JG79A152H03 Required Tools for Installation

Phillips screwdriver 4 mm hexagonal wrench

ENGLISH

Level Flare tool for R410A

Model names are indicated in 1-3. Scale Gauge manifold for R410A
When installing multi units, refer to Utility knife or scissors Vacuum pump for R410A
SPLIT-TYPE AIR CONDITIONERS the installation manual of the multi 65 mm hole saw Charge hose for R410A
Torque wrench Pipe cutter with reamer
INSTALLATION MANUAL unit for outdoor unit installation.
Wrench (or spanner)

1. BEFORE INSTALLATION
1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY
• Be sure to read “THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY” before installing the air conditioner.
• Be sure to observe the warnings and cautions specified here as they include important items related to safety.
• After reading this manual, be sure to keep it together with the OPERATING INSTRUCTIONS for future reference.
N Do not install the unit by yourself (user).
Incomplete installation could cause fire or electric
shock, injury due to the unit falling, or leakage of water.
Consult the dealer from whom you purchased the unit
or a qualified installer.
N Perform the installation securely referring to the
installation manual.
Incomplete installation could cause fire or electric
shock, injury due to the unit falling, or leakage of water.
N Install the unit securely in a place which can bear
the weight of the unit.
If the installation location cannot bear the weight of the
unit, the unit could fall causing injury.
N Electrical work should be performed by a qualified,
experienced electrician, according to the installation
manual. Be sure to use an exclusive circuit. Do not
connect other electrical appliances to the circuit.
If the capacity of the power circuit is insufficient or there
is incomplete electrical work, it could result in a fire or
an electric shock.
N Earth the unit correctly.
Do not connect the earth to a gas pipe, water pipe, light-
ning rod or telephone earth. Defective earthing could
cause electric shock.
N Do not damage the wires by applying excessive
pressure with parts or screws.
Damaged wires could cause fire or electric shock.
N Be sure to cut off the main power in case of setting
up the indoor P.C. board or wiring works.
Failure to do so could cause electric shock.
N Use the specified wires to connect the indoor and
outdoor units securely and attach the wires firmly to
the terminal block connecting sections so the stress
of the wires is not applied to the sections. Do not
WARNING (Could lead to death, serious injury, etc.)
extend the wires, or use intermediate connection.
Incomplete connecting and securing could cause fire.
N Do not install the unit in a place where inflammable
gas may leak.
If gas leaks and accumulates in the area around the
unit, it could cause an explosion.
N Do not use intermediate connection of the power
cord or the extension cord and do not connect
many devices to one AC outlet.
It could cause a fire or an electric shock due to defec-
tive contact, defective insulation, exceeding the permis-
sible current, etc.
N Be sure to use the parts provided or specified parts
for the installation work.
The use of defective parts could cause an injury or leakage
of water due to a fire, an electric shock, the unit falling, etc.
N When plugging the power supply plug into the outlet,
make sure that there is no dust, clogging, or loose
parts in both the outlet and the plug. Make sure that the
power supply plug is pushed completely into the outlet.
If there is dust, clogging, or loose parts on the power sup-
ply plug or the outlet, it could cause electric shock or fire. If
loose parts are found on the power supply plug, replace it.
N Attach the electrical cover to the indoor unit and the
service panel to the outdoor unit securely.
If the electrical cover of the indoor unit and/or the service
panel of the outdoor unit are not attached securely, it could
result in a fire or an electric shock due to dust, water, etc.
N When installing or relocating the unit, make sure
that no substance other than the specified refriger-
ant (R410A) enters the refrigerant circuit.
Any presence of foreign substance such as air can
cause abnormal pressure rise and may result in explo-
sion or injury.
N Do not discharge the refrigerant into the atmosphere. If
refrigerant leaks during installation, ventilate the room.
If refrigerant comes in contact with a fire, harmful gas
could be generated.
N Check that the refrigerant gas does not leak after
installation has been completed.
If refrigerant gas leaks indoors, and comes into contact
with the flame of a fan heater, space heater, stove, etc.,
harmful substances will be generated.
N Use appropriate tools and piping materials for installation.
The pressure of R410A is 1.6 times more than R22.
Not using appropriate tools or materials and incomplete
installation could cause the pipes to burst or injury.
N When pumping down the refrigerant, stop the com-
pressor before disconnecting the refrigerant pipes.
If the refrigerant pipes are disconnected while the compres-
sor is running and the stop valve is open, air could be drawn
in and the pressure in the refrigeration cycle could become
abnormally high. This could cause the pipes to burst or injury.
N When installing the unit, securely connect the re-
frigerant pipes before starting the compressor.
If the compressor is started before the refrigerant pipes
are connected and when the stop valve is open, air
could be drawn in and the pressure in the refrigeration
cycle could become abnormally high. This could cause
the pipes to burst or injury.
N Fasten a flare nut with a torque wrench as specified
in this manual.
If fastened too tight, a flare nut may break after a long
period and cause refrigerant leakage.
N The unit shall be installed in accordance with na-
tional wiring regulations.

