Gixxer250 Naked-2021

COLOUR CHAR T MILLIMETER INCH CONVERSION CHAR T
1
TABLEAU COULEURS
0 1 2 3 4 5 6 7 8 9
COLOR NO. COLOUR DESCRIPTION COLOR NO. COLOUR DESCRIPTION
NO DE COULEUR DESCRIPTION DE COULEUR NO DE COULEUR DESCRIPTION DE COULEUR
00 .000 .039 .079 .118 .157 .197 .236 .276 .315 .354
019 SLD.BLACK
10 .394 .433 .472 .512 .551 .591 .630 .669 .709 .748
1ZY MET.URBAN LIGHT GRAY
20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142
28W SPECIAL WHITE
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.535
291 SLD.BLACK 50% GLOSS
B7N QU8,SAB,PGZ,YKV 40 1.575 1.614 1.654 1.693 1.732 1.772 1.81 1 1.850 1.890 1.929
B7Q SAB,QFQ,YKV 50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323
BV2 SAB,YKV 60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
J7A 1ZY,019 70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110
PGZ MET.MAT FIBROIN GRAY
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.426 3.465 3.504
QC3 MET.MAT BLACK
90 3.543 3.583 3.622 3.622 3.701 3.740 3.780 3.819 3.858 3.896
QFQ MET.MAT URBAN LIGHT GRAY
QQ4 LTHR.BLACK
QU8 MET.MAT BAT GOLD How to read

SAB MET.MAT PLATINUM SILVER NO.2
YKV MET.MAT BLACK NO.2
YSF MET.TRITON BLUE 0 1 2 3 4

YWW PRL.GLACIER WHITE 00 --- --- --- --- ---
10 --- --- --- --- ---
20 --- --- --- 0.906 ---

30 --- --- --- --- ---
23 millimeters equal 0.906 inch
Contents are subject to change without notice or obligation.

PREFACE 5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off
according to the length mentioned on parts catalogue or what is actually required on the
When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI vehicle.
GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.
This parts catalogue covers the list of all service parts for SUZUKI 5-3. Note that the drawings on the illustration page are for ready reference of spare parts number,
GSX250RLM1,GSX250RLZM1. not to be used as an assembly manual.
When assembling, use "SUZUKI SERVICE MANUAL".
INSTRUCTIONS FOR QUOTING THE CATALOGUE
6. SPECIFICATION CODE
1. DIMENSIONS This catalogue contains the parts for the model designed for the following spec.;
Dimensions of the parts in this catalogue are indicated in unit millimeters. spec. code : P10.
2. ABBREVIATIONS 7. SERIAL FRAME NUMBER
Abbreviations used in this catalogue are as follows:
GSX250RLM1 : MB8ED24E0M8100001~
AR : As required NT : Number of teeth GSX250RLZM1 : MB8ED24E6M8100083~
ASSY : Assembly OPT : Optional
E.NO. : Engine number OS : Over size
F.NO. : Frame number STD : Standard
D : Diameter of material T : Thickness
ID : Inside diameter US : Under size
OD : Outside diameter W : Width
L : Length
LH : Left hand side
RH : Right hand side
～100045 : Up to F.NO.A100-100045
100046~ : From F.NO.A100-100046
12 x 34 x 5.6........ Figures in the description column

| | | show the dimensions of parts.
ID OD T(or W,L)
12345-56781 (Parts No.) : indicates that the parts number was

changed to 12345-56781 and the new parts are interchangeable with
the former ones but the former ones are not interchangeable with
new ones.
12345-56781 (Parts No.) : indicates that the former and new
parts are interchangeable with each other and both are usable.
3) INNER PARTS OF ASSEMBLY

Part name with a dot (.) in front as shown in the description column indicates the component of the
assembly also available individually.
4) MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts occur, including
interchangeable modifications between new parts and old ones.
5. NOTE
5-1. There are some different parts from those of production models among spare parts for the
administrative reasons and common use of them with other models.
FIG.1 CYLINDER HEAD COVER (B-2) FIG.2 CYLINDER HEAD (B-3) FIG.3 CYLINDER (B-4) FIG.4 CRANKCASE (B-5)
6 6 6 3
1
4
3 5
7 4 2
7 9 3
3 7
4 5
4 8 7
8 2
4 9
16 4 4 3 3 3 5
17
3 3 10
6 6 9 10
1
4 10
1 17
5
2 2
1 17
2 2 11
12
9 2
17
15
13
9
10
16
10
2 8
8
15
2
8 16
15 3
2 14
8
16
12 14
7
3
11 13
12
GSX250RLM1_P10_001 GSX250RLM1_P10_002 GSX250RLM1_P10_003 GSX250RLM1_P10_004

CYLINDER HEAD COVER CYLINDER HEAD CYLINDER CRANKCASE
FIG.5 CRANKCASE COVER (B-6) FIG.6 CRANKSHAFT (B-7) FIG.7 STARTER CLUTCH (B-9) FIG.8 CRANK BALANCER (B-10)
18
1
7 7 24 11
6 24
6 16 15 10 6
5 16
14 16 4
5 17
24
2
5 16 5
17 16
5 16 13
14 17 13
14 17 16 13 12
5 4
15 4 2
6 6 6 5 3
3 13 13 12
3
1 13
8 1 13 12
9
10
11
3 25 5 7
8
26
9
4
12 6
2 13 19
11 6 6
4 12 9 1
10
8
26 6 8
20 7
2
23
22 24
10
10 6
5
21 19
20 18
6 6

CRANKCASE COVER CRANKSHAFT STARTER CLUTCH CRANK BALANCER
FIG.9 CAMSHAFT/VALVE (B-11) FIG.10 CAM CHAIN (B-14) FIG.11 THROTTLE BODY (B-15) FIG.12 AIR CLEANER (B-16)
18
5 8 18
4 3 1
17
9 6 1 5 3
7
7 4
2
1 3
5 9
1
8
6 11
11 11
9
7
2
17 11 3 11
16 4
16 17
15 10
16 16 4
9
15 11 6
17 2 8
16 16 13 5
17
15 7
16 13 6
16 14 15
15 12 16 7 17 16
8
13 14
13 12
14 10 12 8
10
12 14
13 14
12
10 13 2
14
11 2
15 12 15
14
11
13 16

CAMSHAFT/VALVE CAM CHAIN THROTTLE BODY AIR CLEANER
FIG.13 MUFFLER (C-2) FIG.14 OIL PUMP (C-3) FIG.15 FUEL PUMP (C-4) FIG.16 OIL COOLER (C-5)
17
14 5
2 3 8
3 10
15 8
17
7
8
1
11 16
12
13 1
12 8
16 15 14
14
5
13 8 11 11
15 11 4 2
10
11
16
3 3
1
10
17
2
8
6 5
13 13 4
9 3
9 14
15
12 3
2
10 5
4 9
4 9
5 5 8
6 6 20 1
78 78 7
8 10 3
6 4 6
8 8
5
21 10
8
20 4
8
20
19 21 7
18
6
7

MUFFLER OIL PUMP FUEL PUMP OIL COOLER
FIG.17 CLUTCH (C-6) FIG.18 TRANSMISSION (C-7) FIG.19 GEAR SHIFTING (C-8) FIG.20 STARTING MOTOR (C-10)
18 7
23 21 8
8
22
21 24 7
34
21 38
20 21
13 40 35
17 36
16 19 12
14 1
18 39
15 13 9 11
14
13
14 12 14
10
19 13 22 23
10 22
11 20
10
11 14 7
10 25 27
14 13
11 13 17 26
41 33 19
10
23
11 25 16
24 1
10
3 4
11
10
26 30 6
11 16
27
9 18
2 23
31 15
13 22
28 32
37
25 29 6 7 17
14 4
1
6 1
5
4 8
1 5
34 10 29
8
33 9 28
7 7
11 8 5 30
19 5 12 32
2 31
3 2 6
4 19
3
19 15 30 3
20 2
6
5

CLUTCH TRANSMISSION GEAR SHIFTING STARTING MOTOR
FIG.21 MAGNETO (C-11) FIG.22 BATTERY (C-12) FIG.23 ELECTRICAL (C-13) FIG.24 SPEEDOMETER (C-14)
2 19
6
1
2 2
7 18 17
1
9
8
3 2 6
9 7
3
6 4
10
7
5 6 5 6
5 5 6 5 6
3
9 9 13
13
1 3 11
8
8
4 4
4 4
2 2
9
5
8
8
1
12
10
12
7
4
6
2
2
11 5
16 7
8
9
14 7
15
4 7
8
9
7

MAGNETO BA TTERY ELECTRICAL SPEEDOMETER
FIG.25 HEADLAMP (C-15) FIG.26 TURNSIGNAL LAMP (C-16) FIG.27 REAR COMBINATION LAMP (D-2) FIG.28 WIRING HARNESS (D-3)
1
14
32
4
12
15 12 5 4 5 6
4
19 4
16 1
17 3
1 5
4 2
20 3
19
18
22
26
23
21
26 25
3 25
3
24
4 11
27
2
12 11
9 13
3 10 8 14
13
6
11 7
5
2
4
12
11
9
8
5
1
7
9 15
10 13 14
8 8 9
7 10
9

HEADLAMP TURNSIGNAL LAMP REAR COMBINATION LAMP WIRING HARNESS
FIG.29 LOCK SET (D-4) FIG.30 HANDLE SWITCH (D-5) FIG.31 FRAME (D-6) FIG.32 HOLDER (D-7)
7 10
5
12
10
4
3
1 16
12
20 4
19 6
3
18
2
17 5
3 3 1 14 11
15
5
13
13
2
2 1
3 8
4
1 2
2
5
6
6
4
9
9
9
3 3 8
9
7
9 9

LOCK SET HANDLE SWITCH FRAME HOLDER
FIG.33 STAND (D-8) FIG.34 PILLION RIDER HANDLE (D-9) FIG.35 FOOTREST (D-10) FIG.36 FUEL TANK (D-11)
3
3 3
14
12
2
1
16 15 15 14
14
9 1
3 14 16 8
17 15
10 15
8
7 3
8
17 16
2
13
6 2
4 9
4 1
5 9
7 13
3
1 13
8 20
3 2 10
3
20
5
11
4 16
10 5
10 11
6
3
4 6
17
7
19
5 6 9
3 7
12
10 18
10
11

STAND PILLION RIDER HANDLE FOOTREST FUEL TANK
FIG.37A FUEL TANK COVER (GSX250RL) FIG.37B FUEL TANK COVER (GSX250RLZ) FIG.38 EVAP SYSTEM (D-14) FIG.39A FRAME COVER (GSX250RLZ)
(D-12) (D-13) (D-15)
10
18 10
5
9
10 12 2
19
3
8 10 7 16
3 16 16
1
14 16 11
16 12 18 14 1
6 13
15 17 2 13 11
14 4
2 2 13
17 11
1 7 1 9
5 7 14
6 11
13 14 4
11 1 13 1 21 11 6
9 11 3 17
1 1 4 8 1
1 12 1 14
13 15 15 17 12
15 6 17 8
5 7 11 11
6 1 8 1 19 15 2
15
3 2 7
11 15
9 10 6
12
15 15 17 17 13
3 5
15 1 17 1 20
3
18 17
4
4 14 16 2
11 13 6
17 19
16 6 18 8
5
6
12
GSX250RLM1_P10_037A GSX250RLM1_P10_037B GSX250RLM1_P10_038 GSX250RLM1_P10_039A

FUEL TANK COVER FUEL TANK COVER EVAP SYSTEM FRAME COVER
FIG.39B FRAME COVER (GSX250RL) FIG.40A FRAME LOWER COVER (GSX250RL) FIG.40B FRAME LOWER COVER (GSX250RLZ) FIG.41A FRAME BODY COVER (GSX250RL)
(D-16) (E-2) (E-3) (E-4)
10
8
10
6 3 1
13 14 3
21
9 9
19 9
6 3
17 13 12 9
3 9 17 9 1 8
16 17 17 21 5
16
4
19
1
3 19 22
13 12 16 2 11
11
14 4 12 2 9 4
13 16
17 3 9
12 18 12
11 11
4 6 12 2 9
11 14
13 14 4 19
6 11 22
4 6
17 17 15
1 11 11
8 15
19
11 13 11
15 2 17 8
2 7
15 19 14
6 16 16
10 15
12 17
13 13
5 10
8 19
16
8 16
17
7
7
1
1
6 4
10 10 20
8 18 20
10
7
18
5 5
7 7
10
6 6
12
GSX250RLM1_P10_039B GSX250RLM1_P10_040A GSX250RLM1_P10_040B GSX250RLM1_P10_041A

FRAME COVER (GSX250RL) FRAME LOWER COVER FRAME LOWER COVER FRAME BODY COVER
FIG.41B FRAME BODY COVER (GSX250RLZ) FIG.42A HEADLAMP HOUSING (GSX250RL) FIG.42B HEADLAMP HOUSING (GSX250RLZ) FIG.43A FRONT FENDER (GSX250RL) (E-8)
(E-5) (E-6) (E-7)
4 4
8
10 10
1 10 10 3
3
21
5 5
9
17 12 9
9
1 8
21 5 7 7
6 6
14 7 14 7
22
11
11 11
19 9 13 13
12
11 14 8 14 8
2
22 2
11 4
13 13
13 11 8
5
14 16 12 12
16 11 11
15 11 11
13 12 12
13 13 13 13
7
16 6
16 9 1
4
9 9
11 11 10
1 9 1 9 1 6 7
18 9 9 2 4 5 8
13 13
13 13
10
9 9
7
2 2 2 4 5 8
10 1 6 7
6 19
3 3
GSX250RLM1_P10_041B GSX250RLM1_P10_042A GSX250RLM1_P10_042B GSX250RLM1_P10_043A

FRAME BODY COVER HEADLAMP HOUSING HEADLAMP HOUSING FRONT FENDER
FIG.43B FRONT FENDER (GSX250RLZ) FIG.44 HANDLEBAR (E-10) FIG.45 HANDLE LEVER (E-11) FIG.46 REAR FENDER (E-12)
(E-9) 8 3
1 5
9
3 2
1 1
9 4 1
10 8
11 1
1 22
16
7
10 4
6 6
3
5
8 9
2 15
12 14 9
4 7
11
13 10 11
2 20
1 10 13
4 10
10
8 14
8
17
5 18 16
2
21
17 13 18 18 20
7 3
6 21
9 4 2 19
1 12 8 5 15 16
3 6 7 19
4
15 5
10
1 6 7 12
2 4 5 8 16 16
6 19
11 14 7
15
2 4 5 8
1 6 7
1
17
19
GSX250RLM1_P10_043B GSX250RLM1_P10_044 GSX250RLM1_P10_045 GSX250RLM1_P10_046

FRONT FENDER HANDLEBAR HANDLE LEVER REAR FENDER
FIG.47A UNDER COWLING (GSX250RL) FIG.47B UNDER COWLING (GSX250RLZ) FIG.48 LABEL (E-15) FIG.49 SEAT (E-16)
(E-13) (E-14)
3
2 2
7
1
3 3
1 1
10 10
2 2
6 12 6 12
12 12
8
7 7 8
5
6 10
9 9 5
1 10
8 9 8 9 6
13 13 2 9
11 11
13 11 10 13 11 10
1 1 11
4 4
14
10 10 2
2 2 12
5 5 13
10 10
2 2 1 2 3 2
4
3
GSX250RLM1_P10_047A GSX250RLM1_P10_047B GSX250RLM1_P10_048 GSX250RLM1_P10_049

UNDER COWLING (GSX250RL) UNDER COWLING (GSX250RLZ) LABEL SEAT
FIG.50 FRONT FORK DAMPER (F-2) FIG.51 STEERING STEM (F-4) FIG.52A FRONT WHEEL (GSX250RL) (F-5) FIG.52B FRONT WHEEL (GSX250RLZ) (F-6)
12 12
11 11
1 22 12
12 8 8
11
11 3 3
12 11 9 12 11 9
12 10 12 10
7 28 6 6
10
2 23 12 10 12 10
11 32 7
3 24 8 29 8
12 33
9 10 10 10 10
13 34
6 10 13 10 13
4 25 14 35
4 4
9 30 2 2
15 36
1 1
5
16 37 13
5 26
17 38 14
4 4
18 39 15 3 3
16 6 5 5
19
6 27 17
10 31
18
40 19
3
2
14 14
7 7
1 15 15
20 41 4
21 42 4
4 16 16
4
43
43
GSX250RLM1_P10_050 GSX250RLM1_P10_051 GSX250RLM1_P10_052A GSX250RLM1_P10_052B

FRONT FORK DAMPER STEERING STEM FRONT WHEEL FRONT WHEEL
FIG.53 HYDRAULIC UNIT (F-7) FIG.54 FRONT CALIPER (F-8) FIG.55 FRONT BRAKE HOSE (F-9) FIG.56 FRONT MASTER CYLINDER
(F-10)
18
4
4
13 3
12
8
1
1 1
9
9
11 16
2 8
17 14
4
5
8 14
6 7
10
2
13
14 13
3 6 12
3 5
6 12
4 6 15
9
2 6 11
11 3
12 9
4
1 15 8
5
5
7 5
10
3
7 6
14 2
9 7
15
3
10
4 4
8

