422 Bosch Rexroth AG 8X 14,9K14S | RE 6412500211 Functional description The SX 14 directional contol block basically consists of one check valves (8), a pressure compensator (4), cavities (6) inlet element, a number of directional valve elements and one for secondary relefanti-cavitation check valves, and final element. ant-cavitation check valves or plugs (8). The inlet element cortains 2 fixing points and the pipe Each SX 14 S directional valve element is composed of a ‘connection ports P, T, LS, M. housing (1), @ spool (2), one oad holding check valve / This element also contains all the components required for go™Pensator (3/4) or only a load hold check valve (3), and the sysiem function, namely: llow contol vaive lor the if needed of cavity for secondary valves (5) or for plugs (6). controlled unloading of the LS line and a LS relief valve for The final element has one fixing port. the limitation of the maximum pressure in the system. Each standard SX 14 (SX 14) directional vale element is ‘composed af a housing (1), a spool 2), two load holding Symbol, hydraulic ‘Standard SX 14 (SX 14) Ports P Pump A,B. Actuator T Tank LS Load Sensing SX 14S with pressure ‘compensator and secondary valves (SX148C) ‘SX 14S without pressure ‘compensator and without secondary valve (Sx148 1) 174RE 64125/02.11 | SX 14, SX 14S Bosch Rexroth AG 5/22. Technical data (for applications outside these parameters, please consult us!) General Design Flangeable (upto 9 directional valve elements) Description Flow distribution between the directional valve elements according to the requirements, independently of the pressure and available low Type Sx 14 ‘Assembly position Any (Connections: Threads Nominal size 4 Standard primer Blue (RAL 5010) Hydraulic Max. permissbie flow on por P Umnin [175 ‘Standard leakage ol flow on load holding ‘emiimn | 20 {at 100 bar, 96 mms) ‘Max. operating pressure per connection =P,MLS, D, DLS bar | 250 =AB bar | 800 =T bar | 20 ‘Secondary valves setting pressure tolerances (@t5 min) ~H.0 direct actuated bar (exies) setting | tolerance 71 120 | 4148 1214200] -6/+12 201270) 8/412 271 + 320 | 10/414 21 420 | -12/418 —H.Opilot operated bar | 0/45 (standard SX 14) Max. control pressure per connection?» ab bar | 95 We recommend the use of control curve 6 to 25 bar, and inlet pressure (4THS curve no, 70) Pressure fuid Mineral ois (HL, HLP) according to DIN 516242), Other hydraulic fluids, such as HES (synthetic esters) according to VDMA 24568, as well as hydraulic fuids as specified under RE 90221, at request. Pressure fluid temperature range | -20+0 +100 (for higher temperatures, please consult us) Viscosity range ranfis | 10 to 980 ‘Max. admissible degree of contamination of the hydraulic fluid, cleanliness class according to NAS 1638 Class 9, we therefore recommend a fier with a minimum retention ate of Byy2 75 1) pilot pressure regulated by a pressure reducing valve and protected by a relia valve 2) suitable for NBR seals 175622 Bosch Rexroth AG 8X 14,SK14S | RE 6412500211 Technical data (for applications outside these parameters, please consult us!) Mechanical Weight Inlet element ig] 0 Directional valve element SX 14 kg | 45 ~ Directional valve element SX 14S k with secondary valves 9\5 ~ Directional valve element SX 14S without secondary valve kg | 4 = Blanking pate kg [2 Spool return force N | Minimum value 54, depending of operation (lor more details please consut us) Max, permissible aciuaion force on the spool {lor 1 milion cycles) ~ axial N | 1000 during 20 % of total cycles then 500, = racial N [20 ‘Storage temperature range, ambient °C | ie 460 Electrical Electrical detent when spool is pushed (operation S2) (datas for 25 °C) ~ supply voltage V | 12 (min. 10; max. 18) supply curent ‘mA | 780 (min. 670; max. 786) = power input W [9.35 25% resistance O| 154350 —litetime 1 milion cycles at 90 °C, work factor 60% = protection classification 165 ~ maximum temperature °C | 110 ata room temperature of 90 °C reached by the electo-magnet ‘Solencid On Off (operation V212) = supply voltage v[@ — supply current NE = power input wl resistance als Application guidelines Pipe connections ABPTS T a,b, DLS, Ls. MTH Tighiering torque forthe pipe connections Nm 70 100) 20 Recommended fing ‘al Slocations maximum Flatness ofthe mounting surface mm | 05 Seiting of system pressure via the LS rele valve Do not direct the jet of a pressure washing unit directly atthe unit - No free-wheeling diode required for electical operations. - Mechanical operation spool : a greasy appearance on the tongue side is normal (due to natural effec of seal lubrication). It could be neccessary to proceed to a regular cleaning of this area. 176RE 64125/02.11 | SX 14, SX 14S Bosch Rexroth AG 7/22 Characteristic curves (measured at v= 36 mms and @= 50 °C) Pressure differential with P switched to A'B Pressure differential with AVB switched to T with spool 200 Lin with spool 200 Lin 0 = = 31 a — x14 312 3 al gs Bele 5 5 =e 0 100 200 o 700 700 flow in iin > flow in Vin > Pressure differential in the neutral position Pressure differential in the neutral position Of inlet element type P (Open Center execution) Of the inlet element with flushing valve 60 en" 25% ait gan ° 100 00 ° 00 00 flow in Yimin > flow in Yin > ‘Secondaries valves characteristic Anti-cavitation check valves Characteristic AB switched to T T switched to AB = 3 1 30 e H.0 = B 1200) pict operated 4 20 o8 7 HO Ss AS 3 =m rctacuated 3 4, Z & $ £ ° 30 100 ° 0 100 flow in inn > flow in Vin Priority low in relationship to the inlet flow a l = a 5 5 5 o 300 inlet flow in Yimin > W7822 Bosch Rexroth AG 8X 14,9K14S | RE 6412500211 Ordering details: separate elements Inlet element sx ta] [2x¥ Le see ordering details page 9 300 ordering deta o inlet element page 9 Directional SX 14] oxy 0 ,-.0 M * valve element 32 ordering details pages 9 and 10 see ordering details of directional valve element pages 9 and 10 Final element SX 14] oxy M * Lf = 178 see ordering details page 9 ‘see ordering details ol final element page 9RE 64125/02.11 | SX 14, SX 14S Ordering details: SX 14 directional control block i recfonal valve elmer inlet element Bosch Rexroth AG 9/22. [inal element Seals ‘directional valve element Anat tention! [sx 14] L [2x7 0 ‘The compatibility of the seals and pressure fluid has Number or tobe taken into account directional Connection threads, valve spools O1= Pipe threads to woo | standard ISO 228/1 Medium P,A.B,13 34 pressure LLL r @t Series 201029 =2X # directional valve clement 1S,018,M -=G 14 (2010 29, unchanged 0 D G12 installation end conn a 7 mt a.b,Tt 14 tion dimensions) ‘directional valve elem Inlet element 07 19= UNF connection ~ mo threads to standard Closed Center @P directional v 180 11928 Closed Center with priority PARTS 9 = 116 low divider for dynamic L 0 0| ttt UNF-28 servo-steerin T - {with flowin te LS line 7hdirectional valve element ls osu Closed Center with privity Ee > flow divider for sta servo-stoering (without directional valve element a.b.Tt flow inthe LStine) = CS. 0 Further en ot details in Open Cre ‘oh directional valv cleartext lushing valve {use wih varable 07.0 Ce displacement pump) =S ‘Max. pressure in ar, measured at M, adustable via the LS |. Final element pressure relief valve ale =| & L: Blanking plate e| © 3] 8 R= Outlet element with i £| £ a) 8 tankbridge Fal s| 3 Outlet element with : _ 2 ee ‘solenoid operated control | 3 3 8 «| 8] 8 waive (12 V) 2 g] ¢ 8) s| = z S| S| =| 5 Ae Flushing valve Eee | ©) &] 2] 3 e) 2 2| 2} 8) 8) o 5] &) 3 3) el 8) SS] gf el sl & el sl el el ena al gl g AS — ‘ordering details : see page 10 "set with a.\p of 16 bar between M and LS "8 page (not fo inlet element in Open Center execution) 17910/22 Bosch Rexroth AG 8X 14,9X 14S | RE 6412500211 Ordering details additional details for the directional valve element (page 9) FO ‘Secondary valves ® A.0* = direct actuated pressure reel valve without ant-cavitation Ho" = relief / anti-cavitation check valve, pilot operated | ‘of direct actuated ®) pressure value in bar anti-cavitation check valve plug without cavity for secondary valves ‘Operation orientation without mechanical operator mechanical operator on connection side A mechanical operator on connection side B ‘Type of operation spool return via‘ spring ‘spool return via a spring, mechanical detent in spool position’ 4" or float position} pull function only Spool return via a spring, electrical detent when spool is pushed (12 V) mechanical operator with tongue (@ 8 or © 10) Trydraulie operator, spool return via a spring hydraulic operator, spool retum via a spring, stroke limitation on connection sides A and 8 direct electrical operation (12 V) ‘Type of S element check valve and compensator no compensator (check valve only) 1/2) Flow at connection ports flow at connection port B in Uimin flow at connection port B in Uimin Other flow values {rated in 10 min ranges): please consult us Connection port "A" = 8 0 < x 8 q 060 120 flow at connection port Ain Umin flow at connection port A in iin Other flow values (tated in 10 Uimin ranges): please consult us retuncl aha spoe TELGIER =e RSH = RT TED - 00 CLE = wa No code s ‘Type of directional valve element standard element Selement ®) accuracies: consult us "except on SX 14 S without secondary valves | for hydraulic operation, consult us only available on standard SX 14 ‘on SX 14S, only available on tongue side A only avaliable on SX 14S Shit used, consult us 180 )only if both sides are not machinedRE 64125/02.11 | SX 14, SX 14S Bosch Rexroth AG 11/22 Ordering example: complete block SX 14 Desired execution: 4 directional valve elements Inlet element: ‘Open Center, Max. pressure = 220 bar A directional valve elements: + element: ~ Standard element = Spool symbol = EA Flow in A = 120 limin flow in B = 80 Umin Mechanical operator with tongue on connection side A, spool return via a spring = Secondary valve in A = elit /anti-cavtaton check vaive set at 800 bar ~ Secondary valve in B = plug + 2¥element: ~Selement = Spool symbol = EA ~ Flow in A = 120 Uimin, low in B = 80 Vin ~ Check valve + pressure compensator Mechanical eperator with tongue on connection side A, spool return via a spring ~ Secondary valve in A = direct actuated role /ant-cavtation check valve set at 300 bar ~ Secondary valve in B = direct actuated rele /ant-cavtation check valve set at 250 bar +34element : -Selement = Spool symbol = EA ~ Flow in A = 100 limi, flow in B = 100 timin = Check valve ‘Mechanical operator with tongue on connection side A, spool return via a spring — Plugs in A and B + Ahelement: ~ Standard element = Spool symbol =JA = Flow in A = 100 Umi, Flow in B = 100 Urin = Hydraulic operator, spool return via a spring ~ Secondary valves in A and B = arti-cavitation check valve Final element : Blanking plate 4|SX 14] L | 2x 120-080} A2Z1 | A |H300| Q@ ‘24 directional valve element S _|EA}120-080] C | A2Z1 | A |A300/ A250) ‘Sidirectional valve element S [EA]100;100] L A2z1 A] Q | @ aidirectional valve element JA |100;100 H200 E|E L|LM|o1i z u oO = 5 5 Flushing valve Open Center Ordering detail Inlet elements Closed Center {use with variable displacement pump and dni) Closed Center with priority flow divider Ordering detail 1 dynamic servo-steering dering detail for D for static servo-steering Ordering detail csRE 64125/02.11 | SX 14, SX 14S Directional valve elements Representation of the SX directional valve element ‘Simplified symbol