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Document Number:

QUALITY NOTIFICATION
Revision : 0 Status :
Document type : NCR System/Subsystem : N/A Discipline : PRJ/EXE/QC Rev. Date : Page : 1/3
Previous Document Number : N/A

QN No. : 001/TECHNOBEND/PRJ/QN/IV/2022
Date : 26 April 2022
To : PT. ARUNG
Project : Bekapai 3 – Surface Facilities Modification And Dogleg Installation ( EPCIC )
WO No. : OA: 4500010835
L Location : Workshop of PT. TechnoBend Indonesia (TBI), Kp. Gandoang No. 8 RT.002/ RW-004
Gandoang,Cileungsi ,Bogor- Jawa Barat.
Reference : ID-BKP-SOME-2009-552100 – P-BKP-19-001_rev 0.4 (ITP Hot Induction Bending)
Finding Description: Issued by Initiator Signature
PT. Technobend as a subcontractor of PT ARUNG with their own initiative has Name : Hotma Parlaungan
carried out the bending process on 16 mother pipes without sending NFI Position : PHM QC Supervisor
(Notification for Inspection), so the process runs without any witnesses from the Dept : PRJ/EXE/QC
parties involved. Date : 26 April 2022
We remind that all manufacturing or inspection processes classified as witness
points (W) the NFI shall be issued prior to implementation and sent it to all relevant
parties in accordance with the approved ITP.

CTR to emphasize to their Subcontractor and make sure things like this will not
happen again for the next process

Detail of the Bend as below:


No Material OD Center Angle Tangent Qty Remarks
Type and (in) Line of Length (mm)
Grade Radius Bend TL1 TL2
of Bend
1 3D 34° 500 500 1 Product
2 3D 45° 500 500 2 Product
3 3D 53° 500 500 1 Product
4 API 5L 3D 57.5° 500 500 1 Product
5 GrX65 QO 3D 87.8° 500 500 1 Product
6
6 PSL2 3D 90° 500 500 4 Product
7 SMLS 3D 86.2° 500 650 1 Product
8 3D 34° 300 300 5 PPT(for
Production
Test)

Bend 3D 57.5°; 3D 90° & 3D 45° Bend 3D 53°


Document Number:
QUALITY NOTIFICATION
Revision : 0 Status :
Document type : NCR System/Subsystem : N/A Discipline : PRJ/EXE/QC Rev. Date : Page : 2/3
Previous Document Number : N/A

Bend 3D 86.2° Bend PPT 3D 34° (Production Test)

Bend 3D 90° ; 3D 87.8°; 3D 45° & 3D 34°


Photo of bends
Quoted from ITP no. ID-BKP-SOME-2009-552100
Document Number:
QUALITY NOTIFICATION
Revision : 0 Status :
Document type : NCR System/Subsystem : N/A Discipline : PRJ/EXE/QC Rev. Date : Page : 3/3
Previous Document Number : N/A

Finding Category: Action Required by PT. TechnoBend Indonesia


QC Follow up with TQ
Engineering Follow up with corrective action
Material Follow up with preventive action
Fabrication Follow up with NCR
Document Other :
Other :
Remarks: Approved by COMPANY Signature
PT ARUNG as the main CTR has the responsibility to ensure the Name : Digitally signed by
triyanto.tri triyanto.triyanto1@p
activities carried out by their subcontractors shall be done in proper Position : PHM QC Superintendent
hm.pertamina.com
yanto1@p DN: cn=triyanto.triyanto
hm.perta 1@phm.pertamina.c
manner and in accordance with the approved procedures Dept : PRJ/EXE/QC om
mina.com Date: 2022.05.12
Date : 18:11:00 +08'00'

Description of Action Required by PT. ARUNG:


&75ZLOOHQVXUHWKDWUHVXOWVRILQGXFWLRQSLSHEHQGLQJSURFHVV, Target Closed Out Date : 19-XQL
GXULQJSLSHEHQGLQJDQGUHSRUWLQJDIWHULQGXFWLRQSLSHEHQGLQJLVFRPSOHWHDOOSDUDPHWHUVDQG
VWHSV
VDUHLQDFFRUGDQFHZLWK347DQGSURFHGXUHVWKDWKDYHEHHQDSSURYHGE\ &RPSDQ\ Proposed by PT. ARUNG Signature
Name : ,PDQ3RKDQ
Digitally signed by

