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Fire & Gas Detection Specification
Fire & Gas Detection Specification
:
INSTRUMENTATION & SP3MK-
TELECOMMUNICATION 005/PG3400/2022-
S7
DOCUMENT NO.:
PAGEs 19
SNBP-EPC-00-INS-SPC-002
JASA PERANCANGAN, PENGADAAN, DAN KONSTRUKSI PEMBANGUNAN
PIPA GAS SENIPAH – RU V BALIKPAPAN
FIRE & GAS DETECTION SPESIFICATION
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JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 3 of 19
REVISION NOTES
Implementasion
Revision Section Page Comment Remarks
(Y/N)
B Cover 1 Spacing, font & typo Y Updated
TABLE OF CONTENT
LIST OF TABLE
1. INTRODUCTION
Figure 1-1 Pipeline Route from Senipah to Refinery Unit (RU) V Balikpapan
1.2. Objective
This document provides Fire & Gas Detection Specification for the the design materials,
engineering, manufacture, painting, inspection and testing , complete with internal part,
spares, and VENDOR data to carry out the installation of fire & gas detection for the
detail engineering design Onshore Gas facility Pipeline Senipah – RU V Balikpapan
This specification and its referenced documents listed in the following section below
are to establish a minimum level of acceptable quality & not intended to be all - inclusive.
The requirements set forth do not relieve VENDOR of his responsibility to perform all
services in a safe manner, to meet applicable codes and standards, to comply with
government regulations or to supply a product capable of performing its intended service.
This specification does not dictate detailed design of the equipment or assembly of
components. It is intended that those responsibilities be retained fully by the VENDOR
so that all equipment and process warranties remain unmitigated.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 7 of 19
In the case of conflict between documents, VENDOR shall bring the conflicted
documents to the CONTRACTOR and/or COMPANY for resolution and approval in
writing. Should any conflict occur as a result of applying specifications VENDOR shall
follow the order of precedence stated in document “Rencana Kerja & Syarat”.
2. DEFINITION
Definitions used in this document will not violate other definitions used in other documents
which is:
Tabel 2-1 List of Definitions
Definitions Descriptions
COMPANY PT Pertamina Gas ( Pertagas ) as the owner of the Senipah –
RU V Balikpapan Onshore Pipeline Project
CONTRACTOR PT PGAS Solution, the party that carries out all or part of the detail
engineering, procurement, construction, installation and
commissioning as per contract
VENDOR The party which supply materials, equipment, technical
document/drawing, and service to perform the duties by the
CONTRACTOR.
MANUFACTURER Party which manufactures equipment/materials specified and
ordered by CONTRACTOR (or COMPANY).
DIMET Directorate of Metrology, Ministry of Trade of Indonesian
Republic
3. ABBREVIATION
Tabel 3-1 List of Abbreviatons
Abbreviations Descriptions
CPU Central Processing Unit
CRS Customer Receipt Station
ESD Emergency Shutdown System
FAT Factory Acceptance Test
F&G Fire and Gas
HMI Human Mechine Interface
HVAC Heating Ventilating & Air Conditioning
IEC International Electrotechnical Commission
IR Infra Red
IS Intrinsically Safe
ISA International Society of Automation
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 8 of 19
Abbreviations Descriptions
ITP Inspection & Test Plan
LEL Lower Explosive Limit
LV Low Voltage
MTBF Mean Time Between Failure
MTTR Mean Time To Repair
N-IS Non – Intrinsically Safe
OWS Operating WorkStation
PCS Process Control System
PLC Programmable Logic Control
SIS Safety Instrumented System
UV Ultra Violet
5. CONDITION OF SERVICE
All equipment shall be designed for installation and operation onshore and be suitable for
the climatic and site conditions described in this specification and equipment datasheets.
The design and installation materials shall be in all respects for continuous operation in
high humidity, tropical environment
The power for Senipah shall be supplied from PLN powergrid. The following power
supply will be delivered:
• 400/230 VAC, 3-phase, 4-wire, 50 Hz for motor & LV distribution
• 230 VAC, 1-phase, 2-wire, 50 Hz, solidity earthed.
• 230 VAC UPS, 1-phase, 2-wires, 50 Hz, unearthed.
Both CRS facility are also provided with Emergency Diesel Generator (EDG) for
power backup.
Explosion Proof (Ex d) protection method shall be provided for instrument installation in
Class 1, Div. 2 area. Intrinsically safe (IS) protection can be considered if Ex d for certain
instruments, such as analyzer, is not available.
All components which for practical, safety or cost-efficiency reasons are unable
to meet the required design life shall be identified as soon as possible. Their
expected service life shall be informed to CONTRACTOR and COMPANY and
provision made in the system design for maintenance to extend component life
or routine change-out.