N Install an earth leakage breaker depending on the
installation place.
If an earth leakage breaker is not installed, it could
cause electric shock.
N Perform the drainage/piping work securely accord-
ing to the installation manual.
CAUTION (Could lead to serious injury in particular environments when operated incorrectly.)
If there is defect in the drainage/piping work, water N Do not install the outdoor unit where small animals
could drop from the unit, soaking and damaging house- may live.
hold goods. If small animals enter and touch the electric parts inside
N Do not touch the air inlet or the aluminum fins of the unit, it could cause a malfunction, smoke emission,
the outdoor unit. or fire. Also, advise user to keep the area around the
This could cause injury. unit clean.

1-2. SELECTING THE INSTALLATION LOCATION

INDOOR UNIT Note: Note:
• Where airflow is not blocked. In rooms where inverter type fluorescent lamps are used, It is advisable to make a piping loop near outdoor unit so as
• Where cool air spreads over the entire room. the signal from the wireless remote controller may not be to reduce vibration transmitted from there.
• Rigid wall without vibration. received.
• Where it is not exposed to direct sunshine. OUTDOOR UNIT Note:
• Where easily drained. • Where it is not exposed to strong wind. When operating the air conditioner in low outside tempera-
• At a distance 1 m or more away from your TV and radio. • Where airflow is good and dustless. ture, be sure to follow the instructions described below.
Operation of the air conditioner may interfere with radio • Where rain or direct sunlight can be avoided as much as • Never install the outdoor unit in a place where its air
or TV reception. An amplifier may be required for the af- possible. inlet/outlet side may be exposed directly to wind.
fected device. • Where neighbours are not annoyed by operation sound • To prevent exposure to wind, install the outdoor unit
• In a place as far away as possible from fluorescent and or hot air.
incandescent lights (so the infrared remote control can with its air inlet side facing the wall.
• Where rigid wall or support is available to prevent the • To prevent exposure to wind, it is recommended to install
operate the air conditioner normally). increase of operation sound or vibration.
• Where the air filter can be removed and replaced easily. • Where there is no risk of combustible gas leakage. a baffle board on the air outlet side of the outdoor unit.
REMOTE CONTROLLER • When installing the unit at a high level, be sure to secure Avoid the following places for installation where air condi-
• Where it is easy to operate and easily visible. the unit legs. tioner trouble is liable to occur.
• Where children cannot touch it. • Where it is at least 3 m away from the antenna of TV set • Where flammable gas could leak.
• Select a position about 1.2 m above the floor and check or radio. Operation of the air conditioner may interfere with • Where there is much machine oil.
that signals from the remote controller are surely re- radio or TV reception in areas where reception is weak. • Salty places such as the seaside.
ceived by the indoor unit from that position (‘beep’ or An amplifier may be required for the affected device. • Where sulfide gas is generated such as a hot spring.
