FORMAT NO.

: JRF/MAR/COT/001
REVISION NO.: R00
ISSUE DATE: 27/10/2020

Subject: Techno commercial offer for C, Z & U Roll Forming Machine

Model No.: JRF-C&Z 70 - 300
Model Name: C&Z Purlin Combined Machine (70 x 300 x 3)

Profile Drawing of C&Z Purlin Combined Machine

Page 1
Machine Layout Diagram

Page 2
 Part A: Commercial Offer:

I) Standard Machine:

Sr. No. Item / Component Description Price (INR)

01 Hydraulic Decoiler 5 Ton
02 Leveler With Feeder
03 Punching Station - 5 Nos.
04 Hydraulic Plain Searing
05 Loop System With Sensor
45,00,000/-
06 Roll Forming Machine (22 Station)
07 Hydraulic Profile Searing (Multi Size Or Single Die Type)
08 Runout Table
09 Hyd. Power Pack
10 Elc. Control Panel (PLC Base)
Total 45,00,000/-

II) Spares Items:

Sr. No. Item / Component Description Price (INR)

01 Punching & Die set (2 set) 12,000× 2 24,000/-
Profile Searing Parts ( 2 set )
02 S12-02-106 (both Left & Right) 16,000× 2 32,000/-
S12-02-107 (both Left & Right)
03 Fix type searing die 65,000 × 1 65,000/-

III) Optional Assecories:

Sr. No. Item / Component Description Price (INR)

01 Feeder Servo Package 2,50,000/-
02 Coil Car 3,00,000/-
03 Auto Stacker 6 Mtr. Length 5,00,000/-

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IV) General Specification:

Line offered is designed to process material as per below specifications:

Type of material to be processed: H.R. | C.R. | GI (550 MPA )
No. of Station 22
Length of profile sheet: No limit
Total connected power required: 50 HP
Coil Width range: 170 mm to 550 mm
Coil Thickness range: 1 mm to 3 mm
Coil weight (Allowed on Decoiler): Up To 5000 Kg.
Without Cutting 0 to 20 MPM
& Punching:
Production line speed:
With Cutting & 5 to 7 MPM (as per job length)
Punching:
Automation level in performance P.L.C. controlled length
Accuracy level length: ±2 M.M.
BEND/TWIST: 1.5 MM/MTR.
DIMN:+/- 2 M.M.

Yield strength 350MPA 550MPA

Thickness 1-2.5 1-2

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 Part B: Technical Specifications

I) Part wise Application & Technical details:

01: DECOILER
APPLICATION
Decoiler is provided to load raw material (coil) on its arm. It holds the coil and also store’s it in loop area
before it goes in process. It has expandable jaws to loose / tighten coil during loading / unloading and
unwinding for forming line smoothly.
Construction All steel body
Mandrel rotation Spherical roller bearings
Mandrel expansion Hydraulic cylinder
Mandrel face length 600 mm
Coil Width range 175 mm to 550 mm
Coil Weight Up to 5.0 Tons
Drum nominal dia. 500 mm
Drum expansion
425 mm to 525mm
range
Breaking Simple brake

Loop system Motorized with loop sensor

02 COIL LEVELER
APPLICATION
It has pinch rollers to pull coil stock from de coiler. The leveling rollers removes coil set and flatten the material. If
backup rolls are provided; it helps to avoid work roll deflection in shape correcting feature, backup rolls can be
independently adjusted to remove coil defects coil defects such center buckle or edge waviness.

Max. width of coil

550 mm
can be enter
Min. width 150 mm
Max Coil Thickness 3 mm
Min Coil Thickness 1 mm
Pinch Roll 4 Nos.
Pinch Roll Dia. 100 mm
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 Leveling roll 7 Nos.
Shaft Dia 80mm
Helical Gear
5 H.P. with Gear Box
Motor

03 PRE - PUNCHING PRESS

APPLICATION
Punching press are used as line equipment to post punch the coil stock as per requirement presses are
generally suitable for blanking slight embossing, Piercing, Slight coining, Perforation Etc. suitable dies has to
be each operation.

Working 16Mpa
capacity Hydraulic

Punching 6 Nos Hc
Die Hcr

Punch
58 to 62 HRC
Hardness
Operated by
Hydraulic
Hydraulic
Punching
Power pack
5 HP AC
Motor (Helical Gear
Motor)

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04 LOOP SYSTEM BETWEEN PUNCHING & FORMING
APPLICATION
Loop System is incorporated in between 2 line equipment to synchronies line speed or some time to eliminate
tension, stretch, on passing material.

Steering Rolls on
both entry & exit
Construction of loop to guide
the processing
material
Exit steering
Rolls may have
material guides if
required
Peeler table to
close the loop for
entry of new coil.
Max. width of
550 mm
coil
Min. width of
150 mm
coil

Max. depth of
2000 mm
loop pit

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05 ROLL FORMING
APPLICATION
Roll forming machine made on mild steel fabricated and planed machined main bad & forming stand made by
mild steel and with shaping boring on stands. Main shaft made from EN-8 steel and harden grinding maintain
close dimension tolerance with Ball Bearing (S.K.F.).

