F Mint 08 Preventive, Maintenance Check Sheet

OBSC PERFECTION PVT. LTD DOC. NO.
:-OPP/F/MINT/08
REV NO :00
REV DT:00
Preventive Maintenance check sheet
Machine No.- Machine :- VMC Date :-
Sr. No Assly Check point (Parameter) Method Specification Observation Remark
Tighten Connections of Contactors MPCBs By Hand tight
Check Input 415V 3ph AC Power Supply By meter 415 volt
Check Drive Incoming Voltage By meter 220 Vol A.C.

Drivers
Check 24V DC from Regulated Power By meter 24 volt

1
Clean Servo & Axis Motors & Cooling Fans By Hand clean
Tighten All Connections in CNC System By Hand tight
Check relay contact Visual No Lose

Clean drive Fan By Hand clean
Tighten All Connectors of CRT & operating By Hand tight
Panel
Operating Panel
Check Operation of Buttons, Switches & By Hand tight

Respective Signals
2 Tighten All 24 & 7 Pin Allied Connectors By Hand tight
Check Mode selector s/w Function By Hand As per Mark

Ensure Function of Spindle Loadmeter, Tool Visual Run
Station Display
Check Lubrication to X, Y & Z Axis. Visual Oil
Check Condition of Wiper of X,Y & Z Axis Visual No Damage
Check Telescopic Guard Condition Visual No Damage

Check Tool Magzine & pocket Bolts By Hand No Loose
Clean Exposed LM Guideways By Hand clean
3 Axis Check X axis backlash& correct it By Dial Gauge 0.005mm
Check Y axis back lash & Correct it By Dial Gauge 0.005mm
Check Z axis back lash & Correct it By Dial Gauge 0.005mm
Check X axis repitability & correct it By Dial Gauge 0.01mm
Check Y axis Repitability & correct it By Dial Gauge 0.01mm
Check Z axis Repitability & correct it By Dial Gauge 0.01mm
Check Spindle coupling bolt By Hand No Loose
Check & tight spindle motor connection. By Hand No Loose
Check Spindle Air jet working Visual Run

Clean spindle cooling Fan. By Hand clean
Check Spindle Run Out Dial & Dia Stand 0.01mm

Spindle
4
Check Spindle Belt Visual crack
Check & tight spindle Collet pull stud by Hand Tool No Loose
Check Hyd Pnematic cyclinder oil level Visual As On mark

(Hyd.-68)
Check Spindle Tool Clamping Force meter 360-600KGF

OBSC PERFECTION PVT. LTD DOC. NO.:-OPP/F/MINT/08
REV NO :00
REV DT:00

Machine No.- Machine :- VMC Date :-
5 Door
Check Door roller Bearing By hand tool Free FromDust
Check Mag. Mounting Bolt by Hand Tool No loose

Check Mag. Incoder Connection by Hand Tool No loose
6 Check mag. Home Proximity Mounting Bolt by Hand Tool No loose
Check Mag. Cover Mounting Bolt by Hand Tool No loose

ATC
Clean Mag. Proxi. by Hand Tool clean

Check ATC CAM Folower Bearing by Hand Tool No Damage
7 Regrasing Cam Folower by Hand Tool Grease
Check Tool Declamp Stud By Hand clean
Tighten All Hyd Fittings & Ensure No Visual tight
Leakages
Check Hydraulic System Pressure at30- 40
Visual 30-60 Bar
bar
Clean & Tighten Solenoid Connectors By Hand tight

Hyd. Pack
Check Functioning of Solenoid Manually Visual Run

8
Clean Suction Strainer By Hand clean
Clean Returnline Filter By Hand clean
Check Pump Coupling Condition Visual No Loose
Clean Powerpack Interiors & Change Oil By Hand clean
Check & Clean oil heat exchanger By Hand clean

Clean Coolant Collector Nipple & Coolant
Line By Hand clean
Coolant system
Check Impeller Condition in Coolant Pump Visual No Damage

9
Clean Cooling Fan of Coolant & Hyd Pump
By Hand clean
Motor
Check Smooth Working of Door Rollers Visual Free
Clean A.C. Pannel Visual clean

cooling
system
10 As per temp.
Check auto thermostate & temp. Working A.C.
set
Check Lubrication System pressure Visual 12-15 bar
lUBRICATION
Clean lubrication pump suction filter By Disel clean

SYSTEM
11 Check lubrication oil lekages Visual No lekage

Check & Clean lubrication pipe line By Cloth Clean
Clean the lubrication tank inside By Cloth Clean
Clean FRl filter By Disel Clean
Pneumatic
System
Check any lekage (Air/Lub) Visual no Lekage

