 1A
30 Allowable stress at Test T (Sh) 115 Mpa 16679.4 psi Sec. II Part D Table 1A
31 Internal Design Pressure, tube side (Pt) 25 Mpa 3626.0 psi 254.9 kg/cm2
32 External Design Pressure, shell side (Ps) 2 Mpa 290.1 psi 20.4 kg/cm2
33 Static Pressure, shell side Ps=0.0098*sp1*H (Pss) 0.06 Mpa 8.7 psi Height = Ds for horizontal exchangers and L for vertical Exchangers
34 Static Pressure, tube side Ps=0.0098*sp2*H (Pst) 0.06 Mpa 8.7 psi 0.6 kg/cm2
35 Tube side Internal Presure Ptd=Pt+Pst (P) 25.06 Mpa 3634.6 psi 255.5 kg/cm2
36 Shell side Internal Presure Psd=Ps+Pss (P) 2.06 Mpa 298.8 psi 21.0 kg/cm2
37 Is it U tube , Inner row bend Raduis, Rb yes 50.57 mm 1.99 in if yes, please enter the inner U bend raduis
38 Select material type Austeintic stainless steel
39 C= thinning constant for U bend calcualtions 4
40

41 Variables and Dimensions

42 Calcualted L/Do 320.47
43 ** Note that for L/Do>50 Use L/Do=50 and for L/Do<50 use L/Do=0.05 useL/D0=0.05
44 L/Do 50.00
45 Do/tn 7.94
46 ** Note that for Do/tn>10 Use Use A= 1.1(Do/tn)^2
47 Factor A from Sec. II part D subpart 3 Fig. G A= 0.0132 A value to be entered manully, ASME Sec. II part D subpart 3
48 Factor B from Sec. II part D subpart 3 B= 73.83 B value to be entered manully, ASME Sec. II part D subpart 3
49
50 Design Thickness of Shell under Internal Pressure Per UG-27 (C) (1,2)
51 ta = P*R0/(S*El+0.4*P)+CA [Circumfrential] 1.94 mm 0.08 in Appendix 1.1
52
53 ta<tn ... SAFE UNDER INTERNAL PRESSURE CASE tn= 2.4
54

55 External Pressure Check per UG-28 (C)

56 Calculated Max. All External Working Pressure Pa
57 Pa= 4*B/(3*Do/tc) 12.40 Mpa #REF! 1798.8 psi 126.5 kg/cm2
58 Min thickness for external pressure shell side, tb 0.40 mm 0.02 in
59
60 tb<tn ... SAFE UNDER SHELL SIDE PRESSURE CASE tn= 2.4
61

62 Design tube Thickness (t), Max (ta,tb) (t) 1.94 mm 0.08 in t>tn ... SAFE UNDER External shell side PRESSURE CASE
63
64 Thickness at U bends
65 Min tube Thickness before bedning (t0)
66 t0= t*(1+D0/C*Rb) 2.12 mm 0.08 in t>tn ... SAFE , ACCEPTED THICKNESS
67

68 Available margin over min required thickness % of nominal Thk. 11.54% Tight Margin …. <20%
69

70

71 Results Min Required tube Thickness at Staright tube 1.94 mm 0.08 in

72 Min Required tube Thickness at U bend (if applicable) 2.12 mm 0.08 in
73

75

76 END OF CALCULATIONS Baher Elsheikh

77