®

INNOVA M3 New
Technical Manual
(Art. -No.: 00006.15 Rev. 0)

Art. -No.: 00006.15 Rev. 0 INNOVA® M3 New

INNOVA® M3 New Page 2 of 9 Art. -No.: 00006.15 Rev. 0
 INNOVA® M3 New

Table of contents
Chapter

1. General .................................................................................................................. 1
1.1 Address....................................................................................................................... 1
1.2 Basic safety guidelines................................................................................................ 1
1.2.1 Warning notes and symbols................................................................................. 1
1.3 Transport..................................................................................................................... 1
1.4 General safety notes ................................................................................................... 1
1.5 Use for the intended purpose ...................................................................................... 1
1.6 Type plate ................................................................................................................... 1

2. Technical data/ connections................................................................................ 2

2.1 General ...................................................................................................................... 2
2.2 Water connections ...................................................................................................... 2
2.2.1 Cold water ........................................................................................................... 2
2.3.2 Warm water ......................................................................................................... 2
2.3.3 DI water ............................................................................................................... 2
2.3.7 Waste water......................................................................................................... 2
2.3 Exhaust air connection ................................................................................................ 2
2.3.1 Exhaust air........................................................................................................... 2
2.4 Electric connection ...................................................................................................... 2
2.5 Connection for detergents ........................................................................................... 2
2.6 Consumables .............................................................................................................. 2

3. Installation............................................................................................................. 3
3.1 Preparation ................................................................................................................. 3
3.1.1 Preparatory work ................................................................................................. 3
3.1.2 Receiving............................................................................................................. 3
3.1.3 Transport ............................................................................................................. 3
3.1.4 Unpacking ........................................................................................................... 3
3.2 Assembling ................................................................................................................. 3
3.2.1 Water connection................................................................................................. 3
3.2.2 Electric connection............................................................................................... 3
3.2.3 Exhaust air connection ........................................................................................ 3
3.2.4 Steam / condensate / compressed air (if existing)................................................ 3
3.2.5 Chemicals............................................................................................................ 3
3.3. Dismantling ................................................................................................................ 3

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4. Display and key panel........................................................................................... 4

4.1 Display and keypad ..................................................................................................... 4

5. Initial operation...................................................................................................... 5
5.1 Start up ....................................................................................................................... 5

6. Operation ............................................................................................................... 6
6.1 Flow diagram............................................................................................................... 6
6.1.1 Brief instruction .................................................................................................... 6
6.1.1.1 Starting test .................................................................................................. 6
6.1.1.2 Scan (option)................................................................................................ 6
6.1.2 Info level .............................................................................................................. 6
6.1.3 Information that can be retrieved during the program sequence .......................... 6
6.2 Operation .................................................................................................................... 6
6.2.1 Wash chamber door open.................................................................................... 6
6.2.2 Program selection................................................................................................ 6
6.2.3 Additional pre-wash / additional drying................................................................. 6
6.2.4 Program start ....................................................................................................... 6
6.2.5 Program sequence .............................................................................................. 6
6.2.6 Program end........................................................................................................ 6
6.2.7 Program "P16" – “RINSING DOSI.” ..................................................................... 6
6.2.8 Putting out of operation (daily / over long time) .................................................... 6
6.4 Malfunctions ................................................................................................................ 6
6.4.1 Behaviour at malfunctions.................................................................................... 6
6.4.2 Behaviour at power failure ................................................................................... 6
6.4.3 Program interruption by user................................................................................ 6

7. Programs ............................................................................................................... 7
7.1 General ....................................................................................................................... 7
7.1.1 Terms used.......................................................................................................... 7
7.2 Structure of a wash program ....................................................................................... 7
7.2.1 Program step ....................................................................................................... 7
7.2.2 Step type parameter ............................................................................................ 7
7.2.2.1 Special out put ............................................................................................. 7
7.2.2.2 Valves .......................................................................................................... 7
7.2.2.3 Step type (holding time)................................................................................ 7
7.2.2.4 Step temperature.......................................................................................... 7
7.2.2.5 Dosing unit .................................................................................................. 7
7.2.2.6 Dosage quantity ........................................................................................... 7

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Table of contents
Chapter

7.2.3 Program parameter (global parameter)................................................................ 7

7.2.3.1 Barcode (BC) ............................................................................................... 7
7.2.3.3 Pump pressure (PP)..................................................................................... 7
7.2.3Program tables (example)..................................................................................... 7
7.3 Wash program tables .................................................................................................. 7
7.3.1 AN MATERIAL..................................................................................................... 7
7.3.2 OP INSTRUMENTS............................................................................................. 7
7.3.3 MIS INSTRUMENTS ........................................................................................... 7
7.3.4 GLASS ................................................................................................................ 7
7.3.5 CONTAINER ....................................................................................................... 7
7.3.6 DISINF. CHEMICAL ............................................................................................ 7
7.3.7 MICRO SURGERY .............................................................................................. 7
7.3.8 STANDARD......................................................................................................... 7
7.3.9 RKI PROGRAM ................................................................................................... 7
7.3.10 OPHTHALMIC INSTR........................................................................................ 7
7.3.11 INSTR. INTENSIVE ........................................................................................... 7
7.3.12 PROGRAM 12 ................................................................................................... 7
7.3.13 PROGRAM 13 ................................................................................................... 7
7.3.14 PROGRAM 14 ................................................................................................... 7
7.3.15 PROGRAM 15 ................................................................................................... 7
7.3.16 RINSING DOSI. ................................................................................................. 7

