For internal use only

Preheater Fan
M/s. Vasavadatta Cement Our ref.
Study ID: 25956 Report printed: Apr 2, 2005
FAN DESCRIPTION Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Nominal diameter:3,120.0 mm Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

General parameters Installation conditions

Inlet Density (section Inlet pressure Static

Fluid density
0) Ducted inlet Yes
Tolerance class Class 1 Inlet box Yes
Volume at actual Fluid velocity at inlet 20.0 m/s
Flow units
conditions
Outlet pressure Static
Dust concentration at
Dust concentration units Ducted outlet Yes
actual conditions
Outlet pelican diffuser No
Outlet diffuser Yes
Diffuser velocity at max. flow 20.0 m/s
Performance control Speed

Loads description

Design temperature 400.0 °C

Heat coefficient ratio 1.4
Design load number 1
Fan elevation 430 m

Load number 1 2
Designation Design Operating
Inlet flow 186.40 m3/s 153.20 m3/s
Inlet density 0.602 kg/m3 0.615 kg/m3
Inlet temperature 292.0 °C 292.0 °C
Inlet pressure -7,110 Pa -5,100 Pa
Outlet pressure -200 Pa -200 Pa
Inlet dust rate 37.00 g/m3 38.00 g/m3

Version: 1.7.5 Page 1/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
Aerodynamic preselection
Version: 1.7.5
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min
Impeller width Double
Rotating speed (1) 970 tr/min
Rotating speed (2) 960 tr/min
Groups
Backward curves blades
Page 2/22 Printed by: Subramany

M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Aerodynamic computation Air performance results

Aerodynamic family number 96 Aerodynamic family HF 5S TDR

Impeller type Shortened Blade type curved
Nominal fan size 3,120.0 mm Impeller type double inlet
Rotating speed of the fan 960 tr/min Calculated size 3,120.0 mm
Casing Standard Delta coefficient at the best efficiency
0.466
for the design load
Minimum delta coefficient for
running in parallele for the design 0.275
load
Maximum fan efficiency for the design
83.4 %
load
Calculated impeller diameter 2,880.0 mm
Pressure at no flow and 20 °C 14,098 Pa
Absorbed power at no flow and 20
1,022 kW
°C
Maximum tip speed at operating
160.2 m/s
temperature
Calculated tip speed 144.8 m/s
Computed area at inlet box 6.8620 m2
Computed area at inlet cone 8.3716 m2
Computed area at casing outlet 3.3189 m2
Mesured area at section 0 0.0000 m2
Mesured area at section 1 0.0000 m2
Mesured area at section 2 0.0000 m2
Mesured area at section 3 0.0000 m2
Length of oulet diffuser 4,957.9 mm
Outlet area of outlet diffuser 8.8728 m2
Inlet area of connecting piece 9.3200 m2
Outlet area of inlet connection piece 6.8620 m2
Length of inlet connection piece 423.4 mm

Version: 1.7.5 Page 3/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Air performance results for each load

Version: 1.7.5 Page 4/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Load 1 2
Total pressure at system inlet -6,990 Pa -5,017 Pa
Total pressure at fan inlet -6,997 Pa -5,022 Pa
Total pressure at fan outlet 142 Pa 39 Pa
Total pressure at system outlet -73 Pa -111 Pa
Static pressure at system inlet -7,110 Pa -5,100 Pa
Static pressure at fan inlet -7,219 Pa -5,175 Pa
Static pressure at fan outlet -766 Pa -595 Pa
Static pressure at system outlet -200 Pa -200 Pa
Dynamic pressure at system inlet 120 Pa 83 Pa
Dynamic pressure at fan inlet 222 Pa 153 Pa
Dynamic pressure at fan outlet 908 Pa 635 Pa
Dynamic pressure system outlet 126 Pa 89 Pa
Volumic flow at system inlet 186.40 m3/s 153.20 m3/s
Volumic flow at fan inlet 186.56 m3/s 153.29 m3/s
Volumic flow at fan outlet 178.21 m3/s 148.44 m3/s
Volumic flow at system outlet 177.46 m3/s 148.00 m3/s
Density at system inlet 0.602 kg/m3 0.615 kg/m3
Density at fan inlet 0.601 kg/m3 0.615 kg/m3
Density at fan outlet 0.630 kg/m3 0.635 kg/m3
Density at system outlet 0.632 kg/m3 0.637 kg/m3
Temperature at fan outlet 305.5 °C 301.5 °C
Calculated pressure 7,139 Pa 5,061 Pa
Average volumetric flow 182.29 m3/s 150.83 m3/s
Mass flow 112.21 kg/s 94.22 kg/s
Average density 0.616 kg/m3 0.625 kg/m3
Absorbed power at operating temperature 1,570 kW 920 kW
Absorbed power at 20°C 3,028 kW 1,774 kW
Absorbed power at at operating temperature including dust load 1,665 kW 976 kW
Fan efficiency 82.9 % 83.0 %
Static fan efficiency 72.3 % 72.5 %
Delta coefficient at the operating point 0.517 0.513
Mu coefficient at the operating point 0.553 0.556
Tau coefficient at the operating point 0.345 0.344
Minimum delta coefficient 0.25 0.25
Maximum delta coefficient 0.846 0.846
Calculated speed 960 tr/min 801 tr/min
Calculated speed for basic size 886 tr/min 739 tr/min
Inlet regulation device angle 90.0 ° 90.0 °
Loss at inlet connection piece 7 Pa 5 Pa
Outlet diffuser pressure loss 215 Pa 151 Pa
Tolerance on flow ±2.5% 0%
Tolerance on pressure ±2.5% 0%
Tolerance on power +3% +2%
Tolerance on efficiency -2% -2%