HYDRAULIC UNIT FRONT CALIPER FRONT BRAKE HOSE FRONT MASTER CYLINDER
FIG.57 REAR SWINGINGARM (F-11) FIG.58 REAR SHOCK ABSORBER (F-12) FIG.59A REAR WHEEL (GSX250RL) (F-13) FIG.59B REAR WHEEL (GSX250RLZ) (F-14)
15 12 13 15 12 13
14 14
11 11
3 8 7 8 7
16 16
4
10 10
10 8 5 10 8 5
10 4 10 4
9 8 9 8
28 28
6 6
6
7 5
8 1 1
6
5 3 4 3 4
4
3
1 17 17
2
1 2 2
2 2 2 2 2
3 11
18 18
22 18 22 18
10 19 19
23 20 23 20
2 24 24
2 2 2 2
18 21 18 21
18 18
18 21 18 21
12 13 12 13
11 11
4 2 29 29
5 21 25 21 25
21 21
6 21 21
26 26
2
9 30 30
27 27
31 31
GSX250RLM1_P10_057 GSX250RLM1_P10_ GSX250RLM1_P10_059B GSX250RLM1_P10_059B

REAR SWINGINGARM REAR SHOCK ABSORBER REAR WHEEL REAR WHEEL
FIG.60 REAR CALIPER (F-15) FIG.61 REAR MASTER CYLINDER (F-16)
6
6
20
1 21
10
21
2
23
6 24 1
12
6 22
5 15
25
14
3
13 4
27
5
8
5
11
26
7 19
4 27
7
9 5
19
4 3 9 14 8
15
2 18 13
17
10
11
12
16
GSX250RLM1_P10_060 GSX250RLM1_P10_061
REAR CALIPER REAR MASTER CYLINDER
FIG. 1 FIG.1 (B-2) CYLINDER HEAD COVER
REF NO. PART NO. DESCRIPTION QTY REMARKS
1 11171-41K00-000 COVER,CYLINDER HEAD 1

2 11173-41K00-000 GASKET,CYL HEAD COVER 1
3
3 09106-07027-000 BOLT,CYL HEAD COVER 2
3 4 11191-27E70-000 WASHER,HEAD COVER BOLT 2
4
(10.6X25.5X1.6)
4
GSX250RLM1_P10_001
CYLINDER HEAD COVER
FIG. 2 FIG. 2 (B-3) CYLINDER HEAD
1 1 11100-41K00-000 HEAD ASSY,CYLINDER 1

2 09381-10004-000 .SNAP RING (10X85) 4
3 09206-08008-000 .PIN (6.3X8X12) 2
2
7
7 9 4 11181-41K00-000 .LID,OIL JACKET 1
7
8 7 5 11182-41K00-000 .GASKET,OIL JACKET LID 1
8
6 01547-0612A-000 .BOLT 2
9
16 7 07130-0650A-000 .BOLT,CAMSHAFT HOUSING 4
8 09103-06545-000 BOLT,CYLINDER HEAD (L:115) 2
3 3 10 9 09103-10470-000 BOLT,CYLINDER HEAD (L:145) 4
6 6 10 09160-10164-000 WASHER,CYLINDER HEAD BOLT 4
4 10 11 11141-41K00-000 GASKET,CYLINDER HEAD 1
5
12 04211-13189-000 PIN 2
2
2 2 13 09482-00646-000 SPARK PLUG (MR8E-9) 1
9 2 14 01550-0612A-000 BOLT 1
15 09168-06018-000 GASKET (6.2X13X1.2) 1
13
9 16 01550-0820B-000 BOLT 2
10
16
10
15
14
12
12 11
GSX250RLM1_P10_002
CYLINDER HEAD
FIG. 3 FIG. 3 (B-4) CYLINDER
1 11210-41K00-0F0 CYLINDER 1
2 11241-41K00-000 GASKET,CYLINDER 1
3 04211-13189-000 PIN 2
4 13640-41K00-000 SENSOR,ENGINE TEMP 1
GSX250RLM1_P10_003
CYLINDER
FIG. 4 FIG. 4 (B-5) CRANKCASE
1 11300-41880-000 CRANKCASE SET 1

6 6 6 3
2 04211-09149-000 .PIN (8.5X18X2.3) 2
4
3 01547-0645A-000 .BOLT 5
2
5
2 4 01547-0655A-000 .BOLT 4
3
5 01547-0665A-000 .BOLT 3
4 5
2 6 01547-0680A-000 .BOLT 3
7 11323-41K00-000 SEPARATOR,CRANKCASE OIL 1
4 4 3 3 3 5
8 01547-0612A-000 BOLT 4
17
9 11390-41K00-000 JET,PISTON COOLING 1
10 01547-0612A-000 BOLT 1
9 10
1 11 01547-0612A-000 BOLT 1
17
12 09168-06004-000 GASKET (6.2X11X1.2) 1
13 09247-12106-000 PLUG (12X20) 1
2
17
12
11 14 09168-12L02-000 GASKET,TDC PLUG (12.27X16.97X3.56) 1
15 09103-10077-000 BOLT (10X140) 2
17
15 16 09103-10709-000 BOLT (10X85) 2
17 08319-3110B-000 NUT 4
8
8 15
2
8 16
8
16
14
7
13
GSX250RLM1_P10_004
CRANKCASE
FIG. 5 FIG. 5 (B-6) CRANKCASE COVER
1 11340-41K00-000 COVER,CLUTCH 1
2 11971-45010-000 .LENS,OIL LEVEL CHECK 1
7 7 24 3 11482-41K00-000 GASKET,CLUTCH COVER 1
6 24
6 16
5 16 4 04211-09149-000 PIN (8.5X18X2.3) 2
5
14 16 5 01547-0625A-000 BOLT 6
24
5 16 6 01547-0635A-000 BOLT 5
17 7 01547-0645A-000 BOLT 2
5 16
14 17 16 8 11971-30H00-000 PLUG,OIL FILLER 1

5
15 9 09280-17003-000 O-RING (D:3.1,ID:16.8) 1
6 6 6 5
10 01550-0812B-000 BOLT 1
11 09168-08015-000 GASKET (8.2X14X1.6) 1
12 11351-41K00-000 COVER,MAGNETO 1
8 1
9 13 11483-41K00-000 GASKET,MAGNETO COVER 1
10 14 04211-09149-000 PIN (8.5X18X2.3) 2
11
3 25 15 01547-0625A-000 BOLT 1
16 01547-0635A-000 BOLT 6
26
17 01547-0645A-000 BOLT 2
4
12 18 09259-26035-000 PLUG,CRANK SHAFT HOLE 1
2 13
19 09280-22008-000 O RING (D:3.1,ID:22.7) 1
4
20 09247-14054-000 PLUG,TDC 1
21 09168-14002-000 GASKET (13.8X18.8X4.8) 1
26 22 11352-41K00-000 COVER,STARTER IDLE GEAR 1
23 11353-41K00-000 O-RING,STARTER GEAR COVER 1
23
22 24 24 01547-0616A-000 BOLT 3
25 11360-41K00-000 COVER,ENG SPROCKET 1
21 19
20 26 01547-0625A-000 BOLT 2
18
GSX250RLM1_P10_005
CRANKCASE COVER
FIG. 6 FIG. 6 (B-7) CRANKSHAFT
1 12200-41K00-000 CRANKSHAFT ASSY 1

18
2 12661-41K00-000 GEAR,CRANK BALANCER DRIVE 1
(NT:40)
15 3-1 09181-28187-000 SHIM (T:0.6) 1
3-2 09181-28021-000 SHIM (T:0.65) 1
17 3-3 09181-28188-000 SHIM (T:0.7) 1
3-4 09181-28189-000 SHIM (T:0.75) 1
16 3-5 09181-28190-000 SHIM (T:0.8) 1
14 17
3-6 09181-28191-000 SHIM (T:0.85) 1
4
3-7 09181-28192-000 SHIM (T:0.90) 1
3-8 09181-28193-000 SHIM (T:0.95) 1
3 13 3-9 09181-28194-000 SHIM (T:1.00) 1
3-10 09181-28197-000 SHIM (T:1.05) 1
1
3-11 09181-28200-000 SHIM (T:1.10) 1
3-12 09181-28202-000 SHIM (T:1.15) 1
3-13 09181-28204-000 SHIM (T:1.20) 1
3-14 09181-28207-000 SHIM (T:1.25) 1
5
3-15 09181-28209-000 SHIM (T:1.30) 1
4 09262-28060-000 BEARING (28X68X18) 1
5 09262-28061-000 BEARING,CRANKSHAFT LH 1
6
19 6 09282-12013-000 OIL SEAL (12X21X7) 1
11 7 12731-41K00-000 SPROCKET,CAM CHAIN DRIVE (NT:17) 1
12 9
8 21111-41K00-000 GEAR,PRIMARY DRIVE (NT:23) 1
10
8
9 21112-41K00-000 GEAR,PRIMARY DRIVE SCISSORS 1
(NT:23)
20 7 10 21114-41K00-000 SPRING,PRI DRIVE GEAR 3
2
11 09140-18004-000 NUT (M18) 1
10
10 12 09160-18044-000 WASHER,PRIMARY DRIVE GEAR 1
13 09421-05011-000 KEY,CRANK BALANCER DRIVE GEAR 2
14 12111-41K10-0F0 PISTON 1
15 12140-41K00-000 RING SET,PISTON 1
16 12151-41K00-000 PIN,PISTON 1
17 09381-17005-000 CIRCLIP (OD:19.8) 2
18 12100-41K10-050 PISTON SET,OS 0.5 1
GSX250RLM1_P10_006 19 12541-41K00-000 RETAINER,CRANKSHAFT OIL SEAL,R 1
CRANKSHAFT
20 01547-0612A-000 BOLT 1
FIG. 7 FIG. 7 (B-9) STARTER CLUTCH

1
1 12611-41K00-000 GEAR,STARTER IDLE NO.1 (NT:13/65) 1
2 09202-12003-000 PIN (12X50.5) 1
3 12612-41K00-000 GEAR,STARTER IDLE NO.2 (NT:12/16) 1
2
4
5
12616-41K00-000
12600-41870-000
SHAFT,STARTER IDLE GEAR NO.2
CLUTCH SET,STARTER (NT:61)
1
1
2
6 07130-0616A-000 BOLT 6
4
3
6 6
6
5
6 6
GSX250RLM1_P10_007
STARTER CLUTCH
FIG. 8 FIG. 8 (B-10) CRANK BALANCER
1 12651-41K00-000 BALANCER,CRANK 1
2 12666-41K00-000 GEAR,CRK BAL DRIVEN (NT:44) 1
11 3 12662-41K00-000 WASHER,CRK BAL DRIVEN GR NO.1 1
10 6 4 12662-41K10-000 WASHER,CRK BAL DRIVEN GR NO.2 1
4 5 12669-41K00-000 RACE,CRK BAL DRIVEN GEAR INNER 1
5 6 08331-31409-000 CIRCLIP 1
13 7 12668-34J00-000 SPACER,DRIVEN GEAR (NT:19) 1

13
8 09262-15060-000 BEARING,CRANK BALANCER SHAFT,R 2
13 12
2 9 09421-05011-000 KEY,CRANK BALANCER DRIVE GEAR 1
10 08211-14242-000 WASHER (NT:24) 1
13 12
3 11 09140-14022-000 NUT (NT:24) 1
13 12 09202-04017-000 PIN (4.5X9.5) 3

13 12
13 12663-41K00-000 SPRING,CRANK BAL DRIVEN GEAR 6
7
8
GSX250RLM1_P10_008
CRANK BALANCER
FIG. 9 FIG. 9 (B-11) CAMSHAFT/VALVE
1 12710-41K00-000 CAMSHAFT ASSY 1

2 09390-22002-000 C RING 1
3 12741-41K00-000 SPROCKET,CAMSHAFT (NT:34) 1
5 8
4 09160-08176-000 WASHER,SPROCKET 1
4 3
5 12742-41K00-000 BOLT,SPROCKET 1
9 6 6 12841-41K00-000 ARM,VALVE ROCKER INTAKE 1
7 12851-41K00-000 ARM,VALVE ROCKER EXHAUST 1
1 8 12860-41K00-000 SHAFT,VALVE ROCKER ARM 2
8 9 12867-41K00-000 SPRING,VALVE ROCKER ARM 2
10 12911-41K00-000 VALVE,INTAKE 2
11 12912-41K00-000 VALVE,EXHAUST 2
9
7 12 12933-09G00-000 SEAT,VALVE SPRING 4
17 13 12921-41K00-000 SPRING,VALVE 4
16 14 09289-05019-000 OIL SEAL (4X10X8) 4
16 17
15 15 12931-41K00-000 RETAINER,VALVE SPRING 4
16 16
16 12932-09G10-000 COTTER,VALVE (NT:23) 8
15
17 2 17-1 12892-35G00-150 SHIM,TAPPET (T:1.50) 4
16 13
16 17-2 12892-35G00-152 SHIM,TAPPET (T:1.52) 4
17
15 16 13 17-3 12892-35G00-155 SHIM,TAPPET (T:1.55) 4
16 14
15 12
17-4 12892-35G00-158 SHIM,TAPPET (T:1.58) 4
13 14
17-5 12892-35G00-160 SHIM,TAPPET (T:1.60) 4
13 12
17-6 12892-35G00-162 SHIM,TAPPET (T:1.62) 4
14 10
17-7 12892-35G00-165 SHIM,TAPPET (T:1.65) 4
12 14
17-8 12892-35G00-168 SHIM,TAPPET (T:1.68) 4
12
10 17-9 12892-35G00-170 SHIM,TAPPET (T:1.70) 4
11 17-10 12892-35G00-172 SHIM,TAPPET (T:1.72) 4
17-11 12892-35G00-175 SHIM,TAPPET (T:1.75) 4
11
17-12 12892-35G00-178 SHIM,TAPPET (T:1.78) 4
17-13 12892-35G00-180 SHIM,TAPPET (T:1.80) 4
17-14 12892-35G00-182 SHIM,TAPPET (T:1.82) 4
17-15 12892-35G00-185 SHIM,TAPPET (T:1.85) 4
17-16 12892-35G00-188 SHIM,TAPPET (T:1.88) 4
17-17 12892-35G00-190 SHIM,TAPPET (T:1.90) 4
17-18 12892-35G00-192 SHIM,TAPPET (T:1.92) 4
17-19 12892-35G00-195 SHIM,TAPPET (T:1.95) 4
GSX250RLM1_P10_009
CAMSHAFT/VALVE
17-20 12892-35G00-198 SHIM,TAPPET (T:1.98) 4

17-21 12892-35G00-200 SHIM,TAPPET (T:2.00) 4
17-22 12892-35G00-202 SHIM,TAPPET (T:2.02) 4
2
5 8
17-23 12892-35G00-205 SHIM,TAPPET (T:2.05) 4
4 3
17-24 12892-35G00-208 SHIM,TAPPET (T:2.08) 4
9 6 17-25 12892-35G00-210 SHIM,TAPPET (T:2.10) 4
17-26 12892-35G00-212 SHIM,TAPPET (T:2.12) 4
1 17-27 12892-35G00-215 SHIM,TAPPET (T:2.15) 4
8 17-28 12892-35G00-218 SHIM,TAPPET (T:2.18,GOLD) 4
17-29 12892-35G00-220 SHIM,TAPPET (T:2.20) 4
17-30 12892-35G00-222 SHIM,TAPPET (T:2.22) 4
9
7 17-31 12892-35G00-225 SHIM,TAPPET (T:2.25,ORANGE) 4
17 17-32 12892-35G00-228 SHIM,TAPPET (T:2.28) 4
16 17-33 12892-41C00-230 SHIM,TAPPET (T:2.30) 4
16 17
15 17-34 12892-41C00-232 SHIM,TAPPET (T:2.32) 4
16 16
17-35 12892-41C00-235 SHIM,TAPPET (T:2.35) 4
15
17 2 17-36 12892-41C00-238 SHIM,TAPPET (T:2.38) 4
16 13
16 17-37 12892-41C00-240 SHIM,TAPPET (T:2.40) 4
17
15 16 13 17-38 12892-41C00-242 SHIM,TAPPET (T:2.42) 4
16 14
15 12
17-39 12892-41C00-245 SHIM,TAPPET (T:2.45) 4
13 14
17-40 12892-41C00-248 SHIM,TAPPET (T:2.48) 4
13 12
17-41 12892-41C00-250 SHIM,TAPPET (T:2.50) 4
14 10
17-42 12892-41C00-252 SHIM,TAPPET (T:2.52) 4
12 14
17-43 12892-41C00-255 SHIM,TAPPET (T:2.55) 4
12
10 17-44 12892-41C00-258 SHIM,TAPPET (T:2.58) 4
11 17-45 12892-41C00-260 SHIM,TAPPET (T:2.60) 4
17-46 12892-41C00-262 SHIM,TAPPET (T:2.62) 4
11
17-47 12892-41C00-265 SHIM,TAPPET (T:2.65) 4
17-48 12892-41C00-268 SHIM,TAPPET (T:2.68) 4
17-49 12892-41C00-270 SHIM,TAPPET (T:2.70) 4
17-50 12892-41C00-272 SHIM,TAPPET (T:2.72) 4
17-51 12892-41C00-275 SHIM,TAPPET (T:2.75) 4
17-52 12892-41C00-278 SHIM,TAPPET (T:2.78) 4
17-53 12892-41C00-280 SHIM,TAPPET (T:2.80) 4
17-54 12892-41C00-282 SHIM,TAPPET (T:2.82) 4
GSX250RLM1_P10_009
CAMSHAFT/VALVE
17-55 12892-41C00-285 SHIM,TAPPET (T:2.85) 4

