INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2600 CUSTOMER PART #: 9.203.1.725.804.4 MODEL NO.: DB4327-5266
GOV. REGULATION: 5-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: D203.3R DEUTZ-DITER EDITION NO.: 2
APPLICATION: TRACTOR 39kW DATED: 06-18-96

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.9480" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (49.48 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR). 2. GOVERNOR LINKAGE GAP: .125" TO .145"
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95).
a. TEMPERATURE AT INLET: 110°-115°F (43°-46°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READOUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: (60 kPa)
ROTATION-C-* LEVER ANGLES (REF.) 5. 2600 RPM (WOT):
NAME PLATE-R-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
#1 CYL.-7-O'CLOCK** THOT MAX.(∠C) N/A (614-628 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
THROTTLE-R-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
TIMING MARK 232° S.O. (∠ F) N/A PUMP PRESSURE.
E.S.O. (12V E.T.R.) c. CHECK HOUSING PRESSURE FOR 4.0-10.5 PSI, (28-73 kPa).
6. 1800 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.5°.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 2600 RPM (WOT): SET ROLLER-TO-ROLLER DELIVERY
55-56 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 2600 RPM (WOT): SET TORQUE SCREW 55-56 mm³/STROKE.
MECHANICALLY TIMED TO CAM (PER S.B. 177) (SEE SPECIAL NOTES)
9. 2850 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-12
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE mm³/STROKE.
(REF. SL-222) 10. 750 RPM (L.I.): SET LOW IDLE SCREW FOR 13-15 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 11. CHECK POINTS:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2850 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 10-12 THROTTLE T.P.
mm³/STROKE, IF NECESSARY. RPM POSITION mm³/STROKE ADVANCE PRESSURE
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) a. 150 WOT 15 MIN. --- 10 MIN**
b. 400 WOT* 4 MAX. --- ---
THROTTLE c. 750 L.I. 13-15 --- ---
RPM POSITION mm³/STROKE ADVANCE d. 1800 WOT --- 2.0°-3.0° ---
a. 150 WOT 13 MIN. --- e. 2600 WOT 55-56 5.5°-6.5° 89-91***
b. 400 WOT* 4 MAX. --- f. 2600 WOT* 4 MAX. --- --
c. 750 L.I** 13-15 --- g. 2850 WOT 10-12 --- ---
d. 1800 WOT --- 2.0°-3.0° h. 2900 WOT 5 MAX. --- ---
e. 2600 WOT 53.5-57.5 5.5°-6.5°
f. 2600 WOT* 4 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-628 kPa)
g. 2850 WOT 10-12 ---
h. 2900 WOT 5 MAX. --- 12. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
* E.S.O. DE-ENERGIZED b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
** RESET USING LOW IDLE SCREW, IF NECESSARY POSITION PER S.B. 164.
c. SEAL PUMP FASTENERS PER S.B. 134R AND 365.
d. ASSEMBLE DRIVE COMPONENTS S.B. 438.
e. FACTORY USE ONLY: SET TORQUE SCREW SO AS NOT TO
IMPEDE METERING VALVE MOVEMENT. (SET BY O.E.M.)

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB4327-5266 EDITION 2 DATED 6/18/96 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60916)
SHAFT, DRIVE 1 30386 26359 1 BEARING, NEEDLE
26355 1 SEAL, VITON LIP
NUT, HEX 1 26346
30804 1 SEAL, TEFLON LIP
LOCK WASHER, SPRING 1 10534
KEY, WOODRUFF 1 30387
SCREW ASSY-VENT 1 21660
OR 21661-21665 22601 1 SCREW, BUTTON HD CAP
27606 1 WASHER, SEALING
HOUSING ASSY 1 32659
21194 2 SCREW,HEX WASH HD M
SCREW, HEAD LOCKING 2 11331 23107 1 COVER, TIMING WINDOW

SEAL, RECT SECTION 1 26470 27603 1 GASKET, TIMING COVER

29677 1 CAP, TORQ SCR-PROD.
29671 1 NUT, TORQUE SCREW
SCREW, NAME PLATE 2 24419 17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
NAME PLATE 1 10394 28749 1 BEARING, THRUST
26468 1 WASHER, THRUST
28381 1 WASHER, DR SH SPRING

