13-IMS 2021 Roller Press

辊压机粉磨技术
Roller Press Grinding Technology
Department： Roller Press BU

Date： 2021 /10 / 26
Contents
1. Development of TCDRI RP
2. Working Principle
3. Roller PressTechnical Features
4. Separator for Roller Press
5. RP Raw meal final Grinding
6. RP Cement Grinding
1. Development of TCDRI Roller Press
Leading development of Roller Press Technology

Maximum raw meal
final grinding system.
TRP220/160 in
Gulang,Qilianshan
(For 5000t/d line)
2013
Maturity
Roller Press BU Tianjin Cement Industry Design & Research Institute Co.,Ltd.
R & D resources Research achievements
 50 people team for roller press Major awards

Patent Standard
grinding system
25 items 3 items 7 items
 40 years Technology + Equipment
Invention: 9
R&D mode
International: 2  Technology of steel slag / slag
 Complete semi-industrial
roller press final grinding system
experimental plant
National energy  Final grinding technology of raw
 Advanced digital simulation meal roller press
conservation promotion
platform technology  Final grinding technology of
cement roller press
Technical advantages
BIM application Effect drawing of technical

transformation of raw mill
Promote system solution
in Jurong
improvement.
“Tech + Eqpt” R&D

Deep integration of technology and
equipment application, The
advantages of equipment life and
system finished product index
control are obvious.
Finite element analysis of
key components
Numerical simulation of
powder separator
Major Type Spectrum
Spec. Throughput, t/h Installed power, kW
TRP140-65 230~280 2×500
TRP140-80 300~350 2×560
TRP140-100 370~430 2×630
TRP140-110 450~520 2×710
TRP140-120 480~570 2×800
TRP140-140 520~610 2×900
TRP160-140 670~780 2×1120/1250
TRP180-120 660~770 2×1250
TRP180-140 780~900 2×1400
TRP180-160 890~1050 2×1600/1800
TRP200-160 1050~1150 2×2000
TRP220-160 1200~1400 2×2000/2240
TRP220-180 1400~1650 2×2800
TRP240-180 1560~1820 2×3000
2. Working Principle of Roller Press
Principle of Roller Press
 The grinding force (F point) is

transferred from the hydraulic system
via the movable roller to the material.
 Two opposite rotated rollers squeeze
the materials between two rollers into
high density cakes.
 The material in compression zone get
80~100MPa extrusion pressure under
the hydraulic pressure.
 Granular materials are crushed and
produced many tiny cracks, so that it can
improve the grind ability of materials.
Working pressure
The Average Layer Specific Pressure:
Projection Pressure(kN/㎡):
Clamp angle (δ) : ~18°

Compression angle (α) : 6~ 8°
According the clamp angle, the feeding

material should be less than 0.03D(95%), and
maximum 0.05D material allowed.
Average Layer Specific Pressure
 According to the layer pressurization

test, grinding efficiency is a function Average layer specific pressure
40
related to average layer specific
pressure(Pcp). 35
 After Pcp reaching 100MPa, the fine 30
particles increase rate slows down
<32μm （%）
25
obviously, that is, the increase of 20
grinding efficiency slows down .
15
 When Pcp reaching 180MPa, the
10
content of particles < 32μm in the
product increase to about 30%--its 5
limit essentially. 0
 Pcp ≈ 100MPa → PT ≈ 6500kN/m2 0 20 40 60 80 100 120 140 160 180 200
Pcp （MPa）
Pcp ≈ 75MPa → PT ≈ 5000kN/m2
Projection Pressure
02 1989~1993
Mixed grinding system
Coarse powder back from
ball mill 04 1998 to now
8000~9000kN/㎡ Combined grinding system
Low pressure & large circulation
3500~5000kN/㎡
1984~1988 01
Pre-grinding system
Edge material circulation
10000kN/㎡
1994~1997 03 Energy saving
Semi-final grinding system
With V-separator
6000~7000kN/㎡
Width-Diameter Ratio (B/D)