17-56 12892-41C00-288 SHIM,TAPPET (T:2.88) 4
5 8 17-57 12892-41C00-290 SHIM,TAPPET (T:2.90) 4

4 3 17-58 12892-41C00-292 SHIM,TAPPET (T:2.92) 4
9 17-59 12892-41C00-295 SHIM,TAPPET (T:2.95) 4

6
17-60 12892-41C00-298 SHIM,TAPPET (T:2.98) 4
1 17-61 12892-41C00-300 SHIM,TAPPET (T:3.00) 4
8
18 12800-35820-000 SHIM SET,TAPPET 1 OPT,NOTILLUSTRATION
19 99000-69471-000 .CASE,TAPPET SHIM 1 OPT,NOTILLUSTRATION
9
7
17
16
16 17
15
16 16
15
17 2
16 13
16
17
15 16 13
16 14
15 12
13 14
13 12
14 10
12 14
12
10
11
11
GSX250RLM1_P10_009
CAMSHAFT/VALVE
FIG. 10 FIG. 10 (B-14) CAM CHAIN
1 12760-41K00-000 CHAIN,CAMSHAFT DRIVE 1

2 12771-41K00-000 GUIDE,CAM CHAIN 1
3 12811-41K00-000 TENSIONER,CAM CHAIN 1
4 12812-41K00-000 BOLT,CAM CHAIN TENSIONER 1
1
5 12830-41K00-000 ADJUSTER ASSY,TENSIONER 1
7
7
6 12837-24A30-000 GASKET,TENSIONER ADJUSTER 1
3 7 01547-0625B-000 BOLT 2
5
GSX250RLM1_P10_010
CAM CHAIN
FIG.11 FIG.11 (B-15) THROTTLE BODY
1 13400-41K00-000 BODY ASSY,THROTTLE 1

1 2 13417-09JA0-000 .COMPRESSION SPRING 1
3 13421-42J00-000 .PLATE 1
5 3
4 4 13438-09JA0-000 .O-RING 1
2
5 13602-06128-000 .SCREW 1
6 15710-41K00-000 INJECTOR,ASSY FUEL 1
7 15720-41810-000 O RING & GROMMET SET 1
8 13170-41K00-000 CLAMP,INTAKE PIPE 2
9 15830-41K00-000 JOINT,FUEL HOSE 1
11 10 01547-0620A-000 BOLT 1
11 15719-41K00-000 COVER,FUEL INJECTOR 1
10 12 13110-41K00-000 PIPE,INTAKE NO.1 1
9 13 13128-41K00-000 INSULATOR,INTAKE PIPE 1
8
14 09280-40003-000 O-RING (D:2.4,ID,39.7) 2
6
15 01547-0625A-000 BOLT 2
15
7 17
16 18570-41K00-000 GUIDE,LEAD WIRE 1
16
17 13121-41K00-000 PIPE,INTAKE NO.2 1
12 8
13 14
14
15
GSX250RLM1_P10_011
THROTTLE BODY
FIG.12 FIG.12 (B-16) AIR CLEANER
1 13700-41K00-000 CLEANER ASSY,AIR 1

18
18 2 13725-41K00-000 .CUSHION,CASE 2
3 13740-41K00-000 .CAP,AIR CLEANER 1
17
4 13746-41K00-000 ..GASKET 1
5 13761-41K00-000 .RESONATOR 1
6 13700-41810-000 AIR FILTER KIT 1
9
1
7 13746-41K00-000 .GASKET 1
11
8 13881-41K00-000 .TUBE,OUTLET 1
11 11 9 13891-41K00-000 .TUBE,INLET 1
10 13826-41K00-000 .CLAMP 1
3 11 11 03541-0520A-000 .SCREW 6
4
12 13853-41K00-000 .TUBE,BREATHER 1
13 09401-12418-000 .CLIP 2
11 6 14 13859-41B10-000 .PLUG 1
5 15 09401-14101-000 .CLIP (ID:14.5) 1
7 16 01580-0616A-000 BOLT 2
16
8 17 13842-41K00-000 COVER,AIR CLNR INTAKE 1
18 03541-0520A-000 SCREW 2
10
13 2
2
12 15
14
13 16
GSX250RLM1_P10_012
AIR CLEANER
FIG.13 FIG.13 (C-2) MUFFLER
1 14310-41K00-000 BODY,MUFFLER 1
2 14181-14D10-000 GASKET,EXHAUST PIPE 1
3 07130-0825A-000 BOLT 2
2
2 3
3 4 14780-41K00-000 COVER,MUFFLER 1
5 09139-06198-000 SCREW,MUF COVER (6X16) 3
6 09160-06503-000 WASHER (6.5X22X1.6) 3
7 09180-06256-000 SPACER (6.5X9X5.7) 3
8 09320-08504-000 CUSHION,MUF COVER 4
11
9 14795-10FA0-000 GROMMET 2
13 1
10 01550-0845B-000 BOLT 1
16 15 14
14
11 01550-0845B-000 BOLT 1
13
15 12 09103-08558-000 BOLT,MUF SPRT RH 1
16
13 09180-10164-000 SPACER,MUF SPRT 3
10
17 14 09320-14027-000 CUSHION,MUF SPRT 3
8 15 09160-08174-000 WASHER,MUF SPRT 3

13 16 08319-3108A-000 NUT 2
9
9 14
15 17 18213-41K01-000 SENSOR,OXYGEN 1
12
18 14791-41K00-000 COVER,MUF RR NO.1 1
19 14792-41K00-000 COVER,MUF RR NO.2 1
4
20 03241-0412B-000 SCREW 3
5 5
6
6
78 78 20
7 21 09148-05083-000 NUT 2
8
6
5
21
20
20
19 21
18
GSX250RLM1_P10_013
MUFFLER
FIG.14 FIG.14 (C-3) OIL PUMP
1 16400-41K00-000 PUMP ASSY,ENGINE OIL 1

17 2 16331-41K11-000 GEAR,OIL PUMP DRIVEN 1
14 3 16421-41K00-000 PIN,OIL PUMP DRIVEN GEAR 1
4 09181-10158-000 SHIM (10X18X0.5) 2
5 08331-31109-000 CIRCLIP 1
15
17
6 09280-09013-000 O-RING,OIL PUMP GALLERY 1
(D:1.9,ID:8.6)
16 7 04211-09149-000 PIN (8.5X18X2.3) 1
12 8 16413-41K00-000 COVER,OIL PUMP 1
9 01547-0625A-000 BOLT 1
11 10 01547-0645A-000 BOLT 2
11 16520-09440-000 STRAINER,ENGINE OIL 1
12 16510-33G10-000 FILTER,ENGINE OIL 1
13 09280-13010-000 O RING (D:1.9,ID:12.5) 1
13 14 16512-23J20-000 CAP,OIL FILTER 1
15 09280-54001-000 O-RING (D:2.4,ID:52.6) 1
2
10 5 16 16519-09J10-000 SPRING,OIL FILTER 1
4
9 17 01547-0620A-000 BOLT 2
1
10 3
4
8
7
6
GSX250RLM1_P10_014
OIL PUMP
FIG.15 FIG.15 (C-4) FUEL PUMP
1 15100-41K00-000 PUMP ASSY,FUEL 1

2 15420-34JB0-000 .FILTER 1
5 3 15424-09JB0-000 .O RING 2
2 8
4
5
15121-34JB1-000
15201-34JB0-000
PLATE,FUEL PUMP
O-RING,FUEL PUMP
1
1
6 15810-41K00-000 HOSE,FUEL 1
7 01547-0612A-000 BOLT 5
8 34810-34J10-000 GAUGE ASSY,FUEL LEVEL SENDER 1
3
1
2
6
3
GSX250RLM1_P10_015
FUEL PUMP
FIG.16 FIG.16 (C-5) OIL COOLER
1 16600-41K00-000 COOLER ASSY,OIL 1

2 16800-41K00-000 FAN ASSY,OIL COOLER 1
3 09116-06111-000 BOLT (6X20) 2
10
4 09180-06310-000 SPACER (6.5X10X10) 2
8 5 09320-10015-000 CUSHION 2
7
6 16460-41K00-000 HOSE,OIL COOLER INLET 1
8
7 16470-41K00-000 HOSE,OIL COOLER OUTLET 1
1
8 09168-16002-000 GASKET (16X22X2) 8
9 09360-14016-000 BOLT,OIL COOLER HOSE UNION 1
12 8
10 09360-16002-000 UNION (16X32) 3
5
8 11 11
4 10 2 11 01550-0612A-000 BOLT 3
11
3 12 17802-41K00-000 NUT 3
5
4
6
8
10
GSX250RLM1_P10_016
OIL COOLER
FIG. 17 FIG.17 (C-6) CLUTCH
23 1 21200-41K00-000 GEAR ASSY,PRIMARY DRIVEN (NT:71) 1

22
2 08211-20363-000 WASHER 1
21
3 21251-41K10-000 SPACER,PRIMARY DRIVEN GEAR 1
2
20
4 21411-41K00-000 HUB,CLUTCH SLEEVE 1
17
16 5 08211-16283-000 WASHER,CLUTCH SLEEVE HUB NUT 1
14
18
15 13
14 6 09140-16038-000 NUT,CLUTCH SLEEVE HUB 1
13
14 12 7 21471-41K00-000 SEAT,WAVE WASHER 1
10
19 13 8 21472-41K00-000 WASHER,CLUTCH PLATE WAVE 1
11
10 9 21442-41K00-000 PLATE,CLUTCH DRIVE NO.2 (T:3.0) 1
11 14
10 14 13
10 21441-41K00-000 PLATE,CLUTCH DRIVE NO.1 (T:3.0) 6
11 13 11 21451-41K00-000 PLATE,CLUTCH DRIVEN (T:1.6) 6
10
12 21462-41K00-000 DISC,CLUTCH PRESSURE 1
11
10 13 21481-41K00-000 SPRING,CLUTCH 5
11
10
14 21482-41K00-000 BOLT,CLUTCH SPRING 5
11 15 23121-41K00-000 PIECE,CLUTCH PULL 1
9
16 08110-69030-000 BEARING,CLUTCH RELEASE 1
17 08331-41309-000 CIRCLIP 1
18 23122-41K00-000 CAMSHAFT,CLUTCH RELEASE 1
6 19 09263-09002-000 BEARING,CL RELEASE PINION NO.2 1
5
20 09263-12030-000 BEARING,CL RELEASE PINION NO.1 1
21 09285-11001-000 OIL SEAL (11X17X5) 1
1
8 22 23271-41K00-000 ARM,CLUTCH RELEASE 1
7 23 01500-0616B-000 BOLT 1
3 2
4
GSX250RLM1_P10_017
CLUTCH
FIG. 18 FIG.18 (C-7) TRANSMISSION
1 24121-41K00-000 SHAFT,COUNTER 1
18
21 8 2 24221-41K00-000 GEAR,2ND DRIVE (NT:16) 1
3 24231-41K00-000 GEAR,3RD & 4TH DRIVE (NT:18/19) 1
21 4 24251-41K00-000 GEAR,5TH DRIVE (NT:22) 1
13
5 24252-41K00-000 BUSH,5TH DRIVE GEAR 1
19 12 6 24261-41K00-000 GEAR,6TH DRIVE (NT:23) 1
9 11 7 24130-41K00-000 SHAFT,DRIVE 1
8 24311-41K01-000 GEAR,1ST DRIVEN (NT:30) 1
14
9 24312-34J12-000 BUSH,1ST DRIVEN GEAR 1
22 10 10 24321-41K01-000 GEAR,2ND DRIVEN (NT:17) 1
11 24331-41K01-000 GEAR,3RD DRIVEN (NT:25) 1
7 12 24341-41K01-000 GEAR,4TH DRIVEN (NT:20) 1
25 15 09262-17055-000 BEARING,CNTR SHAFT LH 1
24
16 08112-63040-000 BEARING,CNTR SHAFT RH 1
26 30 17 09262-25189-000 BEARING,DRIVE SHAFT LH 1
16
27 18 08110-62030-000 BEARING 1
31 19 09380-22018-000 CIRCLIP 3
28 32 20 08211-22301-000 WASHER 1
25 29 21 09380-25016-000 CIRCLIP,2ND DRIVEN GEAR 1
1
22 08211-17241-000 WASHER 2
4
23 09283-34016-000 SEAL,DRIVE SHAFT OIL 1
24 24751-41K00-000 RETAINER,DRIVE SHAFT OIL SEAL 1
25 01500-0610A-000 BOLT 2
34
26 24741-20A10-000 RETAINER,SHIFT CAM R BEARING 2
33
27 02112-0612A-000 SCREW 2
19 5 28 09280-24015-000 O-RING,ENGINE SPROCKET SPACER 1
2
19 29 27531-41K00-000 SPACER,ENGINE SPROCKET 1
3
19 15 30 27511-41K00-000 SPROCKET,ENGINE (NT:13) 1
20
31 09167-25019-000 WASHER,LOCK (25.3X41.6X1.0) 1
6
32 09140-20022-000 NUT,ENGINE SPROCKET 1
33 27600-41K00-108 CHAIN ASSY,DRIVE (DID520VF3) 1
34 27620-41K00-000 JOINT SET,CHAIN 1
GSX250RLM1_P10_018
TRANSMISSION
FIG. 19 FIG.19 (C-8) GEAR SHIFTING
1 25211-14D10-000 FORK,GEAR SHIFT NO.1 2

2 25231-14D10-000 FORK,GEAR SHIFT NO.3 1
21 24 34 3 25411-48H00-000 SHAFT,GEAR SHIFT FORK NO.1 1
38
2
4 25421-14D10-000 SHAFT,GEAR SHIFT FORK NO.2 1
40 35
36
5 25311-41K00-000 CAM,GEAR SHIFT 1
6 08110-6905A-000 BEARING 1
39 7 24741-20A10-000 RETAINER,SHIFT CAM R BEARING 2
8 02112-0612A-000 SCREW 2
23
9 25350-34J20-000 STOPPER,GEAR SHIFT CAM 1
22
20 10 25357-34J00-000 BOLT (6X14.3) 1
11 08211-06121-000 WASHER 1
25 27 12 25355-34J10-000 SPRING,GEAR SHIFT CAM STOPPER 1
26 13 25381-34J00-000 PLATE,GEAR SHIFT CAM 1
41 33 19
14 04221-04089-000 PIN 1
16
1 15 07130-0616A-000 BOLT 1
3
16 25510-41K00-000 SHAFT,GEAR SHIFT 1
17 09283-14011-000 OIL SEAL (14X22X6) 1
18 25518-34J00-000 SPRING,SHIFT SHAFT RETURN 1
18
2 23 19 25671-28G00-000 STOPPER,GEAR SHIFT ARM 1
15 22
13 20 25515-34J00-000 SPRING,GEAR SHIFT PLATE RETURN 1
37
14
6 7 4 17 21 25520-41K00-000 ARM,GEAR SHIFT LINK 1
1
22 09181-14167-000 SHIM (14X22X1.0) 2
23 08331-31149-000 CIRCLIP 2
8
24 25525-41K00-000 ROD,GEAR SHIFT LINK 1
25 25512-28G10-000 PLATE,GEAR SHIFT CAM DRIVE 1
10 29
28 26 25600-41K00-000 LEVER ASSY,GEAR SHIFT 1
9 7
11 8 27 25652-05J00-000 .RUBBER,GEAR SHIFT LEVER 1
5 30
12 28 37720-41K00-000 BASE ASSY,GEAR SHIFT TERM 1
32
31 29 09280-26005-000 O-RING (D:2.4,ID:26.2) 1
30 30 07120-0520A-000 BOLT 2
31 09209-05011-000 PIN (5X15.5) 2
32 09440-04010-000 SPRING 2
33 09407-15L01-000 CLAMP (L:170) 1
34 25617-03F20-000 SHAFT,GEAR SHIFT LEVER 1
35 09160-12011-000 WASHER (12.5X20X1.0) 1
GSX250RLM1_P10_019
GEAR SHIFTING
FIG. 19 FIG.19 (C-9) GEAR SHIFTING
36 08331-3112A-000 CIRCLIP 1
37 09263-14036-000 BEARING,GEAR SHIFT SHAFT 1
21 24 34
38 38 09140-06025-000 NUT 1
40 35 39 01500-0620B-000 BOLT 1
36
40 08310-0006A-000 NUT 1
39 41 09404-06429-000 CLAMP (L:45) 1
23
22
20
25 27
26
41 33 19
16
1
3
18
2 23
15 22
13
37
6 7 17
14 4
1
10 29
9 28
7
11 8 5 30
12 32
31
30
GSX250RLM1_P10_019
GEAR SHIFTING
FIG.20 FIG.20 (C-10) STARTING MOTOR
1 31100-41K00-000 MOTOR ASSY,STARTING 1

