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TECHNOBEND - PRJ.QN.26.04.2022 Rev.01
TECHNOBEND - PRJ.QN.26.04.2022 Rev.01
QUALITY NOTIFICATION
Revision : 0 Status :
Document type : NCR System/Subsystem : N/A Discipline : PRJ/EXE/QC Rev. Date : Page : 1/3
Previous Document Number : N/A
QN No. : 001/TECHNOBEND/PRJ/QN/IV/2022
Date : 26 April 2022
To : PT. ARUNG
Project : Bekapai 3 – Surface Facilities Modification And Dogleg Installation ( EPCIC )
WO No. : OA: 4500010835
L Location : Workshop of PT. TechnoBend Indonesia (TBI), Kp. Gandoang No. 8 RT.002/ RW-004
Gandoang,Cileungsi ,Bogor- Jawa Barat.
Reference : ID-BKP-SOME-2009-552100 – P-BKP-19-001_rev 0.4 (ITP Hot Induction Bending)
Finding Description: Issued by Initiator Signature
PT. Technobend as a subcontractor of PT ARUNG with their own initiative has Name : Hotma Parlaungan
carried out the bending process on 16 mother pipes without sending NFI Position : PHM QC Supervisor
(Notification for Inspection), so the process runs without any witnesses from the Dept : PRJ/EXE/QC
parties involved. Date : 26 April 2022
We remind that all manufacturing or inspection processes classified as witness
points (W) the NFI shall be issued prior to implementation and sent it to all relevant
parties in accordance with the approved ITP.
CTR to emphasize to their Subcontractor and make sure things like this will not
happen again for the next process
PROJECT NAME: Bekapai 3 – Surface Facilities Modification And Dogleg Installation (EPCIC)
ORIGINATOR: Agus Utomo (Welding Inspector)
DATE OF VISIT/SURVEILLANCE: 28 April 2022
Distribution: PMT PT ARUNG
1. Purpose of visit / Surveillance on site
To attend for witnessed Induction Bend per Notification For Inspection by Suplier Invitation PT. Technobend
Indonesia TBI no. : TI/IN‐03/IV/2022 .
2. Highlights / Summary / Conclusions’
Today activity is performing heat induction bend as part of Pipe Bend on following
Wall Tangent
Material Centerline
Thickness aft Angle of Length
Type and OD (in ) Radius of QTY REMAKS
bending Bend TL 1 TL2
Grade Bend
(mm) (mm) (mm)
API 5L
GrX65 OD 6 10.79 3D 34° 500 500 1 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 45° 500 500 2 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 53° 500 500 1 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 57.5° 500 500 1 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 87.8° 650 650 1 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 90° 500 500 4 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 86.2° 500 500 1 PROD
PSL2 SMLS
API 5L
GrX65 OD 6 10.79 3D 34° 300 300 5 PPT
PSL2 SMLS
Reference document:
‐ MHK‐COMP‐ PE‐EP‐PLR‐ 0026 2018 Edition.
‐ ID‐BKP‐SOME‐2009‐552100 – P‐BKP‐19‐001_rev 0.4 (Inspection and Test Plan Hot Induction
Bending)
‐ ID‐BKP‐SOME‐2009‐552101 – P‐BKP‐19‐001_rev 0.5 (Manufacturing Procedure Hot Induction
Bend).
3. Events.
Workshop was performed Production Hot Induction Pipe Bending.
( See below description in summary table ).
Performance QTY Activity and Remarks
No. Description
Date
Performed hot induction pipe bending on Day #1 14 April 2 ea ‐verified
1 ‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022 coolant water
‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) circulation systems
in utilized tank ‐ has
temp 29 °C,
Performed hot induction pipe bending on Day #2 18 April 3ea allowable max 35 °C.
‐ 6” THK 10.79mm Radius 3D Angle 86.2° (Production Bend) 2022
‐ 6” THK 10.79mm Radius 3D Angle 34° (Production Bend) ‐verified
2 ‐ 6” THK 10.79mm Radius 3D Angle 45° (Production Bend) temperature during
induction hot bend
at extrados &
Performed hot induction pipe bending on Day #3 19 April 3ea intrados after 2
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 2022 minutes/ transition
3 ‐ 6” THK 10.79mm Radius 3D Angle 87.8°(Production Bend) area, has obtained
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 905.1°C up to 916.1
°C respectively. The
Performed hot induction pipe bending on Day #4 20 April 3ea range temperature
4 ‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022 induction hot bend
‐ 6” THK 10.79mm Radius 3D Angle 45° (Production Bend) shall be within 800
‐ 6” THK 10.79mm Radius 3D Angle 53° (Production Bend) °C – 950 °C.
Performed hot induction pipe bending on Day #5 21 April 4ea
‐ 6” THK 10.79mm Radius 3D Angle 90° (Production Bend) 2022 ‐Completed
5 ‐ 6” THK 10.79mm Radius 3D Angle 57.5°(Production Bend) induction hot
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) bending at 34°, 45°,
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 53°, 57.5°, 86.2°,
6 Performed hot induction pipe bending on Day #6 22 April 1ea 87.8°, 90°bend angle.
‐ 6” THK 10.79mm Radius 3D Angle 34°(PPT) 2022
‐ The speed rate
bending machine
was setting for
13mm/ minute.
The speed range
allowable 10‐ 15
mm/ minute.
4. Visited area – location and details.
Venue : @ PT. Technobend Indonesia
Kp. Gandoang No. 8 RT.002/ RW‐004 Gandoang, Cileungsi , Bogor‐ West of Java.
5. Picture of Activity.
Process Induction Bend
Temperature During Induction Bend
Temperature Coolant Water Circulation
Speed Rate Bending Machining
Laydown after Induction Bend
Briefing Socialization ITP Refresh about NFI (Notification for Inspection) at TBI.
BEKAPAl-3 Revision Index
'
�ARUNG
PT,ASTA.REKAYASA UNGGUL
Surface Facilities Modification and Dogleg Installation (EPCIC)
Contract No. 4500010835 Rev Status
I PERTAMINA
HUlU MAHAKAM
NCR PROCEDURE 0.3 AFC
Corrective Action Provide reports of bending results in accordance with PQT and procedures that have been approved by
Tindakan Perbaikan PHM
TBI will send NFI 5 days before work starts.
Verification
The results of the induction pipe bend are in accordance with the PQT and Procedures that have been approved by PHM
Verification By : Wahyudi
Date lS-May-n Signature
Position : QNQC
�
Preventive Action
Tindakan Pencegahan
CTR will re-socialize ITP and Procedures to subcontractors and ensure work is in
accordance with ITP and Procedures that have been approved by company .
Final Dis11Qsition
0 Use as is
D Re-work
D Repair
D Reject
D Other
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Closed out bl,'. :
Status Closed Out Date
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OVERDUE
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Sign Date
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AR-QC-NCR-11/22
Techno encli"'" MINUTES OF MEETING
Venue : Factory Technobend Indonesia Date/Time : Maria MOM Issued:
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