Pressure distribution along roll width
2.5
 B/D is a factor which can effect surface

pressure. 2
 At the compression zone, there’s an edge

1.5
effect of pressure. The pressure in the
P/Pcp
middle is much higher than the edge 1
L/D=0.6
area.
L/D=1.0
 The experiment show that the less B/D 0.5
value we use, the more obvious edge

effect exist. 0
0 10 20 30 40 50 60 70 80 90
 If the middle pressure is too high, the Position along width(%)
surface would wear out too fast.
 If the edge pressure is too low, the RP B/D ＞1 ＜0.6
would be inefficient.
 So we usually get the value B/D=0.6~1.0 Advantages ① Edge effects is small ① Edge effects is big
and ② Force in roller width is good ② Force in roller width is bad
disadvantages ③ More roller deviation ③ Less roller deviation
Production Capacity
Design Power of RP: Value Range:
PR=2Sinα×D×B×V×PT; α: Compression angle, 6~8°
PT=F/(B×D) ν: Roller Linear Speed, 1.4~2.0m/s
PR－Required power ,kW γ: Density of cake
PT－Projection pressure ,kN/m2 Cement:2.4~2.5 t/m3
Raw: 2.2~2.3 t/m3
Throughput of RP: S: Working gap,
QP＝B×S×γ×ν×3600 , t/h Cement: 0.015~0.025D
B—Width, m; Raw: 0.020~0.030D
S—Working gap, m ; N
γ—Density of cake, t/m3 ; M

d
ν—Linear speed, m/s α F P

β
Power Consumption:
WP= PR/Q , kWh/t
S2
Roller Press Application
Raw meal
finished
grinding Cement
…… pre-
grinding
Iron Cement
finished combined
grinding
grinding Roller Press
Ore fine
Cement
crushing &
finished
coarse
grinding
grinding
slag Steel slag
finished finished
grinding grinding
3. Technical Features
Major components of roller press
 Motor (1)
 Coupling (Cardan) (2)
8
 Reducer & Oil station(3)
 Frame (4)
4
 Roller support (5)
5 3
 Torque support (6) 1
7 2
 Hydraulic system (7) 6
 Feeding device (8)
Mechanical analysis Multiple feeding devices Rolls with high bearing STRS2 for stud sleeve
Mechanical calculation and Apply to various materials capacity Self-developed materials
numerical simulation platform and working conditions Bearing with long lifetime Surface HRC45~50
Fast exchange sliding key Improve lifetime
Roller and sleeve
 Interference fit between shaft 5
and sleeve (1) 1 3
 Central cooling water hole (2) 4
 Anti torsion locating pin (3)

2
 Axial anti channeling baffle (4)
 Wear resistant layer on roll
surface (5)
Ensure the stability of the roll shaft

and roll sleeve in operation.
Shaft performance comparison

Tensile Impact
Material Heat-treat Yield strength Elongation
strength energy
40CrMnMo Conditioning ≥735 ReL≥490 ≥12 AKu≥23
42CrMo Conditioning 590-740 Rp0.2≥390 ≥16 AKDVM≥38
• 40CrMnMo is often used to manufacture the parts with heavy load and large section, such as gears,
large truck rear axle half shafts , shafts, eccentric shafts, connecting rods and steam turbine shafts.
• 42CrMo steel is a high strength steel with better toughness, good hardenability, no obvious tempering
brittleness, high fatigue limit and multiple impact resistance after quenching and tempering treatment,
and good low-temperature impact toughness.
• Comparing this two materials at the same section size, 40CrMnMo has higher strength and lower
toughness for parts;42CrMo has lower strength but better toughness.
Hard-wearing Sleeve
 The surfacing layer includes: base layer, transition

layer, wear-resistant layer and surface pattern. The
pattern shape includes horizontal bar, diamond, etc.,
Generally, the surface hardness is HRC = 58 ± 2.
 Suitable for feeding material with low abradability ,

easy to repair online.
There are many cracks on the surface, large residual
stress and normal spalling resistance, especially
after on-line repair.
Stud Sleeve
 The roll surface base material is made of