‘beep beep’ receiving tone sounds). After that, attach re- • Install the unit horizontally.
mote controller holder to a pillar or wall and install wire- • Please install it in an area not affected by snowfall or • Where there is high-frequency or wireless equipment.
less remote controller. blowing snow. In areas with heavy snow, please install a
canopy, a pedestal and/or some baffle boards.
1-3. SPECIFICATIONS
Pipe size (GE25, 33, 35 ,42/GE50)
Model Power supply *1 Wire specifications *2
(thickness *3, *4)
Pipe length and height difference
Rated Breaker Indoor/outdoor
Indoor unit Outdoor unit Frequency Power supply Gas / Liquid Max. pipe length 20/30 m
Voltage capacity connecting wire
Max. height difference 12/15 m
MSZ-GE22VA
MSZ-GE25VA MUZ-GE25VA Max. number of bends *5, *6 10
3-core ø9.52 / 6.35 mm Refrigerant adjustment A *7 30/20 g/m
MSZ-GE33VA MUZ-GE33VA 10 A
1.0 mm2 4-core (0.8 mm)
MSZ-GE35VA MUZ-GE35VA 230 V 50 Hz Insulation thickness *8, *9 8 mm
MSZ-GE42VA MUZ-GE42VA 1.0 mm2
3-core ø12.7 / 6.35 mm
MSZ-GE50VA MUZ-GE50VA 16 A
2.0 mm2 (0.8 mm)
*1 Connect to the power switch which has a gap of 3 mm or *4 Use a copper pipe or a copper-alloy seamless pipe. Additional refrigerant = A × (pipe length (m) - 7)
more when open to interrupt the source power phase. (When *5 Be careful not to crush or bend the pipe during pipe bending. *8 Insulation material : Heat resisting foam plastic 0.045
the power switch is shut off, it must interrupt all phases.) *6 Refrigerant pipe bending radius must be 100 mm or more. specific gravity
*2 Use wires in conformity with design 60245 IEC 57. *7 If pipe length exceeds 7 m, additional refrigerant (R410A) *9 Be sure to use the insulation of specified thickness. Exces-
*3 Never use pipes with thickness less than specified. The charge is required. (No additional charge is required for sive thickness may cause incorrect installation of the indoor
pressure resistance will be insufficient. pipe length less than 7 m.) unit and insufficient thickness may cause dew drippage.
 1-4. INSTALLATION DIAGRAM Be sure to use wall hole Wall hole cover (D)

ACCESSORIES sleeve (C) to prevent Indoor unit

Seal the wall hole

left and left back piping

indoor/outdoor connecting

130 mm or more for

Check the following parts before installation. gap with putty (H).

54 mm or more/
<Indoor unit> wire (A) from contacting Wall hole
100 m
metal parts in the wall and sleeve (C)

(using spacer)
m Fix the pipe to wall
or mo
(1) Installation plate 1 re to prevent damage by with pipe fixing
Installation plate fixing screw rodents in case the wall is band (E).
(2) 5 hollow.
4 × 25 mm Cut off the
110 m Pipe fixing band
(3) Remote controller holder 1 or mo m After the leak test, apply extra length. (E)
re insulating material tightly
Fixing screw for (3) 3.5 × 16 mm Fixing screw
(4) 2 so that there is no gap.
(Black) (F)
When the piping is to be at-
(5) Battery (AAA) for (6) 2
tached to a wall containing Outdoor unit installation (GE25, 33, 35 ,42/GE50)
(6) Wireless remote controller 1 metals (tin plated) or metal 800/840 mm
Felt tape netting, use a chemically 150/169
(7) 1 500 mm
(For left or left-rear piping) treated wooden piece 20 mm
mm or thicker between the Air inlet

304-325/360 mm
(8) Air cleaning filter 2
wall and the piping or wrap

344.5/392 mm
285/330 mm
<Outdoor unit> 7 to 8 turns of insulation vi-
nyl tape around the piping.