&75ZLOOUHVRFLDOL]H,73DQG3URFHGXUHVWRVXEFRQWUDFWRUVDQGHQVXUHZRUNLV Iman Iman pohan


DN: cn=Iman

LQDFFRUGDQFHZLWK,73DQG3URFHGXUHVWKDWKDYHEHHQDSSURYHGE\FRPSDQ\ Position : 4&&RRUG poha


pohan, o=QA/QC,
ou=PT.ARUNG,
email=iman.poha
Dept : 4$4& n@arung.co.id,
c=US
- CTR will make sure Every Job Commencement will Send NFI , 5 days before job start. Date : 0HL n Date: 2022.06.03
10:55:23 +08'00'

Remarks: Approved by COMPANY Signature


Name :
Position : PHM QC Superintendent
Dept : PRJ/EXE/QC
Date :
Remarks: Acknowledged by COMPANY -TADM Signature
Name :
Position : PHM Representative
Dept : PRJ/EXE/BKP-3
Date :
Status Closed Out Date : Actual Closed Out Date :
On Time
Overdue
(In case of QN closed out overdue, these two rows below shall be filled as necessary)

Overdue Reason (Filled by PT. ARUNG) :

Category (Marked by COMPANY) :


1. Follow Up Action Awareness
2. Windows Opportunity Constrain
3. ...
Remarks: Verified by Initiator Signature
Name :
Position : PHM QC Supervisor
Dept : PRJ/EXE/QC
Date :

Remarks: Closed out by COMPANY Signature


Name :
Position : PHM QC Superintendent
Dept : PRJ/EXE/QC
Date :
Remarks: Acknowledged by CPY - TADM Signature
Name :
Position : PHM Representative
Dept : PRJ/EXE/BKP-3
Date :
Document Number
REPORT -
Visit / Surveillance
Revision 0 Status -
Project BKP-3
Supplier / CTR/ Vendor: PT. Arung / PT.Technobend Discipline: QA/QC Dept Date :27 May 2022 Page:1
Indonesia

PROJECT NAME: Bekapai 3 – Surface Facilities Modification And Dogleg Installation (EPCIC) 
ORIGINATOR: Agus Utomo (Welding Inspector)   
DATE OF VISIT/SURVEILLANCE:  28 April 2022 

Distribution: PMT PT ARUNG 
 

1. Purpose of visit / Surveillance on site 
To attend for  witnessed Induction Bend per Notification For Inspection  by Suplier Invitation  PT. Technobend 
Indonesia TBI no. : TI/IN‐03/IV/2022 .  

2. Highlights / Summary / Conclusions’ 
 Today activity is performing heat induction bend as part of Pipe Bend on following  
Wall  Tangent 
Material  Centerline 
Thickness aft  Angle of  Length 
Type and  OD (in )  Radius of  QTY  REMAKS 
bending  Bend  TL 1  TL2 
Grade  Bend 
(mm)  (mm)  (mm) 
API 5L   
GrX65 OD  6  10.79  3D  34°  500  500  1  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  45°  500  500  2  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  53°  500  500  1  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  57.5°  500  500  1  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  87.8°  650  650  1  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  90°  500  500  4  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  86.2°  500  500  1  PROD 
PSL2 SMLS 
API 5L   
GrX65 OD  6  10.79  3D  34°  300  300  5  PPT 
PSL2 SMLS 
 