unique material. Differential temperature
quenching improves the surface hardness,
wear resistance and hard layer thickness.
The hardened layer is deeper (up to
50mm), the surface hardness is higher and
the wear resistance is improved.
 The stud with bottom support is designed
to effectively ensure the full contact
between the column nail and the base
metal.
 Small studs are arranged at the side edges,
and end face adopts replaceable baffle.
Stud sleeve base material
Material 34Cr2Ni2Mo 34Cr2Ni2Mo STRS2 (TCDRI)

thermal refining + differential thermal refining + differential
Heat treatment thermal refining
temperature quenching temperature quenching
Working face hardness HB 300-320 HRC40 HRC40-50
Hardened layer thickness 10-15mm 30-35mm 55-60mm
Hot charging of sleeve and shaft
Assembly & Replace of studs
 Hard alloy studs fixed by Loctite anaerobic adhesive

 Shear strength ≥20Mpa
 Temperature resistance: 180℃
Shear test
Heating&removal Hole cleaning Re stick stud
Hard alloy studs

Anaerobic adhesive
Replace stud online
Main Bearings
Two row self-aligning

roller bearing
（2×SRB）
Four row cylindrical

roller bearing
+Thrust bearing
（CRB+TTRB）
Bearing performance comparison
Type CRB+TTRB SRB
ESR steel High carbon-chromium bearing steel

Material G20Cr2Ni4 GCr15SiMn
Quenching + tempering, carburizing Quenching + tempering
The inner ring and outer ring can be hydraulic assembly, measure the bearing
Installation
separated, Easy disassembly clearance repeatedly
Working temp. Max.55℃ Max. 70℃
Lifetime 30,000h or 4years 15000h or 2years
Bearing performance comparison
200-180(2X2240kW):
241/1120 CAK30/W33（SRB）
Cr=18700KN，Cor=50000KN
220-160(2X2240kW):
FCDP174256800（CRB+TTRB）
Cr=26200KN，Cor=73000KN
Sliding key structure

 Combined with the advantages of external
sliding key structure and tail sliding key
structure, it can be lubricated with grease
and has a neat appearance
 The sliding key assembly can be taken out separately

without dismantling the bearing seat, frame and
other related parts, which is easy to replace
Planetary Reducer
 Small volume, light weight, high bearing capacity,

long service life, stable operation, low noise, large
output torque and speed ratio, high efficiency.
 Gear accuracy(ISO1328-1:1995):
Inner ring gear--grand 7; Others--grand 6
 Carburizing quenching & Double side gear
grinding, two reducer can be interchanged.
 Output hollow shaft fixed to roller by locking disc.
Torque support
 The torque support can not only meet the

horizontal displacement of the moving roller
reducer with the roller, but also balance the
force generated in the system without
entering the frame and foundation. It has
the functions of load sharing, vibration
absorption and cushioning
Hydraulic system
 Usually 2~4 cylinders and 4~6

accumulators
 Clean antiwear hydraulic oil（ISO 46#）
should be used.
 The hinged joint structure supply cylinder
more compensation when movable roller
deflection.
 Integrated hydraulic pressure
system(control by PLC) can keep reliable
operation.
 Pickling in the manufacturer, pack with
plastic plug.
Pressure oil flow direction Decompression oil flow direction
Feeding device
 Flexible adjustment of feeding device, and the
blanking gap is adjustable from 0 to full width,
so as to adjust the overall throughput.
 Double layer side baffle can reduce the
leakage of edge materials, improve the
pressure distribution on the roller surface and
the work capacity.
 The tangential material retaining device can
reduce the reverse overflow of materials,
make the materials enter the pressure area as
soon as possible, reduce the idle work
consumption and the wear of roller surface.
 The electro-hydraulic push rod / multi rotation
actuator is used to realize stepless adjustment
of feeding amount.
Centralized lubrication system for bearing

 PLC integrated control, oil supply quantity and oil supply
cycle time at each point can be automatically controlled.
 Adapt to the requirements of different lubrication points,
the fault point is easy to find and reduce the waste of
grease.
 Integrated lubrication control, prefabrication and neat
pipeline layout.
Quality Control Plan (Q.C.P)