used to illustrate SX directional control circuits Spool variations Ordering detail Bosch Rexroth AG 1922, symbol EA BA He Tit pry of F4 PT symbol JA BA rik symbol QA BA Shei) symbol WA BA + por ol KH PT 1831422 Bosch Rexroth AG 8X14, 8X 148 | RE 64125/02.11 Directional valve elements ‘Type of operation Hydraulic operator, spool return via spring Ordering detail oa #200 f | Hydraulic operator with stroke limitation, spool return via | aspring Ordering detail 1? #230 i Mechanical operator with tongue on connection side A, ‘spool return via a spring Ordering detail AQZIA iMecharical operator with tongue on connection ide A, |, spool relurn via spring and mechanical detent when” | Ag | | \ ‘spool is pulled Ordering detail EZ1A | ETT TS : i Direct electrical operation Ordering detail vate Mechanical operator with tongue on connection side A, ‘spool return via a spring and electrical detent when spool is pushed Ordering detail S2Z1A 184RE 64125/02.11 | SX 14, SX 14S Directional valve elements Bosch Rexroth AG 1922 Secondary valves Relief /anti-cavitation check valve, pilot operated (connection side A); direct actuated pressure relief valve (connection side B) on standard SX 14 (the setting of the given pressure values is carried out at a flow of 5 Yin) Ordering detail HA. Anti-cavitation check vaive (connection side A); plug (connection side B) on standard SX 14 Ordering detail EQ Plug (connection side A); direct actuated pressure relief valve (connection side B) on SX 14S Ordering detail Qu... v 185Final elements 8X 14,9K14S | RE 6412500211 Outlet element with solenoid operated control | Outlet element with Flushing valve valve Ordering detail (for use with inlet element CS or CD) Ordering detail Pus Blanking plate ‘Outlet element with tank bridge T Ordering detail Ordering detail L R Circuit example: complete directional control block B4 AS bBGAS_bB7.A7 Aa it BAM J | ! | | sf e inlet 186 8 directional ult element valve elements with tank bridge TRE 64125/02.11 | SX 14, SX 14S Unit dimensions (in mm) Bosch Rexroth AG 17/22 ‘SX 14 directional control block with inlet element in open center execution 321 11 Open center inlet element P 2. Flow control valve (tightening torque = 20 #10 % Nm) 3 LSrolief value (lightening torque = 45 #10 % Nm) 4 Pressure gauge connection 5. Directional valve element standard SX 14 6 Directional valve element SX 14S 7 Hydraulic operation cover with stroke limitation, on connection side B 8 Secondary valve (pressure relief valve) (lightening torque = 70 #10 % Nm) 9 Secondary valve for SK 14S (pressure reli valve) (tightening torque = 32 #10 % Nm) 10 Hydraulic operation cover, con connection side A 11 Stie rods (tightening torque = 30 to 95 Nm) 12 8 fixation points @ 11 13 Oullet element with tank bridge T. 187Unit dimensions (in mm) 8X 14,9K14S | RE 6412500211 Inlet element in open center execution Ordering detail P or Inlet element in closed center execution Ordering detail A or Inlet element with flushing valve Ordering detail s Inlet element in closed center execution with priority flow divider ‘Ordering detail CD or CS 188RE 64125/02.11 | SX 14, SX 14S Bosch Rexroth AG Unit dimensions (in mm) Hydraulic operator, spool return via a spring Ordering detail ‘200 | | Jt | i J | | Hydraulic operator with stroke limitation, spool return via a spring Ordering detait 220 aap i E \_ a_| Mechanical operator with tongue, spool return via a spring Ordering detail Aazi Ete 35 415 Mechanical operator with tongue, mechanical detent in position 3 Ordering detail + 5 ]Poston 9 ea |. _JPosition 1 and 2 says = Mechanical operator with tongue, electrical detent when spool is pushed Ordering detail $221 |Connector DEUTSCH DT 04 - 2P - CEO4 (protection IP67) 550 1892022 Bosch Rexroth AG 8X 14,9K14S | RE 6412500211 Unit dimensions (in mm) Direct electrical operation Ordering detail vane |Connector DEUTSCH DT 04 - 2P - CEO4 Connector DEUTSCH DT 04-- 2P - CE04| |rotection IP67) (erotection P67) t | jot SSS a) Blanking plate itlet element with tank [Outlet element with sole- (Flushing valve ridge joid operated control valve ‘Ordering detail dering detail dering detail ing detail L 495 [28 495 [ass | [253 rT Connect ee a] Timer Junior ' ! | i i 3| iS al : 3| ' 1 | | ! ! i nls VAN al 190RE 64125/02.11 | SX 14, SX 14S Assembly possibilities 12 10. Bosch Rexroth AG 21/22 1 Inlet element with priority low divider CD or CS 2 Inlet element - Closed CenterA -Open CenterP ‘or with flushing vale S 3 Directional valve element X14 or SX14S. 4 Blanking plate. 5 Oulet element with tank bridgeR 6 Oulet element with solenoid operated control valve 7 Flushing valve F 9-1 Mechanical operator with tongue Z1 9-2 Spring retuin arrangernent, type AZ 93 o4 10 " 12 8 4 15 Spring return arrangement, mechanical detent in spool position 3, type E2 Spring return arrangement, electrical detent when spool is pushed, type S2 Hydraulic operator with spool return via a spring H200 Hydraulic operator with stroke limitation 230 Direct electrical operation V242 LS rele valve Flow control valve Secondary valve 1918X 14,9K14S | RE 6412500211 Pipe connections on 19 connection a [owtu [2 at ow [| un | e | [naw] Aerts eas] a2 [26 | 25 [aineunras| 42 | 2 | 24 d T Gi | a [a7 | 25 [rsneunrea] so | 2m | 32 + MLS, DLS.a,b,Tt | G1/4 | 25 16 4,5. | 9M6UNF-2B 26 16 16 D G12 | 34 20 25 3/4 UNF-2B 32 18 24 Bosch Rewoth AG Bosch RewothDSISAS. ‘© This document, 2s walla th data, specications and oherinfoxme- Hydraulics BP 101 tin st oth ni are the excusve prop of Bosch Fextah AG. It Za geared SLbdleneloorCule may be reroduzedor avon tid pats wists cosrt vam Main, Germany cs Franca Phone =49(0)9383/180 Phone +23(0)4 78 738252 “The data specified above only serve to describe the product. No Fox 449(0}9952/182858 Fax 423(0)478 785228, infobim-me@boschrexrothde _ www-boschyexrthit ‘wen boschrexroth com 192 satemerts concering a ceftan condtion or suitably for acertain ‘appleaton can be darived trom our infarmation. The Itormation glen does rot elas the user fom the obligation of own judgment and Yerfeation. it must be remembeted that cur products are subject toa natural process of wear and ageing. ‘Subject to revision.LUDV control block in mono block/sandwich plate design M6-15 Data sheet Size 15 Component series 3X Nominal pressure: = On the pump side = On the consumer side Maximum flow: = On the pump side ~ On the consumer side 350 bar 420 bar 200 Wimin, 160 limin Rexroth Bosch Group RE 64321/05.2012 Replaces: 11.2011 ane. Table of contents Fields of application Contents Page + Wheel loaders, Fields of application 1 * Bulldozers Features 2 © Crawler loaders: Set-up 2. + More applications upon request Function, section 3 Technical data 45 Characteristic curve 5 ‘Ordering code 67 Control spool variants: 8 Line connections 89 Circuit diagram 9 Unit dimensions ttt Project planning aid 12 Related documents 12 19322 Bosch Rexroth AG Features 6-15 | RE 64921/05.2012 ‘system *+ Load pressure independent flow distribution LUDV = Closed center for variable displacement pump = Regeneration function in the mono block = Check valves that can be released by means of the control pressure (low-leak) = Floating position function = Integrated pilot cil generation ~ Integrated priorty valve (eg, for steering) Design ‘+ Mono block/sandwich plate design = Inlet: Basic block with 2 axes = Canbe extended by a maximum of 5 directional valves = End plate Design Actuation + Hydraulic + Electro-hydraulic Pressure + Secondary pressure relief Pilot operated, compact screw-in cartridge valve with lerge nominal widths with combined feed-in function + LS pressure relief for the entire control block Flow «+ Load pressure-compensated + High repeatability + Low hysteresis + Adjustable via stroke limitation 1 2old mono block with inlet function 2 Directional valve that can be flanged 3 End plate 194RE 64321/05.2012 | M6-15, Function, section Bosch Rexroth AG 3/12 Control block M615 Proportional directional valve according to the LUDV prin- ciple (irom the German for Load pressure-independent flaw distribution). Load pressure compensation, LUDV ‘The contro block MB-15 works according to the LUDV prin- ple. With this icad-sensing version, the pressure compen- sators @) are mounted between the control spools (2) and the consumer ports (A, B). ‘The highest load pressure of all consumers involved is notified to all pressure compensators and simultaneously to the pump. ‘As opposed to conventional LS versions, there is no un- wanted standstil of individual consumers with LUDV i the pump flow isnot sufficient for supplying all functions with the desired rated volume. The speed of all working movements will then be reduced in the same ratio, Consumer control Atthe control spo0l(Q, the flow direction and the size ofthe {low is determined, which reaches the consumer ports (A or B). The spring chambers (are supplied with control pres- sure either via the pilot ports a andl (hydraulic control) or internally via integrated pressure reducing valves (electro- hydraulic control) The size ofthe pilot pressure in the spring chamber (6) determines the stroke of the control spool 2). The pressure compensator (8) controls the pressure difler- ential at the contral spool 2). 1 Housing 2 Control spool 3. Pressure compensator Load holding ln every functional axis, a load holding valve has been mounted between pressure compensator (3) and the line connections. Leakage oil-free blocking Releasable check valves can be integrated into ports BY and B2 This blocking works in a leakage oi-tree manner and prevents lowering of the load over a longer period of time, The check valves are cortrolled open with pilt pres- sure froma, Flow limitation ‘The maximum flow can be set individually, using the stroke limitation 6). Pressure relief, consumer ports Pressure relel valves with large nominal widths with combined feed-in function (protect the consumers from overload and cavitation. Floating position The floating position is optionally realized in axis 1 or 2by means of a 4-posttion spool. Regeneration lin order to avoid cavitation in case of negative loads in axis 11 or 2 (e.g tipping forward or lowering), the ol in the tank is preloaded by a valve and fed into consumer A after the pressure compensator by means of a feed valve. oO 1 5 6 4 Pressure reieffieed valve 5. Spring chamber 6 Stroke limitation 195412 Bosch Rexroth AG 6-15 | RE 64921/05.2012 Technical data (For applications outside these parameters, please consult us!) general 2ioHd monobiek | Dredoral vane_| —_Endpate Woo is| 228 a5 a0 instabation postion iy {ype of commecion Conaarier According o 1501106 ‘anbintiompersre ange 3 =O |-20 0 180 Priming FALSUOT tye Nominal pressure Pun bar | 260 ifox.oporing =P p war | 560 presarestthepot PETS e iat a B tar] 20 -Yo P ‘Must be led to the tank in a depressurized form Nox conor xis B var] 40 pressure atthe pot ap 5 bart ao Control pressure: Hydraulic bar] 0 to 35. range TEleatro-hycraule bar 00s ax tow attepon =P Zan tin [200 rae Gann | 10 oad conpersated wih Apa 18a iia Mineral ol, FIP) according m DIN 51524, ober hyraulcTade, ‘such as HEES (synthetic esters) according to VDMA 24568, as welll sya dh as sets under SE Suse, gon onuest Fauci temperate range 3 =O |-20 10 190 ‘Vico ance mins [7016360 ‘Maximum admissible degree of contamination ofthe hydraulic fluid cleanliness class according to ISO 4406 (c) Class 207875, for Bis we recommenda iter wih a minimum retention