oh
ynIT-4 Magnetic Particle Test
What is the purpose of stai
magnetic particle test s
it is calibrated,
indardization of
'ystem and explain how
ey
, AprilMay-19, 8
OR
Discuss in detail about the standardizati.
rath izat
calibration of Magnetic particle test nn"
5)
Answer = Apri-t8, Se, a5(b)
ticle Test
sondardization of Magn
Standardization of the system for magnetic particle
testis carried out in order to make sure
that the equipment
fais accessories operate under proper conditions chsh are
feceptable and with consistent sensitivity. Hence, Calibration
ofthe system is done to detect even the smallest discontinuity
with more confidence. During experimentation (or usage), a
testpiece with artificial defects is considered and the variables
involved in the system are enhanced, to clearly indicate these
ei
spon
a2 Jeson the effect of temperature on mechani
Anower #
‘The materials working outside the closed environment are subjected to thermal Toads which are prc
sourcés.
I properties of materi:
oduced from the various
1. Hot Sources
The hot sources include hot gases, fire, hot fluids, heat engines and the presence of heat generating source such as boilers,
incinerations and engines ete.
2 Cold Sources ”
Cold atmospheric temperatures, coil storages, low temperature process fluids, ete. The temperature change effects the
mechanical behaviour of materials as well as all the material properties.
Following are the various mechanical properties that the effected by temperature changes.
1, Thermoelasticity
roperty of material which accounts the thermal effects on the material. Thermoelasticity
‘a constrained solid due to thermal strains. It predicts the stress, strain or deformations
‘ads as well as minute temperature changes. The relative displacement between.
‘and thermostatic deformation and bending are effected by temperature change.
properties which depend on temperature decreases withthe increase in temperature, The below
figure shows the variation of yield stress and ultimate strength of mild stel with temperature,
ac :
‘Thermoelasticity is the elastic pr
studies the stress field produced in,
produced by measurable thefmal lo;
particles, stress and strain of material
Generally, all the mechanical5.24 NON-DESTRUCTIVE EVALUATION [JNTU-KAKINADA]
2. Plasticity, Plastic Deformation and Bending
When 2 material is subjected to small stresses or temperature changes, the material will undergo elastic deformation and
inal state when the stress is relieved or temperature is reduced to initial value. But, when the material is subjected
s or temperature changes, the material will undergo inelastic or plastic deformation. At high temperatures, material
with large mobility and rearrangement of atoms. After solidification, new solid bonds are formed. This same
d in welding and casting. Ductile, malleable and tough materials sustain large ee deformation, whereas, the
will fail before any deformation.
3
a. Fracture of Material
brittle mai
The material fracture takes place when the stress in the material is increased beyond the a critical point (i.e., ultimate
stress or ultimate strain or ultimate deformation energy, Since the ultimate strength (strain or deformation energy) of the material
decreases at higher temperature, the material gets fractured at high temperatures.
The material may also fail due to creeping instead of sudden fracture.Qi7. Explain the application of NDE in aircraft and aerospace industries.
7 ‘ OR
List the NDE applications in aerospace industries. x April-18, Set-1, Q1(f)
OR
How NDT is used in aerospace industries?
Answer : " April/May-17, Set-3, Q7(b)
Application of NDE in Aircraft and Aerospace Industries
In aircraft and aerospace industries the type of NDE technique are selected based on the features of design and application
of components, assembly condition, test environment etc. Different types of NDE techniques selected for detection and evaluation
of defects are given in the table below.
Purpose or Reason ‘Type of NDE Techniques Employed
Detection and evaluation of surface and internal defects Visual inspection, radiographic techniques, magnetic particle
test, ultrasonic test, eddy current test, liquid penetrant test, tap
» | test (Le., tapping the test specimen with action or hammer),
‘ acoustic emission, laser sherography, IR (infrared) thermogra-
phy and holography.
Detection of defects, visualization and geometry, material | Digital signal analysis, distortion correction technique, image
characteristics and structural integrity enhancement method, intelligent data fusion technique, ete
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