VC
DIM US
Bearing
housing
QCP
Hydraulic
system
Shaft VC MT
CA
Roller
Press
Reducer Sleeve
 CA: Chemical analysis
 MT: Mechanical test
Torque
Frame  VC: Visual checking
plate
 DIM: Dimensional checking
 MP: Magnetic particles testing
 US: Ultrasonic testing
Pre assembly Quality Control
Roller press control parameters
Roller Press
Motor Reducer Oil station Hydraulic Main Bearing Position
Bearing Bearing Supply

Pressure Temp. Roller gap
Temp. Temp. pressure
Winding Oil supply Lubrication Feeding device

Oil Temp. Oil Temp.
Temp. Temp. PLC opening
Vibration of
Current Vibration Filter clogging Liquid level
Frame
Vibration Filter clogging
Online health monitoring and predictive maintenance
BIM platform as the

center, PLC data return
through the network：
• Signal return in real time
• Professional analysis
• Health status monitoring
• Fault early warning
• Big data machine learning
Expert System
APC APS ECS MPC TVSC SOC
Before After
Bin level
Fixed
CUR
Movable
CUR
Elevator
CUR
The standard deviation of important indicators decreased by more than 40% on average
Roller Press Plant
TAS Combined separator
 Resistance: ≤ 3200pa (including static and dynamic parts), 500~1000Pa

lower than the traditional “Dynamic + V-separator”, and lower power
consumption of circulating fan;
 Fineness control: R80 μm＜16 %，R200 μm < 1.5%, more than 10:1, make
raw meal have better burnability.
 Powder separation efficiency: 80 μm efficiency ≥ 92%, 5 ~ 10% higher than
“Dynamic + V-separator”, higher output, low content of fine powder in
coarse powder, which is good for roller press work and stable;
 Construction cost: flat design, the height of civil work is 20 ~ 30% lower
than “Dynamic + V-separator”, and the construction cost is low.
Low resistance Low R200μm fineness High separation efficiency Low civil cost
V-
SEPARATO
R of Static part (V-Separator)

Principle
 The material feed from the top. Due to gravity, materials impact
guide plates and become incompact. In the cascade process,
the particles take a shape as “material curtain” in separator.
 At the same time, by the negative pressure in separator,
airflow enters into separator from air inlet, and cross the
separator evenly through air distribution plates.
 The fine particles are taken away from air outlet, and collected
by cyclone or filter as output. The coarse particles fall down
towards the bottom outlet, and return to the roller press.
 The practical cut size range of the V-Separator extends from
0.1~3mm.
Difference caused by Coarse return point:
Differences caused by the Tertiary air:

Internal circulation controllable technology
-- high output and low resistance
According to different sections of the static part, the

internal circulation controllable technology is realized
to achieve high output and low resistance through the
wind speed design, control and return point
adjustment.
Shafting part - Reliable bearing matching design
2-TRB+SRB,High safety factor
The bearing chamber is completely outside

the shell, which is conducive to heat
dissipation
Automatic refueling pump to
ensure bearing lubrication
Multi angle self

aligning pull rod
Bearing heat Mutual pressure wear-

dissipation channel resistant ceramic sheet
Rotor - Light weight and high quality manufacturing

Pull rod structure, lightweight,
improve rotor stiffness
Flange connection, easy to
disassemble
Edge wear protection
Layered design, good stiffness
Surfacing wear-resistant blade
Rotor running for 8 years
Cyclic Load & Separate Efficiency

Separate ag f 1 f f a
Efficiency E    Cyclic Load: C
: f  g a 1 C a ag
* a, f, g mean the particle concentration of a same fineness
a
Separator
g
f
Ball Mill
The bypass value β,usually<10％