2 31150-41K00-000 .FRONT BRACKET 1
7
8 3 31156-41K00-000 .O RING 1
2
7
4 31175-41K00-000 .REAR BRACKET 1
5 31280-41K00-000 .BOLT SET 1
6 31264-41K00-000 .SEAL 4
1
7 01547-0625A-000 BOLT 2
8 08361-3506A-000 NUT 1
6
3
2
GSX250RLM1_P10_020
STARTING MOTOR
FIG.21 FIG.21 (C-11) MAGNETO
1 32101-41K00-000 STATOR ASSY,MAGNETO 1

2 32102-41K00-000 ROTOR ASSY,MAGNETO 1
3 32371-41K00-000 CLAMP,MAGNETO LEAD 1
6
2
4 32371-41K10-000 CLAMP,SENSOR LEAD 1
7 5 32491-41K00-000 BOLT,MAGNETO ROTOR 1
6 09404-06429-000 CLAMP (L:45) 1
8 7 01550-0610A-000 BOLT 1
3
8 07130-0512B-000 BOLT 3
10 9 07130-0530B-000 BOLT 3
5 10 08341-31049-000 KEY 1
9 9 11 09407-15L01-000 CLAMP (L:170) 1
1
8
11
GSX250RLM1_P10_021
MAGNETO
FIG. 22 FIG.22 (C-12) BATTERY

2
1
1 33610C41K00H000 BATTERY ASSY 1
2
2 33652-29100-000 PROTECTOR,BATTERY (170X95X3.0) 4
3 09462-00007-000 BAND 1
4 33810-41K00-000 WIRE,STARTER MOTOR LEAD 1
2
5 33624-41K00-000 .CAP, STARTER LEAD 1
6 33820-41K00-000 WIRE,BATTERY PLUS LEAD 1
7 33860-41K00-000 WIRE,BATTERY MINUS LEAD 1
GSX250RLM1_P10_022
BA TTERY
FIG.23 FIG.23 (C-13) ELECTRICAL
1 31800-34J02-000 RELAY ASSY,STARTING MOTOR 1

19 2 08361-3506A-000 NUT 2
3 32800-20K20-000 RECTIFIER ASSY 1
18 17 4 32832-41K00-000 PLATE,RECTIFIER 1
5 32852-41K00-000 PROTECTOR,RECTIFIER 1
9 6 09160-06060-000 WASHER (6.5X20X1.2) 2
6 7 09180-06380-000 SPACER,RECTIFIER (6.2X8.4X6.9) 2
9 7
6 4 8 08316-1006B-000 NUT 2
7
9 01547-0630B-000 BOLT 2
3
10 33410-41K00-000 COIL ASSY,IGNITION 1
13
13 11 11 33414-41K00-000 BRACKET,IGNITION COIL 1
8 12 01547-0620A-000 BOLT 2
13 01547-0612A-000 BOLT 2
14 33510-41K00-000 CAP ASSY,SPARK PLUG 1
15 33541-08K00-000 SEAL,SPARK PLUG 1
5
16 33542-30H00-000 SEAL,HIGH TENSION CORD 1
8
1 17 32920-41K01-000 CONTRPL UNIT,FI 1
12
10 18 33960-27G00-000 SENSOR ASSY,FUEL CUT 1
12
19 09280-63003-000 O RING (D:3.5,ID:62.6) 1
2
2
16
14
15
GSX250RLM1_P10_023
ELECTRICAL
FIG. 24 FIG.24 (C-14) SPEEDOMETER
1 34100-41KA0-000 SPEEDOMETER ASSY 1

2 34150-41KA0-000 .CASE,UPPER 1
3 34111-41K00-000 .CASE,LOWER 1
4 34183-10C00-000 .SCREW 4
5 34183-41K00-000 .SCREW 4
1
6 34184-41K00-000 .PACKING 4
7 34189-34J00-000 CUSHION,SPEEDOMETER 4
8 09160-05037-000 WASHER (5.5X16X1.20) 2
3
9 03541-0516A-000 SCREW 2
5 6 5 6
5 6 5 6
4 4
4 4
7
8
9
7
7
8
9
7
GSX250RLM1_P10_024
SPEEDOMETER
FIG. 25 FIG.25 (C-15) HEADLAMP
1 35100-41KA1-000 HEADLAMP ASSY 1

2 35159-41K00-000 .BRACKET 1
3 03541-0616B-000 .SCREW 2
4 51831-30H10-000 CUSHION,METER BRACE 2
4
5 02162-0616B-000 SCREW 1
1
4
3
3
GSX250RLM1_P10_025
HEADLAMP
FIG.26 FIG.26 (C-16) TURNSIGNAL LAMP
1 35601-34JA1-000 LAMP ASSY,FRONT TURNSIGNAL RH 1

14 2 35623-34J00-000 .SCREW 1
3 35623-34J30-000 .SCREW 1
15
4 35623-34J40-000 .SCREW 2
19
17
16 5 09471-12226-000 .BULB (12V10W) 1
6 35602-34JA1-000 LAMP ASSY,FRONT TURNSIGNAL LH 1
19 20
7 35623-34J00-000 .SCREW 1
18
22 8 35623-34J30-000 .SCREW 1
26
9 35623-34J40-000 .SCREW 2
23
21 10 09471-12226-000 .BULB (12V10W) 1
26 25
11 35629-34J30-000 PLATE,FRONT TURNSIGNAL 2
12 35690-41K00-000 CUSHION,TURNSIGNAL 1
25
13 09407-14407-000 CLAMP (L:145) 1
24 14 35603-34J22-000 LAMP ASSY,REAR TURNSIGNAL RH 1
4
27 15 35613-34J00-000 .GASKET 1
16 35634-34J11-000 .LAMP UNIT 1
12
17 09471-12226-000 .BULB (12V10W) 1
3
13
18 35623-34J30-000 .SCREW 1
11
5 19 35623-34J40-000 .SCREW 2
2
4
11 20 35604-34J22-000 LAMP ASSY,REAR TURNSIGNAL LH 1
21 35613-34J00-000 .GASKET 1
1 22 35614-34J11-000 .LAMP UNIT 1
7
9 23 09471-12226-000 .BULB (12V10W) 1
10
24 35623-34J30-000 .SCREW 1
8
9
25 35623-34J40-000 .SCREW 2
26 35629-34J30-000 PLATE,FRONT TURNSIGNAL 2
6
27 38610-27K00-000 RELAY ASSY,TURNSIGNAL 1
GSX250RLM1_P10_026
TURNSIGNAL LAMP
FIG.27 FIG.27 (D-2) REAR COMBINATION LAMP
1 35710-41K00-000 LAMP ASSY,REAR COMB 1

4
12 2 35716-34J00-000 .RUBBER 1
12 5
3 94484-24F00-000 .NUT,COWL 1
1
4 4 09139-06219-000 BOLT (6X13) 2
3
5 03541-0512A-000 SCREW 4
5
2 3 6 35910-23K00-000 LAMP ASSY,LICENSE 1
7 35913-23K00-000 .RUBBER 1
8 09160-05050-000 WASHER (5.5X18X1) 2
9 03541-0512A-000 SCREW 2
10 35693-41K00-000 PROTECTOR,TUBE 1
11 48178-31C00-000 CUSHION,LEG SHIELD (15X30X3) 1
12 94433-05J00-000 CUSHION,COWLING NO.3 (10X15X1) 2
13 35970-28G00-000 REFLECTOR ASSY,REAR 1
14 09160-05050-000 WASHER (5.5X18X1) 1
11 15 08319-2105A-000 NUT 1
9
10 8
6
7
9
8
15
13 14
GSX250RLM1_P10_027
REAR COMBINATION LAMP
FIG.28 FIG.28 (D-3) WIRING HARNESS
1 36610-41K00-000 HARNESS,WIRING 1
1 2 38860-76F01-000 .RELAY ASSY 1 STARTER SUB
32 3 38860-76F01-000 .RELAY ASSY 1 FAN MOTOR
4 5 6
4 09481-10501-000 .FUSE (10A) 3
5 09481-15504-000 .FUSE, (15A) 2
6 09481-20501-000 .FUSE (20A) 1
7 36990-70F20-000 CLAMP,COMB SW WIRE (L:165) 3
8 09407-11L01-000 CLAMP (L:95) 1
9 09407-15L01-000 CLAMP (L:170) 1
10 09407-14407-000 CLAMP (L:145) 3
11 37740-34J20-000 SWITCH ASSY,STOP LAMP 1
12 43232-34J00-000 SPRING,STOP LAMP SWITCH 1
13 38500-41K01-000 HORN ASSY 1
14 01550-0610B-000 BOLT 1
13 11
14
12
7 8 9 10
GSX250RLM1_P10_028
WIRING HARNESS
FIG.29 FIG.29 (D-4) LOCK SET
1 37101-34870-000 LOCK SET 1

2 37100-34JE0-000 .LOCK ASSY,STEERING 1
5
3 37152-30H00-000 BOLT,STEERING LOCK 2
4 09407-14407-000 CLAMP (L:145) 1
1
5 37146-41K00-000 KEY,BLANK 1 OPT
3 3
GSX250RLM1_P10_029
LOCK SET
FIG.30 FIG.30 (D-5) HANDLE SWITCH
1 37200-34JG0-000 SWITCH ASSY,HANDLE RH 1

2 09407-15L01-000 CLAMP (L:170) 2
3 09407-14407-000 CLAMP (L:145) 1
4 37400-34JG0-000 SWITCH ASSY,HANDLE LH 1
4
5 09407-14407-000 CLAMP (L:145) 1
2
2
3
GSX250RLM1_P10_030
HANDLE SWITCH
FIG.31 FIG.31 (D-6) FRAME
1 41100-41K00-000 FRAME 1
2 41980-41K00-000 PLATE,ENG MTG UPPER 1
3 01550-0816A-000 BOLT 2
4 43585-27K00-000 CAP,FRAME BRIDGE LOWER 1
5 41994-41K00-000 PLATE,ENG MTG FRONT 1
6 01550-0812B-000 BOLT 2
7 41990-41K00-000 BRACKET,ENG MTG LOWER 1
2
3 3 1
8 08319-3110B-000 NUT 2
9 41933-34J00-000 BOLT,ENG MTG LOWER 2
5
6
6
9
8
9
7
GSX250RLM1_P10_031
FRAME
FIG.32 FIG.32 (D-7) HOLDER
1 38741-41K10-000 BRACKET,RELAY 1
7 10 2 41542-41K00-000 HOLDER,BATTERY 1
12
10 3 47312-37H10-000 CUSHION (10X24X13) 2
3
4 47415-41K00-000 BRACKET,REAR COMB 1
16
12
20 4 5 47431-41K00-000 HOLDER,TOOL 1
19 6
3
18
6 47432-41K00-000 CUSHION (80X138X5) 1
17 5 7 47435-41K00-000 BAND,TOOL 1
14 11
15 8 48178-31C00-000 CUSHION,LEG SHIELD (15X30X3) 1
9 09111-06063-000 BOLT (6X12) 3
10 09139-06139-000 SCREW (6X16) 2
13
13 11 09139-06219-000 BOLT (6X13) 1
12 09180-06283-000 SPACER (6.5X10X7) 2
13 09409-06L07-000 CLIP 2
1 14 96412-33G50-000 DRIVER, 1
8 15 96414-33G50-000 SPANNER,BOX (16) 1
2
16 96511-41K00-000 BAG,TOOL 1
17 96513-23J00-000 SPANNER,OPEN (10X12) 1
18 96513-23J10-000 SPANNER,OPEN (14X17) 1
19 96514-23J00-000 SPANNER,HEXAGON (4) 1
20 96514-23J10-000 SPANNER,HEXAGON (5) 1
9
9
9 9
GSX250RLM1_P10_032
HOLDER
FIG.33 FIG.33 (D-8) STAND
1 42310-27K10-000 STAND,PROP 1
2 42391-41K00-000 TUBE,PROP STAND SPRING 1
3 09443-15033-000 SPRING 1
4 42341-27K00-000 BOLT,PROP STAND (10X33) 1
5 08319-2110B-000 NUT 1
6-1 43110-34J20-000 PEDAL,BRAKE 1
6-2 43110C41KA0H000 PEDAL,BRAKE 1
9
7 09160-15002-000 WASHER (15.5X26X2.3) 1
7 8 04111-3025A-000 PIN 1
8
9 43211-23J00-000 SPRING,BRAKE PEDAL 1
2
1
3
GSX250RLM1_P10_033
STAND
FIG.34 FIG.34 (D-9) PILLION RIDER HANDLE
1-1 46211-41K00-YKV HANDLE,PILLION RIDER RH (BLACK) 1 BODY COLOR:YKV

1-2 46211-41K00-YSF HANDLE,PILLION RIDER RH (BLUE) 1
2-1 46231-41K00-YKV HANDLE,PILLION RIDER LH (BLACK) 1 BODY COLOR:YKV
2-2 46231-41K00-YSF HANDLE,PILLION RIDER LH (BLUE) 1
3 01550-0825A-000 BOLT 4
1
3
GSX250RLM1_P10_034
PILLION RIDER HANDLE
FIG.35 FIG.35 (D-10) FOOTREST
1 43510-34J00-000 BRACKET,FR FOOTREST RH 1

2 43521-34J10-000 BRACKET,FRONT FOOTREST LH 1
14 3 01550-0825A-000 BOLT 4
12
4 43550-44G30-000 RUBBER,FOOTREST 2
16 15 5 43529-34J00-000 PIN,FRONT FOOTREST 2
6 04111-2515A-000 PIN 2
14 16 7 09448-16033-000 SPRING 2
17 15
8 43511-44G10-000 BAR,FRONT FOOTREST RH 1
9 43521-44G10-000 BAR,FRONT FOOTREST LH 1
17
10 02142-0512A-000 SCREW 4
13 11 43576-48B02-000 BOLT,BANK SENSOR 2
12 43611-37H40-000 BAR,PILLION FOOTREST RH 1
4 13 43621-37H40-000 BAR,PILLION FOOTREST LH 1
1
5
7 14 43529-34J10-000 PIN,PILLION FOOTREST 2
8 15 04111-2515A-000 PIN 2
2
16 09440-05003-000 SPRING 2
17 06111-07004-000 BALL 2
11
4
10 5
10
3
6
7
6 9
3
10
10
11
GSX250RLM1_P10_035
FOOTREST
FIG.36 FIG.36 (D-11) FUEL TANK
1 44100-41K00-000 TANK ASSY,FUEL 1

3
3 3 2 44200-41KA0-000 CAP ASSY,FUEL TANK FILLER 1
3 09106-05017-000 BOLT (5X20) 3
2
4 44176-41K00-000 BRACKET,FUEL TANK COVER RH 1
1
15 14 5 44177-41K00-000 BRACKET,FUEL TANK COVER LH 1
14
6 44271-41K00-000 SHIELD,FUEL TANK HEAT 1
8 7 44480-41K10-000 GUIDE,DRAIN HOSE NO.2 1
10 15
8 8 44541-44J00-000 CUSHION,FUEL TANK REAR UPPER 2
9 44542-44J00-000 CUSHION,FUEL TANK REAR LOWER 2
16
10 56314-27K00-000 CUSHION,HANDLE COVER 2
11 44541-34J20-000 CUSHION,FUEL TANK CENTER 1
12 44549-34J00-000 CLAMP,FUEL TANK CUSHION CENTER 1
4 9
13 44544-27K00-000 SPACER,FUEL TANK REAR CUSHION 2
9
13
14 01550-0635A-000 BOLT 2
13
20 15 47162-30H00-000 CUSHION (8X26X7) 2
10
20 16 01550-0612A-000 BOLT 2
5
17 44423-41K00-000 HOSE,FUEL TANK DRAIN 1
16 18 44480-41K00-000 GUIDE,DRAIN HOSE 1
11 19 09408-00343-000 CLAMP,DRAIN HOSE 1
6 20 44512-44J00-000 CUSHION,FUEL TANK FRONT 2
17
19
7
12
18
GSX250RLM1_P10_036
FUEL TANK
FIG.37A FIG.37A (D-12) FUEL TANK COVER (GSX250RL)
1 09148-05L04-000 NUT 6
2 44171-41K00-YKV COVER,FUEL TANK CTR (BLACK) 1
3 44181-41KA0-YKV COVER,FUEL TANK,R (BLACK) 1
4 44191-41KA0-YKV COVER,FUEL TANK,L (BLACK) 1
5 44271-34J01-000 CUSHION,FUEL TANK COVER 2
10 6 44282-34J01-000 CUSHION,FUEL TANK COVER CTR 2
3
8 7 44283-41K00-000 PROTECTOR,TANK COVER CTR 1
14 8 44284-41KA0-000 PROTECTOR,TANK COV NO.1,R 1
16 12
15 9 44285-41KA0-000 PROTECTOR,TANK COV NO.1,L 1
2
10 44295-41K00-000 RUBBER,FUEL TANK COVER 1
1 7
5 11 47349-34J01-000 NUT (M5) 2
11 1 12 48178-31C00-000 CUSHION,LEG SHIELD (15X30X3) 2
9
1 1 13 09139-05096-000 BOLT (5X13) 1
13 12 15
15 6
6
5 14 02142-0608A-000 SCREW 2
1
15 03541-0512A-000 SCREW 6
16 68311-27K00-000 EMBLEM,S 2
15 15
15
17 68281-02L00-000 EMBLEM,FI 1
1
4 14
11
17
16
GSX250RLM1_P10_037A
FUEL TANK COVER
FIG.37B FIG.37B (D-13) FUEL TANK COVER (GSX250RLZ)
1 09148-05L04-000 NUT 6
2 44171-41K00-YSF COVER,FUEL TANK CTR (BLUE) 1
3 44181-41KA0-YSF COVER,FUEL TANK,R (BLUE) 1
4 68132-42K50-AGQ .TAPE,FUEL TANK COVER,R 1
12 (BLUE,WHITE)
10 5 44191-41KA0-YSF COVER,FUEL TANK,L (BLUE) 1