10 mm or more
(9) Drain socket (VA type only) 1
To use existing piping, per-
(10) Drain cap ø 33 (GE50VA only) 2 form COOL operation for
PARTS TO BE PROVIDED 30 minutes and pump down Air outlet
AT YOUR SITE before removing the old air 2/4-10 mm × 21mm slot 40 mm
conditioner. Remake flare
(A) Indoor/outdoor unit connecting wire* 1
according to the dimension Drain piping for outdoor unit
(B) Extension pipe 1 for new refrigerant. <VA type only>
(C) Wall hole sleeve 1 • Provide drain piping before indoor and
(D) Wall hole cover 1 outdoor piping connection.
(E) Pipe fixing band 2 to 5 GE25, 33, 35 ,42VA
• Connect drain hose (I) I.D.15 mm as
(GE25, 33, 35 ,42/GE50) shown in the illustration.
(F) Fixing screw for (E) 4 × 20 mm 2 to 5 100/500 mm or more
• Choose one hole for draining, and
(G) Piping tape 1 install drain socket (9). Close the re-
mm
(H) Putty 1 100more maining two holes with drain cap (10)
or (GE50VA only).
Drain hose (9) (I)
GE50VA • Make sure to provide drain piping with
(I) (or soft PVC hose, 15 mm inner 1 or 2 10
or m0 mm a downhill grade for easy drain flow.
diameter or hard PVC pipe VP16) ore Note:
(J) Refrigeration oil 1 Install the unit horizontally.
(K) Power supply cord* 1 Do not use drain socket (9) in cold
* Note: (9) (I) regions. Drain may freeze and make the
(10) fan stop.
Place indoor/outdoor unit connecting wire (A)
and power supply cord (K) at least 1 m away 350 IMPORTANT NOTES
from the TV antenna wire. (GE25, 33, 35 ,42/GE50) or m m
200/500 mm or more orem To comply with the requirements of Australian standard AS/NZS 3000 electri-
Units should be installed by licensed contractor Appearance of the outdoor unit may differ from cal installations (wiring rules), the electrical wiring required between the
according to local code requirements. some models. indoor and outdoor units must be installed by a licenced electrical contractor.

2. INDOOR UNIT INSTALLATION

2-1. FIXING OF INSTALLATION PLATE 4) Loosen terminal screw, and connect first the earth wire, then indoor/outdoor unit con-
• Find a structural material (such as a stud) in the wall and fix installation plate (1) hori- necting wire (A) to the terminal block. Be careful not to make mis-wiring. Fix the wire
zontally with fixing screws (2). to the terminal block securely so that no part of its core is appeared, and no external
• To prevent installation plate (1) from vibrating, be sure to install the fixing screws in force is conveyed to the connecting section of the terminal block.
the holes indicated in the illustration. For added support, fixing screws may also be 5) Firmly tighten the terminal screws to prevent them from loosening. After tightening, pull
installed in other holes. the wires lightly to confirm that they do not move.
• When the knockout is removed, apply vinyl tape to the knockout edges to prevent 6) Secure indoor/outdoor unit connecting wire (A) and the earth wire with the VA clamp.
damaging the wires. Never fail to hook the left claw of the VA clamp. Attach the VA clamp securely.
s • When bolts recessed in the concrete wall are to be utilized, secure installation plate (1)
using 11 × 20 · 11 × 26 oval hole (450 mm pitch).
• If the recessed bolt is too long, change it for a shorter one available in the market.
Wall
2-2. WALL HOLE DRILLING Terminal block
1) Determine the wall hole position. VA clamp
2) Drill a ø 65 mm hole. The outdoor side should be ø 65 mm 5-7 mm Fixing screw
5 to 7 mm lower than the indoor side.
3) Insert wall hole sleeve (C). Outdoor 15 mm
side 35 mm