Reasons of a high β value:
① Material scatter is no good;
② Separator overload;
③ Material agglomeration.
Backward inclined\Nu type graded blade: Lower resistance and Higher efficiency
 According to the equipment specifications and the characteristics of sorted materials, the backward
inclined \ Nu blade form (usually backward inclined type for small specifications and Nu type for large
specifications) is adopted to eliminate the "inertial counter vortex", realize "speed classification" and
reduce resistance.
Calculated
Cage blade form
resistance(Pa)
“NU" 1181.89
“Backward inclined" 1235.31
"TRM" 1638.34
"Leosche" 1758.43
Labyrinth-Pneumatic seal: control fineness

Labyrinth pneumatic compound seal is adopted, which is composed of three seals. In particular, labyrinth seal 2 is an
integral machined wear-resistant part, and the seal spacing is easy to ensure, which can effectively avoid the coarsening
problem of raw meal R200 microns, and the sorted raw meal has better burnability.
Pneumatic seal
Labyrinth seal 1 Labyrinth seal 2
Wear resistant material inside
Guide blade
Grease
lubrication
Part Guarantee,h Target,h

Graded blade 35000 40000
Graded Baffler
Guide blade 20000 25000
blade device
Labyrinth seal 30000 35000
Inner coating 16000 25000
Shaft ceramic sheet 30000 35000
Ceramics coat UP plate Ceramics chip
High-chromium Wear-resisting 2Cr13 Q235 lining board

cast iron alloy
5. Roller Press Raw meal Final Grinding
Technical advantages System Energy Consumption

25 22
 Low system resistance  Less coarse particles 20

16
kwh/t
15 13
 Low energy losses  Better burnability 10
5
0
Ball Mill Vertical Mill Roller Press
Roller Press Consumption

15 13
12
kwh/t
10 9.2
0
China Avg. TCDRI Avg. TCDRI Advanced
Configuration scheme
Scale,t/d 2500 3200 4000 5000～6000
Required output, t/h 220～280 280～320 320～480 500～680
Fineness R80mm,% 14~16(R200mm＜2%)
Material conditions Moisture6%,Grindability9～11kWh/t
Consumption, kWh/t 9～13
TRP160/140 TRP180/160 TRP200/160
TRP180/140
TRP180/120 TRP180/170 TRP220/160
Roller Press 2×1400kW
2×1120(1250)kW 2×1600(1800)kW 2×2000(2240)kW
875t/h
765t/h 1300t/h 1550t/h
TASr-380 TASr-410 TASr-460 TASr-540
Separator 320000m3/h 430000m3/h 500000m3/h 700000m3/h
90kW 132kW 160kW 200kW
420000m3/h 450000m3/h 600000m3/h 800000m3/h
Circulating fan 6800Pa 6800Pa 6800Pa 6800Pa
1120kW 1250kW 1600kW 2240kW
Combined Separator - greatly reduced height
ⅠHorizontal type
ⅡVertical type
Ⅲ Combined type
Transformation by 220-160 Roller Press

Reduce 25.29 million kWh consumption
Roller and 60% cost of spare parts per year.The
Balll Mill quality of raw materials is improved and
Press
increase kiln production.
Item Before After
Actual operation Guarantee Result Conversion
Major equipment φ5.6×11＋4.4 TRP220-160
Installed power, kW 5600 2×2000
Grindability(Bond), kWh/t 11.5 11.5 11.8
Fineness R80μm, % 21.8 ≤ 16.0 15.3 -
Fineness R200μm, % 2.5 ≤ 1.5 1.3 -
 Construction time: 9 months System output (dry basis), t/h 366 ＞450 511 -
Major eqpt. 13.88 7.52 -
 Docking time: 10 days Power Circulating fan 3.16 3.18 -
 System consumption: Consumption,
Others 4.97 2.14 -
kWh/t
reduced by 9 ~ 10 kwh/t System total 22.01 ≤14 12.74 -
Transformation by 200-160 Roller Press