rate of Big 75 Recommended hydraulic plot contol units 4 THEE... contol curve 4 (RE 64553) 2 THE... contol cuve 14 (RE 64552) 4 THE. control curve 14 (RE 64585) 196RE 64321/05.2012 | M6-15, Bosch Rexroth AG 5/12 Technical data (For applications outside these parameters, please consult us!) ‘electric Vootage yee Direct votage (Onioll valves FTWE 4K (see RE 58008) ‘valble voltages v 2 2 Solenoid eolresstance at 20°C o 10 «0 Power consumption at 20 °C Ww 14a aa Duy oye % 100 100 al valves NHDRE 02 K (see RE 64658) and MHDRE 04 K (see RE 64858) MHORE 02 HORE 0 ‘valable votages vp 2 2 2 Solenoid colresstance & 20°C al 35) ia 35 ia Duty ole %| 700 100) 100) 100) Max. control curent al 17 O95 17 08 Recommended chopper frequency [150 150) 200) 200) Protection clase according io VDE 0470-1 (DINEN6OS2S), TP 60K (wih mating connector mourted ard locked) DINs00509 Plugin connec te DIOL (Deuset) Conwol electronics, eg, BODAS ‘Control uni RA, sae RE 85280 Gontol unit RC, see RE 95200 11 Mating connectors are not included inthe scope of delivery and need tobe ordered separstly, se date sheet RE 08008. NoTICE! The technical data were determined at a viscosity of v = 32 mmrfis (HLP4B: 50 °C). Characteristic curve Flow resistance Pump > Consumer 54 43 42 36 P52, 83, 30] Pressure differential in bar > 0 «0 80 120 760 Flow in limin > 197612 Bosch Rexroth AG Ordering code 6-15 | RE 64921/05.2012 The ordering code serves to speciy the technical features and requirements. From the ordering code, the Rexroth Features overall control block distribution organization derives a shor type as well 25 armeterial number. LV [35] * Series LUDV contol block Fuer detain the Setesi pehto Cont! bod number Consumer pors CODE eax ss Thealeizadegte Geese Uncranged installation and connection dimension) | Seal material “etal number of epool exes a 3 ‘Ste015, ‘with LS shuttle (1.2 to 0.6 mm) inet vito Ghsed conor CGosed cere wth tral prt va @...= 80min at port pressure specticatn nba, 3-08 ispessuertel vith pressure reel vave, Pressure spedheaton nba, gt “ype o actuation Hysreuie Sectoral End plate M6/15~3x/ [E Pate ype Endo Futer deta inthe plain tot ine connections ‘ational valves ‘Addon teaded connections with hing vave without comectons Vato Prot of euppiy Thicading unetion Irral plot o generation u Unioading ve Eternal plot ol sippy R= Untoding valve wih inproved pump chanics vat Bs Unoading vee wh proved pump dynamics and flushing z whos Pit of switch va ehutot vane veto 1) Customer-spectic name plate upon request 2 External pt oll suppl only poss le wth ne connections 198RE 64321/05.2012 | M6-15, Bosch Rexroth AG = 7/12 Ordering code ‘Spool axes Ast spool axis To me /15+3x/ [4 A 2nd spool axis Mono block 2 A 3rd spool axis z[z aepadl axis z|z ‘STrepool ans Z| Z| Directional valves that can ih spool axis beflanged z|z Tih spool axis z|z ‘Spool axie number, th? Spool variant Conta poo VET blocked Control spool ABT Low-leak connection *! Control spool A/B-*T throttled with loweak connection Control spool rapid traverse) ‘without position spool S-position spool’? Regeneration / check valve’! ‘th regeneration vee Flow | a without Specticatonintinin, gt 4s 3 ! qq ‘Secondary valves “Type of actuation 3) alk Pressure eieleed ave, Hydraulic S| §| reseure specification in bar, 3-digit without sata al gle Feed aie with shuttle 0.6 mm z= without with shut 8 mm Cover connection eal i iapmow {61/4 without adeptr (ony with "HO07) o-hydreuleproportona with electro-hydraulic actuation W2: supply voltage 2 12V ATTENTION! 1) Symbols see page 7 ® Only possible in spool axis 1 and 2 Allfunetions can only be combined to alimited extent. Every § ‘enquiry requires individual verification! 4 Sees" Spools? 199812 Bosch Rexroth AG 6-15 | RE 64921/05.2012 Control spool variants Nonspesision min [tine = Hydraulic eylinde = + Hycraue eynder ax consumer + Sit botedpone noi TIAL, [EX real peoen et PAB + Hyckaulic motors as consumer * Cinsiner got 8 Tepenin HEAT ANTEX. ‘eutal postion aS ~ Hygraule oyindere and motors as ‘consumer in connection with hose burst check ae, oda Gmetad PAB towering ick vahe = «Spliced ena pening PENT AATEX. (ae) neural poston aN + Consumer oad conectonuncededin eral poston 7 Feating poston (ABT, connection via PAB pressure jump atthe control panel Wn | nen ene PAI IDG + Spool wth blocked porte AB in neutral position Perth PAB «+ Rapid traverse forP kinematics cAllt OU -Boehatisestineene | ESTEE (ABT) neue peation “ 7 * PRPTTt PAB + Power regeneration bulozer + S:position spool ALT x if x + Lowering + Differential cteult > im u Floating (via pressure jump) Porta Line connections Connection Dimension Similar standard Pp ([isi6-120N P= Pump connection T__[rsie-72uN T ‘ank connection AB [i5i6- i2UN 180 11908 A,B =Consumerport S_ |[re-i4UNF S = Pririty connection ts [si6-v8UNF Ls ab [GilsiversonZ) OINENISO 1178 ab 200RE 64321/05.2012 | M6-15 Bosch Rexroth AG = 912 Line connections Connection Dimension ‘Similar standard eke Poppet soa version “G") 3 LiO secording to DIN EN ISO 8438 = ab 5 3 ing sea version “Or 3 SAE J 14533 Circuit diagram (example) Key see page 10.10/12 Bosch Rexroth AG M6-15 | RE 64921/05.2012 Unit dimensions, hydraulic actuation (in mm) 263 27 6 25, ans HS ©) 703 e 4175 108.5 a 29 4115.5 135, 32, 1 24fold mono block 2 Directional valve 3 End plate (without function} os 4A Control cover A side 4s 5 6 107 io 2. Control cover B side Stroke limitation ‘Secondary pressure reliel valve 7 Tank preload valve 8 LSpressure reliel vaive 9 LS tlow controller 10. Threaded steel pipe fitting with shuttle valve Three mounting threads Mi0, 16 deep 12 Priorty valve 12.ALD pressure relief valve for priority volume 13. Name plate 14 Tie rod 96.5 3 es 271 4.2 1105 315 ans: 30, 675 5 4175 150 ais 815, 86 202 10- 41RE 64321/05.2012 | M6-15, Bosch Rexroth AG = 11/12 Unit dimensions, electro-hydraulic actuation (in mm) 2-fold mano block Directional valve End plate (without function) Control cover B side Stroke limitation ‘Secondary pressure relief valve Tank preload valve LS pressure relief valve 9 LS low controller 10 Electro-hydraulc actuation 11 Three mounting threads Mi0, 16 deep 12 Name plate 18 Tie rod ooeene on 20342/12 Bosch Rexroth AG Project planning aid (e. g. for wheel loaders) 6-15 | RE 64921/05.2012 Diesel motor data Designation, Power: WW Load speed! ‘min Machine designation: Max. speed ‘ein Lifting cylinder: Gibation: iam Dros im Pump ‘lve stroke mam Designation ‘Quenty Units Displacement: ‘enotation @battom: mam Rated speed! ein Dios mam Pump contro ip bar ‘ative stroke mam Controle ype! Quant Units__“Maximum pump pressure ar ‘Supplementary information cycle times Kinematics: Liting sec. at mm stoke 1 Zkinematies Lowering: 00. at Tim te 1 P kinematics (paralel) Depressurized lowering: sec. at rm aroke Tipping backwards: 2. at mim stoke “Tipping forwards: ec. at Tm stoke Option A lin ‘Option B: Lin Related documents ‘The control blocks MB-18 are system components > Also observe the instructions forthe other system components. > ‘The product may not be commissioned until you are provided withthe folowing documentation and have understood and observed it Tale Document number Control blocks for mobile applications RE 64025.8, Document type Operating instuctions ‘Systm documentation trom the machine manufacturer ‘Operating instructions Bosch Rextoth AG Nobile Appcations Zum Etcengieber 1 97816 Lohram Nain, Germany Phone +49 (0) 9352 18.0 Fax +49(0) 9350 /18-3072 infobm-ne@boschrexsoth de ‘wav boschrexoth de 204 (© Thisdociment as wel asthe data, speccalens and oherlnfrmation ‘selforhin|t ato fe exclave proper of Bosch Reh AG ltmay rol be Topredaced orgien to bird partes wifroutils consent “The dala spelled above serve ta dace the product Whee ie alo Infrae on fuse tony fo be regarded es apical examples and ea. niomaton dose not consis warranted properties The inernaton| ‘ivan Goes noi releaso the user om fv dbbgabon of bn judrnent and \Varicaon Our redual are sutec oa nalural poses lea an agg.Rexroth Bosch Group LUDV control block in mono block/sandwich RE 6432205.2012 112 plate design Replaces: 11.2011 M6-22 Data sheet Size 22 Component series 3X Nominal pressure: = On the pump side 350 bar =Onthe consumer side 420 bar Maximum flow: = On the pump side 350 Vin = On the consumer side 300 limin Table of contents Fields of application Contents Page + Wheel loaders Fields of application 1 * Bulldozers Features: 2 © Crawler loaders: Set-up 2. + More applications upon request Function, section 3 Technical data 4 Characteristic curve: 5 Control spool variants: 5 ‘Ordering code 67 Line connections 8 Circuit diagram 8.9 Unit dimensions jo4t Project planning aid 12 Related documents 12 20522 Bosch Rexroth AG Features 6-22 | RE 64322105.2012 ‘system *+ Load pressure independent flow distribution LUDV = Closed center for variable displacement pump = Regeneration function in the mono block Floating position function ~ Integrated pict cil generation Design + Mono block/sandwich plate design = Inlet: Basic block with 2 axes — Can be extended by a maximum of 4 directional valves = End plate Design Actuation + Hydraulic + Electro-hydraulic Pressure « Primary and secondary pressure limitation = Pilot operated, compact screw-in cartridge valve with lerge nominal widths with combined feed-in function + LS pressure limitation for the entire control block Flow «+ Load pressure-compensated + High repeatability + Low hysteresis + Adjustable via stroke limitation 1 2fold mono block with inlet function 2 Directional valve that can be flanged 3 End plate 206RE 64322/05.2012 | M6-22 Function, section Control block M6é-22 Proportional directional valve according to the LUDV prin- ciple (irom the German for Load pressure-independent flaw distribution). Load pressure compensation, LUDV ‘The contro block MB-22 works according to the LUDV prin- ple. With this cad-sensing version, the pressure compen- sators @) are mounted between the control spools (2) and the consumer ports (A, B). The highest load pressure ofall consumers involved is noted to all pressure compensators and simultaneously to the pump. ‘As opposed to conventional LS versions, there is no un- wanted standstil of individual consumers with LUDV i the pump flow isnot sufficient for supplying all functions with the desired rated volume. The speed of all working movements will then be reduced in the same ratio, Consumer control ‘Atthe control sp001,(2) the flow direction and the size of the {low is determined, which reaches the consumer ports (A or B). The spring chambers ( are supplied with control pres- sure either via the pilot ports a andi (hydraulic control) or internally via integrated pressure reducing valves (electro- hydraulic control). The size ofthe pilot pressure in the spring chamber (6) determines the stroke of the contro! spool 2). Bosch Rexroth AG 3/12 ‘The pressure compensator (8) controls the pressure differ- ental at the contral spool @). Load holding In every functional axis, a load holding valve has been inte- grated in the pressure compensator @). Flow limitation ‘The maximum flow can be finely adjusted in the individual case using the stroke limitation (7). Pressure limitation, consumer ports Pressure relel valves with large nominal widths with combined feed-in function 6) protect the consumers from overload and cavitation. Floating position The floating positon is optionally realized in axis 1 or 2by means of a 4-position spool. Regeneration ln order to avoid cavitation in case of negative loads in axis 1 0r2 (eg. tipping lorward or lowering), the cil in the tank is preloaded by a valve and fed into consumer A alter the pressure compensetor by means of the feed valve (4). 