12
Check & Top up FRL Lub Oil Visual As per mark
Pneumatic
System
12
Check Pu Pipe Condition By Hand No Broken

PREPARED BY. Approved By.
REV NO :00
REV DT:00
Machine No.- Machine :- CNC Date :-
Check Input 415V 3ph AC Power Supply By meter 415 volt
Check Drive Incoming Voltage By meter 220 Vol A.C.
Check 24V DC from Regulated Power By meter 24 volt
Drives
1
Tighten All Connections in CNC System By Hand tight
Tighten All Connectors of CRT & operating Panel By Hand tight
Operating Panel
Check Operation of Buttons, Switches & Respective By Hand tight

Signals
2 Tighten All Pin Allied Connectors By Hand tight
Check Mode selector s/w Function By Hand As per Mark
Ensure Function of Spindle Loadmeter, Tool Station
Display Visual Run
Check Lubrication to X, Z axis Visual Oil
3 Axis Check Condition of Wiper of X & Z Axis Visual No Damage
Clean A.C. Pannel Visual clean
cooling
system
4 As per temp.
Check auto thermostate & temp. Working A.C.
set
Spindle
5 Clean spindle cooling Fan. By Hand clean

Check Spindle Belt Tension Visual Change
TURRET

6
Clean Mag. Proxi. by Hand Tool clean
Check turret oil level Visual change
Tighten All Hyd Fittings & Ensure No Leakages Visual tight
Check Hydraulic System Pressure at30- 40 bar Visual 30Bar
Hyd. Pack
7 Clean Suction Strainer By Hand clean

Clean Coolant Collector Nipple & Coolant Line By Hand clean
Coolant
system
8 Clean Cooling Fan of Coolant & Hyd Pump Motor By Hand clean
Check Lubrication System pressure Visual 15-35 bar
lUBRICATION

SYSTEM

Pneumatic

System
10
Check & Top up FRL Lub Oil Visual As per mark
REV NO :00
REV DT:00
Machine No.- Machine :- Traub Date :-
1 check Spindle Run Out Dial & Dia Stand 0.01mm
2 check Spindle bearing bolt by hand tool No Loose
3 Main drive bearing bolt by hand tool No Loose

Spindle
4 Clean Spindle motor fan By cloth Clean
5 cleaning of spindle belt Visual No Break
6 check clutch bearing condition Visual No Play
7 Grease All Nipple Grease Gun fillup the grease
8 Clean Slide By cloth Clean

slide
9 check weight wire rope Visual No Break
10 check rpm gear teeth condition Visual No Dent / Play
11 Clean Tail stock slide By cloth Clean
12 check electrical wiring condition visual/by hand No loose

Electrical
13 check count meter Visual working Display
14 Cleaning of machine lamp By cloth Clean

coolant
15 check coolant pressure Visual free
Checked By :- Approved By :-
REV NO :00
REV DT:00
Machine No.- Machine :- Adda Date :-
2 check Spindle bearing bolt by hand tool No Loose

Spindle
5 check clutch condition Visual No Play

slide
7 Clean Tail stock slide By cloth Clean

Electrical
10 Clean coolant moter footwall by hand Clean

coolant
11 Check coolant pump moter Visual free noise
REV NO :00
REV DT:00
Machine No.- Machine :- C.Grinding Date :-
1 check Cutting wheel condition Visual dent /Taper
2 check Control wheel condition Visual dent /Taper
3 check cutting wheel bolt By hand tool No Loose

Spindle
4 check control wheel bolt By hand tool No Loose
7 Check Lurication Piping visuaal No Break
8 Clean Lubrication Oil Likage Visual No Lekage

lubrication
9 Check Gear Box Condition Visual No Noise
10 Check Lubrication Motor Grease Gun fillup the grease
11 free & clean of dressing rack By cloth Clean

slide
14
Check Operator panel By hand tool No loose
switches/push button
Electrical
15 check & clean limit switch. Visual clean

coolant
REV NO :00
REV DT:00
Machine No.- Machine :-Sliding Head(Tsugami) Date :-
Sr.
No Assly Check point (Parameter) Method Specification Observation Remark
Drives
1 Tighten All Connections in CNC System By Hand tight

Check Operation of Buttons, Switches & Respective
Operatin
g Panel
Signals By Hand tight
Ensure Function of Display Button working Visual Run

Check Lubrication to X, Z axis Visual Oil
3 Axis Check Condition of Wiper of X & Z Axis Visual No Damage
Spindle
4 Clean spindle cooling Fan. By Hand clean