6 68142-42K50-AGQ .TAPE,FUEL TANK COVER,L 1
16
18 14 (BLUE,WHITE)
17
2 7 44271-34J01-000 CUSHION,FUEL TANK COVER 2
1 9 8 44282-34J01-000 CUSHION,FUEL TANK COVER CTR 2
7
13
9 44283-41K00-000 PROTECTOR,TANK COVER CTR 1
1
1
11 10 44284-41KA0-000 PROTECTOR,TANK COV NO.1,R 1
1 14
15 17
17 8 7 11 44285-41KA0-000 PROTECTOR,TANK COV NO.1,L 1
8 1
12 44295-41K00-000 RUBBER,FUEL TANK COVER 1
13 47349-34J01-000 NUT (M5) 2
17 17 14 48178-31C00-000 CUSHION,LEG SHIELD (15X30X3) 2
3 17 1
15 09139-05096-000 BOLT (5X13) 1
16 02142-0608A-000 SCREW 2
4
16 17 03541-0512A-000 SCREW 6
18 68311-27K00-000 EMBLEM,S 2
13 19 68281-02L00-000 EMBLEM,FI 1
19
6 18
5
GSX250RLM1_P10_37B
FUEL TANK COVER
FIG.38 FIG.38 (D-14) EVAP SYSTEM
1 18560-27KA0-000 CANISTER ASSY,EVAP 1

2 09401-08004-000 CLIP,EVAP HOSE 3
3 09401-09406-000 CLIP,CSTR PURGE HOSE NO.2 3
4 18571-41K00-000 BRACKET,CANISTER 1
5
5 18572-29J00-000 CUSHION,CANISTER 1
2 6 01547-0612A-000 BOLT 2
7
7 18561-41K00-000 HOSE,CANISTER SURGE 1
1 16
8 18562-41K00-000 HOSE,CANISTER PURGE NO.1 1
11
6 9 18568-41K00-000 HOSE,CANISTER DRAIN 1
2 13
10 44436-41K00-000 HOSE,JOINT & BRTHR VALVE 1
17 11
14 11 09401-09L03-000 CLIP (ID:9.4,H:8) 6
6
21 11 12 44434-41K00-000 HOSE,FUEL TANK & JOINT 1
3
4 8 13 44435-41K00-000 HOSE,JOINT & CHECK VALVE 1
12
19 11 11 14 44895-34JA0-000 CUSHION,CHECK VALVE 1
15
3 11 15 09367-06002-000 JOINT,3 WAY 1
9 10 16 44240-10G00-000 VALVE ASSY,CHECK 1
20 17 44240-13H00-000 VALVE,FUEL TANK BRTHR 1
3 18 18563-41K00-000 HOSE,CANISTER PURGE NO.2 1
18
19 08316-1006A-000 NUT 1
2
20 18117-73M00-000 VALVE,CANISTER PURGE 1
21 44894-34J00-000 CUSHION, FUEL TANK BRTHR VALVE 1
GSX250RLM1_P10_038
EVAP SYSTEM
FIG.39A FIG.39A (D-15) FRAME COVER (GSX250RLZ)
1 47112-41K00-000 CUSHION,FRAME COVER 2

2 47162-30H00-000 CUSHION (8X26X7) 2
10
18 10 3-1 47311-41K00-YSF COVER,FRAME RR UPR,R (BLUE) 1
3-2 47311C41K10H000 COVER,FRAME RR UPR,R (BLUE) 1
9 4 47312-37H10-000 CUSHION (10X24X13) 2
5 47312-41K00-000 COVER,FRAME REAR LOWER RH 1
19
3
16
16
6 47315-41K00-000 CUSHION (8-14X26-32X7) 4
7-1 47321-41K00-YSF COVER,FRAME RR UPR,L (BLUE) 1
1
13 7-2 47321C41K10H000 COVER,FRAME RR UPR,L (BLUE) 1
11
14 4
13 8 47322-41K00-000 COVER,FRAME REAR LOWER LH 1
9 47411-41K00-000 COVER,FRAME CENTER 1
13 11
14 4 10 09139-05073-000 BOLT (5X16) 2
6
17
1 11 09139-06139-000 SCREW (6X16) 2
12 09139-06219-000 BOLT (6X13) 2
15 2
2 7 13 09148-05060-000 NUT 4
15
6 14 09180-06283-000 SPACER (6.5X10X7) 2
12
13 15 03541-0512A-000 SCREW 2
5
16 03541-0516A-000 SCREW 2
17 17 09409-06L07-000 CLIP 2
18 68133-42K00-A3F TAPE,FRAME COVER RR UPR RH 1
(WHITE,BLUE,YELLOW)
6 19 68143-42K00-A3F TAPE,FRAME COVER RR UPR LH 1
8
(WHITE,BLUE,YELLOW)
6
12
GSX250RLM1_P10_039A
FRAME COVER
FIG.39B FIG.39B (D-16) FRAME COVER (GSX250RL)
1 47112-41K00-000 CUSHION,FRAME COVER 2

2 47162-30H00-000 CUSHION (8X26X7) 2
10
10 3 47311-41K00-YKV COVER,FRAME RR UPR,R (BLACK) 1 BODY COLOR:YKV
4 47312-37H10-000 CUSHION (10X24X13) 2
9
5 47312-41K00-000 COVER,FRAME REAR LOWER RH 1
6 47315-41K00-000 CUSHION (8-14X26-32X7) 4
3
16
16 7 47321-41K00-YKV COVER,FRAME RR UPR,L (BLACK) 1
8 47322-41K00-000 COVER,FRAME REAR LOWER LH 1
1
11 13 9 47411-41K00-000 COVER,FRAME CENTER 1
14 4
13 10 09139-05073-000 BOLT (5X16) 2
11 09139-06139-000 SCREW (6X16) 2
13 11
14 4
6 12 09139-06219-000 BOLT (6X13) 2
17
1 13 09148-05060-000 NUT 4
14 09180-06283-000 SPACER (6.5X10X7) 2
15 2
2 7 15 03541-0512A-000 SCREW 2
15
6 16 03541-0516A-000 SCREW 2
12
13
5 17 09409-06L07-000 CLIP 2
17
6
8
6
12
GSX250RLM1_P10_039B
FRAME COVER
FIG.40A FIG.40A (E-2) FRAME LOWER COVER (GSX250RL)
1 47111-41K00-YKV COVER,FRAME RH (BLACK) 1

2 47113-41K00-000 CUSHION,FRAME COVER FR NO.1 1
3 47123-41K00-000 BOLT (6X20) 2
6 3
4 47312-37H10-000 CUSHION (10X24X13) 2
13
9
5 47211-41K00-YKV COVER,FRAME LH (BLACK) 1
17
6 09139-05096-000 BOLT (5X13) 2
17 7 09139-06230-000 SCREW (6X13) 2
4
8 09148-05060-000 NUT 2
3
12 16 9 09320-09016-000 CUSHION (9X18X9.5) 2
12 2 9
17 10 09409-06L07-000 CLIP 2
11
4 6 11 09409-06L07-000 CLIP 2
14
12 03541-0512A-000 SCREW 2
17
11 13 47121-41KA0-YKV COVER,FRAME FR UPR,R (BLACK) 1
8 15
14 47122-41KA0-000 COVER,FRAME FR LWR RH 1
17
15 47221-41KA0-YKV COVER,FRAME FR UPR LH (BLACK) 1
10 16 47222-41KA0-000 COVER,FRAME FR LWR LH 1

17
17 09409-08009-000 CLIP,SIDE COWL 6
8
18 68136-39J10-000 EMBLEM,FRAME COVER 1
7
1
10
18
5
7
GSX250RLM1_P10_040A
FRAME LOWER COVER
FIG.40B FIG.40B (E-3) FRAME LOWER COVER (GSX250RLZ)
1 47111-41K00-YKV COVER,FRAME RH (BLACK) 1

2 47113-41K00-000 CUSHION,FRAME COVER FR NO.1 1
14
3 47123-41K00-000 BOLT (6X20) 2
4 47312-37H10-000 CUSHION (10X24X13) 2
6 3 5 47211-41K00-YKV COVER,FRAME LH (BLACK) 1
13
9 17 6 09139-05096-000 BOLT (5X13) 2
7 09139-06230-000 SCREW (6X13) 2
19
19 8 09148-05060-000 NUT 2
4 9 09320-09016-000 CUSHION (9X18X9.5) 2
16
3
12 18 10 09409-06L07-000 CLIP 2
12 2 9
11 09409-06L07-000 CLIP 2
19
11 12 03541-0512A-000 SCREW 2
4 6
15
13 47121-41KA0-YSF COVER,FRAME FR,R (BLUE) 1
19
11 14 68131-42K50-AGQ .TAPE,FRAME COVER FR,R 1
8
(BLUE,WHITE)
19
15 47122-41KA0-000 COVER,FRAME FR LWR RH 1
16 47221-41KA0-YSF COVER,FRAME FR,L (BLUE) 1
10
19
17 68141-42K50-AGQ .TAPE,FRAME COVER FR,L 1
8
(BLUE,WHITE)
18 47222-41KA0-000 COVER,FRAME FR LWR LH 1
7 19 09409-08009-000 CLIP,SIDE COWL 6
1 20 68136-39J10-000 EMBLEM,FRAME COVER 1
10
20
5
7
GSX250RLM1_P10_040B
FRAME LOWER COVER
FIG.41A FIG.41A (E-4) FRAME BODY COVER (GSX250RL)
1 47349-34J01-000 NUT (M5) 2

8
2 47511-41KA0-YKV COVER,FRAME BODY,R (BLACK) 1 BODY COLOR:YKV
1
3 3 47512-41KA0-000 COVER,FRAME BODY INNER RH 1
21
4 47521-41KA0-YKV COVER,FRAME BODY,L (BLACK) 1 BODY COLOR:YKV
19 9
5 47522-41KA0-000 COVER,FRAME BODY INNER LH 1
12 9
9 1 8 6 47531-41KA0-000 COVER,FRAME BODY CTR 1
17 21 5
7 09111-06088-000 BOLT (6X13.5) 1
8 09139-05096-000 BOLT (5X13) 2
22
2 11 9 09409-06L07-000 CLIP 4
10 09409-06L07-000 CLIP 2
9 12
11 11 09409-08L09-000 CLIP 4
12 03541-0512B-000 SCREW 2
22
13 47315-41K00-000 CUSHION (8-14X26-32X7) 2
11
14 94530-41KA0-000 BRACKET,SIDE RH 1
13 11 15 94540-41KA0-000 BRACKET,SIDE LH 1
16 01550-0616A-000 BOLT 4
14
15
16 16 17 68665-41K10-B7N TAPE,FRAME COVER BODY,R 1
13 18 68666-41K10-B7N TAPE,FRAME COVER BODY,L 1
16 19 68675-41K10-B7Q TAPE,FRM COV UPR,R 1
16
20 68676-41K10-B7Q TAPE,FRM COV UPR,L 1
20
10
7
18
10
6
GSX250RLM1_P10_041A
FRAME BODY COVER
FIG.41B FIG.41B (E-5) FRAME BODY COVER (GSX250RLZ)
8
1 47349-34J01-000 NUT (M5) 2
2 47511-41KA0-YSF COVER,FRAME BODY RH (BLUE) 1
1
3 3 47512-41KA0-000 COVER,FRAME BODY INNER RH 1
21
4 47521-41KA0-YSF COVER,FRAME BODY LH (BLUE) 1
9
17 12 9 5 47522-41KA0-000 COVER,FRAME BODY INNER LH 1
9 6 47531-41KA0-000 COVER,FRAME BODY CTR 1
1 8
5
21 7 09111-06088-000 BOLT (6X13.5) 1
8 09139-05096-000 BOLT (5X13) 2
22 9 09409-06L07-000 CLIP 4
11
10 09409-06L07-000 CLIP 2
19 9 12 11 09409-08L09-000 CLIP 4
11
2 12 03541-0512B-000 SCREW 2
22 13 47315-41K00-000 CUSHION (8-14X26-32X7) 2
11 14 94530-41KA0-000 BRACKET,SIDE RH 1
15 94540-41KA0-000 BRACKET,SIDE LH 1
13 11
16 01550-0616A-000 BOLT 4
14 16 17 68665-42K00-B8W TAPE,COVER FRAME BODY,R 1
16
15
18 68666-42K00-B8W TAPE,COVER FRAME BODY,L 1
13
19 68675-42K00-AGQ EMBLEM,"250" (BLUE,WHITE) 2
16
16
18
10
7
10
6 19
GSX250RLM1_P10_041B
FRAME BODY COVER
FIG.42A FIG.42A (E-6) HEADLAMP HOUSING (GSX250RL)
1 51811-41KA0-YKV HOUSING,HEADLAMP,R (BLACK) 1

4 2 51812-41KA0-YKV HOUSING,HEADLAMP,L (BLACK) 1
10
3 51813-41KA0-YKV COVER,HEADLAMP HOUSING (BLACK) 1
10
4 51814-41KA0-000 BRACE,METER HOUSING 1
5 5 51815-41KA0-000 COVER,METER BRACE RH 1
6 51816-41KA0-000 COVER,METER BRACE LH 1
7
6
8 51850-41KB0-000 BRACE,HEADLAMP HSG 1
14 7
9 94642-10GA0-000 CUSHION (15X15X2) 4
11 10 09139-05096-000 BOLT (5X13) 2
13
14 8 11 09148-05060-000 NUT 4
12 01550-0616B-000 BOLT 2
13 03541-0516B-000 SCREW 6
13 14 03541-0516B-000 SCREW 2
12
11 11
12
13 13
11
1 9
9
13
13
9
GSX250RLM1_P10_042A
HEADLAMP HOUSING
FIG.42B FIG.42B (E-7) HEADLAMP HOUSING (GSX250RLZ)
1 51811-41KA0-YKV HOUSING,HEADLAMP,R (BLACK) 1

4 2 51812-41KA0-YKV HOUSING,HEADLAMP,L (BLACK) 1
10
3 51813-41KA0-YSF COVER,HEADLAMP HOUSING (BLUE) 1
10
4 51814-41KA0-000 BRACE,METER HOUSING 1
5 5 51815-41KA0-000 COVER,METER BRACE RH 1
6 51816-41KA0-000 COVER,METER BRACE LH 1
7
6
8 51850-41KB0-000 BRACE,HEADLAMP HSG 1
14 7
9 94642-10GA0-000 CUSHION (15X15X2) 4
11 10 09139-05096-000 BOLT (5X13) 2
13
14 8 11 09148-05060-000 NUT 4
12 01550-0616B-000 BOLT 2
13 03541-0516B-000 SCREW 6
13 14 03541-0516B-000 SCREW 2
12
11 11
12
13 13
11
1 9
9
13
13
9
GSX250RLM1_P10_042B
HEADLAMP HOUSING
FIG.43A FIG.43A (E-8) FRONT FENDER (GSX250RL)
1 47123-41K00-000 BOLT (6X20) 2

2 47161-23J00-000 CUSHION,FRAME COVER UPPER 2
(10X22X7)
3
3 53111-41K00-YKV FENDER,FRONT (BLACK) 1
4 53275-34J00-000 SPACER,FRONT FENDER 2
5 09160-06060-000 WASHER (6.5X20X1.2) 2
6 09160-09015-000 WASHER (9X19X1.0) 2
7 09320-09016-000 CUSHION (9X18X9.5) 2
8 01550-0620A-000 BOLT 2
9 68155-34J00-J7A EMBLEM,ABS (GRAYBLACK) 1
10 68171-34J10-BV2 EMBLEM,"SUZUKI" (SILVER,BLACK) 1
2
4
8
5
7
6
9 1
10
1 6 7
2 4 5 8
2 4 5 8
1 6 7
GSX250RLM1_P10_043A
FRONT FENDER
FIG.43B FIG.43B (E-9) FRONT FENDER (GSX250RLZ)
1 47123-41K00-000 BOLT (6X20) 2