7. GENERAL REQUIREMENT
In both Senipah and RU V Balikpapan Metering facility, Fire and Gas (F&G) detection
system shall be provided as fire and gas monitoring system. The F&G detection system
shall be consisted of Fire & Gas System (FGS) and detectors. Any fire and gas detection
shall initiate alarm in operator work station. In case of confirmed fire, emergency shutdown
shall be done by SIS. An alarm shall also be sent to Pertamina RU V CCR in the event
of confirmed fire. Fire suppression shall be be done manually using provided fire
extinguisher.
The FGS, combined with ESD system, shall be a part of Safety Instrumented System
(SIS) and installed in CRS Control Room. The PLC shall be SIL 2 compliance for RU V
Balikpapan CRS and Senipah CRS. The design of FGS shall refer to document no.
SNBP-EPC-00-INS-SPC-001 “Control & Safety System Specification”.
The VENDOR shall provide a complete set of calibration and test accessories including
but not limited to:
• IR test lamp
• AC/DC charger for test lamp
All accessories for mounting and installation shall be supplied. The mounting
accessories shall have swivel adjustment facility. Instrumentation materials and
instrument mounting hardware shall be minimum 316 SS. If special tools are required,
VENDOR shall supply them. Protection accessories (solar blind) and devices to
eliminate the possibility of fire alarms from transient conditions such lightning, welding,
illumination, shall be provided by VENDOR.
Gas detectors in the facility shall be provided with the following requirements
as minimum
• Demonstates fast and accurate response in case of gas escape or
accumulation. The first detected gas shall initiate alarm before
combustible levels are reached.
• Demonstrates immunity to poisoning
• Demonstate operational stability
• Easy maintenance/calibration
Flammable gas detectors shall be calibrated to respond to the gas expected to be present
in that fire-zone. With any potential process area leak containing the combination
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 13 of 19
of process hydrocarbons, then the infra-red gas detectors shall be calibrated to the
hydrocarbon gas that offers the least IR absorption e.g. methane.
Implementation design of flammable gas detector shall consider the following as minimum:
• Proper and effective design layout, i.e. detector location, detector numbers
which will maximizes detector’s ability to achieve rapid, early, reliable detection,
prior to any 100% LEL accumulation being able to develop in services location
• Gas detectors shall be located close to equipment where leaks are considered
likely, such as storage bunds, and pump seals and areas of multiple process
pipe-work flanges. In unclassified non hazardous areas (i.e. CRS Control Room,
etc.) flammable gas detectors shall generally be located at HVAC air intakes (if
any).
• Gas detectors shall not be located in areas where small gas leaks (such as valve
gland packing) and operational gas releases (such as sample points or analyser
exhausts) are prevalent as these will have been accounted for in the hazardous
area classification studies, presenting a lower risk.
Selection of flamable gas detector shall consider the most suitable detection methods as
follows:
Gas detected by IR point gas detectors anywhere on the facilities shall initiate alarm
levels measured in % Lower Explosive Limit (LEL) as follows :
• Low LEL alarm at 20% LEL (methane) both at inside and outside building
• High LEL alarm at 50% LEL (methane) both at inside and outside building
All point type gas detectors shall be provided with weather baflles and test gas housings.
Units located in remote or difficult access areas shall be provided with remote
calibration/test gas and local readout facilities to enable single-person calibration/test
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 14 of 19
maintenance routines. Surge protection device for the gas detectors shall be provided.
Open path detectors shall be used to a lesser extent compared to point IR detectors where
there is a clear line-of-sight in process areas and an obvious demarcation line. Open path
gas detectors may be used to monitor for hydrocarbon gas accumulations/releases
around gas turbine ventilation, combustion air and ventilation air ducts, where there is a
clear 'overboard' line-of-sight.
The VENDOR shall provide a complete set of tools and accessories for calibration and
test for gas detector. All devices for mounting and installation shall be provided
including protection accessories, material shall be 316 SS. If special tools are required,
VENDOR shall supply them
However photoelectric type detector is not suitable for dirty area, due to contamination
by dust causing reduced sensitivity.
Smoke detectors in the facility shall be provided with the following requirements as
minimum :
• Suitable for installation inside CRS Metering Control Room or Equipment Room
ceilings, floorings, etc.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 15 of 19
Smoke detectors shall be connected to and controlled by SIS. All accessories for
mounting and installation shall be supplied by VENDOR.
Heat detectors in the facility shall be provided with the following requirements as minimum:
• Designed for continuous detection
• Bodies and bases enclosure with anti-static treatment
• Vibration proof mounting base equipped with screw type terminal and integral
visual alarm indicator
• Detectors shall be provided with light indicator
• Suitable for installation in a 2-wire loop (addressable)
One complete set of calibration and test accessories should be supplied, including :
All devices for mounting and installation and all of special tools required shall be supplied.