3 5 B ae {> lL = b qb | | 1 6 1 Housing 5 Pressure reliefeed value 2 Control spool 6 Spring chamber 3. Pressure compensator with load holding 7 Stroke limitation 207 4 Feed valve for regenerationane Bosch Rexroth AG 6-22 | RE 64922105.2012 Technical data (For applications outside these parameters, please consult us!) general 2told mono biock | Directional vave End plat Weight kg & 5 ‘opiox. 4 instalation postion ay ‘Type of connection Consumer Flange connection according to DINEN 6162 ‘Ambient temperature range 3 =C|-20 0 +80 Priming AL 5001 hydraulic Nominal preseure Pun bar | 80 Max. operating p bar [350 Pressure atthe pot =p Big D barf 450 = P war [20 YO 2 Must be edo the tank in Gepressurzedtorm Max cont —X (Psi) p bar] 40 pressureatthepot ap 2 barf Contol pressure — Hyeraule bar] 0108 range “Elect yaraule ber] 0105 ila tow atthe pot —P ex tmin [350 =aB a. Tin | 300 ioad compensated with p= 16 bar) raat tid Mineral ol HL, HLP) according fo DIN 51524, ofr hydiaul fids, such as HEES fayrthetc ests) acordng to VOMA 24568, os well as hydraulic tide as spectied under HE 90221, pon request ijgrauie Tid temperature range 3 =C|-2010 +80 ‘Viscosity ange v tinfis [70 to $60, Maximum admissible degree of contamination ofthe hydraulic fluid cleanliness class according to ISO 4406 (c) Class 20/18/15, fr this we recommend. fiter with @ minimum retertion rate of Bo 75 Recommended hydraulic pot contol unis | 4 THFG... control cuve 14 [FE 64553) 2 TH6..., contol curve 14 (RE 84552) 4 THE... contol curve 14 (RE 64555) electric Voltage ype Direct votage ‘Onl valves FTWE 4K (gee RE 58008) ‘Available volages Vv 2 Ay ‘Solenoid col resistance at 20 °C a 10 0 Power consumption at 20 °C w 144 144 Duy eycle % 700 700 Proportional valves MHDRE 04 K (see RE 64666) and [MHRDE 06 (see RE 64655) HORE 04 MHDRE 06 ‘Available voltages | Vv 2 24 2 24 ‘Solenoid col resistance at 20 ~C al 35 TA 5 2s Duy cycle =| ___100 100 700 700 Wax, conirolcurert A 17 O98 15 7 ‘Recommended chopper frequency Fz[ 200 200 150) 750 Brotecion clas according to VDE 0470-1 (DIN EN 0820), DIN 40060.9 TP69K [with mating connector mourted and locked) 7 Plugin connector ype DT04.2P (Deutsch) Control electronics, e.g. BODAS Control unt RA, see RE 95250 Control unit IC, see RE 95200 2) Mating connectors are not included inthe scope of delivery and need to be ordarad separately, sea data sheet RE 08006. NOTICE! ‘The technical data were determined at a viscosity of v= 32 mm/s (HLP48: 50 °C), 208RE 64322/05.2012 | M6-22 Bosch Rexroth AG 5/12 Characteristic curve Flow resistance Pump ~ Consumer 5a (double connections in axis 1 and 2) tas 5 a i 3 P82, BB 53 POAT,A2. AB. Bt Sa 212 Zé ° 40 80 720 760 Flow in iin Control spool variants ‘Ordering code + low specification in Vin car eal PAB “Hydraulic oyindor ae consumer + Spool wth blocked ports AB in neutral poston HA ix PPeTin Hydraulic motors es consumer PAB Towering brake valve ‘Spool with defined remaining opening + Consumer ports AB T open in ana por HEAT NWTEX,. Pee TTt * Hydraulic oyindars and motors as ‘consumer in connection with hose burst . check valve, blocking Q meter and PAB HHA 4 ix ++ 4-postton spool «Hydraulic oyindor as consumer + Spool wth blocked ports AB in ‘noutal postion Via preseure jump atthe contol panel (WB 7 inneutra poston bP * Consumer oad connection unloaded in neuttal postion ~ Floating poston (AB 7), connection PAB LX, + Rapid traveree for P kinematics * Diferential circuit (BT) in neutral postion + Spool with defined remaining opening PAB + Powar regeneration bulldozer + S:postion spool + Lowering = Differential citeut > Floating (va pressure jump) Ew lET 2096/12 Bosch Rexroth AG 6-22 | RE 64322105.2012 Ordering code The ordering code serves to speciy the technical features distribution organizetion derives a short type as well as and requirements. From the ordering code, the Rexroth armeterial number. Features overall control block Series [OBY conto lock Fura eta in tho Sates as canto Connor bck ruber — “Soma pre emcee aeneet_—_] i= Pangecomeaton Cermponent series ooi000 =X acl reshcieeshen [____sxcorinato iso e182 fralaon and onmecton dering) Seal material “Ttal number of spool axes 2106 ae Totalnunberofspoclaxes = 2108 | - ‘Size22 with LS shuttle (1.2 to 0.6 mm) init ou hae contr J Primary presoure ation Wan phar csr tor, posure specticaton inber, with plug ecrew (primary pressure limitation can be retrofitted) LSpressuetntation Wnts presut eel ae, pressure specification in bar, 3-digit, Type of actuation Hyeeute Electro-hydraulic End plate m6/2273x/ [ E Plate type End plate E Further details in the plain text. ee consectons Rationales Hatic es arcrdngt1S0 61484 var hanng vane fou conection ‘ou Pilot ot eurpWy Vateadng unetion Frere to geeation Tinosung ae External plot oll supply without Unloading valve wth improved pump dyramice Unloading valve with improved pump dynamics ‘and flushing without Pilot olf switch-off with shutoff valve ‘without 1) Customar-spectic name plate upon request 2 External plot ol supply only possible with ine comections 210RE 64322/05.2012 | M6-22 Bosch Rexroth AG = 7/12 Ordering code ‘Spool axes Ast spool axis To me /22+3x/ [4 A 2rd spool axis" Mono block 2 A 3rd spool axis z[z aepadl axis z|z ‘Sth spool axis Directional valves that can z]z be flanged ath epodl ans z|z Spool ax number, thee Spool variant Contol p00] BT boded = E Conta p00] NBT 4 1 Sonnet spool AB--Tihotd = =Q vince cntecdons Control spool rapid traverse 3) N without “poston spook Ww S-position spool’? K Regeneration / check valve”) vith regeneration vabe Flow <| a without Specticatonintinin, gt 4 2 ! gal Secondary valves “Type of actuation a] 3 Pressure reloieed va, presture Hydrate ‘Asie g| GI specication nba, Sat ara $ ag Feedvahe with shat 08 mm 6 with shuttle 0.8 mm 18 ‘HOB ‘with hydraulic Pinon per i ea cometon 7 c etal pot 8. Frange Gung sel Radial R Zz: G1/4 without adapter (only with HOO") Electo hydraulic proportional with elotro-hydraulie actuation W2: ‘Supply voltage 2a 12V ATTENTION! 4) Symbols see page 5 Allfunctions can only be combined toa limited extent. Every enquiry requires individual verfication! 2) Only posse at spool axis 1 5) Oniy posse at spool axis 2 © See page 8 and2 an812 Bosch Rexroth AG M6-22 | RE 64322/05.2012 Line connections ‘Connection Dimension Similar standard Pp [ON _(SAET — 6000PS) [ONISO6T622 P= Pump connection T__[ON23 (SAE 18" 6000 PSI) [DINISO 6162-1 T Tank conreetion AB [DNIo _(SAES" EO00PS) [DINISOTES A,B =Consumer por ts [Miss DINENISO6149-1 LS =Load sensing G14 (version 2) DINENISO1179 ab =Piotoi por 14 i Poppet seal (version "C") |L10 according to DINEN 8434 xing seal version °C": SAE J 1458-3 = ab — — r\ iC Circuit diagram, hydraulic actuation (example) asl Key see page 10. 212RE 64322/05.2012 | M6-22 Circuit diagram, electro-hydraulic actuation (example) Bt ‘At Pst Bosch Rexroth AG 9/12 Key see page 11. 2136-22 | RE 64322105.2012 a i 8 s~ 3g be @|"Te ao oolgfoe al 3] OO | : oo cop Mololl b wv gf Wed = Vv |s 5 412 g 179 225. 276 344 276 17 9 17, 5 a5 ® at ea? 2 5 ww 240 7 20 10 Al ‘TH off ) 4.2 as 7s & C | clo _o P13 11 2 44 117 179 24 228 1 2:Jold mono block 2 Directional valve 3 End plate 4.1Contral cover A side 4.2Control cover B side 5. Stroke limitation 6 Secondary pressure rele! valve 7 Tank preload valve 8 LSpressure rele valve 9 LS flow controller 10 Threaded stee! pipe fitting with shuttle valve 11 Three mounting threads M12, 19 deep 12 Name plate 18 Tie rodRE 64322/05.2012 | M6-22 Bosch Rexroth AG Wie Unit dimensions, electro-hydraulic actuation (in mm) a 25 119 182 116 115 1m 11 24old mono block 2 Directional vaive 3 End plate .AContiol cover A side 4,2Conttol cover B side 5 Stroke limitation 6 Secondary pressure rele! valve 7 Tank preload valve 8 LSpressure relief valve 9 LS low controller 10 Electro-proportional pressure control valve 11 Four mounting threads M12, 19 deep 12 Name plete 13 Tie rod 110. 176 165 7 179 228 215Bosch Rexroth AG Project planning aid (e. g. for wheel loaders) 6-22 | RE 64322105.2012 General information Diesel motor data Project number: Designation: (Customer: Power: kW Machine type: Load speed: ‘min Machine designation: Max. speed ‘ein Liting eylinder: ‘Gatton: mam Brod mm Pump ‘ave stroke oo Designation ‘Quantity ‘units “Displacement: ‘emotation Tip cylinder: @bottom: mm Rated speed) ‘nin Dod am Pump control p bar ‘ave tvoke mim “Controler type: Quantity: ‘unite Maximum pump pressure ar ‘Supplementary information Cycle times Kinematics: Liting: sec. at 1 Zkinematies Lowering eee. at 1 P kinematics (parallel) Depressurzed lowering: 60. at Tepping backwards: se. at “Tipping forwards: ‘00. at Option A Tin ‘Option B: Lin Related documents ‘The control blocks MB-22 are system components. > Also observe the instructions for the other system components. > The product may not be commissioned until you are provided with the following documentation and have understood and observed it. Tale Document number Document type Contol blocks formabie spplcatons | RE 64025-8 patna nstutions System documentation fom the mactine Cperatrginstucions manufactur Boseh Rexoth AG This cocumsnt 2 el 2 eel, pelicans an rinteston Meble Applications Zellohin | ar he ec rope ol Beth Poh AG lay nb vim Eeeigedert tereduced erg Prd patos mot icons 97816 Lotr am Main, Germany ‘The dala spied above sve ta dst the prt. I hes alo Phone +490) 9352 /18.0 Fax +49 (0) 9352 /18.3972 infobrm-me@boschrexrothde ‘yur boschrextoth.comform 216 information on use tony tobe rgarded es appicatan examples and ie Eskiog niommation doesnot conte warranie sroprtes, The infrason (uen dees nolrelease he user fom be dbbgason of oan juczgnent ans arfcaton Our reduct are eutject oa naralposess ve an agg.LUDV control block in mono block/ sandwich plate design M7-22 Data sheet Size 22 Component series 3X Nominal pressure: =On the pump side 380 bar = On the consumer side 420 bar Maximum flow: = On the pump side = On the consumer side 350 l/min 1 x 420 limin or 2 x 350 l/min Rexroth Bosch Group RE 64295/06.2012 Replaces: 05.2006 116 ve188 Table of contents Fields of application Contents Page + Cranes Fields of application 1+ Excavators Features 2. + Stripping shovels/orawler cranes Functional description, section 3» Handling equipment Technical data 4,5. * Drilling rigs Characteristic curve Project planning information Explanations on the ordering code Combination possibilities Shot type Ordering code Control spool variants Pressure compensator spool variants Circuit diagram Other elements Unit dimensions Line connections Related documents 5 Bt010 1 1 12 13 14,15 16 16 217RE 64295/06.2012 | M7-22 Bosch Rexroth AG 26 Features System Actuation + Load pressure-independent flow distribution LUDV + Hydraulic * Closed center for variable displacement pump «+ Integrated load holding valves «Integrated tank pre-loading possible =S+fold block (K internal, T etlached) = 5-fold block (K and T internal) Unloading function = Improved response behavior = Reduction of switch-off peaks Flushing and cooling = Lower tisk of cavitation Design + Mono blockisandwich plate design = Mono block with 3 or 5 axes —Can be extended by directional valves of diferent sizes (max. 9} End plate 218 + Electro-hydraulic Pressure + Primary and secondary pressure rele! Pilot operated, compact screw-in cartridge valves with large nominal widths with combined feed in function + LS pressure rele forthe entire control block Flow * Load pressure-compensated + High repeatability + Low hysteresis + Adjustable via stroke limitationRE 64295/06.2012 | M7-22 Functional description Bosch Rexroth AG 3/18. Control block M7-22 Proportional directional valve aocording to the LUDV prin ciple (irom the German for Load pressure-independent flow distribution). Load pressure compensation, LUDV The control block M7-22 works according fo the LUDY prin- ple. With this load-sensing version, the pressure compen- sator @) is mounted between the control spool (6) and the consumer ports (A, B). The highest load pressure ofall consumers involved is ‘notiied to al pressure compensators and simultaneously to the pump. ‘As opposed to standard LS versions, there is no unwanted standstill of individual consumers with LUDV ifthe pump {ow is rot sufficient for supplying all lunctions with the de- sited reted volume, The speed ol all working movements will then be reduced in the seme ratio. Consumer control Inthe neutral position ofthe contral spool (no control pres- sure at ports aor the connection from the pump to the P* channels blocked by the control spool. The load holding valves and the pressure compensator are closed. The consumer ports are blacked by the control spool overlap in the housing. 