Ceiling 54 mm or more
130 mm or more for left and left
Bind the line to the center hole. back piping (using spacer)
Installation plate (1) Lead wire
Level
Indoor/outdoor unit
connecting wire (A)
100 mm 110 mm
or more or more Indoor terminal block
• For future servicing, give extra length to the
Wall 100 mm Wall connecting wires. Earth wire
• Make earth wire a little longer than others. (More (green/yellow)
than 60 mm)
• Do not fold the excess wire, or cram it into small
space. Take caution not to damage the wires. Indoor/outdoor
• Be sure to attach each screw to its unit
correspondent terminal when securing the cord connecting wire
Insert Align the Center of
Fixing screw (2) Align the plumb (A)
the scale with ø 65 mm hole and/or the wire to the terminal block.
line with the scale. *
mark . the line. * Note: Do not place the wires between the
Plumb indoor unit and the installation plate (1). Dam-
* Same for left hole. aged wire could cause heat generation or fire.
Outdoor terminal block

2-3. CONNECTING WIRES FOR INDOOR UNIT 2-4. PIPE FORMING AND DRAIN PIPING Liquid pipe
You can connect indoor/outdoor lead wire without removing the front panel. Pipe Forming Gas pipe
5 1) Open the front panel. • Place the drain hose below the refrigerant piping.
2) Remove VA clamp. • Make sure that the drain hose is not heaved or snaked. Indoor/outdoor unit
- 3) Pass indoor/outdoor unit connecting wire (A) from the back of the indoor unit and proc- • Do not pull the hose when applying the tape. connecting wire (A)
r ess the end of the wire. • When the drain hose passes the room, be sure to wrap Felt tape (7)
insulation material (obtainable at a store) around it. Piping tape (G)
 Rear, right, or downward piping Left or left-rear piping
Cut off in case of
1) Put the refrigerant piping and the drain hose right piping. Note:
together, then firmly apply piping tape (G) Be sure to reattach the drain
Piping tape (G) Cut off in case of left
from the end. hose and the drain cap in case piping.
2) Insert the piping and the drain hose into the Cut off in case of of left or left-rear piping. Felt tape (7)
downward piping. Drain cap
wall hole sleeve (C), and hook the upper part Otherwise, it could cause drops
of the indoor unit on the installation plate (1). of water to drip down from the
3) Check if the indoor unit is hooked securely on the installation plate (1) by moving drain hose.
the unit to left and right. Drain cap
4) Thrust the lower part of the indoor unit into the installation plate (1). 1) Put the refrigerant piping and the drain hose together,
then firmly apply felt tape (7) from the end.
Felt tape (7) overlap width should be 1/3 the tape
Drain Piping
width. Use a bandage stopper at the end of felt tape (7).
• If the extension drain hose has to pass through a room, be sure to wrap it with com-
2) Pull out the drain cap at the rear right of the indoor unit. Fig. 1
mercially sold insulation.
(Fig. 1)
• The drain hose should point downward for easy drain flow. (Fig. 1)
• Hold the convex section at the end and pull the
• If the drain hose provided with the indoor unit is too short, connect it with drain hose (I)
that should be provided at your site. (Fig. 2) drain cap.
• When connecting the drain hose to the hard vinyl chloride pipe, be sure to insert it 3) Pull out the drain hose at the rear left of the indoor unit.
securely into the pipe. (Fig. 3) (Fig. 2) Drain hose
• Hold the claw marked by the arrows and pull out the
drain hose forward. Fig. 2
Drain Drain hose
hose
4) Put the drain cap into the section to which the drain
Hard vinyl chloride
70 cm or
pipe I.D. 30 mm
hose is to be attached at the rear of the indoor unit.
Downward more (Fig. 3)
slope
Soft hose • Insert not sharp-edged tools such as screwdrivers
I.D. 15 mm Insert Drain cap
securely
into the hole at the end of the cap and insert the cap
Different fully into the drain pan. Fig. 3
diameter joint 5) Insert the drain hose fully into the drain pan at the rear Drain hose
Fig. 1 Fig. 2 Fig. 3 right of the indoor unit. (Fig. 4)
• Check if the hose is hooked securely to the projec-
tion of its inserting part at the drain pan.
Do not make drain piping as shown below. Fig. 4
6) Insert the drain hose into wall hole sleeve (C), and
hook the upper part of indoor unit on installation plate
Do not raise Accumulated (1). Then, move the indoor unit completely to the left in
drain water Tip of drain At least order to make placing the piping in the back space of
hose dipped 50 mm the unit easier.
Air
in water gap
7) Cut out a piece of cardboard from the shipping box, roll
it up, hook it onto the back rib, and use it as a spacer Fig. 5
Water Water Water to lift the indoor unit. (Fig. 5)
leakage leakage Waving leakage Ditch 8) Connect the refrigerant piping with the extension pipe (B).
9) Thrust the lower part of the indoor unit into the installation plate (1).