TURRET
5 Clean Mag. Proxi. by Hand Tool clean

Check working of Conveyor Visual proper Work
Check oil level Visual change
Tighten All Hyd Fittings & Ensure No Leakages Visual tight
Check Hydraulic System Pressure (bar feeder) Visual 60-80 Bar
Hyd. Pack
6 Clean Suction Strainer By Hand clean

Clean Coolant Line By Hand clean
Coolant
system
7 Clean Cooling Fan of Coolant & Hyd Pump Motor By Hand clean
Check Lubrication System pressure Visual 0.4-0.6 Mpa
lUBRICATION

SYSTEM

Pneumatic
System
Check Air Pressure Visual 4-6 bar

9
REV NO :00
REV DT:00
Machine No.- Machine :- M1TR Date :-
2 check Spindle bearing bolt By hand tool No Loose

Spindle
4 Check spindle Rpm Pully by hand No loose

slide
7
Check X & Y ,Z Axis Slide handle By Hand free
motion
8 check electrical wiring condition visual/By hand No loose
9
Check of x & y axis Electrical control visual work display
Display Board
Electrical
10
Check Coolant moter On /off switch By hand Run
working
11 Check On /off switch working By hand Run
13 Clean coolant moter footwall By hand Clean

coolant

F Mint 08 Preventive, Maintenance Check Sheet

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OBSC PERFECTION PVT. LTD DOC. NO.

Check Input 415V 3ph AC Power Supply By meter 415 volt

Check Drive Incoming Voltage By meter 220 Vol A.C.

Check 24V DC from Regulated Power By meter 24 volt

Tighten All Connections in CNC System By Hand tight

Check relay contact Visual No Lose

Check Operation of Buttons, Switches & By Hand tight

Check Mode selector s/w Function By Hand As per Mark

Check Condition of Wiper of X,Y & Z Axis Visual No Damage

Check Telescopic Guard Condition Visual No Damage

Check & tight spindle motor connection. By Hand No Loose

Check Spindle Air jet working Visual Run

Check Spindle Run Out Dial & Dia Stand 0.01mm

Check Hyd Pnematic cyclinder oil level Visual As On mark

Check Spindle Tool Clamping Force meter 360-600KGF

Preventive Maintenance check sheet

Check Mag. Mounting Bolt by Hand Tool No loose

6 Check mag. Home Proximity Mounting Bolt by Hand Tool No loose

Check Mag. Cover Mounting Bolt by Hand Tool No loose

Clean Mag. Proxi. by Hand Tool clean

Clean & Tighten Solenoid Connectors By Hand tight

Check Functioning of Solenoid Manually Visual Run

Clean Powerpack Interiors & Change Oil By Hand clean

Check & Clean oil heat exchanger By Hand clean

Check Impeller Condition in Coolant Pump Visual No Damage

Check Smooth Working of Door Rollers Visual Free

Clean A.C. Pannel Visual clean

Clean lubrication pump suction filter By Disel clean

11 Check lubrication oil lekages Visual No lekage

Check any lekage (Air/Lub) Visual no Lekage

Check Pu Pipe Condition By Hand No Broken

Check Operation of Buttons, Switches & Respective By Hand tight

5 Clean spindle cooling Fan. By Hand clean

Check Mag. Cover Mounting Bolt by Hand Tool No loose

7 Clean Suction Strainer By Hand clean

Clean lubrication pump suction filter By Disel clean

9 Check lubrication oil lekages Visual No lekage

Check any lekage (Air/Lub) Visual no Lekage

1 check Spindle Run Out Dial & Dia Stand 0.01mm

2 check Spindle bearing bolt by hand tool No Loose

3 Main drive bearing bolt by hand tool No Loose

4 Clean Spindle motor fan By cloth Clean

5 cleaning of spindle belt Visual No Break

6 check clutch bearing condition Visual No Play

7 Grease All Nipple Grease Gun fillup the grease

8 Clean Slide By cloth Clean

9 check weight wire rope Visual No Break

10 check rpm gear teeth condition Visual No Dent / Play

11 Clean Tail stock slide By cloth Clean

12 check electrical wiring condition visual/by hand No loose

13 check count meter Visual working Display

14 Cleaning of machine lamp By cloth Clean

15 check coolant pressure Visual free

1 check Spindle Run Out Dial & Dia Stand 0.01mm

2 check Spindle bearing bolt by hand tool No Loose

3 Clean Spindle motor fan By cloth Clean

4 cleaning of spindle belt Visual No Break

5 check clutch condition Visual No Play

6 Clean Slide By cloth Clean

7 Clean Tail stock slide By cloth Clean

8 check electrical wiring condition visual/by hand No loose

9 Cleaning of machine lamp By cloth Clean