3 AVA | aAV ‘The LUDV pressure compensator consists of a control spool and a compression spring defining a stable intial position. ‘The control spool 6) is proportionally moved to the right against the spring force by the applied control pressure of the pilt control unit inthe control covera. The supply meter- ing orifice 7} ofthe control spool opens the connection {rom the pump port Pto the channel”. The pressure in this chamber opens the pressure compensator (4) and is applied to the load holding valves @). The consumer pressure Ao! port A Keeps the let load holding valve (8) closed via the passages in the control ‘sp00! (11). When the value of P¥ exceeds that of the ‘check valve is opened. The connection from the pump to the consumer is established and initiates the movement. The oil displaced in the consumer flows IromBB via the outlet onfice (@) back to the tank. The secondary pressure relief valves (2) remain closed as long as the pressure in the consumer port remains below the pressure setting, The main poppet of the combined pressure relietieed valve {in the supply (side A) opens in case of cavitation in the consumer port and allows for feed-in from the tank channel inthe block, inthis connection, an optional tank pre-loading increases the feed:in volume, Vb 5 7\[8 Stroke limitation ‘Secondary pressure relieffeed valve Load holding valve LUDV pressure compensator Pilot pressure shuttle Control spool onsens 7 Supply metering orifice P +P’ +A 8 Supplyd metering orice P > P= B 9 Outlet orifice B > T 10 Outlet orifice A > T 11 Directional grooves P + A(P + B accordingly) 2194n6 Bosch Rexroth AG. ‘M7-22 | RE 64295/06.2012 Technical data (For applications outside these parameters, please consult us!) general Weight = fold mono block kg| 64 Told mono block kg] 90 = Drectonalvabe W720 ra) 2 ~Drecionalvave M722 al 195 Tend plate ‘al 37 irstaaion pation fy {ype cornecion Gomurer an connesion acto io DIN EN 6762 ‘anbertiompersure ange z =] t010- 80 ining BAL 5001 tye Wax operatngprecawre =P p bar | ae0 atthe port AB Pp bar | 420, is B ar | 950 a P tar 30 -Yu Pp bar | Must be led to the tank ina depressurized form iter conrelpessue =X) 2 tar 35 atthe port =a PB bar | 35 Convolpressuerange = Aydaule p> taro eT TEoaroyaule —p war] 01027 Tax Tow attepot Gan imn| 20 TAB Qn Timin | 250 \with Apblock input P-LS = 19 bar) yaaa Mineral ol, HLP) eecorng io DIVST224, ofr fycaule Hs, ‘such as HEES (synthetic esters) according to VDMA 24568, as welll Ss tyciaul uch os posted uncer Fe S022, upon request ‘jamie fat Terpertie range 2 =e] 2010-0 ‘Viscosity range. v mints | 10 to 480 ie, sdrissble dogs ofcortariraion othe hyauie fad, | Cass 201575, fs we recommenda er wit a minimum ea cleanliness class according to |SO 4406 (c) tion rate of Bio = 75 Recommended hydraulic pilot control units 4 TH6..., characteristic curve 70, see RE 64555. 220 2 THE R.., characteristic curve 70, see RE 64552RE 64295/06.2012 | M7-22 Bosch Rexroth AG 5/16. Technical data (For applications outside these parameters, please consult us!) lecttic Votage tyee ‘Onioll valves FTWE 4 K (see RE 50008) ‘Avaliable voiages Vv 2 24 ‘Solenoid coll resistance at 20 °C a 10 0 Power consumption at 20 °C Ww 144 144 Duy cycle % 100 100 Proportional valves FTORE 4 K (see RE 58038) ‘Avaliable voltages Vv 2 24 ‘Solenoid collresistance at 20 °C a 24 12 Duty eyele % 700 00 Max, control cunent a 15 08 Recommended chopper frequency He 180 150 Protection cass according to VDE 0470-1 (DIN EN 60528), DIN 40050-9 | IP GOK {with mating connector maurtad and locked) Plugin connector type © durior Timer (AMP) K___DTo+2P (Deutsch) Contol electronics, eg, BODAS. ‘Contiol unt RA, 968 FE 95250 Contiol unit AC, see RE 95200 1) Mating connectors are not included inthe scope of delivary andnaed o be ordered ceparately, coe data chact RE 08008. NOTICE! ‘The technical data were determined at a viscosity of v= 32 mmrais (HLP48: 50 °C). Characteristic curve ‘Typical spool characteristic curve sss 70) 60 50] 40| 30) 20 10 Soo 350 400 450 500 550 600 650 700 | Control current in mA -+ 9 5 2 8 Pilot pressure in bar Flow in % ol the max. seting > 35 1 Control spool 221616 Bosch Rexroth AG Project planning information ‘The LUDV control block M7-22 is the core component of the hydraulic control of a mobile working machine. itis therefore recommended to only specify it in connection with an overall hydraulic circuit diagram. For the design of a hydraulic LUDV control block of type M7-22, the Iellowing boundary conditions are rel evant forthe project planning and should be enclosed to the enquiry: Explanations on the ordering code 7-22 | RE 64295/06.2012 Machine type . Pump volume at rated speed . Type of the pump controller Description of the consumer on the axes {(€.9, boom, winch) . Cylinder situation / displacement of the motor . Information whether a system element is installed down- stream the valve (e. g, Hose burst check valve, lowering brake valve) 7. Information on the loads (pressures) to be throttled per axis f there is no braking valve or the like, Sepe ee ‘The ordering code documents the functional features of the valve series which is set-up as modular system, which are available by defauit. This series consists of a &- or Sold ‘mono block with LUDV function atthe one front side of \hich a group of up to four LUDV directional valves with or without sandwich plate and with corresponding end plate ‘can be adapted. On the opposite front side, up to three LS directional valves with end plate can be flanged. The ‘number of spool axes in the mono block and the number of the individual directional valve plates LUDV and LS result in the total number af spool axes in the contral block. Inthe fist part ofthe ordering code (features of the overall conirol block}, the available detail features and settings of the block are defined. 222 Inthe second part of the ordering code (set-up of the overall control block), the block configuration is determined without delintion ofthe individual spool axes. Finally, you must then select the corresponding features for every spool axis ofthe block. Complete specication ofall features isthe prerequisite for the fast and clear processing of an order. In case of ques- tions, contact the relevant application specialist in the sale related product management.RE 64295/06.2012 | M7-22 Combination possibilities Bosch Rexroth AG = 7/16 Counting method axis no. oz cal ag oO — Control block segments [- End plate 2 |— Directional valves, group 4 ‘SX 14 LUDY (can only be flanged to M7-20 LS) | Directional valves, group 3 72018 aff eoe 1 aC] Pp a 2 a | Te ‘34fold mono block s al | je a BO a L_ Directional valves, group 1 bd 7-22 LUD |— 2cireuit sandwich plate Directional valves, group 2 5 af BF wrzewuov eet + End plate 1 ass }— End plate 2 oe cH Foo} Directional valves, group 4 SX 14 LUDV (ean enlybe ilanged to M7-20 LS) ot a as |— Directional valves, group 3 72018 1 ja 2 af |p 2 at iB 54fold mono block 4 iB 5 a P ja | 808 = |_ Directional valves, group 4 . & a M7-20 LUDV, M7-22LUDV |_— 2-cireuit sandwich plate Directional valves, group 2 7 e& [f J.B f wr20.uov. m7zeLuov Sao JE End plate 1 203816 Bosch Rexroth AG Short type (name plate information) 7-22 | RE 64295/06.2012 The ordering code serves io speciy the technical features and requirements. From the ordering code, the Rexroth distribution organization derives a shor type as well as ‘a material number. rd 23x, [Mrreey > Tv fai] * Series LUDV contra block series M7 = M7 Control block number ‘Component series 30 to 39 (90 to 99: Unchanged installation and connection dimensions) Total number of spoal axes Further details in the plain text"? Consumer ports, a1 = Flange connection acoording to ISO 6162 ‘Seal material = FRM seals Mono block Sold \ Mer block Elo CCustomer-spectic name plete upon request ‘Type of actuation Hydraulic Electro-hydraulic Ordering code Features overall T control block 77227 —— Primary pressure relief") Cooler pre-loading2) with primary pressure relief valve without with primary pressure relief valve with 0.5 bar with sequencing stage with 2.0 bar with plug screw (primary pressure with 3.5 bar relief can be retrofitted) with 5.5 bar LS pressure relief with 7.0 bar with LS pressure relief valve Tank pre-loading?) With LS pressure relief valve with sequencing stage without with lug serow (LS pressure reli can be retofited) with 0.5 bar LS shuttle (nozzle 0) with 2.0 bar without LS shuttle Nozze 8 with 8.5 bar A08-B1.2 roe 71 woe A10-BO4 =< (Ws with 7.0 bar A12-B04 aby 8 Unloading function (4,6 CuH) A12-B06 us with unloading function A20-B04 L Zt |Z without A sustomer connection lock side 224 1) Pressure specication in bar, 3-digt 2) When designing the preload values, the ‘cooling power necessary for the machine Js tobe considered!RE 64295/06.2012 | M7-22 Bosch Rexroth AG 916. Ordering code Set-up overall control block 32] Total numberof spool ares __= 1 to 9| {iret system 2ecircuit system Mono block Sold Sold Directional valves group 1 and 2 Size M720) Size M7-22 Number group 12) Number group 22) End plate 1 Luoy LUDY with P port Directional valves group 3 Size M7-20LS Number group 3: Directional valves group 41 Sxi4 Number group 4 End plate 24 without function with P port 11 Not possible with 34old mono block 2 The meximum result ofthe two groups is 4 5 Gan only be flanged to directional valves M7-20 LS Others upon request 2251016 Bosch Rexroth AG Ordering code for spool axes 7-22 | RE 64295106.2012 st spool axis [m7t22t3x7 [4 = 2nd pool acs ; - x 2 1 2 Sd sped axe - - 35 3 TZ TZ . 