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Utilization of Dissipated Heat of Power Transformers: Simulation Based Analysis
Utilization of Dissipated Heat of Power Transformers: Simulation Based Analysis
Utilization of Dissipated Heat of Power Transformers: Simulation Based Analysis
ABSTRACT
The aim of the article is to provide Utilization
of dissipated
the reader with the basic concept
of the transformer’s heat utiliza-
tion where a proposed technical
solution anticipates the installation
heat of power
of an additional oil-water heat ex-
changer (ODWF) in the transform-
er's cooling system. An increase in
the transformer’s cooling capacity
transformers
lowers the oil temperature and re-
duces the transformer’s loss of life
expectancy. In order to estimate
the transformer’s oil temperature
TVSƼPI EW [IPP EW XLI LIEX TS[IV
potential at the water side of the
ODWF cooler, a numerical investi- Simulation based analysis
gation was performed on the 150
MVA 220 / 115 kV transformer unit 1. Introduction nomical and more suitable for installa-
which operates in Podlog substa- tion. The cooling principle is common to
tion in Slovenia. Heat disposal from large power trans- forced, as well as to natural heat dispos-
formers’ units is achieved mainly al. In general, the heat developed in the
KEYWORDS through an oil-air cooler, in which the active part of a transformer, as well as in
forced cooling prevails over the natu- other constructional parts, is transferred
transformer, cooling, forced cooling, ral one. At higher loss densities, forced to the internal cooling media, usually oil,
heat loss, loss of life expectancy cooling solutions in the form of compact and, further, through some kind of heat
heat exchangers appear to be more eco- exchanger, delivered to an external coolant
article is not only to estimate the poten- task, which requires construction details
tially reusable transformer’s heat power, of the transformer's design, especially
but also to provide a reader with a basic when the directed cooling of the wind-
theoretical and technical framework for ings (OD) is involved with it. Normally,
the practical implementation of the pro- the detailed construction parameters are
posed solution [4, 5]. not revealed by the manufacturers, thus,
some simplifications and presumptions
2. Estimation of the should be adopted in the numerical
potential usage of a model [1, 3, 6]:
transformer's heat • Linear thermodynamic properties of
the oil and the water are presumed for
In order to estimate the utilization of convenience
transformers’ heat loss it is valuable to • The addiional ODWF cooler overtakes
be acquainted with the temperature the same rate of transformer's losses at
conditions within the transformer unit, all operating conditions
which depend on a transformer's losses. • The transformer is operating near the
In general, the calculation of thermal nominal rated power and, therefore, the
profile of the oil and windings is, in the ODAF system is fully activated (all fan
which is either air or water, depending numerical sense, rather a comprehensive groups operate with full power)
on the exchanger type. The types of cool-
ing with the power transformers are de-
fined by the Standards, here, we refer to &DOFXODWLRQRIWKHUPDOSUR̨OHRIWKHRLODQG
the IEC 60076-2 Standard as shown in
Table 1 [3]. windings is a comprehensive task, which
The article deals only with the forced
requires construction details of the trans-
cooling process OF / OD, where the fo- IRUPHU
VGHVLJQHVSHFLDOO\IRU2'FRROLQJ
cus is put on an assessment of the heat