Version: 1.7.5 Page 5/22 Printed by: Subramany

 For internal use only
Preheater Fan
M/s. Vasavadatta Cement Our ref.
Study ID: 25956 Report printed: Apr 2, 2005
FAN DESCRIPTION Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Nominal diameter:3,120.0 mm Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

kW
2,000 90

1
Absorbed power with dust

1,500

90
1,000 2

500

0
0 50 100 150 200 250
m3/s
System inlet flow

Pa
8,000
Difference in system static pressures

7,000 1

6,000

5,000 2

4,000

3,000

2,000
90
90
1,000

0
0 50 100 150 200 250
m3/s
System inlet flow

Curves correspond to the following conditions at inlet

Specific weight 0.602 kg/m3
Temperature 292.0 °C
Static pressure -7,110 Pa

Version: 1.7.5 Page 6/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Sound

Inlet spectrum results

Spectrum analysis (Hz) dB(lin)
Spectrum description Global (dBA) 63 125 250 500 1000 2000 4000 8000
PWL at inlet 115 111 115 115 112 110 107 103 98

Outlet spectrum results

Spectrum analysis (Hz) dB(lin)
Spectrum description Global (dBA) 63 125 250 500 1000 2000 4000 8000
PWL in duct at outlet 119 124 124 122 116 115 104 99 89

Casing noise
Calculation according to NFS 31-021 Lpc
Distance between the measurement point and the reference surface: d 1,000.0 mm

Casing insulation
Attenuation levels Technicaldatabase
Type of Casing insulation A
Casing insulation thickness in mm unit 150

Type A: Ordinary thermal insulation

Casing acoustic results

Inlet and outlet ducted

Version: 1.7.5 Page 7/22 Printed by: Subramany

 For internal use only
Preheater Fan
M/s. Vasavadatta Cement Our ref.
Study ID: 25956 Report printed: Apr 2, 2005
FAN DESCRIPTION Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Nominal diameter:3,120.0 mm Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min
Spectrum analysis (Hz) dB(lin)
Global
Spectrum description 63 125 250 500 1000 2000 4000 8000
(dBA)
PWL casing 110 108 110 110 107 105 102 97 91
SPL casing (NFS 31.021) without acoustic
90 87 89 89 86 84 81 76 70
insulation
PWL casing with acoustic insulation 98 101 104 103 94 88 82 79 73
SPL casing (NFS 31.021) with acoustic
77 80 83 82 73 67 61 58 52
insulation

Version: 1.7.5 Page 8/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

S 355 JOWP / S 355

Material group
K2G3 / S 690 QL 1
Overspeed at design temperature 990 tr/min
Wear liners on impeller Yes
Without hard
Type of the wear liners
surfacing
Wear liners on blades 25%
basic sheet material S 690 QL 1
basic sheet thickness 5.0 mm

Specified continuous operating

400.0 °C
temperature
Casual maximum temperature 450.0 °C
Operation time (% of full operation
2.0 %
time) 3TD8A

Impellers preselection results

Selected solution 111

Solution number 111 112 113 122 123

Blades with Blades with Blades with Blades with Blades with
Type of the blade welded welded welded welded welded
reinforcement reinforcement reinforcement reinforcement reinforcement