4th spool axis i 3 a Bi epadl axe = : : )00! axis. 7 r 88 I LTT 35 M7/2073X/ Bs —_ LTT 1 35 SX/1452X/ See RE 64125 &3 Spool axis number_=110X ‘Spool symbol " Control spool A/B/T blocked = E 7 Control spool ABT Secondary valves) Contral spool AB throttled Control spool FIBA Special spool Flow in the consumer port Aand B Bae Spectication in limin, S- Also observe the instructions for the other system components. > The product may not be commissioned until you are provided with the following documentation and have understood and observed it. Tale Document number Document type Control blocks for mobile applications FE 64025.8, Operating instuctions ‘System documentation from the machine ‘Operating intructions manufacturer Bosch Rexroth AG (© Thisdociment as el asthe dala,speccalens and aherinformaton Mobile Aoplictions ‘elforhin tate fe exclave propery of Boech Reh AG Ihmay nol be ir eae aah Tepradaced orgwven fo ira partes wihrout is consent ‘97816 Lohram Main, Germany “The dala spelled above serve ta dacabe the product I hee ie alo Phone +490) 9352 /18.0 Fax +49 (0) 9352 /18.3972 infobrm-me@boschrexrothde ‘vonu_boschrexroth da 232 information on use tony tobe rgarded es appicatan examples and ie Eskiog niommation doesnot conte warranie sroprtes, The infrason (uen dees nolrelease he user fom be dbbgason of oan juczgnent ans arfcaton Our reduct are eutject oa naralposess ve an agg.Rexroth Bosch Group LUDV control block in sandwich plate design RE 64297/06.2012 18 M7-25 Data sheet Size 25 ‘Component series 3X Nominal pressure: ~ On the pump side 380 bar = Onthe consumer side 420 bar Maximum flow: = On the pump side 1 x 650 Wimin or 2 x 650 Vimin = Onthe consumer side 650 l/min a Table of contents Fields of application Contents Page + Cranes Fields of application 1 ¢ Excavators Features 2+ Stripping shovelsicawler cranes ‘Combination possibilities 2 * Handling equipment Functional description, section 3. * Drilling rigs Technical data 45 Project planning information 6 Explanations on the ordering code 6 ‘Short type 6 ‘Ordering code: 7,8 Characteristic curves 9 Central spool variants 10 ‘Order examples, circuit diagram told Unit dimensions 15,16 Line connections 7 Related documents 18 233RE 64297/06.2012 | M7-25 Bosch Rexroth AG 218 Features system Actuation + Load pressure-independent flow distribution LUDV + Hydraulic Closed center for variable displacement pump + Unloading function = Improved response behavior Flushing and cooling ofthe block Design + Sandwich plate design = Inlet plato = Directional vaives (max. 8 with t-circuit system, max. 2x 4 with 2-circuit system) — Sandwich plate (with 2-circuit system) + Electro-hydraulic Pressure + Primary and secondary pressure relief Pilot operated, compact screw-in cartridge vaives with large nominal widths with combined feecin function * LS pressure reliel forthe entire control block Flow + Load pressure-compensated ‘= High repeatability + Low hysteresis = End plate ‘* Adjustable via stroke limitation Combination possi 1-circuit system 2-circuit system Axis no. Inlet plate. Directional valves. Directional valves. End plate. 234 ‘Sandwich plate Group 2RE 64297/06.2012 | M7-25 Functional description Bosch Rexroth AG 3/18. Control block M7-25 Proportional directional valve aocording to the LUDV prin ciple (irom the German for Load pressure-independent flow distribution). Load pressure compensation, LUDV The control block M7-25 works according fo the LUD prin- ple. With this load-sensing version, the pressure compen- sator @) is mounted between the control spool (6) and the consumer ports (A, B). The highest load pressure ofall consumers involved is ‘notiied to al pressure compensators and simultaneously to the pump. ‘As opposed to standard LS versions, there is no unwanted standstill of individual consumers with LUDV ifthe pump {ow is rot sufficient for supplying all lunctions with the de- sited reted volume, The speed ol all working movements will then be reduced in the seme ratio. Consumer control Inthe neutral position of the contral sp0ol (no control pres- sure at ports aor), the connection irom the pump to the P” channel is blacked by the control spool. The load holding valves (8) and the pressure compensator (4) are closed. The consumer ports are blocked by the control spool (6) overlap inthe housing. 3 AVA | ‘The LUDV pressure compensator consists of a control spool and a compression spring defining a stable intial position. ‘The control spool 6) is proportionally moved to the right against the spring force by the applied control pressure of the pilt control unit inthe control covera. The supply meter- ing orifice 7} ofthe control spool opens the connection {rom the pump port Pto the channel”. The pressure in this chamber opens the pressure compensator (4) and is applied to the load holding valves @). The consumer pressure Ao! port A Keeps the let load holding valve (8) closed via the passages in the control ‘sp00! (11). When the value of P¥ exceeds that of the ‘check valve is opened. The connection from the pump to the consumer is established and initiates the movement. The oil displaced in the consumer flows IromBB via the outlet onfice (@) back to the tank. The secondary pressure relief valves (2) remain closed as long as the pressure in the consumer port remains below the pressure setting, The main poppet of the combined pressure relietieed valve {in the supply (side A) opens in case of cavitation in the consumer port and allows for feed-in from the tank channel inthe block, inthis connection, an optional tank pre-loading increases the feed:in volume, Vb 11 Directional grooves P » A(P ~ B accordingly) aAV 5 fio 1 Stroke liritation 7 Supply metering ottice P +P’ = A 2 Secondary pressure relilfeed valve 8 Supply metering orifice P+ P+ B 3. Load holding valve 9 Outlet orifice B > T 4 LUDV pressure compensator 10 Outlet orifice A > T 5. Pilct pressure shuttle 6 Control spool 2354ng Bosch Rexroth AG. ‘M7-25 | RE 64297/06.2012 Technical data (For applications outside these parameters, please consult us!) general ‘Weight x Inlet plate kg | Approx. 25 [cereal candi pate | Aopos 5 =Drectonalvahe W725 | Aro. 20 = End plate Kg | Approx. 14 itgalon poston Ay (ower Ta Wie consume pons arg Gowvar) {ype of comecion Gonaurier Flange conection according to DIV BVET62 anbintienpertue ange 2 =o] 2010 80 ing BAL 5001 = Ma operating pressure P P bar | ae0 atthe pot ae . ar Pa00 as P war [360 a P tar 20 Fo P war | Most be ed ote rk ha depeseuize om ‘Max. control preseure TX (Pet), Pp bar | 40 atthe port -ab Pp bar] 40 Conve pressure range —Hyeiaule —___p var [O12 [Ebato-rySaule _p war] 01027 Nox tow attepot =P Gan min [2050 rae @_.imn| 650 iyauetad Winer, FL) secodng wo DINSTEDS, ofr Tycaue as, such as HEES lyre ets) acoring to VOMA 24568, a well tyra uch as posted uncer Fe S022, upon request ite Ta onpercnne range z C2010. cory range vm 10t0990 ax. adrrissible degree of contamination of the hydraulc fd, Cleanliness class according to ISO 4406 {o) ‘Class 20/78/75, forthis wa recommend fier witha minimum retention rate of A> 75 Recommended hydraulic piot contol units 4 THG... characteristic cue 70, see RE 64555, 2 THOR’... characteristic curve 70, see RE 64552 236RE 64297/06.2012 | M7-25 Bosch Rexroth AG 5/18. Technical data (For applications outside these parameters, please consult us!) lecttic Votage tyee Direct votaga ‘Oniolf valves for summing FTWE 4 K (see RE 58008) ‘Avaliable voltages Vv 2 2 Solenoid coll resistance at 20 °C a 10 Ey Power consumption at 20 °C w 144 144 Duy oycle % 100 100 Proportional valves FTORE 4 K (see RE 58038) ‘Avaliable voiages Vv 2 2 ‘Solenoid col resistance at 20°C o 24 12 Duty eyele % 00 00 ax, controleurent x 18 os lecommended chopper frequency Hz 150 180 Brotecton class according to VDE 0470-1 (DIN EN 60529), DIN 400509 Plugin connector type Contol electronics, eg, BODAS. TP 69K [wih mating connector mounted and locked) © durior Timer (AMP) K____DT042P (Deutch) ‘Conttol unt RA, 968 FE 95250 Contol unit IC, see RE 95200 1) Mating connectors are not included inthe scope of delivary andnaed o be ordered ceparately, coe data chact RE 08008. NOTICE! ‘The technical data were determined at a viscosity of v= 32 mmrais (HLP48: 50 °C). 237Bosch Rexroth AG Project planning information 7-25 | RE 642971062012 ‘The LUDV control block M7-25 is the core component of the hydraulic control of a mobile working machine. itis therefore recommended to only specify it in connection with an overall hydraulic circuit diagram. For the design of a hydraulic LUDV control block of type 1M7-25, the following boundary conditions are relevant for the projec planning and should be enclosed to the enquiry: Explanations on the ordering code Machine type Pump volume at reted speed Type of the pump controller Description of the consumer on the axes (e.g. boom, winch) Cylinder situation / displacement of the motor Information whether a system element is installed down- stream the valve (2. g, hose burst check valve, lowering brake valve) Information on the loads (pressures) to be throtled per axis f there is no braking valve or the like, ‘The ordering code documents the functional features of the valve series which is set-up as modular system, which are available by detauit. This series consists of an inlet plate at the front side of which a group of up to four LUD directional valves with sandwich plate or six directional valves with cor responding end plate can be adapted. Inthe fist part ofthe ordering code, the block configuration - without definition of the individual spool axes - as well 28 the available detail features and settings of the block are determined. Short type (name plate information) Inthe second part ofthe ordering code, you must then select the corresponding features for every spool axis of the block. Complete specication ofall features is the prerequisite for the fast and clear processing of an order. In case of ques- tions, contact the relevant application specialist in the sales related product management. The ordering code serves to specily the technical features and requirements. From the ordering code, the Rexroth distribution oxganization derives a shor type as well 2s ‘a material number. TV ab Series LUDV control lock series M7 Control block number ‘Component series 30 to 39 (80t0 89: Unchanged stallation and connection dimensions) Total number of spool axes 1to8 size25 +-circuit system 2eirout system ‘Type of actuation Hydraulic Electro-hydraulic *) Customer-spectic name plate upon request 238 Further detais in the plain text"? Consumer ports Flange connection according to ISO 6162 ‘Seal material FKM seals 11RE 64297/06.2012 | M7-25 Bosch Rexroth AG 7/18 Ordering code 77257 Total eumber of directional valves =1to8 Unloading function Directional valves, group 1 Ginin tout) Number with {circuit system =1106| with unloading function Number with 2-cicuit system 1t04| without 4-cireut system LS shuttle (nozzle 0) 2circut system z= without LS shutle Directional valves, group 2 L= with shuttle, A1.2-B 08 Number with {-circuit system (with "E") nner un reas op = customer connection Number with 2-circuit system (with "T) re connesin Primary pressure reli! with primary pressure reel valve ") Nozzle B with plug sorew (primary pressure rose relief can be retrofited) * with LS pressure relief valve with LS pressure relief valve with sequencing stage with plug screw (LS pressure relief can be retrofitted) +) Pressure epectication in bar, 3-digt aly He LF Nozzle A 239818 Bosch Rexroth AG Ordering code for directional valve ‘ist spool axis 7-25 | RE 642971062012 M7/25~3x/ D 2nd spool axis M7/2573x/ D rd spool axis ete. M7/25"3x/ D Number ofthe spool axis ‘Spool symbol") Control spool A/BIT blocked Corircl spool AB=T Contral spool ABT throttled Control spool P/B--A Conirol spool A+B neutral Flow in the consumer port Aand B Specification intimin, S-igit Load holding with (on both sides) without Pressure compensator Direct operated D ‘Type of actuation =1t08 =zDOGM Consumer port A itydrautie® without shuttle with shuttle 0.8 mm with shuttle 0.7 mm with shuttle 0.8 mm Pitot oi! port I Poppet seal Orting seal 1/4 without adapter (only with "HOO" Electro-hydraulio® Proportional 24 V Proportional 12 Switchable 24 V ‘Switchable 12 V Plug-in connector type Junior-Timer 2-pole (AMP) DT04-2 (Deutsch K 240 ‘Secondary valves®) Feed valve Pressure reletfeed valve Pressure reletfeed valve with sequencing function without 1 Symbols see page 10. With hydraulic cylinders, the gear ratio muet be epectied in the plaintext as E and Q spools have supply and outlet characteris- tie curves 2 With electo-hydrausc control via remote control plate (e.g. HICFP), specication inthe pain text fs required. 