loss that it is technically feasible to gain
out of the transformer unit. A numerical 7DEOH/DEHOOLQJWKHFRROLQJV\VWHPVZLWKWKHSRZHUWUDQVIRUPHUV
consideration of a fully ODAF cooling
transformer upgraded by the additional The coolant label Meaning
ODWF cooling system was conducted
in the study. For this purpose, the param- O Oil
eters of a 150 MVA – 220 kV unit which
operates in Podlog substation (Slovenia) A Air
were considered in the calculations. Sev-
eral benefits were achieved by the instal- W Water
lation of an additional ODWF cooler;
Process of the coolant circulation Meaning
firstly, the temperature conditions with-
in the transformer changed in favour
N Natural
of its life extension. Another benefit is
linked directly to the transformer’s heat
F Forced
utilization, where the heat carried away
to the water side of the ODWF compact
' 'LUHFWHG
cooler represents a potential energy
source for the heat pump. The aim of the
w w w . t ra n s fo r m e r s - m a g a z i n e . co m 85
TECHNOLOGY
Besides the heat utilization feasibility, the and the mean cooler temperature
7DEOH/DUJHSRZHUWUDQVIRUPHU09$̰N9GDWDSODFHGLQ3RGORJVXEVWDWLRQ
Winding 3 50 MVA
Winding 1 220 kV
Winding 3 10.5 kV
)LJXUH7UDQVIRUPHUZLWKWKHPDLQ2'$)DQGDGGLWLRQDOO\LQVWDOOHG2':)KHDWH[FKDQJHU
w w w . t ra n s fo r m e r s - m a g a z i n e . co m 87
TECHNOLOGY
$ FRPSDFW WXEH GHVLJQ 2':) XQLW FDQ EH evaluate the inlet ϑ'oic and the outlet ϑ'oic
oil temperature in the ODWF cooler,
nstruction and
placed on the remote construction a Eq. (5a-6a).
installed easily to the transformer
ansformer tank
ta ϑ'ooc = ϑooc - Δϑ'co = 70 - 8 = 66°C (5a)
YHV
WKURXJKWKHRLǪOWUDWLRQYDOYHV 2 2
demand which allows the transformer the temperature drop Δϑ''co through
to engage in an overload regime with re- the ODAF system decreases, and at the The tube type oil-water exchangers are
duced rate of its life loss expectancy. In unchanged oil flow rate (i.e. Φoil = Φ''oil), regularly designed so that the tempera-
the study, the cooler with the capacity of the reduced temperature drop Δϑ''co is ture drop at the water side is somehow
P'c = 100 kW and a temperature drop of obtained as follows from Eq. (4). equal to the temperature drop at the oil
Δϑ'co = 8 K was considered in the calcu- side of the cooler [1, 7]. Considering the
lations. Following the already adopted Δϑ''co = Ptot - P'c = 573600-100000 = 10,7K (4) aforementioned performance of the
procedure using Eqs. (2-3), the oil flow cp Φ''oil 208021,2 cooler, the inlet and the outlet tem-
rates (Φ'oil, Ψ'oil) of the additional cooler perature of the water can be estimated.
were obtained, Eqs. (2a-3a). The inlet ϑ''oic and the outlet ϑ''oic oil Presuming the water temperatu re
temperature related to the ODAF cooler entering the cooler to be ϑ'eic = 25°C,
Φ'oil = P'c = 100000 = 6 kgs-1 is then, with respect to Eq. (4), calculated then its outlet temperature is raised by
(2a)
cp Δϑ'co 20808 as is indicated by Eq. (5-6). the amount of the temperature drop
Δϑ'co = 8°C to the value of ϑ'eoc = 33°C.
Ψ'oil = Φ'oil = 6 = (3a) As a rule, the maximal temperature dif-
ρoil 849 ϑ''ooc = ϑooc - Δϑ''co = 70 - 10,7 = 64,7°C (5) ference between the oil and water with-
0,007 m h (7 ls-1, 25 m3h-1)
3 -1 2 2 in the oil-water exchanger Δϑ'o-e should
not exceed 60 K, value stated by the IEC
The contribution of the ODWF cooler ϑ''oic = ϑ''ooc + Δϑ''co = 64,7 + 10,7 = 75,4°C (6) Standard 60076-2. Therefore, special
in the cooling process relieves the main care should be devoted to the water tem-
ODAF system of 100 kW losses, thus, The same routine can be adopted to perature level that enters the exchanger.
