TECHNICAL MANUAL

(TECHNICAL DESCRIPTION, OPERATING INSTRUCTIONS)

SOUND POWER TELEPHONE SYSTEM

DOCUMENT REF NO. : LIN-TM-SPT/5CGOPVs

REVISION NO. : 01
CUSTOMER NAME : GOA SHIPYARD LIMITED
PO NUMBER : 185423 DT. 06 FEB, 2018
YARD NOS : 1234

REGD. OFFICE ADDRESS:

B-505, 5TH Floor,
SaiSangam, Sector-15, CBD Belapur
Navi MumbaiI-400614
Tel:+91(22) 27578081
Tel.Fax:+91(022)27577743
Email:liniaengg@gmail.com

FACTORY ADDRESS:
Office No. 3, 3rd Floor, Plot No. 2, Panvel Industrial CHS Ltd.,
Tal.-Panvel, Dist. - Raigad, Maharashtra – 410206.
Tel: 022-27468925.

BRANCH OFFICE:
Door No.61-8-6/3,Ramakrishnapuram,
Malkapuram P.O.Visakhapatnam-530011
Telefax:-0891-2760923

PREPARED BY :- APPROVED BY

M/S LINIA ENGINEERING SERVICES

 INDEX

SR NO DESCRIPTION PAGE NO

1 TITLE OF EQUIPMENT 1

2 INDEX 2
4 RECORD OF AMENDMENTS 3

5 LIST OF ABBREVIATIONS 4

6 CHAPTER 1 – TECHNICAL DESCRIPTION 5-6

7 CHAPTER 2 – OPERATION AND SPECIAL FEATURES 7-9

8 CHAPTER 3 – ENVIRONMENTAL SPECIFICATIONS 10 - 11

9 CHAPTER 4 – TROUBLE SHOOTING 12 - 13

10 CHAPTER 5 – PART LIST 14 - 15

11 APPENDIX A – DRAWINGS 16 - 17

Page 2 of 17
 RECORD OF AMENDMENTS

Amendment Details of Amended Date of Initial Remarks

No Date Amendment By Insertion

Page 3 of 17
 LIST OF ABBREVIATIONS
SR ABBREVIATION FULL FORM
No
1 SR Serial
2 QTY Quantity
3 INSP Inspection
4 S.S Stainless Steel
5 B.I.S Bureau of Indian Standard
6 DRG Drawing
7 I.S Indian Standard
8 HEX Hexagonal
9 AMPS/A Amperes
10 V Volts
11 Hz Hertz
12 AC Alternating Current
13 DC Direct Current
14 POS Position
15 Ch. Channel
16 mA Milli Amperes
17 mV Milli Volts
18 MIC Microphone
19 AMP Amplifier
20 PS Power Supply
21 PAMP Power Amplifier
22 PCB Printed Circuit Board
23 PWB Printed Wired Board
24 R Review
25 W Witness
26 CHP Customer’s Hold Point
27 QAE Quality Assurance Establishment
28 QAP Quality Assurance Plan
29 ATP Acceptance Test Plan
30 ESS Environmental Stress Screening
31 GA General Arrangement
32 BOM Bill of Material
33 BS British Standard
34 JSS Joint Services Specification
35 LCSO Electronic Component Standardization Organization
36 MIL Military
37 COTS Commercially Off The Shelf
38 EMI Electromagnetic Interference
39 EMC Electromagnetic Compatibility

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 CHAPTER 1

TECHNICAL DESCRIPTION

Page 5 of 17
1. TECHNICAL DESCRIPTION OF THE EQUIPMENT

Introduction

1.1 Sound Power Telephone is a marine grade SPT specially designed for use on board
ships and submarines for emergency communication between hard wired locations in the
event of power supply failure or when the normal channel of communication fails.

1.2 The Sound Power Telephone has following mode of operation:-

(a) Self-Powered Mode. In this mode, the system is does not need any
power from outside. Whatever power required is generated by cranking the handle
on the unit.

1.3 System Configuration:

The system consists of the following units:

(a) SPT-12 (M), BULKHEAD MOUNT

(Part No - LIN-P-SPT/12M/BM-16)

Accessories: Following accessories also form part of the system:-

(i) TELEPHONE HANDSET

(ii) 36 POLE JUNCTION BOX

(iii) AUDIO VISUAL ALARM UNIT

(iv) STOWAGE BOX

Page 6 of 17
 CHAPTER 2

OPERATION AND SPECIAL

FEATURES

Page 7 of 17
 1. OPERATION OF THE SYSTEM WITH ITS SPECIAL FEATURES

A) Communication: Refer to Drawing-1 in the Drawing at Appendix A

2.1 To call Station-2 from Station-1 (SPT), switch the Station Selection Switch of
Station-1 to respective position and crank the handle for 2.5 to 3.5 RPS for 7
seconds. A cranking buzzer can be heard and also the LED for the called Station-2
will glow as per the cranking speed.