8 See page 17 4 With measuring pot 5) Pressure spectication inbar, S-digtRE 64297/06.2012 | M7-25 Characteristic curves ‘Typical spool characteristic curve + 100 90 a) 3 B60 50 = 2 2 = 20 5 10 2 Soo 350 400 450 500 550 600 650 700 Control current in mA | 15 22 28 35 Pilot pressure in bar > o— Bosch Rexroth AG 918 Pressure loss P ~ A’B (measured with E spool) 35 30 3 22 © 15 F140 5 Le "> 100 200 300 400 600 600 Flow in Yimin Pressure loss A/B ~ T (measured with J spool) 35 30 25 £20 <5 40 5 — © "o100 200 300 400 600 600 700 B00 8007000 Flow in Yimin 241408 Bosch Rexroth AG 7-25 | RE 642971062012 Control spool variants (Ordering code + flow specification in min | Main use ea) ‘Hydraulic oyinder a8 consumer ‘Spool wth blocked ports VB in ‘neutral positon ‘= Hydraulic motors 2s consumer ‘+ Consumer ports AB = T open in ‘neutral positon = Hydraulic oyinders and motors as ‘consumer in connection with hose burst check valve, biocking Q meter or lowering brake valve ‘Spool with defined remaining opening (AB > 7) in neuttal postion + E spool wth regeneration function Control spoo! PIB-»A, * Control spools AB connected, neutral + Only possble without load holding valves 242RE 64297/06.2012 | M7-25 BoschRexroth AG = 11/18 Order example: 1-circuit control block Example: + S-fold control block * Inlet plate + End plate Features * 1-circuit system + Primary pressure relief set to 350 bar Liz + LS pressure relief set 10 320 bar + with LS shuttle + without unloading function ‘ist spool axis. + Spool symbol J, flow in A and B 650 min + without load holding + wth direct operated pressure compensator + Type of actuation: Hydraulic + without damping shuttle, G 1/4 + Secondary valves: Pressure relisfieed valve at consumer port A, set to 150 bar; pressure relie/ieed vale at consumer port B, set to 300 bar 2nd spool axis * Spool symbol J, flow in A and B 650 Vin + without load holding * with direct operated pressure compensator + Type of actuation: Hydraulic + without darrping shuttle, G 1/4 + Secondary valves: Pressure relisfleed valve at consumer port A, set to 150 bar; pressure relie/ieed vale at consumer port B, set to 300 bar without load holding valve + Spool symbol E, flow in A and B 400 Uimin + without load holding * with direct operated pressure compensator + Type of actuation: Hydraulic + without darrping shuttle, G 1/4 + Secondary valves: Pressure rele! {eed valve at consumer port A and B, setto 420 bar 3rd spool axis ist spool axis wry 25 T3x7 [300-004 M7] 254 3K/ [420-004 24342/18 Bosch Rexroth AG MM7-25 | RE 64297/06.2012 Circuit diagram: 1-circuit control block (ascordng to the order example of page 11) Primary pressure reliet valve LUDY pressure compensator Pressure suction valve LS flow controler LS pressure relief valve LS shuttle onsen 244RE 64297/06.2012 | M7-25 Bosch Rexroth AG 13/18 Order example: 2-circuit control block with sandwich plate Example: + 6-fold control block Ordering code: + 2oicuit system Entire block Features + 2-ircut system nee diccionalvabos,sardwishpae, — L6[M7257T [ 34 25360] s [s20-0q[ L | U three directional valves + Primary pressure reli set to 350 bar + LS pressure relief set 10 320 bar + with LS shuttle + with unloading function 151 spool axis + Spool symbol Q, flow in A and B 600Vmin 1 Spool axis * without load holding ur] 25axy * with direct operated pressure compensator + Type of actuation: Electro-hydraulic propor [4] @]500-500|Z]D |we1k|We1k]H|[350-00q H]350-004 tional 24 V wih Deutsch connector + Secondary valves: Pressure reliel! feed valve at consumer port A and B, —_settossdbar 2nd spool axis * Spool symbol J, flow in A and B 300 Vimin 2nd spool axis + without load holding M7] 2543K/ + with direct operated pressure compensator + Type of actuation: Electro-hydraulic propor- [2] J ]300-300|2| jwa1K|we1k[E)000-00q| E [000-004 tional 24 V with Deutsch connector: + Secondary valves: Feed valve at consumer port A and B. ‘Sandwich plate 8rd spool axis» Spool symbol Q, flow in A700 Fmin and in 3rd spool axis B 400 min 725 Fax, + without load holding + with direst operated pressure compensator [3]@]700-400]zZ]D [We 1K]W81K]H]420-000]H]420-000] + Type of actuation: Electro-hydraulic propor- tional 24 V with Deutsch connector * Secondary valves: Pressure relief! feed valve at consumer port A and B, set to 420 bar {ih spoclans + Spoolsymbol@, flowin AandB 250uirin 4th spool axis + without load holding 7] 25 Eaxy * with direct operated pressure compensator + Type of actuation: Electro-hydraulic propor- [4 ]@]250-250]z]D]we1Kjwe1k]z 000-000 H[200-000, tional 24 V with Deutsch connector + Secondary valves: No valve et consumer port A; pressure reitfieed vaive at con- ‘sumer port 8, set to 200 bar 24514/8 Bosch Rexroth AG 7-25 | RE 64297/06.2012 Circuit diagram: 2-circuit control block with sandwich plate {according to the order example of page 13) tpt 72 Pepa 1. Primary pressure reli valve gee]. lhe 2 Umeamane e4 3. Pressure reliiieed valve : wre 4 Electro plotcontrl for summing (switchable) i Gam 5 LS low controler 6 Electro plot contl ee @ spree va Be i pressure rll valve a im 9 LSshutle a | HE 3 e Teel a wf 2 ' * “Louse Bing mA z an Pst 5 6 z r efant mt a eer - pean er ipa 7 a paaer wd z z er 8 ssifeal ar 246 CprRE 64297/06.2012 | M7-25 Bosch Rexroth AG 18/18 Unit dimensions: 1-circuit control block (in mm) (according to the order example of page 11) cee He (ee q] q 3 | TO} 2 % 3 4 Sense 2 lene FE het $5] 83 83 8. ose 2/o| . 4 So LP 8 £2. 82, 82 130 2 i ie le ft ee er tear ay WT 2. =e 3] 16x20, : : : » t P| OO ert baat 1 Primary pressure LLL 2 or We t 3° Mounting thread @ Naropa gay46/18 Bosch Rexroth AG 7-25 | RE 64297/06.2012 Unit dimensions: 2-circuit control block with sandwich plate (in mm) {according to the order example of page 13) lid] P 300 View A Primary pressure relief valve Unloading valve Pressure relietfeed valve Electric plot control for summing LS flow controler Electric pilot control Feed valve LS pressure relief valve Four mounting threads M18, 20 deep 410 Name plate 248 eonansendRE 64297/06.2012 | M7-25 Line connections Connection Dimension Similar standard Pi [DN22__ (SAE 114" GOO0PSI) P P2__[ON23 __(SAE1 127 Gon Pap | ONISOSTER? T TH [ONS (GAET 1 000 FS) 7 B 2__[ONs1__(SAEZ _aoo0psy | PONISI gu ‘AB [ONS (SAE 1m an00PS) | DINISO Grae ab is.mP_[ON10 (Gi) DINENISO11704 MP G14 (versionZ) DINENISO 1179 eet Poppet seal version "G" st Li0 according to DINEN iso a4se BEA ab 115, 5 3 (sing sea! version "Oy 2/4. SAE J 14583 at) Bosch Rexroth AG 178 = Pump connection Tank connection = Consumer ports Load sensing Pilotoilports =Pump measuring port 249188 Bosch Rexroth AG Related documents The control blocks M7-25 are system components. 7-25 | RE 642971062012 > Also observe the instructions for the other system components. > The product may not be commissioned until you are provided withthe folowing documentation and have understood and observed it. Tale Document number Document type Contol blocks formobie spplcatons | RE 64025-8 heating nstuctions System documentation fom the Cperatrg instructions machine mendacuter Bosch Rextoth AG Nobile Appcations Zum Etcengieber 1 97816 Lohram Nain, Germany Phone +49 (0) 9352 18.0 Fax +49(0) 9350 /18-3072 infobm-ne@boschrexsoth de ‘wav boschrexoth de 250 (© Thisdociment as wel asthe data, speccalens and oherlnfrmation ‘selforhin|t ato fe exclave proper of Bosch Reh AG ltmay rol be Topredaced orgien to bird partes wifroutils consent “The dala spelled above serve ta dace the product Whee ie alo Infrae on fuse tony fo be regarded es apical examples and niomaton dose not consis warranted properties The inernaton| ‘ivan Goes noi releaso the user om fv dbbgabon of bn judrnent and \Varicaon Our redual are sutec oa nalural poses lea an agg.Rexroth Bosch Group e j RE 64139/05.06 V34 Load-sensing control block Replaoes: 0208 of sandwich plate / mono-block design Type SP-08 —_— Component series 2X Nominal pressure Mono-block — Sections Pump side 300 bar 250 bar au 7000 ceanres sAcluatorside 820 bar 300 bar Moorckwahbatondiedionl Sec leds Maximum flow ‘vave elements, +Pump side 140 lim. 76 im + Actuator side 70 Vm 50 im Table of contents Features Contents Page — Types of actuation Fetes | Mecha hae ever Funeton, sedan and symbos 2.8 1 ElCromeaneto: sichablepepertoal Technical data 48 + Electrohydraulic Ordering code 6109 Flow Orde examples 101018 Load pressure compensated Mono-block 141016 — High repeatability Inlet elements, W7to21 — Low hysteresis Directional valve elements 221024 Adjustable End elements, 25 Pressure relief function Unit dimensions 261033 — Inlet element Features “with primary pressure relief valve = Drectonal ave erent factor pots System {Plot operated presur rlefant-avaton ae ~ Load pressure independent flow control = LS pressure relief function in mono-block + Open Center for fred displacement pump + Closed Center for variable displacement pump Design ~ Sandwich plate/mono-biock design + Inlet element + Mono inlet element (2 axes) can be extended by max. 8 sectons + Up to 10 directional vale elements + End element ields of apolication Truck applications ~ Construction machines =Driling equipment — Agricultural machines = Working platforms ~ Municipal vehicles ~ Cranes Stationary applications 2512/84 Bosch Rexroth AG Function, section and symbols 'SP-08 | RE 64139/05.06 Control block SP-08 ‘The directional valves are switchable or proportional valves ac- cording to the Load-Sensing principle. They can be actuated mechanical, hydraulically, electrically proportionaly or electro- magnetically. ‘Actuator control with electromagnetic actuation ‘The position of main spool (2} relative to housing (1) dete mines the dicection and the amount of flow fec to the actuator ports (A or B) In the non-operated condition, the main spool is centred by ‘compression springs (7) There s no connection between * and ‘Aor 'B ‘When the electric control current exceeds the value ofthe spring force, the main spoo! stats to move from its central po- sition and the connection P—>A or PB opens. Plot operated check valve Optionally integrated pilot operated check valves (6) serve for the leaktree isolation ofan actuator. They can be installed in ‘one actuator line (8) or in both actuator ines, SP-08 section with electromagnsticaly switchable actuation and pressure reeflanti-cavitation valve in actuator port B Version SP-08 .. 