 Reference document:  
‐ MHK‐COMP‐ PE‐EP‐PLR‐ 0026 2018 Edition. 
‐ ID‐BKP‐SOME‐2009‐552100  –  P‐BKP‐19‐001_rev  0.4  (Inspection  and  Test  Plan  Hot  Induction 
Bending) 
‐ ID‐BKP‐SOME‐2009‐552101  –  P‐BKP‐19‐001_rev  0.5  (Manufacturing  Procedure  Hot  Induction 
Bend). 
3. Events. 
Workshop was performed Production Hot Induction Pipe Bending.  
( See below description in summary table ). 
Performance  QTY  Activity and Remarks 
No.  Description 
Date 
  Performed hot induction pipe bending on Day #1  14 April  2 ea  ‐verified   
1  ‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022  coolant water 
‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) circulation systems 
in utilized tank ‐ has 
  temp 29 °C, 
     Performed hot induction pipe bending on Day #2  18 April  3ea  allowable max 35 °C. 
    ‐ 6” THK 10.79mm Radius 3D Angle 86.2° (Production Bend) 2022   
  ‐ 6” THK 10.79mm Radius 3D Angle 34° (Production Bend) ‐verified 
2  ‐ 6” THK 10.79mm Radius 3D Angle 45° (Production Bend) temperature during 
induction hot bend 
  at extrados & 
  Performed hot induction pipe bending on Day #3  19 April  3ea  intrados after 2 
  ‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 2022  minutes/ transition 
3  ‐ 6” THK 10.79mm Radius 3D Angle 87.8°(Production Bend) area, has obtained 
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 905.1°C up to 916.1 
  °C respectively. The 
  Performed hot induction pipe bending on Day #4  20 April  3ea  range temperature 
4  ‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022  induction hot bend 
‐ 6” THK 10.79mm Radius 3D Angle 45° (Production Bend) shall be within 800 
‐ 6” THK 10.79mm Radius 3D Angle 53° (Production Bend) °C – 950 °C. 
  Performed hot induction pipe bending on Day #5  21 April  4ea   
  ‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022  ‐Completed 
5  ‐ 6” THK 10.79mm Radius 3D Angle 57.5°(Production Bend) induction hot 
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) bending at 34°, 45°, 
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 53°, 57.5°, 86.2°, 
6  Performed hot induction pipe bending on Day #6  22 April  1ea  87.8°, 90°bend angle. 
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT)  2022   
‐ The speed rate 
bending machine 
was setting for 
13mm/ minute. 
The speed range 
allowable 10‐ 15 
mm/ minute. 

4. Visited area – location and details. 
   Venue : @ PT. Technobend Indonesia  
                 Kp. Gandoang No. 8 RT.002/ RW‐004 Gandoang, Cileungsi , Bogor‐ West of Java. 
 
5. Picture of Activity. 
Process Induction Bend 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Temperature During Induction Bend 
 
 
 
 
 
 
 
 
Temperature Coolant Water Circulation 
 
 
 
 
 
 
 
 
 
 
Speed Rate Bending Machining 
 
 
 
 
 
 
Laydown after Induction Bend 
 
 
 
 
 
 
 
 
 
 
 
 
Briefing Socialization ITP Refresh about NFI (Notification for Inspection) at TBI. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
BEKAPAl-3 Revision Index
'
�ARUNG
PT,ASTA.REKAYASA UNGGUL
Surface Facilities Modification and Dogleg Installation (EPCIC)
Contract No. 4500010835 Rev Status
I PERTAMINA
HUlU MAHAKAM
NCR PROCEDURE 0.3 AFC

NON CONFORMANCE REPORT ( NCR }


La12oran Ketidaksesuaian

Corrective Action Provide reports of bending results in accordance with PQT and procedures that have been approved by
Tindakan Perbaikan PHM
TBI will send NFI 5 days before work starts.

Corrective Action By : Maria / Deby

Date 28-Apr-22 Signature i C


Position : QC

Target Closed Out Date : 24-May-22

Verification

The results of the induction pipe bend are in accordance with the PQT and Procedures that have been approved by PHM

Verification By : Wahyudi
Date lS-May-n Signature
Position : QNQC

Preventive Action
Tindakan Pencegahan

CTR will re-socialize ITP and Procedures to subcontractors and ensure work is in
accordance with ITP and Procedures that have been approved by company .

Final Dis11Qsition

0 Use as is
D Re-work
D Repair
D Reject

D Other
I I
Closed out bl,'. :
Status Closed Out Date

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AR-QC-NCR-11/22
Techno encli"'" MINUTES OF MEETING
Venue : Factory Technobend Indonesia Date/Time : Maria MOM Issued:

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