3. OUTDOOR UNIT INSTALLATION

3-1. CONNECTING WIRES FOR OUTDOOR UNIT Inside is shin-
1) Open the service panel. Smooth all ing without any
2) Loosen terminal screw, and connect indoor/outdoor unit connecting wire (A) from around scratches.
the indoor unit correctly on the terminal block. Be careful not to make mis-wiring. Fix Copper pipe
the wire to the terminal block securely so that no part of its core is appeared, and no Die
external force is conveyed to the connecting section of the terminal block. Even length
3) Firmly tighten the terminal screws to prevent them from loosening. After tightening, Flare nut Fig. 5 all around Fig. 6
pull the wires lightly to confirm that they do not move.
4) Connect power supply cord (K).
5) Fix indoor/outdoor unit connecting wire (A) and power supply cord (K) with the cord clamp. A (mm) Tightening torque
6) Close the service panel securely. Pipe diameter Nut Clutch type Clutch type Wing nut
(mm) (mm) tool tool type tool N•m kgf•cm
• Make earth wire a little longer
than others. (More than 60 mm) for R410A for R22 for R22
Terminal block • For future servicing, give extra ø 6.35 (1/4”) 17 13.7 to 17.7 140 to 180
length to the connecting wires. 1.5 to 2.0
ø 9.52 (3/8”) 22 34.3 to 41.2 350 to 420
• Be sure to attach each screw 0 to 0.5 1.0 to 1.5
to its correspondent terminal ø12.7 (1/2”) 26 49.0 to 56.4 500 to 575
2.0 to 2.5
when securing the cord and/or ø15.88 (5/8”) 29 73.5 to 78.4 750 to 800
15 mm the wire to the terminal block.
35 mm
Indoor/outdoor unit connecting wire (A)
Power supply cord (K) Power supply
3-3. PIPE CONNECTION
Cord clamp cord (K) • Fasten flare nut with a torque wrench as specified in the table.
<GE25, 33, 35 ,42> • When fastened too tight, flare nut may break after a long period and cause refrigerant
Lead wire Cord clamp leakage.
<GE50> Indoor unit connection
Connect both liquid and gas pipings to indoor unit.
3-2. FLARING WORK • Apply a thin coat of refrigeration oil (J) on the seat surface of pipe.
1) Cut the copper pipe correctly with pipe cutter. • For connection, first align the center, then tighten the first 3 to 4 turns of flare nut.
(Fig. 1, 2) Copper • Use tightening torque table above as a guideline for indoor unit side union joint section,
2) Completely remove all burrs from the cut cross sec- pipe
and tighten using two wrenches. Excessive tightening damages the flare section.
tion of pipe. (Fig. 3) Fig. 1
• Put the end of the copper pipe to downward direc- Outdoor unit connection
tion as you remove burrs in order to avoid to let Connect pipes to stop valve pipe joint of the outdoor unit in the
burrs drop in the piping. Good No good same manner applied for indoor unit.
3) Remove flare nuts attached to indoor and outdoor • For tightening, use a torque wrench or spanner and use the
units, then put them on pipe having completed burr same tightening torque applied for indoor unit.
removal. (Not possible to put them on after flaring
work.) WARNING
4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in Tilted Uneven Burred When installing the unit, securely connect the refrigerant
the dimension shown in the table. Select A mm from pipes before starting the compressor.
the table according to the tool you use. Fig. 2
5) Check
• Compare the flared work with Fig. 6. 3-4. INSULATION AND TAPING
• If flare is noted to be defective, cut off the flared section and do flaring work 1) Cover piping joints with pipe cover.
again. 2) For outdoor unit side, surely insulate every piping including valves.
Flaring tool 3) Using piping tape (G), apply taping starting from the entry of outdoor unit.
