What are the factors affecting the number of cyclone stag

As a rule, the throughput and moisture content of the raw materials and fuels, which have to be dried by the rema

Pressure drops in 6 stages preheater are comparable to or even less than that in a 4 stage preheater of old designs because in old

Pressure drop
No.of Stages PH exit temp C
(mbar)

4 28-30 350

5 32-37 300

6 40-45 270

L-III CCL (5 stages) 43-45 295-300

L-III
Clinker Production TPD TPD 6700.00
Clinker Production TPH TPH 279.17
ID fan Flow design m3/hr 1000000.00
Top Temperature C 300.00
Density kg/m3 0.62
ID fan Flow design nm3/hr 482314.65
PH specific air flow design nm3/Kg ck 1.73

Actual Clinker Production (TPD) TPD 7140.00

Actual Clinker Production (TPH) TPH 297.50
Actual Flow m3/hr 1100906.84
Actual Top temp C 270.00
Density kg/m3 0.51
Actual flow nm3/hr 434350.00
Kcal requiredPH
forspecific
1 ton ofairsteam
flow actual
(ST) nm3/Kg ck 1.46
Kcal/ton steam 695003
Kcal/kgck at PH top kcal/kg ck 115.44
Heat at PH top Kcal/hr 41881069.44
SP Generation at 300C of PH top temp MW 4.00
Kcal/MW at 300C 30.50
SP Generation at 270C of PH top temp 30.50 3.78

Stages Clinker production TPD

5 stages 7140
6 stages 7140
6 stages 11000
rs affecting the number of cyclone stages in preheater kiln system?

ls and fuels, which have to be dried by the remaining exhaust gas heat, decide whether 2, 3, 4, 5 or 6 cyclone stages are used.  

a 4 stage preheater of old designs because in old design for 4 stage pressure drop was 50 to 55mbar which is even now greater than 6 stage.

ID fanPower
Fuel (kcal/kgck) Gas Nm3/Kg ck
kwh/ton

800 1.65 5.75

750 1.55 6.05

700 1.45 6.3

695 1.46 5.5

For 11000 TPD keeping 1.46NM3/kg ck

nm3/hr
Density kg/m3
m3/hr
Kcal/kgck at PH top kcal/kg ck
Heat at PH top
SP Generation at 270C of PH top temp

PH top Flow (Nm3/kg ck) PH Top Temp C Top Kcal/kg SP MW Generation

1.46 295 122 4
1.46 270.00 90.19 2.96
1.46 270 123.12 4.04
used. 

greater than 6 stage.

Affanity Laws

CFM2 = CFM1 * (RPM2/RPM1)

Pressure2 = Pressure1 * (RPM2/RPM1)2

Power2 = Powe1 * (RPM2/RPM1)3

.46NM3/kg ck
669166.66667
0.51
1696074.9597
123.116544
56428416
3.82