8. Service - Menu ...................................................................................................... 8

8.1 General ....................................................................................................................... 8

8.1.1 Feeding numeric values....................................................................................... 8
8.1.2 Access rights ....................................................................................................... 8
8.2 Menu overview ............................................................................................................ 8
8.3 Navigation in the menu................................................................................................ 8
8.3.1 General................................................................................................................ 8
8.3.2 Moving in a menu level ........................................................................................ 8
8.3.3 Switching into a submenu .................................................................................... 8
8.4 Diagnose..................................................................................................................... 8
8.4.1 Input status .......................................................................................................... 8
8.4.1.1 Tank normal level......................................................................................... 8
8.4.1.2 Tank over level............................................................................................. 8
8.4.1.3 Door switch ................................................................................................. 8
8.4.1.4 Reserve........................................................................................................ 8
8.4.1.5 Reserve........................................................................................................ 8
8.4.1.6 Reserve........................................................................................................ 8
8.4.1.7 Reserve........................................................................................................ 8
8.4.1.8 Reserve........................................................................................................ 8
8.4.1.9 Reserve........................................................................................................ 8
8.4.1.10 Reserve...................................................................................................... 8
8.4.1.11 Reserve...................................................................................................... 8

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8.4.1.12 Reserve...................................................................................................... 8
8.4.1.13 Reserve...................................................................................................... 8
8.4.1.14 Rack code 1 ............................................................................................... 8
8.4.1.15 Rack code 2 ............................................................................................... 8
8.4.1.16 Rack code 3 ............................................................................................... 8
8.4.1.17 24 volt supervision...................................................................................... 8
8.4.1.18 Dosing 1 empty .......................................................................................... 8
8.4.1.19 Dosing 2 empty .......................................................................................... 8
8.4.1.20 Dosing 3 empty .......................................................................................... 8
8.4.1.21 Dosing 4 empty .......................................................................................... 8
8.4.1.22 Boiler normal level...................................................................................... 8
8.4.1.23 Boiler over level.......................................................................................... 8
8.4.1.24 Boiler contactor .......................................................................................... 8
8.4.1.25 Reserve...................................................................................................... 8
8.4.1.26 Reserve...................................................................................................... 8
8.4.1.27 Reserve...................................................................................................... 8
8.4.1.28 Sterile filter ................................................................................................. 8
8.4.1.29 Conductivity................................................................................................ 8
8.4.1.30 PC - ready .................................................................................................. 8
8.4.1.31 Reserve...................................................................................................... 8
8.4.1.32 Reserve...................................................................................................... 8
8.4.2 Output status ....................................................................................................... 8
8.4.2.1 Cold water valve........................................................................................... 8
8.4.2.2 Warm water valve......................................................................................... 8
8.4.2.3 DI water valve .............................................................................................. 8
8.4.2.4 Condenser.................................................................................................... 8
8.4.2.5 Circulation pump .......................................................................................... 8
8.4.2.6 Drain pump................................................................................................... 8
8.4.2.7 Reserve........................................................................................................ 8
8.4.2.8 Wash chamber heating ................................................................................ 8
8.4.2.9 Dryer blower................................................................................................. 8
8.4.2.10 Reserve...................................................................................................... 8
8.4.2.11 Dryer heating ............................................................................................. 8
8.4.2.12 Dosing pump 1 ........................................................................................... 8
8.4.2.13 Dosing pump 2 ........................................................................................... 8
8.4.2.14 Dosing pump 3 ........................................................................................... 8
8.4.2.15 Dosing pump 4 ........................................................................................... 8
8.4.2.16 Reserve...................................................................................................... 8
8.4.2.17 Reserve...................................................................................................... 8
8.4.2.18 Reserve...................................................................................................... 8
8.4.2.19 Reserve...................................................................................................... 8
8.4.2.20 Reserve...................................................................................................... 8
8.4.2.21 Reserve...................................................................................................... 8
8.4.2.22 Boiler inlet valve ......................................................................................... 8
8.4.2.23 Boiler outlet valve ....................................................................................... 8
8.4.2.24 Reserve ..................................................................................................... 8
8.4.2.25 Prgram end – potential free contact............................................................ 8
8.4.2.26 Program aktive - potential free contact ....................................................... 8
8.4.2.27 Error - potential free contact ....................................................................... 8