The system max. output is 630t/h and the
Vertical Roller min. power consumption is about
9.2kwh/t. There’s the highest output and
Mill Press lowest consumption in China as the same
scale.
Item Before After
Actual operation Guarantee Acceptance Conversion
Major equipment MLS4531A TRP200-160
Installed power, kW 4000 2×2240
Grindability(Bond), kWh/t 9.44 9.44 12.46
Fineness R80μm, % 16 ≤ 18.0 14.9 18
Fineness R200μm, % 1.9 ≤ 2.0 1.5
 Construction time: 6 months System output (dry basis), t/h 450 ＞580 582.0 618
 Docking time: 9 days Major eqpt. 6.3 7.0 6.6
Power Circulating fan 6.1 2.75 2.6
 System consumption: Consumption,
Others 1.57 1.46
reduced by 4 ~ 4.5 kwh/t kWh/t
System total 15~16 ≤10.5±0.5 11.32 10.66
6. Roller Press Cement Grinding
From pre grinding to final grinding
 System consumption get lower
 System flow“Simple→Complex→Simple”
 Roller press get “Larger”, Ball mill get “Smaller”
Final grinding
• 22~24kwh/t
Semi-finish grinding • No semi-product
• No ball mill
• 26~28kwh/t • 2012 Research
Combined grinding • 230m2/kg＜Blaine • 2017 Industrialization test
• 28~34kwh/t • V-Separator & Dynamic • 2018 First set of world
• 150m /kg＜Blaine＜
2 separator • 2020 PCT patent
230m2/kg • 20% finished products from • 2020 Promotion and
Pre grinding Roller Press application
• V-Separator
• 34~36kwh/t • Precipitating
Chambers(Cyclones)
• Blaine＜150m2/kg
• Discharge valve
Selection of process flow of combined grinding system
Combined grinding system composed of roller press and ball mill

Process selection basis:
★the Blaine of semi-finished product★(From RP circuit to the BM circuit)
1500 2200
cm2/g cm2/g
Double circuit grinding system
Item Parameter
Transformation in Hebei Dingxin BBMG Cement
Roller Press Model TRP220-160
Power of RP,kW 2×2240
Air volume of
330000-360000
Combined Separator, m3/h
Air volume of
415000
Circulating fan, m3/h
Static pressure of
6000
Circulating fan, Pa
Power of
1120
Circulating fan,kW
Ball Mill Model, m φ4.2×11
Power of BM, kW 2800
Air volume of
390000
BM Separator,m3/h
Separator resistance,Pa 2500
Maximum size Roller Press for cement grinding! Static pressure of
5500
BM Separator fan,Pa
Transformation in Hebei Dingxin BBMG Cement
Item Unit Before After

System output t/h 142.73 180 350 400
Power consumption kWh/t 35.78 28.12 26~28 23~24

Low Low
Cement type P.O 42.5R P.O 42.5R
standard standard
Semi-finished product blaine m2/kg 180~200 —— 290~300 ——
Finished product blaine m2/kg 320~330 —— 330~340 ——
R45μm % 3~4 10 4~5 8
Water demand % 27~28 —— 27~28 ——
Initial fluidity of slurry mm 260~290 —— 260~300 ——
Item Parameter
Transformation in Tianjin Zhenxing
Roller Press TRP180-140
Air volume of
210000-240000
V-Separator, m3/h
Air volume of
240000
Dynamic separator, m3/h
Dynamic separator resistance, Pa 2500
Cyclone 2-φ4100
Air volume of cyclone, , m3/h 240000
Air volume of Circulating fan, m3/h 275000
Static pressure of Circulating fan,Pa 6000
Power of Circulating fan,kW 710
Exhaust fan Existing
Ball Mill Φ3.8×13m
Power of BM,kW 2500
Transformation in Tianjin Zhenxing
Comparison before and after transformation
Item Unit Before After