2 47161-23J00-000 CUSHION,FRAME COVER UPPER 2
(10X22X7)
3
3 53111-41K00-YSF FENDER,FRONT (BLUE) 1
4 53275-34J00-000 SPACER,FRONT FENDER 2
5 09160-06060-000 WASHER (6.5X20X1.2) 2
6 09160-09015-000 WASHER (9X19X1.0) 2
7 09320-09016-000 CUSHION (9X18X9.5) 2
8 01550-0620A-000 BOLT 2
9 68155-34J00-J7A EMBLEM,ABS (GRAYBLACK) 1
10 68171-34J10-YWW EMBLEM,"SUZUKI" (WHITE) 1
2
4
8
5
7
6
9 1
10
1 6 7
2 4 5 8
2 4 5 8
1 6 7
GSX250RLM1_P10_043B
FRONT FENDER
FIG.44 FIG.44 (E-10) HANDLEBAR
1 56111-34J21-000 HANDLEBAR 1
2 56272-10G01-000 EXPANDER,HANDLE BALANCER 2
3 56272-28F10-000 EXPANDER,HDL BALANCER OUTER 2
4 56273-10G10-000 NUT,HANDLE BALANCER 2
9
5 56276-41K00-000 SPACER,EXPANDER 2
6 56278-41K00-000 BALANCER,HANDLEBAR 2
7 7 09127-06018-000 SCREW (6X110) 2

10 8 09160-06131-000 WASHER (6.5X16X4) 2
6
3 9 56500-34J81-000 MIRROR ASSY,REAR VIEW RH 1
5
10 56600-34J81-000 MIRROR ASSY,REAR VIEW LH 1
8
2 11 58200-41KC0-000 CABLE ASSY,CLUTCH 1
4
12 58300-41KA0-000 CABLE ASSY,THROTTLE NO.1 1
1 13 58300-41KB0-000 CABLE ASSY,THROTTLE NO.2 1
14 58634-41K10-000 STOPPER,CLUTCH CABLE 1
15 09403-18409-000 CLAMP 2
16 01550-0612A-000 BOLT 2
17 17 02112-0510B-000 SCREW 1
13
4 2
12 8 5
3 6 7
15
16 16
11 14
15
GSX250RLM1_P10_044
HANDLEBAR
FIG.45 FIG.45 (E-11) HANDLE LEVER
1 57110-30H10-000 GRIP,THROTTLE 1
9
2 57300-41K00-000 LEVER ASSY,BRAKE 1
3 57431-30H20-000 .BOLT,BRAKE LEVER PIVOT 1
4 57421-41K00-000 .LEVER,BRAKE 1
10
5 57433-30H10-000 .NUT,BRAKE LEVER PIVOT 1
11
6 57460-30H00-000 SWITCH ASSY,FRONT BRAKE 1
16 7 57465-30H00-000 .SCREW 1
8 57211-22D11-291 GRIP,LH (BLACK) 1
9 57500-41K00-000 LEVER ASSY,CLUTCH 1
10 57621-41K00-000 .LEVER,CLUTCH 1
15
12 14 11 57431-41K00-000 .BOLT,CLUTCH LEVER PIVOT 1
13
12 08319-2106A-000 .NUT 1
13 01547-0620B-000 .BOLT 1
8 14 57441-41K00-000 .ADJUSTER,CLUTCH CABLE 1
17
18
15 57442-41K00-000 .NUT,LOCK 1
16 57661-41K00-000 COVER,CLUTCH LEVER 1
2
17 37560-41K00-000 SWITCH ASSY,CLUTCH 1
3
18 37562-41K00-000 .SCREW,CLUTCH SWITCH 1
6
7
GSX250RLM1_P10_045
HANDLE LEVER
FIG.46 FIG.46 (E-12) REAR FENDER
8 3 1 35157-34J00-000 NUT 6
1 5 2 63111-41K00-000 FENDER,REAR FRONT 1
3 63112-41K00-000 FENDER,REAR REAR 1
2
4
1 1 4 63114-41K00-000 CUSHION,FENDER REAR FRONT 2
1
8
5 63118-41K00-000 PLUG,REAR FENDER 1
1
1 22 6 63130-41K00-000 BRACKET,REAR FENDER 1
7 63191-34J00-000 CUSHION,REAR FENDER 1
4
8 63191-41K00-000 CUSHION,REAR FENDER 2
6
9 94413-30H10-000 BOLT (6X16.5) 2
10 09111-06072-000 BOLT (6X17.8) 4
9
9 11 01550-0616B-000 BOLT 2
7
11 12 63110-41K00-000 BRACKET,REAR FENDER LWR 1
20 10 11
10 13 13 63411-41K00-000 FENDER,REAR LWR CTR 1
10
10
14 14 63412-41K00-000 EXTENSION,REAR FENDER 1
16 15 63413-41K00-000 CUSHION,REAR FENDER LWR 1
16 09139-06230-000 SCREW (6X13) 2
21
18 18 17 09160-08156-000 WASHER (8.5X20X1.6) 1
20
21 18 09409-06L07-000 CLIP 2
19 15 16
19
19 01550-0820B-000 BOLT 4
20 09111-06102-000 BOLT (6X14.8) 2
21 09111-06102-000 BOLT (6X14.8) 2
12
22 68171-41K00-000 EMBLEM,SUZUKI 1
19
17
19
GSX250RLM1_P10_046
REAR FENDER
FIG.47A FIG.47A (E-13) UNDER COWLING (GSX250RL)
1 47123-41K00-000 BOLT (6X20) 2

2 47124-41K00-000 SCREW,UNDER COWL FR 2
3 94471-41KA0-YKV COWLING,UNDER RH (BLACK) 1 BODY COLOR:YKV
4 94481-41KA0-YKV COWLING,UNDER LH (BLACK) 1 BODY COLOR:YKV
5 94491-41KA0-000 COWLING,UNDER CTR 1
6 94570-41K00-000 BRACKET,UNDER COWL RH 1
3
1 7 94580-41K00-000 BRACKET,UNDER COWL LH 1
10
8 94590-41KA0-000 BRACKET,UNDER COWL CTR 1
9 09148-05060-000 NUT 2
6 12 10 09320-09016-000 CUSHION (9X18X9.5) 4

12
11 01550-0612B-000 BOLT 2
12 01550-0616A-000 BOLT 2
7
13 03541-0512B-000 SCREW 2
9
8 9
13
11
13 11 10
1
4
10
2
5
10
2
GSX250RLM1_P10_047A
UNDER COWLING
FIG.47B FIG.47B (E-14) UNDER COWLING (GSX250RLZ)
1 47123-41K00-000 BOLT (6X20) 2

2 47124-41K00-000 SCREW,UNDER COWL FR 2
3 94471-41KA0-YSF COWLING,UNDER,R (BLUE) 1
4 94481-41KA0-YSF COWLING,UNDER,L (BLUE) 1
5 94491-41KA0-000 COWLING,UNDER CTR 1
6 94570-41K00-000 BRACKET,UNDER COWL RH 1
3
1 7 94580-41K00-000 BRACKET,UNDER COWL LH 1
10
8 94590-41KA0-000 BRACKET,UNDER COWL CTR 1
9 09148-05060-000 NUT 2
6 12 10 09320-09016-000 CUSHION (9X18X9.5) 4

12
11 01550-0612B-000 BOLT 2
12 01550-0616A-000 BOLT 2
7
13 03541-0512B-000 SCREW 2
9
8 9
13
11
13 11 10
1
4
10
2
5
10
2
GSX250RLM1_P10_047B
UNDER COWLING
FIG.48 FIG.48 (E-15) LABEL
1-1 68319-39J00-000 LABEL,GENERAL WARNING 1 ENGLISH

1-2 68319-39J50-000 LABEL,GENERAL WARNING 1 SPANISH
3
2 68332-41K00-000 LABEL,TIRE INFORMATION 1
3 99011-41K50-71S MANUAL,OWNER'S 1
1 2 3
GSX250RLM1_P10_048
LABEL
FIG.49 FIG.49 (E-16) SEAT
1 45100-41K00-QQ4 SEAT ASSY (BLACK) 1

2 45148-27K00-000 .CUSHION,SEAT MOUNT 4
3 45316-41K00-000 BRACKET,SEAT FRONT 1
2 2
4 45148-27K00-000 CUSHION,SEAT MOUNT 1
7
5 45112-41K00-000 BOLT 2
6 09320-09016-000 CUSHION (9X18X9.5) 2
7 45300-41K00-QQ4 SEAT ASSY,PILLION (BLACK) 1
8 45213-28G20-000 .CUSHION,SEAT LOCK STRIKER 2
2 2
9 45220-28G21-000 BRACKET,SEAT SUPPORT 1
10 02122-0630A-000 SCREW 2
11 45280-41K00-000 CABLE,SEAT LOCK 1
8
12 45288-20G20-000 GUIDE,SEAT LOCK CABLE 1
8
5 13 45289-11F00-000 PLATE,SEAT LOCK ASSY 1
6 10
5
10
14 95700-09G60-000 LOCK ASSY,SEAT 1
1
6
9
11
14
2
12
13
2
4
3
GSX250RLM1_P10_049
SEAT
FIG.50 FIG.50 (F-2) FRONT FORK DAMPER
1 51103-41K00-291 DAMPER ASSY,FR FORK RH (BLACK) 1

2 51113-27K00-000 .BOLT 1
1 22 3 51181-34J00-000 .O-RING 1
4 51176-41K00-000 .SPACER,SPRING UPPER 1
5 51172-34J00-000 .WASHER 1
7 28
6 51171-41K00-000 .SPRING 1
2 23
11 32 7 51196-34J00-000 .RING,PISTON 1
3 24 8 29 8 51146-41K00-000 .CYLINDER 1
12 33
9 51177-34J00-000 .SPRING,REBOUND 1
13 34
10 51110-34J20-000 .TUBE,INNER 1
4 25 14 35 11 51201-41K00-000 .COVER,PROTECTION 1
9 30 12 51173-34J00-000 .SEAL, DUST 1
15 36
16 37 13 51156-34J00-000 .RING,SNAP 1
5 26 14 51153-34J00-000 .SEAL,OIL 1
17 38
15 51158-34J00-000 .WASHER 1
18 39 16 51167-34J00-000 .METAL,SLIDE 1
17 51121-34J00-000 .BUSH,SLIDE 1
19
6 27 18 51195-34J00-000 .PIECE,OIL LOCK 1
10 31
19 51131-41K00-291 .TUBE,OUTER RH (BLACK) 1
40 20 51148-34J00-000 .GASKET LOWER 1
21 51147-41K00-000 .BOLT 1
22 51104-41K00-291 DAMPER ASSY,FR FORK LH (BLACK) 1
23 51113-27K00-000 .BOLT 1
24 51181-34J00-000 .O-RING 1
25 51176-41K00-000 .SPACER,SPRING UPPER 1
26 51172-34J00-000 .WASHER 1
27 51171-41K00-000 .SPRING 1
20 41
28 51196-34J00-000 .RING,PISTON 1
21 42
29 51146-41K00-000 .CYLINDER 1
30 51177-34J00-000 .SPRING,REBOUND 1
31 51110-34J20-000 .TUBE,INNER 1
43
32 51201-41K00-000 .COVER,PROTECTION 1
43
33 51173-34J00-000 .SEAL, DUST 1
34 51156-34J00-000 .RING,SNAP 1
35 51153-34J00-000 .SEAL,OIL 1
GSX250RLM1_P10_050
FRONT FORK DAMPER
FIG.50 FIG.50 (F-3) FRONT FORK DAMPER
36 51158-34J00-000 .WASHER 1
37 51167-34J00-000 .METAL,SLIDE 1
1 22
38 51121-34J00-000 .BUSH,SLIDE 1
39 51195-34J00-000 .PIECE,OIL LOCK 1
7 28
40 51141-41K00-291 .TUBE,OUTER LH (BLACK) 1
2 23
11 32 41 51148-34J00-000 .GASKET LOWER 1
3 24 8 29 12 33 42 51147-41K00-000 .BOLT 1
13 34 43 51147-34J00-000 BOLT 2
4 25 14 35
9 30
15 36
16 37
5 26
17 38
18 39
19
6 27
10 31
40
20 41
21 42
43
43
GSX250RLM1_P10_050
FRONT FORK DAMPER
FIG.51 FIG.51 (F-4) STEERING STEM
1 51410-41K00-000 BRACKET,FR FORK LOWER 1

12 12 2 51644-41K00-000 SEAL,STEERING LOWER 1
11 11
12
12 3 51622-41K00-000 RACE,STEERING OUTER LOWER 1
11
11 4 51434-41K00-000 BOLT,FR FORK LOWER BRACKET 4
5 51311-41K00-291 BRACKET,FR FORK UPPER (BLACK) 1
10
6 51328-34J00-000 BOLT 2
7
7 51344-41K00-000 CAP,STEERING STEM 1
8
9 8 51353-41K00-000 NUT,STEERING STEM TOP 1
6 9 51356-34J00-000 WASHER 1
10 51331-41K00-291 HOLDER,HANDLE UPPER (BLACK) 1
5 11 51321-41K00-000 BOLT,HANDLE HOLDER UPPER 4
13
12 56246-41K00-000 CAP,HANDLEBAR BOLT 4
14
13 51631-28000-000 NUT,STEERING STEM (25X44X10) 1
15
6
16 14 51643-25001-000 DUST SEAL,STEERING UPPER 1
17
15 51621-28000-000 RACE,STEERING OUTER UPPER 1
18 16 06111-08004-000 BALL 18
19
17 51611-20002-000 RACE,STEERING INNER UPPER 1
3 18 51611-33002-000 RACE,STEERING INNER LOWER 1
2 19 06111-06004-000 BALL 22
4
4
4
4
GSX250RLM1_P10_051
STEERING STEM
FIG.52A FIG.52A (F-5) FRONT WHEEL (GSX250RL)
1-1 54111-41K01-QC3 WHEEL,FRONT (17M/CXMT3.00,BLACK) 1 (WITHOUT TAPE)

1-2 99000F10703CB7P FRONT RIM WITH TAPE 1
2 54731-41K00-000 SPACER,FRONT HUB BEARING 1
8
3
12 11 3 54841-48H10-000 SEAL,WHEEL DUST 2
9
12 10
4 08123-6302B-000 BEARING,FRONT HUB 2
6
10
12 5 43130-24A70-000 VALVE ASSY,WHEEL RIM (TR412) 1
6-1 55110-41K00-CEA TIRE,FRONT (110/70-17 TUBELESS) 1 CEAT
10 10 6-2 55110-41K00-KND TIRE,FRONT (110/70-17 TUBELESS) 1 KENDA
10 13 7 54711-41K00-000 AXLE,FRONT 1
4 8 54751-41K00-000 SPACER,FRONT AXLE RH 1
2
1 9 59211-41K00-000 DISC,FRONT BRAKE 1
10 59218-34J20-000 BOLT,FRONT BRAKE DISC 5
4 11 54162-41K00-000 RING,SPEED SENSOR FRONT (50T) 1
3
5
12 07130-0512A-000 BOLT 3
13-1 55411-41K00-000 BALANCER,WHEEL NO.1 AR
14 68251-42K00-B7P TAPE,WHEEL,R 1 (NON-SERVICEABLE)
15 68252-42K00-B7P TAPE,WHEEL,L 1 (NON-SERVICEABLE)
14 16 68252-34J00-000 TAPE,WHEEL NO.2 2 (NON-SERVICEABLE)

7
15
16
GSX250RLM1_P10_052A
FRONT WHEEL
FIG.52B FIG.52B (F-6) FRONT WHEEL (GSX250RLZ)
1-1 54111-41K01-QC3 WHEEL,FRONT (17M/CXMT3.00,BLACK) 1 (WITHOUT TAPE)

1-2 99000F10705C1NJ FRONT RIM WITH TAPE-250CC 1
(YELLOW)
8
3
12 11 2 54731-41K00-000 SPACER,FRONT HUB BEARING 1
9
12 10
3 54841-48H10-000 SEAL,WHEEL DUST 2
6
10
12 4 08123-6302B-000 BEARING,FRONT HUB 2
5 43130-24A70-000 VALVE ASSY,WHEEL RIM (TR412) 1
10 10
6-1 55110-41K00-CEA TIRE,FRONT (110/70-17 TUBELESS) 1 CEAT
10 13 6-2 55110-41K00-KND TIRE,FRONT (110/70-17 TUBELESS) 1 KENDA
4
2 7 54711-41K00-000 AXLE,FRONT 1
1
8 54751-41K00-000 SPACER,FRONT AXLE RH 1
9 59211-41K00-000 DISC,FRONT BRAKE 1
4
3 10 59218-34J20-000 BOLT,FRONT BRAKE DISC 5
5
11 54162-41K00-000 RING,SPEED SENSOR FRONT (50T) 1
12 07130-0512A-000 BOLT 3
14 68251-42K00-G7Z TAPE,WHEEL RH (YELLOW,BLACK) 1 (NON-SERVICEABLE)
14 15 68252-42K00-G7Z TAPE,WHEEL LH (YELLOW,BLACK) 1 (NON-SERVICEABLE)
7
16 68252-34J00-000 TAPE,WHEEL NO.2 2 (NON-SERVICEABLE)
15
16
GSX250RLM1_P10_052B
FRONT WHEEL
FIG.53 FIG.53 (F-7) HYDRAULIC UNIT
1 55610-41K00-000 UNIT ASSY,HYDRAULIC ABS 1