Material of the blade S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1

Thickness n°1 10.0 mm 10.0 mm 10.0 mm 10.0 mm 10.0 mm
Thickness n°2 20.0 mm 20.0 mm 20.0 mm 20.0 mm 20.0 mm
28.32 28.32 28.32 28.32 28.32
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2

25% without 25% without 25% without 25% without 25% without
Protection blades with wear liners hard hard hard hard hard
surfacing surfacing surfacing surfacing surfacing

Blades mass 736 kg 736 kg 736 kg 736 kg 736 kg

Type of the shroud One thickness One thickness One thickness One thickness One thickness
Material of the shroud S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 15.0 mm 15.0 mm 15.0 mm 20.0 mm 20.0 mm
20.51 20.51 20.51 19.25 19.25
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
Shroud stiffener Nothing Nothing Nothing Nothing Nothing
Shroud mass 1,453 kg 1,453 kg 1,453 kg 1,938 kg 1,938 kg
Backplate type Bolted Bolted Bolted Bolted Bolted
Material of the backplate S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 25.0 mm 30.0 mm 35.0 mm 30.0 mm 35.0 mm
21.54 20.36 19.51 20.36 19.51
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2

Version: 1.7.5 Page 9/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

28.91 28.91 28.91 28.91 28.91

Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
Estimated bolting diameter 1,120.0 mm 1,030.0 mm 950.0 mm 1,060.0 mm 970.0 mm
Backplate mass 1,114 kg 1,337 kg 1,560 kg 1,337 kg 1,560 kg
Welding class C C C C C
Impeller mass 3,487 kg 3,710 kg 3,933 kg 4,195 kg 4,417 kg

Solution number 133 211 212 213 223

Blades with Blades with Blades with Blades with Blades with
Type of the blade welded welded welded welded welded
reinforcement reinforcement reinforcement reinforcement reinforcement

Material of the blade S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1

Thickness n°1 10.0 mm 12.0 mm 12.0 mm 12.0 mm 12.0 mm
Thickness n°2 20.0 mm 16.0 mm 16.0 mm 16.0 mm 16.0 mm
28.32 28.44 28.44 28.44 28.44
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2

25% without 25% without 25% without 25% without 25% without
Protection blades with wear liners hard hard hard hard hard
surfacing surfacing surfacing surfacing surfacing

Blades mass 736 kg 785 kg 785 kg 785 kg 785 kg

Type of the shroud One thickness One thickness One thickness One thickness One thickness
Material of the shroud S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 25.0 mm 15.0 mm 15.0 mm 15.0 mm 20.0 mm
18.49 21.44 21.44 21.44 19.94
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
Shroud stiffener Nothing Nothing Nothing Nothing Nothing
Shroud mass 2,422 kg 1,453 kg 1,453 kg 1,453 kg 1,938 kg
Backplate type Bolted Bolted Bolted Bolted Bolted
Material of the backplate S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 35.0 mm 20.0 mm 25.0 mm 30.0 mm 30.0 mm
19.51 23.13 21.39 20.24 20.24
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2 daN/mm2
Estimated bolting diameter 990.0 mm 1,220.0 mm 1,120.0 mm 1,030.0 mm 1,060.0 mm
Backplate mass 1,560 kg 891 kg 1,114 kg 1,337 kg 1,337 kg
Welding class C C C C C
Impeller mass 4,902 kg 3,314 kg 3,536 kg 3,759 kg 4,244 kg

Version: 1.7.5 Page 10/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Solution number 311 312 313 323

Single Single Single Single
Type of the blade thickness thickness thickness thickness
Blades Blades Blades Blades
Material of the blade S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 15.0 mm 15.0 mm 15.0 mm 15.0 mm
Thickness n°2 0.0 mm 0.0 mm 0.0 mm 0.0 mm
25.19 25.19 25.19 25.19
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2

25% without 25% without 25% without 25% without

Protection blades with wear liners hard hard hard hard
surfacing surfacing surfacing surfacing