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Table of contents
Chapter

8.4.2.28 Special output - potential free contact ........................................................ 8

8.4.2.29 Boiler compressor ...................................................................................... 8
8.4.2.30 Boiler heating ............................................................................................ 8
8.4.2.31 Door lock.................................................................................................... 8
8.4.2.32 Reserve...................................................................................................... 8
8.4.3 Analogue values .................................................................................................. 8
8.4.3.1 Wash chamber temperature ......................................................................... 8
8.4.3.2 Dryer temperature ........................................................................................ 8
8.4.3.3 Boiler temperature........................................................................................ 8
8.4.3.4 Wash chamber temperature validation ......................................................... 8
8.4.3.5 Dryer temperature validation ........................................................................ 8
8.4.3.6 Boiler temperature validation........................................................................ 8
8.5 Programming .............................................................................................................. 8
8.5.1 Programming menu overview .............................................................................. 8
8.5.2 Changing a global parameter............................................................................... 8
8.5.3 Saving of a program at another program location ................................................ 8
8.5.4 Delete step .......................................................................................................... 8
8.5.5 Inserting a step .................................................................................................... 8
8.5.6 Change step parameter ....................................................................................... 8
8.5.7 Creating a new wash program ............................................................................. 8
8.6 Enabling ...................................................................................................................... 8
8.6.1 Program enabling ................................................................................................ 8
8.6.2 Options - enabling................................................................................................ 8
8.6.2.1 Scanner........................................................................................................ 8
8.6.2.2 Pump pressure............................................................................................. 8
8.6.2.3 Validation ..................................................................................................... 8
8.6.2.4 Boiler............................................................................................................ 8
8.6.2.5 Program selection ........................................................................................ 8
8.6.2.6 Filter check................................................................................................... 8
8.6.2.7 A0 - calculation............................................................................................. 8
8.6.2.7 Condenser ................................................................................................... 8
8.6.3 Rack coding......................................................................................................... 8
8.6.3.1 Rack code 01 to 07 ...................................................................................... 8
8.7 Basic settings.............................................................................................................. 8
8.7.1 Date / time ........................................................................................................... 8
8.7.2 Serial number ...................................................................................................... 8
8.7.3 Basic parameters................................................................................................. 8
8.7.3.1 Maintenance counter.................................................................................... 8
8.7.3.2 Tank volume ................................................................................................ 8
8.7.3.3 Boiler heat hystersis ..................................................................................... 8
8.7.3.4 Dryer heat hystersis ..................................................................................... 8
8.7.3.5 Wash chamber heat hystersis ...................................................................... 8

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8.7.4 Dosing settings .................................................................................................... 8

8.7.4.1 Dosing parameters ....................................................................................... 8
8.7.4.1.1 Dosing unit 1 .......................................................................................... 8
8.7.4.2 Dosage calibration........................................................................................ 8
8.7.4.2.1 Dosing unit 1 .......................................................................................... 8
8.7.5 Disinfection parameters ....................................................................................... 8
8.7.3.1 Disinfection temperature offset ..................................................................... 8
8.7.3.2 Delay temperature overshoot ....................................................................... 8
8.7.3.3 Delay temperature undershoot ..................................................................... 8
8.7.3.4 Delay start time ............................................................................................ 8
8.7.3.5 Sensor deviation .......................................................................................... 8
8.7.6 Boiler unit............................................................................................................. 8
8.7.6.1 Disinfection temperature............................................................................... 8
8.7.6.2 Disinfection time........................................................................................... 8
8.7.6.3 Standby temperature.................................................................................... 8
8.7.7 Initialization.......................................................................................................... 8
8.7.7.1 Maintenance counter.................................................................................... 8
8.7.7.2 Program initialization ................................................................................... 8
8.7.7.3 Parameter initialization ................................................................................. 8
8.7.8 Country settings................................................................................................... 8
8.7.8.1 German / English / French/ Danish............................................................... 8
8.7.8.1 Summer / winter time ................................................................................... 8
8.8 Tact operation ............................................................................................................. 8
8.8.1 Tact operation on / off .......................................................................................... 8
8.9 Documentation ............................................................................................................ 8
8.9.1 Docu on / off ........................................................................................................ 8
8.9.2 Program print ...................................................................................................... 8
8.9.3 Error print ............................................................................................................ 8
8.9.4 Parameters print .................................................................................................. 8
8.9.4.1 Basic parameters ......................................................................................... 8
8.9.4.2 Dosing parameters ....................................................................................... 8
8.9.4.3 Lock / Release ............................................................................................. 8
8.9.4.4 Options......................................................................................................... 8
8.9.4.5 Meter readings ............................................................................................. 8

9. Maintenance works ............................................................................................... 9

9.1 Maintenance works ..................................................................................................... 9
9.2 Emptying boiler ........................................................................................................... 9

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Table of contents
Chapter

10. Error messages................................................................................................. 10

10.1 General ................................................................................................................... 10
10.1.1 Behaviour at failures......................................................................................... 10
10.2. Error messages ..................................................................................................... 10

11. Wiring diagram.................................................................................................. 11

 All rights reserved.

No parts of this operating manual may be reproduced or duplicated in any form (printing,
photocopying or any other process) without prior permission in written from BHT
Hygienetechnik GmbH.

Changes reserved.

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