13 2 55660-41K00-000 HOLDER,HYDR UNIT ABS 1
12
8 3 01547-0612B-000 BOLT 2
1
4 55661-34J00-000 BOLT,HYDR UNIT MTG 2
5 55662-10G00-000 SPACER,HYDR UNIT MTG (#05) 2
11
6 55663-34J00-000 RUBBER,HYDR UNIT MTG 2
7 55710-41K00-000 SENSOR,FR WHEEL SPEED 1
4
5 8 01547-0616B-000 BOLT 2
6 9 55731-41K00-000 CLAMP,FR WHL SPD SENSOR 1
2 10 01547-0616B-000 BOLT 1
3
11 65710-41K00-000 SENSOR,RR WHEEL SPEED 1
6
3 5 12 01547-0616B-000 BOLT 1
4
13 65741-41K00-000 GUIDE,RR WHL SPEED SENSOR LEAD 1
14 09407-14407-000 CLAMP (L:145) 4
15 55734-27K00-000 CLAMP,SENSOR 6
14
9
15
10
GSX250RLM1_P10_053
HYDRAULIC UNIT
FIG.54 FIG.54 (F-8) FRONT CALIPER
18 1 59100-34J40-000 CALIPER ASSY,FRONT RH 1

2 59100-34870-000 .PISTON SET 1
3 59100-34860-000 ..SEAL SET,PISTON 1
1 4 59100-34891-000 .PAD SET 1
5 59141-34J10-000 .PIN 1
16 6 59746-34J00-000 .CLIP 2
17 7 59315-34J00-000 .SPRING,PAD 1
8 59108-34J00-000 .DUST COVER 1
8 9 59109-34J00-000 .INSULATOR 1
10 10 59351-34J00-000 .BRACKET 1
13
11 59187-34J00-000 ..PIN 1
14
12 59188-34J00-000 ..SPACER 1
6
6 15 13 59382-34J00-000 ..PIN 1
9
14 59145-34J00-000 ..STOPPER 1
11 15 59665-34J00-000 ..CIRCLIP 1
12
16 59121-30H00-000 .SCREW,BLEEDER 1
17 59122-30H00-000 .CAP,BLEEDER 1
5 18 01550-0835A-000 BOLT 2
2
7
GSX250RLM1_P10_054
FRONT CALIPER
FIG.55 FIG.55 (F-9) FRONT BRAKE HOSE
1 59400-41K00-000 HOSE ASSY,UNIT TO FR BK CLPR 1

4
4
3 2 59200-41K00-000 HOSE ASSY,FR BK MASTER TO UNIT 1
3 59492-30H40-000 BOLT,BRAKE FLUID 2
4 59502-30H00-000 WASHER,BRAKE FLUID 4
9
9
5 01547-0612B-000 BOLT 1
6 59266-34J00-000 CLAMP,FRONT BRAKE HOSE NO.1 1
2 8 7 01547-0612B-000 BOLT 1
8 59541-41K10-000 CLAMP,FR BRAKE HOSE 1
9 01547-0620B-000 BOLT 2
7 5
GSX250RLM1_P10_055
FRONT BRAKE HOSE
FIG.56 FIG.56 (F-10) FRONT MASTER CYLINDER
1 59600-30H30-000 CYLINDER ASSY,FRONT MASTER 1

2 59870-30H00-000 .PUSH ROD ASSY 1
3 59665-30H00-000 .CIRCLIP 1
4 59610-30H00-000 .PISTON ASSY 1
1
5 57318-30H00-000 .SPRING 1
6 59667-12K00-000 .DIAPHRAGM 1
7 59687-30H20-000 .COVER 1
14
8 59745-30H00-000 .CLIP 1
7
14 9 59743-12K00-000 .WINDOW 1
10 59744-30H00-000 .O RING 1
11 59671-30H00-000 .CLAMP 1
13
12 12 59688-30H00-000 .SCREW 2
12
13 59668-30H00-000 .PLATE,DIAPHRAGM 1
2 6 11 14 59691-30H00-000 .FLAT SCREW 2
3 15 59669-30H00-000 .CAP 1
4 9
15 8
5
10
GSX250RLM1_P10_056
FRONT MASTER CYLINDER
FIG.57 FIG.57 (F-11) REAR SWINGINGARM
1 61000-41K10-000 SWINGINGARM ASSY,REAR 1

2 61280-41K00-000 .SPACER,RR SWGARM PIVOT 1
3 09263-22077-000 .BEARING (22X29X30) 2
4 61251-41K00-000 SPACER,RR SWGARM PIVOT BEARING 2
5 09160-14079-000 WASHER (14X34X1) 2
6 61262-41K00-000 COVER,RR SWGARM PIVOT DUST 2
7 08319-2114A-000 NUT 1
8 09160-14078-000 WASHER (14.5X29X2.3) 1
9 61211-30H00-000 SHAFT,RR SWINGINGARM PIVOT 1
7
8 10 61273-41K00-000 BUFFER,CHAIN TOUCH DEFENSE 1
6
5 11 09111-06072-000 BOLT (6X17.8) 1
4
3
2
1
3 11
10
4
5
6
GSX250RLM1_P10_057
REAR SWINGINGARM
FIG.58 FIG.58 (F-12) REAR SHOCK ABSORBER
1 61311-41K00-000 CASE,CHAIN 1
2 09111-06107-000 BOLT (6X12) 4
3 62100-41K00-28W ABSORBER ASSY,REAR SHOCK 1
(WHITE)
3
4 62658-47H00-000 BOLT,RR CUSHION LEVER 1
4
5 09159-12082-000 NUT,FRONT AXLE 1
6 09160-12131-000 WASHER (12.3X24X2.3) 1
7 62668-30B00-000 BOLT,RR CUSHION LEVER FR 1
6
5
1
7
GSX250RLM1_P10_058
REAR SHOCK ABSORBER
FIG.59A FIG.59A (F-13) REAR WHEEL (GSX250RL)
1-1 64111-41K01-QC3 WHEEL,REAR (17M/CXMT4.00,BLACK) 1 (WITHOUT TAPE)

15 12 13 1-2 99000F10704CB7P REAR RIM WITH TAPE 1
14
11 2 64651-41K00-000 ABSORBER,REAR HUB SHOCK 5
8 7
3 64731-41K00-000 SPACER,REAR WHEEL HUB BEARING 1
16
4 08123-6303B-000 BEARING,REAR HUB 2
10 5 64841-41K00-000 SEAL,REAR HUB BEARING 1
10 8 5
10
8 4 6 64741-41K00-000 SPACER,REAR AXLE RH 1
9
28
7 69211-41K00-000 DISC,REAR BRAKE 1
6
1
10 07130-0512A-000 BOLT 3
3 4
11 61410-41K00-000 ADJUSTER,CHAIN 2
17
12 61421-41K00-000 PLATE,CHAIN ADJUSTER GUIDE 2
13 08319-3108A-000 NUT 2
14 61445-41K00-000 WASHER,REAR AXLE RH 1
15 64721-41K00-000 NUT,REAR AXLE 1
2
2 2 16-1 65110-41K00-CEA TIRE,REAR (150/60-17 TUBELESS) 1
16-2 65110-41K00-000 TIRE,REAR (150/70-17 TUBELESS) 1
18
22 18 17 43130-24A70-000 VALVE ASSY,WHEEL RIM (TR412) 1
19
18 64541-41K00-000 BOLT,REAR SPROCKET 5
23 20 19 64611-01D10-000 DRUM,REAR SPROCKET 1
24
2 2 20 64511-41K00-000 SPROCKET,REAR (NT:40) 1
18 21
18
18 21 12 13 21 08319-3110A-000 NUT 5
11 22 64733-01D00-000 RETAINER,RR SPROCKET DRUM 1
23 08133-6305B-000 BEARING,REAR SPROCKET DRUM 1
29
21 25 24 64831-41K00-000 SEAL,REAR SPROCKET DRUM OIL 1
21
21 25 64751-41K00-000 SPACER,REAR AXLE LH 1
26
26 61455-41K00-000 WASHER,REAR AXLE LH 1
30
27 27 64711-41K00-000 AXLE,REAR 1
31
29 68251-42K00-B7P TAPE,WHEEL,R 1 (NON-SERVICEABLE)
GSX250RLM1_P10_059A
30 68252-42K00-B7P TAPE,WHEEL,L 1 (NON-SERVICEABLE)
REAR WHEEL
FIG.59B FIG.59B (F-14) REAR WHEEL (GSX250RLZ)
1-1 64111-41K01-QC3 WHEEL,REAR (17M/CXMT4.00,BLACK) 1 (WITHOUT TAPE)

15 12 13 1-2 99000F10706C1NJ REAR RIM WITH TAPE-250CC (YELLOW)1
14
11 2 64651-41K00-000 ABSORBER,REAR HUB SHOCK 5
8 7
3 64731-41K00-000 SPACER,REAR WHEEL HUB BEARING 1
16
4 08123-6303B-000 BEARING,REAR HUB 2
10 5 64841-41K00-000 SEAL,REAR HUB BEARING 1
10 8 5
10
8 4 6 64741-41K00-000 SPACER,REAR AXLE RH 1
9
28
7 69211-41K00-000 DISC,REAR BRAKE 1
6
1
10 07130-0512A-000 BOLT 3
3 4
11 61410-41K00-000 ADJUSTER,CHAIN 2
17
12 61421-41K00-000 PLATE,CHAIN ADJUSTER GUIDE 2
13 08319-3108A-000 NUT 2
14 61445-41K00-000 WASHER,REAR AXLE RH 1
15 64721-41K00-000 NUT,REAR AXLE 1
2
2 2 16-1 65110-41K00-CEA TIRE,REAR (150/60-17 TUBELESS) 1
16-2 65110-41K00-000 TIRE,REAR (150/70-17 TUBELESS) 1
18
22 18 17 43130-24A70-000 VALVE ASSY,WHEEL RIM (TR412) 1
19
18 64541-41K00-000 BOLT,REAR SPROCKET 5
23 20 19 64611-01D10-000 DRUM,REAR SPROCKET 1
24
2 2 20 64511-41K00-000 SPROCKET,REAR (NT:40) 1
18 21
18
18 21 12 13 21 08319-3110A-000 NUT 5
11 22 64733-01D00-000 RETAINER,RR SPROCKET DRUM 1
23 08133-6305B-000 BEARING,REAR SPROCKET DRUM 1
29
21 25 24 64831-41K00-000 SEAL,REAR SPROCKET DRUM OIL 1
21
21 25 64751-41K00-000 SPACER,REAR AXLE LH 1
26
26 61455-41K00-000 WASHER,REAR AXLE LH 1
30
27 27 64711-41K00-000 AXLE,REAR 1
31
29 68251-42K00-G7Z TAPE,WHEEL RH (YELLOW,BLACK) 1 (NON-SERVICEABLE)
GSX250RLM1_P10_059B
30 68252-42K00-G7Z TAPE,WHEEL LH (YELLOW,BLACK) 1 (NON-SERVICEABLE)
REAR WHEEL
FIG.60 FIG.60 (F-15) REAR CALIPER
1 69100-41K00-000 CALIPER ASSY,REAR 1

2 69100-27870-000 .PISTON SET 1
3 69100-27860-000 ..SEAL SET 1
4 69100-27890-000 .PAD SET 1
5 69345-27K00-000 .PIN,PAD 1
1
10 6 69746-27K00-000 .CLIP 2
7 69115-27K00-000 .SPRING,PAD 1
12 6 8 59108-34J00-000 .DUST COVER 1

6 9 59109-34J00-000 .INSULATOR 1
5 15 10 69720-41K00-000 .BRACKET 1
11 59187-34J00-000 ..PIN 1
14
12 69116-27K00-000 ..RETAINER 1
13
13 69187-27K00-000 .PIN 1
8
14 59121-30H00-000 .SCREW,BLEEDER 1
11
15 59122-30H00-000 .CAP,BLEEDER 1
4 3
GSX250RLM1_P10_060
REAR CALIPER
FIG.61 FIG.61 (F-16) REAR MASTER CYLINDER
1 69200-41K00-000 HOSE ASSY,RR BK MASTER TO UNIT 1

6
2 69400-41K00-000 HOSE ASSY,UNIT TO RR BK CLPR 1
6
3 01547-0625A-000 BOLT 1
20
4 59492-30H40-000 BOLT,BRAKE FLUID 2
5 59502-30H00-000 WASHER,BRAKE FLUID 4
21
6 09403-07410-000 CLAMP,RR BRAKE PIPE 2
21
2
23 7 09403-17311-000 CLAMP,RR BRAKE HOSE 1
24 1 8 69600-41K00-000 CYLINDER ASSY,REAR MASTER 1
22 9 69600-41810-000 .PISTON/CUP SET 1
10 69666-27K00-000 ..BOOT 1
25
11 69693-27K00-000 .NUT 1
3 12 69692-41K00-000 .YOKE 1
27 4
5
13 69665-27K00-000 .CIRCLIP 1
5 14 69671-41K00-000 .ROD,PUSH 1
26 15 69872-27K00-000 .GUIDE,ROD 1
7
27 19 16 09200-06037-000 PIN (6X18.2) 1
4
17 08322-0106A-000 WASHER 1
5
18 04111-2015A-000 PIN 1
5
19 07130-0620A-000 BOLT 2
19 20 69740-27K00-000 TANK ASSY,RR RESERVOIR 1
21 69689-27K00-000 .SCREW 2
9 14 8
22 69667-27K00-000 .DIAPHRAGM 1
18
15 23 69669-27K00-000 .CAP 1
13
17
24 69668-27K00-000 .PLATE,DIAPHRAGM 1
10
11
25 01550-0612A-000 BOLT 1
12 26 69731-41K00-000 HOSE,RR RESERVOIR TANK 1