Blades mass 920 kg 920 kg 920 kg 920 kg

Type of the shroud One thickness One thickness One thickness One thickness
Material of the shroud S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 15.0 mm 15.0 mm 15.0 mm 20.0 mm
22.83 22.83 22.83 20.99
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2
Shroud stiffener Nothing Nothing Nothing Nothing
Shroud mass 1,453 kg 1,453 kg 1,453 kg 1,938 kg
Backplate type Bolted Bolted Bolted Bolted
Material of the backplate S 690 QL 1 S 690 QL 1 S 690 QL 1 S 690 QL 1
Thickness n°1 20.0 mm 25.0 mm 30.0 mm 30.0 mm
23.78 21.91 20.67 20.67
Calculated stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2
28.91 28.91 28.91 28.91
Allowed stress
daN/mm2 daN/mm2 daN/mm2 daN/mm2
Estimated bolting diameter 1,220.0 mm 1,130.0 mm 1,040.0 mm 1,060.0 mm
Backplate mass 891 kg 1,114 kg 1,337 kg 1,337 kg
Welding class C C C C
Impeller mass 3,449 kg 3,671 kg 3,894 kg 4,379 kg

Version: 1.7.5 Page 11/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Impeller + Hub Impeller + Hub results

Calculation conditions Blades

Rotation viewed from motor side Clockwise Material of blades S 690 QL 1
Motor power for calculation 1,831 kW Calculated stress in the blades 28.32 daN/mm2
Minimum welding class imposed A Allowable stress of the blade
28.91 daN/mm2
material

Impeller
Blade with welded Backplate
Type of the blades
reinforcement Material of the backplate S 690 QL 1
Thickness n°1 10.0 mm Cut out on disc Yes
Thickness n°2 20.0 mm Calculated stress in the backplate 22.66 daN/mm2
Backplate type Bolted Allowable stress of the backplate
28.91 daN/mm2
Thickness n°1 25.0 mm material

Shroud type Single thickness

Thickness n°1 12.0 mm Shroud
Thickness of the inlet ring 12.0 mm Material of the shroud S 690 QL 1

Struts Not required Calculated stress in the shroud 21.75 daN/mm2

Strengthening rings + struts Not required Allowed stress of the shroud material 28.91 daN/mm2
Thickness of the inlet ring or bulb 12.0 mm
Presence of shroud extension No

Impeller
Impeller welding class C
Mass of impeller without hub 3,056 kg
Center of gravity of impeller without
0.0 mm
hub
Inertia of impeller without hub 4,014.72 kg.m2
Paint area of impeller 50.1443 m2

Version: 1.7.5 Page 12/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Hub Hub
Fabricated hub material Automatic Hub type Fabricated
Shaft diameter in front of the hub 530.0 mm 25 CrMo 4 / 13 CrMo
Material of the hub
Imposed bolts number 44 4,5

Imposed number of bolting diameter Two External diameter of the hub 1,500.0 mm

Rotating speed lower Bolting diameter n°1 1,310.0 mm

Balancing can be performed at
than the nominal one Number of holes n°1 22
Diameter of holes n°1 48.0 mm
Bolting diameter n°2 1,120.0 mm
Number of holes n°2 22
Diameter of holes n°2 48.0 mm
Minimum tightening torque 4,308 N.m
Maximum tightening torque 4,350 N.m
42 CrMo4 (NFE
Bolts material
29043-10269)
Allowed stress for bolts 38.91 daN/mm2
Bolts length 160.0 mm
Weight 1,998 kg
Center of gravity of Hub -42.5 mm
Hub inertia 426.37 kg.m2
Aera to be lined 5.3092 m2

Impeller + Hub
Impeller + hub mass 5,054 kg
Impeller+hub center of gravity -16.8 mm
Impeller + hub inertia 4,441.09 kg.m2
Area to be painted on impeller+hub 55.4535 m2
Diametrical frequency / rotating
1.622
frequency
Umbrella frequency / rotating
8.256
frequency

Version: 1.7.5 Page 13/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Shaft + Bearings Shaft + Bearings results

Shaft Shaft
Shaft material Automatic Shaft type Stepped
Designation of shaft material 25 CrMo 4
Vibratory risk Shaft diameter at the impeller level 530.0 mm
Vibratory risk Automatic Shaft diameter at the bearings level 240.0 mm
Minimum required first critical speed Shaft diameter at driving level 200.0 mm
1.4
coefficient Bearing centerline distance 4,966.0 mm
Total shaft length 5,782.0 mm
Shaft mass 6,710 kg
Area to be lined 8.2686 m2
Minimum required first critical speed
1.4
coefficient
Calculated critical speed ratio 1.411

Cooling wheel
Cooling wheel Yes
Number of wheel 2
Designation tr nø 992/340
Material A S5UZ Y 20
Cooling impeller mass 20 kg

Seal
Technopal Cover
Shaft seal type plate (fitted on
springs)
Shaft seal width 48.0 mm