2.2 In the called Station-2, the same buzzer can be heard along with the glowing
LED for the calling Station-1. On hearing the buzzer and identifying the Calling
Station by the glowing led, the Station Selection Switch of Station-2 should be
selected to respective position and the handle must be cranked a few times.

2.3 The Buzzer and respective LED will come ‘ON’ at the Calling Station-1 as
acknowledgement. Now both Stations (Calling and Called) can lift the handset and
talk.

2.4 Once the communication is over, place the Telephone Handset on the cradle.

2.5 If the volume of the communication comes down at a particular SPT, it

indicates that it is time to crank that SPT. To continue the communication session,
crank the handle for a few times and the volume of the communication will come
up.

B) Communicating while wearing Headset: This may be required when to

communicate from a location which required hands free communication. The user will
not be able to communicate using normal handset. Refer to Drawing-1 of Drawing
Appendix A

2.6 Remove the Handset at Station-2 and connect the Headset, as shown figure-
1. Wear it and adjust the boom microphone in front of mouth.

2.7 Switch the Station Selection Switch on Station-2 to respective position and
crank the handle for 2.5 to 3.5 RPS for 7 seconds and proceed the
communication as normal.

2.8 The voice of the communication will be picked up by the microphone and will
be sent to the called Station- Station-1.

2.9 If the volume of the communication becomes weak, the SPT can be charged
by cranking the called as explained in A) 2.5

Page 8 of 17
 C) Audio Visual Alarm Unit to attract the user in noisy areas:

In noisy areas, SPTs are attached to AUDIO VISUAL ALARM UNIT. Refer to Drawing-1
of the Drawing at Appendix A. When Subscriber A calls Station-2, along with the LED on
Station-2, the AUDIO VISUAL ALARM UNIT attached to it also will start flashing &
sounding respectively, to attract the nearby user as AUDIO VISUAL ALARM UNIT in
noisy areas.

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 CHAPTER- 3

ENVIRONMENTAL SPECIFICATIONS

Page 10 of 17
 ENVIRONMENTAL SPECIFICATIONS

S.NO. TEST PARTICULARS TEST REFERENCES

1 Enclosure Protection IEC60529/equivalent

2 Seaway Conditions (a) Roll max ± 25° with 8 sec period –

Operational
(b) Pitch max ± 15° with 20 sec period –
Operational
(c) List max 20° from vertical (permanent) -
survival
(d) Trim max ±10°

Page 11 of 17
 CHAPTER- 4

TROUBLE SHOOTING

Page 12 of 17
 TROUBLE SHOOTING

SL SYMPTOM REMEDY
1. Power on indication not available (a) Check whether the Emergency
Power Supply is ON. Switch it ON, if
not already ON.

(b) Check the LED is in good

condition. Replace it if defective.

2. One way communication- Station- Check the Amplifier PCB of the

1 can hear what Station-2 is Station-1 for correct operation.
talking, but A is not audible to B. Repair/replace if needed.

3. Unable to communicate with one Check for correct operation of Station

or more Stations. Selector switch and Amplifier PCB.

4. While using Headset, Audio from
the other unit audible in the
earphone, but whatever spoken in
to the Mic is not audible in the
other unit.
5. The Flasher does not flash when
the unit is called by other unit.
Check the microphone in the headset
for correct operation and
repair/replace if needed.
(a) Check the flasher PCB in the
Relay Unit correct operation and
repair/replace if needed.

(b) Check the BULB of Flasher is in

good condition. Replace it if defective.

6. The Hooter does not siren when (a) Check the flasher PCB in the
the unit is called by other unit. Relay Unit correct operation and
repair/replace if needed.

(b) Check the hooter is in good

condition. Replace it if defective.

Page 13 of 17
 CHAPTER – 5

PART LIST OF SPT SYSTEM

Page 14 of 17
 PART LIST OF SPT SYSTEM

SN ITEM DESCRIPTION PART NO.

SPT-12 (M), BULKHEAD MOUNT

1 LIN-P-SPT/12M/BM-16
36 POLE JUNCTION BOX LSPT-P-36P/DB/GSL-18
2
AUDIO VISUAL ALARM UNIT
3 LSPT-P-AV/GSL-16
STOWAGE BOX
4 LSPT-P-STBV/GSL-18

Page 15 of 17
APPENDIX A – DRAWINGS

Page 16 of 17
 TEST SET UP FOR SPT

AUDIO VISUAL
EXTERNAL 24VDC ALARM UNIT

Force to Crank Force to crank

Handle
SPT-1/ Handle
SPT-1/
SPT-12/
SPT-12/
SPT-24
SPT-24
JB SPT-12/
JB SPT-24

STATION-1 HANDSET STATION-2 HEADSET

TEST SET UP FOR SPT DRAWING NO. 1

Page 17 of 17