No. of workstation 22
Coil Width range 150mm to 550mm
Coil Thickness 1 mm to 3 mm
Max. line speed 0 to 20 MPM (without punching & cutting)
Gear Box Motor 25 HP with gear box
Forming station type Stand type design
Bearing Ball bearing(Turbo make)
Roller Zinc Coted

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06 SHEARING UNIT

APPLICATION
Cutting press cuts the blank or profile single word. Press is designed to accept slug type die or cropping die
without slug while cutting.

# You have to choose any 1 option from below as per your convince
Option-A – Universal Searing Option-B – Fix Die Searing

Fabricated heavy duty base frame.

High speed operation
Press is adjustable in 2 axis Horizontal & Vertical common line to align with profile output.
Stroke adjustment through electric sensors..
Hydraulic operated cutting press with antifriction guide way
Cutting Blade made by HcHcr hard and ground half round and degree shape cutting by wire cut machine, hydraulic
cylinder connected by hydraulic power pack shall travel at synchronized speed for cutting.
Roll forming speed shall be desired by PLC at optimum speed based on cut length set by operator
As per your Profile design very easy adjustable cutting die
Horizontal and Vertical adjustable cutting press.

Working capacity 16 Mpa Hydraulic

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Hydraulic Cylinder 02 Nos
Sensor 02
Solenoid Valve 01 Nos
Pressure Control Switch 01 Nos

07 RUNOUT TABLES
APPLICATION
To continue with finish good conveying system and length measurement for continues operation process

Base fabrication by 75 x 40 C – channel.

08 PLC & CONTROL PANELS

APPLICATION
For electrical controlling of line equipment
Fabricated sheet metal enclosure.
Easy accessibly mounting of components.
PLC control mechanism system for high
accuracy in length control.
Front panel with operator interface, push
button panel, operating & indicators.
For ease of operation operator pendent can
be at difference desired place on line.
Layout (trench) cables wires are in “JUPITER”
scope of supply.
Mains with 3 phase 4 wire necessary
protections shall be arranged by us near main
panel console.

FUNCTIONS IN PANE:
MM & Feet in length. Power cut start to mammary storage system.
Auto single piece system. Auto braking system.
4 length & piece Auto machine length counting from front shear to back shear.

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Decoiler auto & manual option. Backside liner cutting system.

PROGRAMMABLE LOGIC CONTROLLER:

Central Processing Unit with touch screen interface
CPU make & type DELTA - DVP 12SA211T
Drive & CPU type DELTA C-200/2000
Switchgear make Schneider D-Series
Digital input & Output type 16 channels board
Relay boards 8 channel of brisk make
DC control supply make (AC -DC Converter) 24VDC, SMPS of DELTA/OMRON
Control desk with requisite Standard make
Connectors / Elmex , Indo Electrical
Cables RR Kabel / Finolex

ELECTRICAL SUPPLY TYPE:

Voltage 415 V Nominal frequency 50 Hz
Phase 03ɸ with neutral Auxiliary control voltage ± 1%
Voltage regulation ± 5% Auxiliary control voltage for instrumentation 220 V, A.C.
PLC supply type 24 V, D.C. Analog I / O voltage / current 0 to 10 V, 4 to 20mA
Solenoid / Signaling voltage 24 V, D.C. ; 220 V, A.C.

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PLC Controller – Roofing

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10 HYDRAULIC POWER PACK SYSTEM
APPLICATION
The pump supply with the system is variable flow vane type hence delivers high pressure with full flow on
demand and automatically cut-off pumping station from hydraulic circuit when there is no demand of
pressure or flow in the system, thus saves not only electricity but also enhances pump’s life cycle.
Self-contented fabricated unit
Oil tank with partition, level indicator & filler
breather
Pump, motor, controls mounted on top for
easy setting & accessibility
For ease in operation some valves are
mounted on individual machines
Low noise device.
Layout piping is not included in
“JUPITER” scope of supply.

SPECIFICATION:
Type 15 HP C&Z for 6 punches, 2 shearing and 1 Decoiler
Working pressure 150 Bar
Hydraulic pump YUKEN Vane pump
Direction control valve YUKEN Solenoid Valves (9 Pcs.)
Pressure relief valve POLYHYDRON
Non return valve YUKEN
Manifold block Single in multi out
Pressure gauge Micro
Suction strainer Hydro line
Air breather Hydro line
Motor 15 HP @ 1440 RPM ABB
Oil reservoir 400 liters
Recommended hydraulic oil SERVO/HP/SELL/ INDIAN OIL System 68 No. Grade

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 Part C: Other terms & Conditions:
PRICES
Prices quoted are ex our Works – Bhunava (Rajkot - Gujarat)

PAYMENT
A) 30% (of basic amount) along with official purchase order.
B) Balance payment (including GST) before the dispatch of machine.
(Machine will be dispatched within 2 to 3 days from the date of receipt of full & final payment - subjected to
availability of transportation)

GST
GST will be charged extra as applicable at the time of dispatch (Present rate is 18%)

DELIVERY
Within 120 days from the date of receipt of confirm order along with 30% advance and all technical clearance
from your side.