Bearings Bearings
Bearing type Roller Bearing housing designation sofn 248 t
Rolling bearing trademark SKF Bearing designation 22248 cc/w33-c3
Specified bearing housing trademark SKF Maximum speed for oil lubrication 1,320 tr/min
Bearing lubrication Oil Radial load on bearing 1 75,552 N
Type of bearing bore Cylindrical Radial load on bearing 2 86,595 N
Material of bearing housing Steel Calculated axial load 1,034 N
Minimum bearing life time 100 x1000 h Calculated free bearing life 798 x1000 h
Calculated bearing life 459 x1000 h
Bearing housing mass 485 kg
Total bearing mass 84 kg

Coupling/Transmissions Coupling/Transmissions
Imposed shaft end diameter for the Coupling designation RUPEX RWN 560
Automatic
motor Total mass coupling 300 kg

Version: 1.7.5 Page 14/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Drive type Rubber plots

Forced coupling trademark RUPEX RWN type

Tailor-made Shaft + Bearings

Forced minimun bearing nominal Total rotor mass 12,270 kg
200.0 mm
diameter Total rotor inertia (MR²) 4,634.62 kg.m2

Version: 1.7.5 Page 15/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Stator Stator results

Inlet Cone Inlet Cone

Inlet cone material Automatic Number of inlet cones 2
Split inlet cone No Inlet cone material S 235 JR G2
Inlet cone calculated thickness 6.0 mm
Reinforced inlet cone No
Extension on inlet throat Yes
Aera ti be lined of the inlet cone 29.0085 m2

Casing + Inlet Box Casing

Housing angle Unknown Calculated thickness of casing side
10.0 mm
Box orientation Unknown plate

Extrapressure (to be added to the Calculated thickness of casing scroll

0 Pa 8.0 mm
previous one) plate

Material of the casing Automatic Plate thickness of wear liners on

5.0 mm
casing scroll plate
Forced material of the casing stiffeners Automatic
Forced thickness of the insulation Automatic
Inlet Box
Scroll wearplate liners Yes
Inlet box exists Yes
Side plates liners No
Number of boxes 2
Calculated thickness of inlet box
10.0 mm
side plate
Calculated thickness of inlet box
10.0 mm
scroll plate

Stiffeners
Designation of casing stiffener
S 235 JR G2
material
Casing stiffening pitch 840.0 mm
Designation of casing stiffeners 150x150x15
Designation of casing stiffening flat
fer plat 120x15
bar

Casing + Inlet Box

Insulation thickness 100.0 mm
Casing + inlet box(es) width 3,850.0 mm
Fan height axis for an orientation
2,496.0 mm
equal to 0°
Designation of casing (+ inlet
S 235 JR G2
box(es)) plates material
Mass of casing (+ inlet box(es))
8,383 kg
plates
Total stiffener ring mass for Inlet
73 kg
cone(s)
Mass of fan inlet and outlet flanges 514 kg

Version: 1.7.5 Page 16/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Mass of casing split bars 1,263 kg

Total mass of stiffeners 3,042 kg
Mass of casing wear liners 1,125 kg
Total casing mass 14,399 kg
Total inlet cone(s) mass 567 kg
Internal area painted area of casing
105.4236 m2
(+ inlet box(es))
External area of casing (+ inlet
138.7094 m2
box(es))

Ground fixing Pedestal support

Method of mounting to foundation Isolator mounting Pedestal under bearing 1 code Separated pedestal
Motor fixed on an independant base Material of pedestal under bearing 1 S 235 JR G2
Yes
frame Pedestal mass n°1 597 kg
Area to be machined of the pedestal
0.4320 m2
n°1
Area to be painted for pedestal under
2.5735 m2
bearing 1
Pedestal under bearing 2 code Separated pedestal
Material of pedestal under bearing 2 S 235 JR G2
Pedestal mass n°2 597 kg
Area to be machined of the pedestal
0.4320 m2
n°2
Area to be painted for pedestal under
2.5735 m2
bearing 2
Whole area to be machined for
0.8640 m2
pedestal under bearing
Total mass of pedestal plates 1,193 kg

Base frame
Baseframe length 8,233.0 mm
Frame overall width 4,724.0 mm
Isolator mounting channel
UAP 300x100
designation
Material of baseframe S 235 JR G2
Total number of fixing bolts for frame 19
Fixing bolts diameter for fan to
30.0 mm
isolator mounting
Total number of anchor bolts for
70
isolator mounting to concrete
Anchor bolts diameter for isolator
27.0 mm
mounting to concrete
Frame total mass 1,589 kg
Area to be painted 33.5117 m2