Copper pipe • Stop the end of piping tape (G) with tape (with adhesive agent attached).
Burr
Spare reamer • When piping have to be arranged through above ceiling, closet or where the tempera-
Pipe cutter ture and humidity are high, wind additional commercially sold insulation to prevent
condensation.
Fig. 3 Clutch type Wing nut type
Fig. 4
 4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN
4-1. PURGING PROCEDURES AND LEAK TEST 4-2. TEST RUN
1) Remove service port cap of stop valve on the side of the outdoor unit gas pipe. (The 1) Insert power supply plug into the power outlet and/or
stop valves are fully closed and covered in caps in initial state.) turn on the breaker. Check that all LED lamps are not lit.
2) Connect gauge manifold valve and vacuum pump to service port of stop valve on the If they are blinking, check that the horizontal vane is in-
gas pipe side of the outdoor unit. stalled correctly. Refer to operating instructions for details.
2) Press the E.O. SW once for COOL, and twice for HEAT
operation. Test run will be performed for 30 minutes. If
the upper lamp of the operation indicator blinks every 0.5
Compound pressure gauge seconds, inspect the indoor/outdoor unit connecting wire
–0.101 MPa (for R410A)
*4 to 5 turns Stop valve cap (A) for mis-wiring. After the test run, emergency mode (set
(Torque 19.6 to (–760 mmHg)
*Close
Pressure gauge temperature 24ºC) will start. Emergency
29.4 N•m, 200 Stop valve (for R410A)
*Open to 300 kgf▪cm) 3) To stop operation, press the E.O. SW several times until operation switch
for LIQUID all LED lamps turn off. Refer to operating instructions for (E.O. SW)
Gauge manifold valve
(for R410A) details.
Handle
Low Handle High
Hexagonal wrench Checking the remote (infrared) signal reception
Stop valve for Charge hose Press the ON/OFF button on the remote controller (6) and check that an electronic sound
GAS (for R410A)
is heard from the indoor unit. Press the ON/OFF button again to turn the air conditioner
Service port cap off.
(Torque 13.7 to • Once the compressor stops, the restart preventive device operates so the compressor
17.7 N•m, 140 to Adapter for pre- will not operate for 3 minutes to protect the air conditioner.
180 kgf•cm) venting the back
flow Vacuum pump (or the vacuum
pump with the function to 4-3. AUTO RESTART FUNCTION
prevent the back flow) This product is equipped with an auto restart function. When the power supply is stopped
during operation, such as during blackouts, the function automatically starts operation in
the previous setting once the power supply is resumed. (Refer to the operating instruc-
Precautions when using the control valve When attaching the control valve tions for details.)
to the service port, valve core may
deform or loosen if excess pressure
is applied. This may cause gas leak.
Caution:
When attaching the control valve to • After test run or remote signal reception check, turn off the unit with the E.O. SW or
Service port the service port, make sure that the the remote controller before turning off the power supply. Not doing so will cause the
A valve core is in closed position, and unit to start operation automatically when power supply is resumed.
Control valve To the user
then tighten part A. Do not tighten
Open • After installing the unit, make sure to explain the user about auto restart function.
part A or turn the body when valve
Close Charge hose
core is in open position. • If auto restart function is unnecessary, it can be deactivated. Consult the service
Body
representative to deactivate the function. Refer to the service manual for details.