26469 1 RING, RETAINING

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60909)
ROLLER, CAM 4 11141 26682 1 HYD HEAD & ROTOR ASSY

SHOE, CAM ROLLER -20 4 20118 11046 2 PLUNGER, BASIC

OR 20120 (-.015) USE 11047-11050 (STD)
AS REQ’D REF S.B.332 OR 11052-11055 (O/S)

20250 2 PLUNGER, BASIC

USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29363
11438 1 SCREW, SOCKET SET
SCREW, LEAF SPRING 2 15619 27601 1 SEAL, O-RING
29710 1 SCREW, TX DR SOC HD
CAM RING 1 21686 29384 1 PLATE-LOCK
20727 3 CONNECTOR, FUEL LINE
20177 3 CONN,FUEL LINE(SOLID)
21221 1 VALVE, DELIVERY 35MM
SEAL, O-RING 1 27245 OR 21222 (O/S) AS REQ’D
REF. S.B. 143B
20127 1 SCREW, RETAINING
SPRING, DLVY VALVE 1 20129
STOP, DELIVERY VALVE 1 20128
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60023)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TRANS PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB4327-5266 EDITION 2 DATED 6/18/96 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60910)
SPRING, GOV CONTROL 1 18148
RED-BLUE 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SHAFT RET. 2 12288
SPACER, GOV SPRING 1 15284
21895 1 ARM ASSY-MET.VALVE
SLEEVE, GOV. THRUST 1 21709 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
WASHER, THRUST 1 19860 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, WEIGHT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, WEIGHT RET.
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60932)

15668 1 SCREW, SOCKET HD CAP

13010 1 RETAINER, TH.LEV.SPRG
13003 1 SPRING, THROT. LEVER
16392 1 LEVER ASSY, THROTTLE
SCREW, LEVER ADJUST 1 12972 16136 1 ARM, ADJUSTING SPACER
NUT, HEX 1 12174
12051 1 SCREW, SOCKET CAP
LEVER, THROTTLE FORK 1 12221
16135 1 SPACER, THR.LEVER ADJ
CLIP, SHAFT RETAINER 1 12253 12169 1 SCREW, LEVER ADJUST
SEAL, O-RING 2 17438 12174 1 NUT, HEX
WASHER, SPACER 2 14408 12019 1 SHAFT ASSY, THROTTLE
SHAFT, SHUT-OFF 1 16279 18021 1 HOOK ASSY, GOV.LINK.
12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
18020 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES: THROTTLE LEVER BUSHING IN

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60911)
SCREW, REED VALVE 2 19834
13807 1 NUT, LOCK
SEAL, O-RING 1 26126
17438 1 SEAL, O-RING
SEAL, O-RING 1 29280
19898 1 PLUG, PISTON HOLE
RING, RETAINING 1 17635
22773 1 VALVE, REED
WASHER, PLAIN 1 17634
SPRING, ADVANCE 1 18959
BLACK-BROWN
SCREW ASSY, ADV. ADJ. 1 21721
18967 1 RING, PISTON SEAL
SPRING, ADVANCE 1 21602 29281 1 SEAL, PISTON RING

SEAL, O-RING 1 29280 19869 1 PISTON, ADVANCE

0-6 DEG ADVANCE
SEAL, O-RING 1 29282 27602 1 SEAL, O-RING
PLUG, PISTON HOLE 1 15752
26787 1 SCREW,HEAD LOCATING

PIN, CAM ADVANCE 1 21147

SEAL, O-RING 1 27610
PLUG, ADV. SCREW HOLE 1 23056
NOTES:

INDENTED ITEMS INCLUDED

DB4327-5266 EDITION 2 DATED 6/18/96 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60831)
26564 1 REG ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, LOCK
SCREW, BUTTON HD CAP 3 22351 22985 1 TERMINAL, BLADE
21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 LOCK WASHER, TOOTH

LOCK WASHER, TOOTH 1 18493 30789 1 CAP, COVER SCREW

NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW
12500 2 WASHER, TERM INSUL
SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 03/06/96 24074 1
ESO MOUNTING AND GROUNDING KIT 26431 06/18/96 24074 2
GASKET KIT 33702

INDENTED ITEMS INCLUDED