LATE DELIVERY CHARGES

We will try to deliver the machine within the committed time 75 to 90 days. However in case of late delivery,
due to any unfavorable circumstances, we will note bare any late delivery charges.

CANCELLATION
Order once placed can’t be cancel, revised or modified. And in any case of cancellation JUPITER reserves the
right to forfeit the advance payment made by customer.

TRANSPORT& TRANSIT INSURANCE:

Transportation & transit insurance of the machine is in customer scope and will be charged extra as actual.

PACKING
Standard packing of machine (i.e. transparent plastic wrapping) will be provided by the company. Any
additional / specific packing required will be charged extra.

INSPECTION
Pre dispatch inspection of the offered machine, if required can be carried out at our works - Bhunava (Rajkot -
Gujarat). In this regards, we request you to consider the following:
i) Pre dispatch inspection will be as per the manufacturing standards of the machine offered
ii) All the cost related to the inspection (i.e. to & fro charges of customer along with lodging & boarding
etc.) is to be barred by customer
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DESIGN SPECIFICATION
Jupiter Roll Forming Pvt. Ltd. reserve the right to modify/alter any of the design, specifications and details of
the machine without prior notification / intimation to the client. The modification / alteration shall be in line
with the standard engineering practice and will not affect the final performance of the machine offered /
booked.

OFFER VALIDITY
This offer is valid for 30 days only from the date of offer.

ERECTION / COMMISSIONING & TRIAL:

Erection / Commissioning & trial (as per manufacturing standard of the machine offered) at your end will be
done in supervision of our engineer. In this regards, we request you to consider the following:

i) However the arrangement of required setup (as per site readiness guideline) along with the required
manpower is to be arranged from your side.
ii) To and fro charges of our engineer along with lodging, boarding and local transportation is in
customer’s scope
iii) Our service engineer will stay at your location for 3 days maximum. Beyond 3 days Rs. 3000.00 per
day will be charged till the day he stays at your location.

NOTE:
Our machine is user friendly and easy to install. As of the COVID situation, travelling resources are limited
and hence we have opted for the VIDEO INSTALLATION which is quite possible in our machine

WARRANTY
We provide workmanship warranty against any manufacturing defects for the period of 1 year (12 Months)
from the date of invoice. In this regards, we request you to consider the following:
i) Standard warranty is not applicable for consumable / brought parts which has normal wear & tear
(i.e. O rings, seals, washers etc.).
ii) Warranty on the major brought parts (i.e. electric motor, PLC & other electric parts, bearings etc.)
May be covered under warranty as per there supplier / manufacturer’s warranty terms, JUPITER is
not liable for said items.
iii) Standard warranty does not cover any accidental damage or damage caused due to any external
cause (i.e. damage during transportation, handling, hoisting, installing, electrical failure, low voltage
supply, misuse, servicing / repairing by unauthorized person / party etc.)

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SERVICES
We offer free workmanship for the period of 1 year (12 months) from the date of invoice by our expert
technical team. In this regards, we request you to consider the following:
i) To and fro charges of our engineer along with lodging, boarding and local transportation is in
customer’s scope
ii) Any part (not covered under standard warranty) if to be replaced is to be provided by customer.

TRAINING
We will provide 1 week free training (at our works – Bhunava Rajkot) related to installation, operation &
maintenance (of the machine offered) to the executive appointed by you. In this regards, we request you to
consider the following:
i) Salary and wages of the appointed executive will be in your scope.
ii) Transportation lodging & boarding of the executive will be in your scope.

SCOPE Of WORK:
i) Jupiter scope of Work:
Supply the machine offered as per the manufacturer’s standard.
Loading of our machine at our works
Provision of engineer for supervision of erection / commissioning of machine
ii) Customer / Buyer scope of Work:
Site readiness - As per guidelines
Unloading of the machine at site
Arrangement of required tools & tackles required for the erection / commissioning of the machine
Arrangement of required manpower (i.e. Operator – 1, Electrician - 1 &Helper - 3).
Trial / Testing material for the trial (Trial will be conducted at your end by our engineer)

LEGAL JURISDICTION
In case of rising of any dispute between the company and the customer relating to goods sold / material
supplied, the Court at Gondal (Rajkot) shall have jurisdictions and all such dispute shall be referred to their
only.

We are very thankful to you for your valued enquiry and hope above techno commercial offer will meet your
requirement and you will find our offer very competitive and suitable. In case of any need for further
assistance / clarification, we request you to please feel free to contact / write us.

Thanks & Regards,

Sales Team
Jupiter Roll Forming Pvt. Ltd.
Email: sales@jupiterrollforming.com
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