Heat detectors shall be connected to and controlled by SIS. All accessories for
mounting and installation shall be supplied by VENDOR.
9. NAME PLATES
All cabinets, console, push buttons, lamps shall be provided with laminated plastic
nameplates. The nameplates shall be fixed to the cabinets/consoles with stainless
steel screws. Nameplate
engraving details shall be provided by VENDOR and approved by COMPANY.
The document shall clearly specify the limitation of the system design, not only at the
overall system level, but also at the level of hardware and software modules, so that the
system constraint are clearly identified. In particular, the design of communication
interfaces shall be clearly specified.
The structure of the document shall reflect the mixture of standard and special to project
hardware and software required modules.
VENDOR shall submit complete draft for review and agreement by COMPANY.
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 17 of 19
VENDOR shall furnish data as required on the Vendor Data Requirement List with the
number of copies and in the number of days indicated following receipt of the purchase
orders.
The drawings and documents shall be considered part of the order. The order shall not
be considered complete for payment until all items are received.
VENDOR shall notify COMPANY at least 10 working days in advance of starting any shop
tests.
A proposed test procedure shall be submitted by VENDOR for approval one (1) month
prior to the Factory Acceptance Test (FAT). VENDOR shall prepare a detailed FAT
procedure for approval by COMPANY. This document shall include VENDOR’s and sub-
system VENDOR’s key personnel to be involved in the FAT and the testing responsibilities
assigned to each party. Upon approval by COMPANY or an authorized representative,
this document shall establish the basis for conducting the FAT and shall include, but
not be limited to, the tests described in this section. The FAT procedure list shall have one
column for VENDOR’s pre-FAT responsible staff’s signature. The pre-FAT must be
completed before notification to COMPANY for FAT witness.
The purpose of this testing shall be to witness VENDOR performance of FAT and
verify the operation of hardware, the validity of programs, operator interface, guaranteed
accuracy and the proper functioning of components as a system, in accordance with this
specification prior to system shipment. COMPANY or its authorized representative will
take an active role in the FAT. "Hands On" (with VENDOR’s observation and advice) shall
be permitted in the FAT by COMPANY or its authorized representatives. Sufficient time
shall be allocated to complete the FAT, correct the errors detected, and retest the system
without jeopardizing the scheduled shipment dates.
A pre-FAT test must be conducted by VENDOR’s test crew. The pre-FAT shall be properly
signed, item-by-item, in one column of the FAT procedure list.
VENDOR shall keep accurate records of the hardware and software deficiencies, errors,
and action items encountered during each test, which shall be provided to COMPANY or
its authorized representatives. These deficiencies/errors/action items shall be reviewed
with COMPANY or its authorized representatives at the end of each day to discuss
the proposed procedures and schedule for correcting these items. COMPANY or
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 18 of 19
authorized representative may require the suspension of the FAT until any such
discrepancy has been corrected. After the discrepancy has been corrected, VENDOR
shall repeat the procedure or perform any other testing required to verify correct operation
of the system and that the discrepancy has been corrected. As a general, the following
guidelines shall be followed :
▪ Errors detected during tests in the system programming and configuration
shall be listed on a punch list and corrected before the end of the FAT.
▪ Errors found in drawings and documentation concerned shall be
corrected by the
▪ VENDOR and issued within one month after FAT.
▪ All materials rejected by the COMPANY’s inspector shall be replaced
by the VENDOR
▪ without extra charge.
▪ Any faults discovered during inspection and test shall be rectified before
proceeding further and all previously tested circuits affected by the work
carried out to correct the fault shall be re-tested.
▪ The cost of rectification and repair of defects discovered during inspection
or test shall be at the VENDOR’s expense.
VENDOR shall repair or replace all defective items during the guarantee period at
no cost to COMPANY..
The Fire & Gas detection system equipment shall be packed in accordance with the best
industrial practice for electronic equipment to avoid damage due to rough handling. The
JASA PERANCANGAN, PENGADAAN, DAN
KONSTRUKSI PEMBANGUNAN PIPA GAS
SENIPAH – RU V BALIKPAPAN
Document No. Rev. FIRE & GAS DETECTION Date: 05/05/2022
SNBP-EPC-00-INS=SPC-002 B SPECIFICATION Page 19 of 19
A packing list shall be placed both on the inside and outside of each individual
package or container. Packing lists itemizing contents of each box crate shall be placed
inside each shipping unit. A second copy, together with any special instructions, must
be sealed in a waterproof envelope and securely fastened to the outside of each shipping
unit. Packing lists shall state purchase order number, item number and full description of
contents.
VENDOR shall be responsible for load out, tie down and securing for shipment of the
completed assemblies on VENDOR-furnished transport. VENDOR shall be responsible
for supplying any required equipment or frames and required rigging for the loadout at
VENDOR’s facility.