3) Run the vacuum pump. (Vacuumize for more than 15 minutes.) 4-4. EXPLANATION TO THE USER
4) Check the vacuum with gauge manifold valve, then close gauge manifold valve, and • Using the OPERATING INSTRUCTIONS, explain to the user how to use the air condi-
stop the vacuum pump. tioner (how to use the remote controller, how to remove the air filters, how to remove
5) Leave as it is for one or two minutes. Make sure pointer gauge manifold valve remains or put the remote controller in the remote controller holder, how to clean, precautions
in the same position. Confirm that pressure gauge shows –0.101 MPa [Gauge] (–760 for operation, etc.)
mmHg). • Recommend the user to read the OPERATING INSTRUCTIONS carefully.
6) Remove gauge manifold valve quickly from service port of stop valve.
7) After refrigerant pipes are connected and evacuated, fully open all stop valves on both
sides of gas pipe and liquid pipe. Operating without fully opening lowers the perform-
ance and this causes trouble.
8) Refer to 1-3., and charge the prescribed amount of refrigerant if needed. Be sure to
charge slowly with liquid refrigerant. Otherwise, composition of the refrigerant in the
system may be changed and affect performance of the air conditioner.
9) Tighten cap of service port to obtain the initial status.
10) Leak test

5. RELOCATION AND MAINTENANCE

5-1. REMOVING AND INSTALLING THE PANEL ASSEMBLY 5-3. PUMPING DOWN
When relocating or disposing of the air conditioner, pump down the system following the
procedure below so that no refrigerant is released into the atmosphere.
Removal procedure 1) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe
1) Remove the 2 screws which fix the panel assem- side of the outdoor unit.
bly. 2) Fully close the stop valve on the liquid pipe side of the outdoor unit.
2) Remove the panel assembly. Be sure to remove 3) Close the stop valve on the gas pipe side of the outdoor unit almost completely so that
its bottom end first. it can be easily closed fully when the pressure gauge shows 0 MPa [Gauge] (0 kgf/
cm2).
t 4) Start the emergency COOL operation.
To start the emergency operation in COOL mode, disconnect the power supply plug
Installation procedure and/or turn off the breaker. After 15 seconds, connect the power supply plug and/or
1) Install the panel assembly following the removal turn on the breaker, and then press the E.O. SW once. (The emergency COOL
procedure in reverse. operation can be performed continuously for up to 30 minutes.)
2) Be sure to press the positions as indicated by the 5) Fully close the stop valve on the gas pipe side of the outdoor unit when the pressure
, arrows in order to attach the assembly completely gauge shows 0.05 to 0 MPa [Gauge] (approx. 0.5 to 0 kgf/cm2).
to the unit. 6) Stop the emergency COOL operation.
Press the E.O. SW several times until all LED lamps turn off. Refer to operating in-
structions for details.
5-2. REMOVING THE INDOOR UNIT
Remove the bottom of the indoor unit from the installation
WARNING
plate.
When releasing the corner part, release both left and right
When pumping down the refrigerant, stop the compressor before disconnecting
bottom corner part of indoor unit and pull it downward and
the refrigerant pipes. The compressor may burst if air etc. get into it.
forward as shown in the figure on the right.

If the above method cannot be used

Remove the panel. Then, insert hexagonal wrenches into the square holes on the left and
right sides of the unit and push them up as shown in the following figure. The bottom of
the indoor unit lowers and releases the hooks.

Lower
Push HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO
Square hole 100-8310, JAPAN