System output t/h 65 180~190
Consumption kWh/t 40~42 30~32
Blaine m2/kg 365 370
Water demand % 28~29 27.5~28.0
3d σbc MPa 27.5~28.5 28.5~29.5
28d σbc MPa 55~57 54~56
Extrusion strength growth rate % 100 90
Item Parameter
Secondary Transformation in Tianjin Zhenxing
Roller Press TRP180-140
Air volume of
210000-240000
V-Separator, m3/h
Air volume of
240000
Dynamic separator, m3/h
Dynamic separator resistance, Pa 2500
Cyclone 2-φ4100
Air volume of cyclone, , m3/h 240000
Item
Consumption,
370 m2/kg 350 m2/kg 330 m2/kg Air volume of Circulating fan, m3/h 275000
kWh/t
Roller Press 16.74 16.36 14.88 12.53
Static pressure of Circulating fan,Pa 6000
System Fans 4.80 4.69 4.27 3.59
Power of Circulating fan,kW 710
Separator 0.58 0.57 0.52 0.43
Exhaust fan Existing
Others 3.80 3.71 3.37 2.84 Ball Mill Φ3.8×13m
Ball Mill stops running!
System 25.92 25.33 23.03 19.4 Power of BM,kW 2500
Cement Finish Grinding

Water
Item Combined Finish demand
D10 1.6 1.54
D25 4.23 3.53 Slurry ≈
D50 9.92 9.79 fluidity
D75 22.13 22.6 ≈
D90 32.68 34.87 20%
D97 41.92 45.14
Energy
D(4,3) 14.1 14.39
D(3,2) 4.26 4.06 ≈ Saving
X' 14.58 14.55 Concrete
n 0.99 0.91 slump
<3 19.3 22 Competitiveness
3-32 69.9 65.09
32-65 10.78 12.78 Ball Metal
>=65 0.01 0.13 kWh Noise
mill Wear
>=80 0.01 0.03
7.Performance distribution and competitiveness
Roller press sales performance and global distribution
Maximum Roller Press in production：TRP220-160（20 sets）

Designed maximum roller press：TRP240-180
1953--2021
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辊压机粉磨技术

Roller Press Grinding Technology

Department： Roller Press BU

3. Roller PressTechnical Features

4. Separator for Roller Press

5. RP Raw meal final Grinding

Leading development of Roller Press Technology

R & D resources Research achievements

 50 people team for roller press Major awards

BIM application Effect drawing of technical

“Tech + Eqpt” R&D

Principle of Roller Press

 The grinding force (F point) is

Clamp angle (δ) : ~18°

According the clamp angle, the feeding

Average Layer Specific Pressure

 According to the layer pressurization

 After Pcp reaching 100MPa, the fine 30

particles increase rate slows down

Width-Diameter Ratio (B/D)

 B/D is a factor which can effect surface

 At the compression zone, there’s an edge

value we use, the more obvious edge

γ—Density of cake, t/m3 ; M

ν—Linear speed, m/s α F P

Roller Press Application

Major components of roller press

 Feeding device (8)

Roller and sleeve

 Interference fit between shaft 5

and sleeve (1) 1 3

 Central cooling water hole (2) 4

 Anti torsion locating pin (3)

Ensure the stability of the roll shaft

Shaft performance comparison

42CrMo Conditioning 590-740 Rp0.2≥390 ≥16 AKDVM≥38

 The surfacing layer includes: base layer, transition

 Suitable for feeding material with low abradability ,

 The roll surface base material is made of

Stud sleeve base material

Material 34Cr2Ni2Mo 34Cr2Ni2Mo STRS2 (TCDRI)

Hardened layer thickness 10-15mm 30-35mm 55-60mm

Hot charging of sleeve and shaft

Assembly & Replace of studs

 Hard alloy studs fixed by Loctite anaerobic adhesive

Heating&removal Hole cleaning Re stick stud

Hard alloy studs

Replace stud online

Two row self-aligning

Four row cylindrical

Bearing performance comparison

Type CRB+TTRB SRB

ESR steel High carbon-chromium bearing steel

Working temp. Max.55℃ Max. 70℃

Lifetime 30,000h or 4years 15000h or 2years

Bearing performance comparison

Sliding key structure

 The sliding key assembly can be taken out separately

 Small volume, light weight, high bearing capacity,

 The torque support can not only meet the

 Usually 2~4 cylinders and 4~6

Pressure oil flow direction Decompression oil flow direction

Centralized lubrication system for bearing