02 .H Flow limitation ‘The maximum flow can be adjusted mechanically and individur ally by means of an adjustable orfice (3) Pressure relief function Presoure reli valves with ant-cavitaton function (4) protect actuator ports ‘A’ and "B from pressure peaks and negative load situations, ‘Section pressure compensator In the central positon ofthe main spool the connection from P ‘o actuator ports A and Bis closed. In his operational state, pressure compensator spool (9) is shifted by the pump prese sure tothe left against spring (10) Ia function is required, the LS pressure & directed via the main spool to the spring chamber and shifts the pressure com ppensator spool to the right tothe control postion, The flow is kept constant, even when several actuators with different load pressures are operated in paral 1 Housing 2 Main spool & 3. Adjustable orice with load holding function 4 Pressure celie/ant-cavitation vale 5 Pilot operated check valves 6 Solenoid 7 Compression spring 8 Plug screw 9 Section pressure compensator 10 Pressure compensator spring Ports: P Pump A.B Actuator LS Load-sensing (LS) T Tank 2 & 8RE 64139/05.06 | SP-08 Bosch Rexroth AG 3/34 Function, section and symbols ‘SP-08 section with electromagnetically switchable actuation and pilot operated check valves A Version SP-08 .. C2..$8. VW So ‘SP.08 section with electromagnetic pro 4 portional actuation, section pressure con pensator and pressure relef/anti-cavitation valve in actuator ports A and B Version SP-08... PS. H..H, 6 For legend, see page 2 1101 9 2 3 7 2534/34 Bosch Rexroth AG 'SP-08 | RE 64139/05.06 Technical data (for applications outside these parameters, please consult us!) General Type of connection Pipe thread 10 ISO 22/1 Weight Monc-biock _— wih G-way pressure compensator ‘P*__ka | 198 with 2oway pressure compensator kg |200 inlet =with Sway pressure compensator ka] 23 Clements with way pressure compensator MF —_—ka | 52 without pressure compensator kg 49 Directional — with manual actuation kg| 181023 valve elements “— \th hydraulic actuation kgl2.2 — with electromagnetic actuation kg)St0 95 End = "LA" (without mounting bracket) kalo2 elements LU" (withoutmounting bracket) kaloa = Mounting bracket °F, plus tal oa — SV" [with poppet valve) kal 33 Installation exentation ‘Optional Hiydraui fid and ambient temperature range 9 °C | =20 to +80 Hydraulic Mono-block ‘Sections Max. operating — Poris PM, X. LS. D bar 300 250 Pressure Ports A,B B bar 320 300 =PontT D bar 20 20 Nominal pressure Pn ba 300 250 Max plot pressure —Portsa 6 Pp bar 80 30 Max flow =Por P Vin 140 % Max.fiow with lectechydraulicaly switchable Gy... _Uin 70 = aotuation electichyéraulcaly proportional Gy pay Vin 70 = mechanical, hygrauic yee. lin = 50” electromagneticaly owitGhable Gy may lin = 30" electromagneticlly proportional Gy may lin = 25% Recommended hydraulic plat control devices [Type 2TH6 (control curve 06) Data sheet RE 64552 ype 2THER corttol cane 08) Data sheet RE 64551 ype ATHE (control curve 06) Data sheet RE 64565 Hydraulic fui Mineral cil HL, HLP} to DIN 51524; other hydraulic iuids on enquiy, e.g. HES (synthetic esters) to VDMA and other hycraulicfuids as specified in RE 90221 Viscosity range ¥___mmivs|10 to 380 ‘Max. permissible degree of contamination ofthe hydraulic uid Class 20/185 Cleanliness class to ISO 4406 (c} Leakage A, BT at an operating pressure of 150 bar = Standard @y_crr/min| 45 = With isolator valve ay__orrfmin] 2 254RE 64139/05.06 | SP-08 Bosch Rexroth AG 5/34 Technical data (for applications outside these parameters, please consult us!) Solenoid Mono-block ‘Sections ‘Switching solenoid (FTWE2) 72V wav = Current range Al 25 125 = Resistance R Ql 5 792 Proportional solenoid (FTORE} 72V wav = Curent propertional ange Al 081018 0361008 = Resistance R a 67, 30 Electrical Recommended analogue amplifiers [Type RA, see RE 95250 Type RC4-4, see RE 95200 = Notel Technical data was determined at a viscosity range of ‘v= 41 mmlls and a temperature of 8 = 50°C. = Note Further information about the proper handling of hycrauic products of Bosch Rexroth can be found in our brochure “Hy- draulic valves for mobile applications - general information’, RE 64 020-81 1 Grester flows on encuiy ® Suitable for NBR and FKM seals. °®) For this, we recommend a filter with a minimum retention rate fg 75 2556/34 Bosch Rexroth AG Ordering code for mono-block design 'SP-08 | RE 64139/05.06 Short code 6 7 8 Continued sP+08~2x/ K onpage 7 No. of directional valves:2 to 10 Component series 20 to 29 =x (20 to 28: unchanged installation and connection dimensions) Mone black housing Inlet Without primary pressure relief valve (can be retrofitted) With primary pressure relief valve (pressure to be specified in bar, 8 digits) Pit oll supply With intemal ptt oil supply For external pilot oil supply Max. LS pressure cut-off function Without LS pressure cutoff function wi Flushing valve ‘With flushing valve, with flow controller ‘Without fushing valve, with flow controller LS pressure relief valve for downstream actuators, Without LS pressure rele valve ‘With LS pressure relief valve pressure to be specified in bar, 3 igits) : 3rd pressure compensator for downstream actuators LS preseure relief valve (pressure to be specified in bar 3 digits} ‘With plug screw =a With 3rd presoure compensator =S LS? port With (LS signa from parallel control block) “ Without =z Not with version “> UF" Note! Either the LS pressute relief valve or the flshing valve can be used, LLS2 ports only possible when a flushing valve is used 256RE 64139/05.06 | SP-08 Bosch Rexroth AG 7/34 Ordering code for mono-block design Mono-block axes End element / supplementary details, 1st spool ans 9 0 ne 1 — z moi] = ‘] [ ms plas Further detain cleartext Pipe connections, lo1= Pipe thread connections! to|SO 298/, ‘Seal material m= NBR seals, suitable for (HL, HLP) to DIN 51524 ‘Type of mounting r= With mounting bracket ‘Without mounting bracket End plate® End plate with internal tank connection® End plate with poppet valve Coding of flange-mounting directional valve elements see pages 8 and 9 ‘Secondary pressure relief valves ‘Actuator port At z= ‘Without secondary DB (cannot be retrofitted) ‘Actuator port AZ a= Without secondary DB {can be retrofitted) Le With secondary DB, (pressure to be specified in bar. $ digits) ‘Supply voltage and plug-in connector” Achuator port A Junior Timer 2;pin (AMP) 1. 2av = 12V ‘Actuation Electrohycraulially proportional Electrohydraulically switchable Actuator ports “A* and “8 Flow in Vin, 3 cigts, e.g. 070-070 ALSB aise ‘Spool symbol - (EIEABX) - , Puli ety Pi 2 Plugs connectors are not included in the scope of supply and must be ordered separately; see also page 33 Upto a retum flow of 15 Vin 9 For areturn flow of 15 min or more 2578/34 Bosch Rexroth AG Ordering code for sandwich plate design 'SP-08 | RE 64139/05.06 Short code Inlet element Directional valve elements ‘st spool ais Continued ‘SP-08~2x/ L_ onpage 8 No, of directional valves:t to 10 Component series 20 to 28 =x {200 20: unchangedinsalaton and conection ciensions Inlet Open Center With3-way pressure compensator Inlet Closed Center Without shuttle vai without pressure compensator = J Withshuttle vake without pressure compensator. =G Without shutle valve with 2-way pressure compensator= Mt With shuttle valve with 2-way pressure compensator With priority valve =v Primary pressure relief function With plug screw (primary DB function can be retrofitted), without measuring port With prmary pressure relief function, without measuring pork... (pressure to be specified in bar, 9 digits) ‘Adjustable orfice with load holding function a ‘Section pressure compensator and adjustable orfice with load holding function== ‘Spool symbol ALSB ALsB ‘nd spool axis ‘rd spool ari, ete =F ALX)-« [EL and"B Flow in Vin, 9 digits, eg. 080-090" Actuation Mecharical, spool end with tongue Mechanical, encapsulated lever Mechanical, with 2-axis lever Hydraulic Electromagnetically switchable Electromagneticaly proportional ‘Supply voltage and plug-in connector” Junior Timer 2-pin (AMP) 24 wv ® Spool standard types (spool type E, J) ‘Symmetric spools Asymmetric spools “The fw rte depends onthe actuation variant and onthe Flow in I/min pressure compensator \p, 010-010 10-020 | 2\Indication required only for types of actuation "C2" and “PS (020-020 (020-040 Plug: in connectors are not included in the scope of supply (030-030 ‘and must be ordered separately, see page 33 040-040 258RE 64139/05.06 | SP-08 Bosch Rexroth AG 9/34 Ordering code for sandwich plate design Directional valve elements End elements / supplementary details M }o1| * Further detais in cleartext Connections lo1= Aspipe thread to1S0298/ Seals| INR seals, suitable for mineral ol (HL, HEP) to DIN 51524 ‘With mounting bracket Without mounting bracket End plate® End plate with internal tank connection® End plate with poppet vaive®) ‘Actuator port A Actuator port B ‘Secondary valves z= Without secondary vale H+ pressure inbar= Pressure reliant cavitation vl, plot operated (pressureto be spectied in bar, 3 dais} la= Plug screw Is= Pit operated check valve (in the case of only one pilot operated check vaive, the late is installed in actuator port ‘B* - ordering code"ZS*) a= Float function with hydraulic detent, one-sided (at actuator port ‘A’ ordering code “AZ*) Pot operated check valve with spit ‘opening epool, on both sides float function — ordering code “BBY ‘Spool return with versions *R5* and "Zt" By spring By spring operating position 2 with detent By spring operating postion 1 with detent By spring, operating postions 1, 2 with detent By spring, operating positions 1,2, 0 with detent ‘Arrangement of operating lever for version "RS" and“Zi" ‘Manual operation on port side A ~ lever upwards (standard type) Manual operation on port side B — lever upwards® ‘9 Other lever postions on enquiry “*Pilat operated check valves with spit opening spoo!(foatfurction) "BB" only in conjunction with end element "SV" Upto a etum flow of 15 Vin Fe a return flow of 18 Vin or more Example of a short code for an SP-08 contiol block with three directional valve elements: ‘The complete conteal blocks are defined according to the type gate dea chia et SP - 1234-20 /3SP - 08 cree ented fr demining fecal fetes tcf diectinal ae and requirement ‘The Bosch Rexroth sales organization derives a short code and elements, a material number from the order text. Control block no. Serial no/revision 2591034 Bosch Rexroth AG 'SP-08 | RE 64139/05.06 Order example of Open Center mono-block and section Example: 24fold mono-block with 1 direotional valve ele- ment — Fixed displacement pump qi, nay 100 Win SP+ 084 2X, K Inlet + Open Center with 3-way pressure compensator * With primary pressure relief valve, set to 220 bar + Exteial pilot oil supply + Without LS preseure cutoff + Without flashing valve + Without LS pressure relief valve + Without Srd pressure compensator + Without LS2 port 1st spool + Spool eymbol J flow in A and B 70 Vinin exis Inlet of mono-block “Type of actuation: electrohydraulically propertional With Junior Timer 2-pin (AMP) 12 V 2nd spool + S00! symbol, flow in A and B 70 Vin axis. switchable ‘ype of actuation: electrohydrauiially + Wit Junior Timer 2-pin (AMP) 12.V ‘Without secondary DB 8rd spool + Adjustable orfice with load holding function axis + Spool symbol J flow in A and E80 l/min + Type of actuation: electromagnetic switchable + With Junior Timer 2-pin (AMP) 24 V + Pilot operated check valve in A and B End element.« End plate "LAY ‘supplemen- + Without mounting bracket tary details « NER seals, erent, supplementary details pipe thread connections