Version: 1.7.5 Page 17/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Control Control results

Inlet control Inlet damper

Inlet control device Inlet damper Number of inlet dampers 2
forced material of damper Automatic Designation of inlet damper material S 235 JR G2
Number of blades 8
Resisting torque to operate one inlet
1,966 N.m
damper
Operating force for one inlet damper 13,904 N
Mass of one inlet damper 1,520 kg
Internal area to be lined for one inlet
15.7178 m2
damper
External area to be lined for one inlet
11.4958 m2
damper

Inlet actuator
Mounting type Throttle-rod

Fan results

Fan
Fan total mass 34,047 kg

Diffusor results

Material S 235 JR G2
Thickness 8.0 mm
Area to be lined 133.9004 m2
Mass 5,158 kg

Version: 1.7.5 Page 18/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Motor Motor results

Motor
Motor mass 8,700 kg

Version: 1.7.5 Page 19/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Technical limits

The calculated number of bolts is greater than the maximum allowed number

Shaft diameter is too big with regards to inlet throat diameter

Fabricated hub flange is not manufactured from standard sheets

A shrink fit assembly is required between hub and shaft - The shaft with integrated flange shoud be better

A shrink fit assembly, between hub and shaft, is compulsory (The shaft with integrated flange may be better)

In a case of variable speed driving, a tosional analysis is compulsory

Shaft diameter is too big with regards to inlet throat diameter

The bending critical speed ration is lower than 1.5

Fan designed with fitted bearing span taking into account the box orientation

Version: 1.7.5 Page 20/22 Printed by: Subramany


M/s. Vasavadatta Cement
Study ID: 25956
FAN DESCRIPTION
Nominal diameter:3,120.0 mm
For internal use only
Preheater Fan
Our ref.
Report printed: Apr 2, 2005
Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Technical conditions

Air performance
Inlet connecting piece : converging

Pressure losses are calculated at different loads with a pressure loss coefficient

The minimum required motor power at operating temperature is equal to 1831 kW taking into account the dust content

The motor must also take into account the gas temperature at starting and the starting time

The fan should be started with inlet vanes or dampers closed.

Sound
Tolerances : overall octive band +/- 3 dB, spectrum +/- 5 dB

The fan sound powers levels do not take into account the motor noise

The values of the acoustic pressures levels do not take into account the external emissions (background noise already
existing where the fan is located, local reflection)
The calculated sound pressures levels according NFS 31-021 do not take into account the motor noise

Impeller + Hub
Welding according standards NF EN 288-3 and ASME section 9

Welders qualification according standards NF EN 287-1 and 2 and ASME section 9

Unless otherwise specified, the rotor is designed for continuous operation or cyclic operation with a maximum of 5000
starts
For a fan operating at variable speed, the number of large amplitude speed variations (greater or equal to 50% of
maximum speed)is limited to 5000
The rotor balancing is performed according standard ISO DIN 1940-1 quality 6.3

Blade stress calculation is done assuming a welded blade reinforcement on backplate side, with a thickness equal to the
blade thickness, and a width equal to 20% of the blade width. Any deviation from this technology must be analysed.

Shaft + Bearings + Stator

The coupling saftey factor is equal to 1.5 (ratio maximum design torque to motor torque at operating speed)

The coupling is designed for continuous operation with a variable speed motor. The harmonic torques of the driving
device must be reduced to minimum values
The brands and designations of some composents (bearings, couplings, actuators, etc) are given for reference only and
may be changed at the final design stage
Unless otherwise specified in the offer, pelican or other types of diffusors are not included in the scope of supply

Version: 1.7.5 Page 21/22 Printed by: Subramany

 For internal use only
Preheater Fan
M/s. Vasavadatta Cement Our ref.
Study ID: 25956 Report printed: Apr 2, 2005
FAN DESCRIPTION Type:HF 5S TDR Design temperature:400.9 °C Arrangement:3TD8A
Nominal diameter:3,120.0 mm Special diameter:2,880.0 mm Rotating nominal speed:960 tr/min Rotating maxi speed:990 tr/min

Arrangement 3TD8A

5,782
4,966
3,890

)
50
(5
844 2,162 844

6
24

4,
2,

06
5
)
(0

2
68
1,
53
5
1,
(0
)

655
1,

(300)
84
1

3,033 2,507 2,878 2,878

Not to scale drawing - Preliminary dimensions - Inlet and outlet position not fixed

Version: 1.7.5 Page 22/22 Printed by: Subramany