)LJXUH7KHDVVHVVPHQWRIWKHRLOWHPSHUDWXUHSURͤOHZLWKLQWKHWUDQVIRUPHUXQLWDQGWKHDGGLWLRQDO2':)KHDWH[FKDQJHU
In this case, the difference was 49 K, Eq. The maximal temperature difference be-
(7). The temperature conditions within
the transformer cooled by the combined tween the oil and water within the oil-water
oil-
ODAF (100 %) and ODWF (17,5 %) sys-
tem are given in Fig. (3) [3].
exchanger should not exceed
xceed 60 K, value
v
DUG
VWDWHGE\WKH,(&6WDQGDUG
Δϑ'o-e = ϑ'oic - ϑ'eic = 74-25 = 49 K < 60 K (7)
w w w . t ra n s fo r m e r s - m a g a z i n e . co m 89
TECHNOLOGY
)LJXUH7\SLFDORLOWHPSHUDWXUHVZKLFKSHUWDLQWRWKHPDLQ2'$)KHDWH[FKDQJHUFDOFXODWHGDWWKHYDULRXVDPELHQWWHPSHUDWXUHVDQGORDGFRQGLWLRQV
7KHWUDQVIRUPHU˹VKHDWSRZHUSRWHQWLDOFDQEHHVWLPDWHGVWUDLJKWIRUZDUGO\
GVWUDLJKWIRUZD
when the transformer operates near to its nominal rating
g power
powe
w w w . t ra n s fo r m e r s - m a g a z i n e . co m 91
TECHNOLOGY
To highlight the impact of the addition- towards the transformer’s heat utiliza- not only enables the heat to be used in
al ODWF heat exchanger to the top oil tion encompasses the installation of the heating process of the substations’
temperature (ϑ''oic), the additional figure, the oil-water heat exchanger (ODWF) facilities, but also increases the cool-
Figure 6, is provided for the case when in addition to the existing main cool- ing capability of the transformer unit,
the transformer operates with (dash ing system. The installation does not which has a favourable effect regarding
lines) and without (solid lines) addition- require any invasive intervention on the transformer’s life expectancy. The
al ODWF cooler. the transformer’s tank, because the case study simulations showed that
ODWF heat exchanger is predicted to the transformer’s heat power potential
Conclusion be placed on the remote console and could be estimated straightforwardly
joined with the transformer through when the transformer operates near
The proposed conceptual solution the oil sample valves. Such approach to its nominal rating power, as well as
7DEOH([SODQDWLRQRIV\PEROVDSSHDULQJWKURXJKWKHDUWLFOH
Description Value
Δϑ'eo 'LIIHUHQFHRIFRROHULQOHWDQGRXWOHWZDWHUWHPSHUDWXUH
Δϑ'o-e 'LIIHUHQFHEHWZHHQRLODQGZDWHULQOHWWHPSHUDWXUHRIWKH2':)FRROHU
ϑa Ambient temperature
Ψ'wat 9ROXPHZDWHUÀRZ
Pk Load losses
P0 No-load losses
ρ 6SHFL¿FRLOGHQVLW\
cp 6SHFL¿FRLOKHDW
[6] A. Kovac, Calculation of ONAN Anton Hamler received his B.Sc., M.Sc., and Ph.D.
cooling system, Diploma work, Faculty degrees in Electrical Engineering from the University
of Electrical Engineering, University of Maribor, Maribor, Slovenia, in 1983, 1989, and 1994,
of Ljubljana, Ljubljana, Slovenia 2009 respectively. He has been with the Faculty of Electrical
(available in Slovenian language only) Engineering and Computer Science, University of
Maribor, since 1983, and is currently a Professor
[7] TCS 110116 KELVION brochure of Electrical Engineering. His research interests
include solving field problems by the Finite-Element
[8] DIN EN 12831, Heating Systems in Method, developing programme solutions for computer-aided design
Buildings - Method for Calculation of electromagnetic devices, and characterization of magnetic materials.
the Design Heat Load, 2003
w w w . t ra n s fo r m e r s - m a g a z i n e . co m 93