27 59735-27K00-000 CLIP 2
16
GSX250RLM1_P10_061
REAR MASTER CYLINDER
PARTS NUMBER INDEX
PART NO. FIG. NO.-REFNO. PART NO. FIG. NO.-REFNO. PART NO. FIG. NO.-REFNO. PART NO. FIG. NO.-REFNO. PART NO. FIG. NO.-REFNO. PART NO. FIG. NO.-REFNO.
01550-0616A-000 41A 16 04111-3025A-000 33 8 08331-3112A-000 19 36 09148-05060-000 42B 11 09181-28204-000 6 3-13
01550-0616A-000 41B 16 04211-09149-000 4 2 08331-31149-000 19 23 09148-05060-000 47A 9 09181-28207-000 6 3-14
00000 01550-0616A-000 47A 12 04211-09149-000 5 4 08331-31409-000 8 6 09148-05060-000 47B 9 09181-28209-000 6 3-15
01550-0616A-000 47B 12 04211-09149-000 5 14 08331-41309-000 17 17 09148-05083-000 13 21 09200-06037-000 61 16
01550-0616B-000 42A 12 04211-09149-000 14 7 08341-31049-000 21 10 09148-05L04-000 37A 1 09202-04017-000 8 12
01500-0610A-000 18 25 01550-0616B-000 42B 12 04211-13189-000 2 12 08361-3506A-000 20 8 09148-05L04-000 37B 1 09202-12003-000 7 2
01500-0616B-000 17 23 01550-0616B-000 46 11 04211-13189-000 3 3 08361-3506A-000 23 2 09159-12082-000 58 5 09206-08008-000 3 3
01500-0620B-000 19 39 01550-0620A-000 43A 8 04221-04089-000 19 14 09103-06545-000 2 8 09160-05037-000 24 8 09209-05011-000 19 31
01547-0612A-000 2 6 01550-0620A-000 44B 8 06111-06004-000 51 19 09103-08558-000 13 12 09160-05050-000 27 8 09247-12106-000 4 13
01547-0612A-000 4 8 01550-0635A-000 36 14 06111-07004-000 35 17 09103-10077-000 4 15 09160-05050-000 27 14 09247-14054-000 5 20
01547-0612A-000 4 10 01550-0812B-000 5 10 06111-08004-000 51 16 09103-10470-000 2 9 09160-06060-000 23 6 09259-26035-000 5 18
01547-0612A-000 4 11 01550-0812B-000 31 6 07120-0520A-000 19 30 09103-10709-000 4 16 09160-06060-000 43A 5 09262-15060-000 8 8
01547-0612A-000 6 20 01550-0816A-000 31 3 07130-0512A-000 52A 12 09106-05017-000 36 3 09160-06060-000 43B 5 09262-17055-000 18 15
01547-0612A-000 15 7 01550-0820B-000 2 16 07130-0512A-000 52B 12 09106-07027-000 1 3 09160-06131-000 44 8 09262-25189-000 18 17
01547-0612A-000 23 13 01550-0820B-000 46 19 07130-0512A-000 59A 10 09111-06063-000 32 9 09160-06503-000 13 6 09262-28060-000 6 4
01547-0612A-000 38 6 01550-0825A-000 34 3 07130-0512A-000 59B 10 09111-06072-000 46 10 09160-08156-000 46 17 09262-28061-000 6 5
01547-0612B-000 53 3 01550-0825A-000 35 3 07130-0512B-000 21 8 09111-06072-000 57 11 09160-08174-000 13 15 09263-09002-000 17 19
01547-0612B-000 55 5 01550-0835A-000 54 18 07130-0530B-000 21 9 09111-06088-000 41A 7 09160-08176-000 9 4 09263-12030-000 17 20
01547-0612B-000 55 7 01550-0845B-000 13 10 07130-0616A-000 7 6 09111-06088-000 41B 7 09160-09015-000 43A 6 09263-14036-000 19 37
01547-0616A-000 5 24 01550-0845B-000 13 11 07130-0616A-000 19 15 09111-06102-000 46 20 09160-09015-000 43B 6 09263-22077-000 57 3
01547-0616B-000 53 8 01580-0616A-000 12 16 07130-0620A-000 61 19 09111-06102-000 46 21 09160-10164-000 2 10 09280-09013-000 14 6
01547-0616B-000 53 10 02112-0510B-000 44 17 07130-0650A-000 2 7 09111-06107-000 58 2 09160-12011-000 19 35 09280-13010-000 14 13
01547-0616B-000 53 12 02112-0612A-000 18 27 07130-0825A-000 13 3 09116-06111-000 16 3 09160-12131-000 58 6 09280-17003-000 5 9
01547-0620A-000 11 10 02112-0612A-000 19 8 08110-62030-000 18 18 09127-06018-000 44 7 09160-14078-000 57 8 09280-22008-000 5 19
01547-0620A-000 14 17 02122-0630A-000 49 10 08110-69030-000 17 16 09139-05073-000 39A 10 09160-14079-000 57 5 09280-24015-000 18 28
01547-0620A-000 23 12 02142-0512A-000 35 10 08110-6905A-000 19 6 09139-05073-000 39B 10 09160-15002-000 33 7 09280-26005-000 19 29
01547-0620B-000 45 13 02142-0608A-000 37A 14 08112-63040-000 18 16 09139-05096-000 37A 13 09160-18044-000 6 12 09280-40003-000 11 14
01547-0620B-000 55 9 02142-0608A-000 37B 16 08123-6302B-000 52A 4 09139-05096-000 37B 15 09167-25019-000 18 31 09280-54001-000 14 15
01547-0625A-000 5 5 02162-0616B-000 25 5 08123-6302B-000 52B 4 09139-05096-000 40A 6 09168-06004-000 4 12 09280-63003-000 23 19
01547-0625A-000 5 15 03241-0412B-000 13 20 08123-6303B-000 59A 4 09139-05096-000 40B 6 09168-06018-000 2 15 09282-12013-000 6 6
01547-0625A-000 5 26 03541-0512A-000 27 9 08123-6303B-000 59B 4 09139-05096-000 41A 8 09168-08015-000 1 11 09283-14011-000 19 17
01547-0625A-000 11 15 03541-0512A-000 27 5 08133-6305B-000 59A 23 09139-05096-000 41B 8 09168-12L02-000 4 14 09283-34016-000 18 23
01547-0625A-000 14 9 03541-0512A-000 37A 15 08133-6305B-000 59B 23 09139-05096-000 42A 10 09168-14002-000 5 21 09285-11001-000 17 21
01547-0625A-000 20 7 03541-0512A-000 37B 17 08211-06121-000 19 11 09139-05096-000 42B 10 09168-16002-000 16 8 09289-05019-000 9 14
01547-0625A-000 61 3 03541-0512A-000 39A 15 08211-14242-000 8 10 09139-06139-000 32 10 09180-06256-000 13 7 09320-08504-000 13 8
01547-0625B-000 10 7 03541-0512A-000 39B 15 08211-16283-000 17 5 09139-06139-000 39A 11 09180-06283-000 32 12 09320-09016-000 40A 9
01547-0630B-000 23 9 03541-0512A-000 40A 12 08211-17241-000 18 22 09139-06139-000 39B 11 09180-06283-000 39A 14 09320-09016-000 40B 9
01547-0635A-000 5 6 03541-0512A-000 40B 12 08211-20363-000 17 2 09139-06198-000 13 5 09180-06283-000 39B 14 09320-09016-000 43A 7
01547-0635A-000 5 16 03541-0512B-000 41A 12 08211-22301-000 18 20 09139-06219-000 27 4 09180-06310-000 16 4 09320-09016-000 43B 7
01547-0645A-000 4 3 03541-0512B-000 41B 12 08310-0006A-000 19 40 09139-06219-000 32 11 09180-06380-000 23 7 09320-09016-000 47A 10
01547-0645A-000 5 7 03541-0512B-000 47A 13 08316-1006A-000 38 19 09139-06219-000 39A 12 09180-10164-000 13 13 09320-09016-000 47B 10
01547-0645A-000 5 17 03541-0512B-000 47B 13 08316-1006B-000 23 8 09139-06219-000 39B 12 09181-10158-000 14 4 09320-09016-000 49 6
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55412-41K00-000 52B 13-2 59122-30H00-000 60 15 61311-41K00-000 58 1 68133-42K00-A3F 40A 18 69669-27K00-000 61 23
55412-41K00-000 52A 28-2 59141-34J10-000 54 5 61410-41K00-000 59A 11 68136-39J10-000 40A 18 69671-41K00-000 61 14
55412-41K00-000 52B 28-2 59145-34J00-000 54 14 61410-41K00-000 59B 11 68136-39J10-000 40B 20 69689-27K00-000 61 21
55413-41K00-000 52A 13-3 59187-34J00-000 54 11 61421-41K00-000 59A 12 68141-42K50-AGQ 40B 17 69692-41K00-000 61 12
55413-41K00-000 52B 13-3 59187-34J00-000 60 11 61421-41K00-000 59B 12 68142-42K50-AGQ 37B 6 69693-27K00-000 61 11
55413-41K00-000 59A 28-3 59188-34J00-000 54 12 61445-41K00-000 59A 14 68143-42K00-A3F 39A 19 69720-41K00-000 60 10
55413-41K00-000 59B 28-3 59200-41K00-000 55 2 61445-41K00-000 59B 14 68155-34J00-J7A 43A 9 69731-41K00-000 61 26
55610-41K00-000 53 1 59211-41K00-000 52A 9 61455-41K00-000 59A 26 68155-34J00-J7A 43B 9 69740-27K00-000 61 20
55660-41K00-000 53 2 59211-41K00-000 52B 9 61455-41K00-000 59B 26 68171-34J10-BV2 43A 10 69746-27K00-000 60 6
55661-34J00-000 53 4 59218-34J20-000 52A 10 62100-41K00-28W 58 3 68171-34J10-YWW 43B 10 69872-27K00-000 61 15
55662-10G00-000 53 5 59218-34J20-000 52B 10 62658-47H00-000 58 4 68171-41K00-000 46 22
55663-34J00-000 53 6 59218-34J20-000 52A 8 62668-30B00-000 58 7 68251-42K00-B7P 52A 14
55710-41K00-000 53 7 59218-34J20-000 52B 8 63110-41K00-000 46 12 68251-42K00-B7P 59A 29
55731-41K00-000 53 9 59266-34J00-000 55 6 63111-41K00-000 46 2 68251-42K00-G7Z 52B 14
55734-27K00-000 53 15 59315-34J00-000 54 7 63112-41K00-000 46 3 68251-42K00-G7Z 59B 29
56111-34J21-000 44 1 59351-34J00-000 54 10 63114-41K00-000 46 4 68252-34J00-000 52A 16
56246-41K00-000 51 12 59382-34J00-000 54 13 63118-41K00-000 46 5 68252-34J00-000 52B 16 90000
56272-10G01-000 44 2 59400-41K00-000 55 1 63130-41K00-000 46 6 68252-34J00-000 59A 31
56272-28F10-000 44 3 59492-30H40-000 55 3 63191-34J00-000 46 7 68252-34J00-000 59B 31
56273-10G10-000 44 4 59492-30H40-000 61 4 63191-41K00-000 46 8 68252-42K00-B7P 52A 15 94413-30H10-000 46 9
56276-41K00-000 44 5 59502-30H00-000 55 4 63411-41K00-000 46 13 68252-42K00-B7P 59A 30 94433-05J00-000 37 12
56278-41K00-000 44 6 59502-30H00-000 61 5 63412-41K00-000 46 14 68252-42K00-G7Z 52B 15 94471-41KA0-YKV 47A 3
56314-27K00-000 36 10 59541-41K10-000 55 8 63413-41K00-000 46 15 68252-42K00-G7Z 59B 30 94471-41KA0-YSF 47B 3
56500-34J81-000 44 9 59600-30H30-000 56 1 64111-41K01-QC3 59A 1-1 68281-02L00-000 37A 17 94481-41KA0-YKV 47A 4
56600-34J81-000 44 10 59610-30H00-000 56 4 64111-41K01-QC3 59B 1-1 68281-02L00-000 37B 19 94481-41KA0-YSF 47B 4
57110-30H10-000 45 1 59665-30H00-000 56 3 64511-41K00-000 59A 20 68311-27K00-000 37A 16 94484-24F00-000 37 3
57211-22D11-291 45 8 59665-34J00-000 54 15 64511-41K00-000 59B 20 68311-27K00-000 37B 18 94491-41KA0-000 47A 5
57300-41K00-000 45 2 59667-12K00-000 56 6 64541-41K00-000 59A 18 68319-39J00-000 48 1-1 94491-41KA0-000 47B 5
57318-30H00-000 56 5 59668-30H00-000 56 13 64541-41K00-000 59B 18 68319-39J50-000 48 1-2 94530-41KA0-000 41A 14
57421-41K00-000 45 4 59669-30H00-000 56 15 64611-01D10-000 59A 19 68332-41K00-000 48 2 94530-41KA0-000 41B 14
57431-30H20-000 45 3 59671-30H00-000 56 11 64611-01D10-000 59B 19 68665-41K10-B7N 41A 17 94540-41KA0-000 41A 15
57431-41K00-000 45 11 59687-30H20-000 56 7 64651-41K00-000 59A 2 68665-42K00-B8W 41B 17 94540-41KA0-000 41B 15
57433-30H10-000 45 5 59688-30H00-000 56 12 64651-41K00-000 59B 2 68666-41K10-B7N 41A 18 94570-41K00-000 47A 6
57441-41K00-000 45 14 59691-30H00-000 56 14 64711-41K00-000 59A 27 68666-42K00-B8W 41B 18 94570-41K00-000 47B 6
57442-41K00-000 45 15 59735-27K00-000 61 27 64711-41K00-000 59B 27 68675-41K10-B7Q 41A 19 94580-41K00-000 47A 7
57460-30H00-000 45 6 59743-12K00-000 56 9 64721-41K00-000 59A 15 68675-42K00-AGQ 41B 19 94580-41K00-000 47B 7
57465-30H00-000 45 7 59744-30H00-000 56 10 64721-41K00-000 59B 15 68676-41K10-B7Q 41A 20 94590-41KA0-000 47A 8
57500-41K00-000 45 9 59745-30H00-000 56 8 64731-41K00-000 59A 3 69100-27860-000 60 3 94590-41KA0-000 47B 8
57621-41K00-000 45 10 59746-34J00-000 54 6 64731-41K00-000 59B 3 69100-27870-000 60 2 94642-10GA0-000 42A 9
57661-41K00-000 45 16 59870-30H00-000 56 2 64733-01D00-000 59A 22 69100-27890-000 60 4 94642-10GA0-000 42B 9
58200-41KC0-000 44 11 64733-01D00-000 59B 22 69100-41K00-000 60 1 95700-09G60-000 49 14
58300-41KA0-000 44 12 64741-41K00-000 59A 6 69115-27K00-000 60 7 96412-33G50-000 32 14
58300-41KB0-000 44 13 64741-41K00-000 59B 6 69116-27K00-000 60 12 96414-33G50-000 32 15
58634-41K10-000 44 14 64751-41K00-000 59A 25 69187-27K00-000 60 13 96511-41K00-000 32 16
59100-34860-000 54 3 64751-41K00-000 59B 25 69200-41K00-000 61 1 96513-23J00-000 32 17
59100-34870-000 54 2 64831-41K00-000 59A 24 69211-41K00-000 59A 7 96513-23J10-000 32 18
59100-34891-000 54 4 60000 64831-41K00-000 59B 24 69211-41K00-000 59B 7 96514-23J00-000 32 19
59100-34J40-000 54 1 64841-41K00-000 59A 5 69345-27K00-000 60 5 96514-23J10-000 32 20
59108-34J00-000 54 8 64841-41K00-000 59B 5 69400-41K00-000 61 2 99000-69471-000 9 19

Gixxer250 Naked-2021

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COLOUR CHAR T MILLIMETER INCH CONVERSION CHAR T

QU8 MET.MAT BAT GOLD How to read

YKV MET.MAT BLACK NO.2

YSF MET.TRITON BLUE 0 1 2 3 4

10 --- --- --- --- ---

20 --- --- --- 0.906 ---

23 millimeters equal 0.906 inch

Contents are subject to change without notice or obligation.

12 x 34 x 5.6........ Figures in the description column

12345-56781 (Parts No.) : indicates that the parts number was

3) INNER PARTS OF ASSEMBLY

GSX250RLM1_P10_001 GSX250RLM1_P10_002 GSX250RLM1_P10_003 GSX250RLM1_P10_004

GSX250RLM1_P10_005 GSX250RLM1_P10_006 GSX250RLM1_P10_007 GSX250RLM1_P10_008

GSX250RLM1_P10_009 GSX250RLM1_P10_010 GSX250RLM1_P10_011 GSX250RLM1_P10_012

GSX250RLM1_P10_013 GSX250RLM1_P10_014 GSX250RLM1_P10_015 GSX250RLM1_P10_016

GSX250RLM1_P10_017 GSX250RLM1_P10_018 GSX250RLM1_P10_019 GSX250RLM1_P10_020

GSX250RLM1_P10_021 GSX250RLM1_P10_022 GSX250RLM1_P10_023 GSX250RLM1_P10_024

GSX250RLM1_P10_025 GSX250RLM1_P10_026 GSX250RLM1_P10_027 GSX250RLM1_P10_028

GSX250RLM1_P10_029 GSX250RLM1_P10_030 GSX250RLM1_P10_030 GSX250RLM1_P10_032

GSX250RLM1_P10_033 GSX250RLM1_P10_034 GSX250RLM1_P10_035 GSX250RLM1_P10_036

GSX250RLM1_P10_037A GSX250RLM1_P10_037B GSX250RLM1_P10_038 GSX250RLM1_P10_039A

GSX250RLM1_P10_039B GSX250RLM1_P10_040A GSX250RLM1_P10_040B GSX250RLM1_P10_041A

GSX250RLM1_P10_041B GSX250RLM1_P10_042A GSX250RLM1_P10_042B GSX250RLM1_P10_043A

GSX250RLM1_P10_043B GSX250RLM1_P10_044 GSX250RLM1_P10_045 GSX250RLM1_P10_046

GSX250RLM1_P10_047A GSX250RLM1_P10_047B GSX250RLM1_P10_048 GSX250RLM1_P10_049

GSX250RLM1_P10_050 GSX250RLM1_P10_051 GSX250RLM1_P10_052A GSX250RLM1_P10_052B

GSX250RLM1_P10_053 GSX250RLM1_P10_054 GSX250RLM1_P10_055 GSX250RLM1_P10_056

GSX250RLM1_P10_057 GSX250RLM1_P10_ GSX250RLM1_P10_059B GSX250RLM1_P10_059B

FIG.60 REAR CALIPER (F-15) FIG.61 REAR MASTER CYLINDER (F-16)

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 11171-41K00-000 COVER,CYLINDER HEAD 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 1 11100-41K00-000 HEAD ASSY,CYLINDER 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 11300-41880-000 CRANKCASE SET 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

14 17 16 8 11971-30H00-000 PLUG,OIL FILLER 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 12200-41K00-000 CRANKSHAFT ASSY 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

REF NO. PART NO. DESCRIPTION QTY REMARKS

13 7 12668-34J00-000 SPACER,DRIVEN GEAR (NT:19) 1

13 12 09202-04017-000 PIN (4.5X9.5) 3

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 12710-41K00-000 CAMSHAFT ASSY 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

17-20 12892-35G00-198 SHIM,TAPPET (T:1.98) 4

REF NO. PART NO. DESCRIPTION QTY REMARKS

17-55 12892-41C00-285 SHIM,TAPPET (T:2.85) 4

5 8 17-57 12892-41C00-290 SHIM,TAPPET (T:2.90) 4

9 17-59 12892-41C00-295 SHIM,TAPPET (T:2.95) 4

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 12760-41K00-000 CHAIN,CAMSHAFT DRIVE 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 13400-41K00-000 BODY ASSY,THROTTLE 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 13700-41K00-000 CLEANER ASSY,AIR 1

REF NO. PART NO. DESCRIPTION QTY REMARKS

8 15 09160-08174-000 WASHER,MUF SPRT 3

REF NO. PART NO. DESCRIPTION QTY REMARKS

1 16400-41K00-000 PUMP ASSY,ENGINE OIL 1