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A Discussion On Petroleum and Geothermal Subsurface
A Discussion On Petroleum and Geothermal Subsurface
Dorman Purba 1 , Daniel W. Adityatama 2,1 , Ferdino R. Fadhillah 2,1 , M. Rizqi Al-Asyari2,1 , Panji Gumelar1 , Ari Gunawan 1 ,
Rony P. Nugraha 3,2
1
ENERKA Bhumi Pratama, Cibis Nine Tower, Jakarta Selatan, Indonesia
2
Geoenergi Solusi Indonesia (GEOENERGIS), Cibis Nine Building 11th Floor, Jakarta Selatan 12560, Indonesia
3
The University of Auckland, Department of Engineering Science, Private Bag 90210, Auckland, New Zealand
dorman.purba@enerklaz.com
Keywords: Well control, kick, blow out, steam kick, BOPE, rig, drilling, geothermal, petroleum, exploration, hole problem, Indonesia
ABS TRACT
Drilling is one of key activities on geothermal and petroleum project that could face subsurface hazard such kick due formation pressure
that exceed wellbore hydrostatic pressure. This condition provides hazards to the surface resources, so the in-charge rig personnel and
driller should act with guidance from well control procedure immediately to prevent the kick condition become blow-out.
The research background is authors concern about applicability and relevancy of the most oil and gas well control method for geothermal
well application. One of phenomenon that support our concern is there is no national well control school and certification for geothermal
drilling personnel. This research use literature review, professional questionnaire, and interview to investigate the root of kick occurrence
on both environments, the oil/gas well and geothermal well. The comparison of root of kick and simple simulation could help to determine
applicability and limitation of oil/gas well control on geothermal environment. Finally, this research also encourages the awareness about
importance of geothermal well control certification as supplementary certification program that has implemented on petroleum industry.
1 INTRODUCTION
1.1 Drilling Objectives in Geothermal Project
Drilling is one of critical activities during exploration and development stage in both geothermal and petroleum industry. In a geothermal
exploration project, deep well drilling commonly executed after an integrated 3G (Geology, Geochemistry and Geophysics) study and
serve as the key activity to reduce the risk. Figure 1 shows risk profile on geothermal project by ESM AP (2012) that show significance
slope on risk reduction after drilling activity.
Figure 1: Geothermal project risk versus cumulative cost (ES MAP, 2012)
The early exploration survey such as seismic, magnetotelluric, gravity, magnetic, and other types of surface studies that used to develop
a subsurface model, or commonly called “Conceptual M odel” is only able to make a prediction of the subsurface characteristic based on
surface response. This kind of data is considered as indirect data. Consequently, the result of these surface studies, although provide better
estimate on what happened deep below, it could not reduce the subsurface uncertainties significantly. To better understand the subsurface
condition, drilling activity is required since it could provide direct data from subsurface that could reveal the true formation characteristic
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(Purba, et al., 2021 and Purba, et al., 2020). The data acquired from downhole logging and well testing may provide better information in
the decision-making process on the next step of the project. In general, the differences of drilling objectives in each phase are shown in
Table 1.
Table 1: Drilling objectives in exploration and development phase
Comparison Exploration phase Development phase
Objectives To proof the existence of petroleum or geothermal To proof the presence of resources and obtain data as
resources and obtain data as much as possible as the basis much as possible. Those data are necessary to updates
of further exploration strategy (e.g., temperature, the subsurface model and understanding as basis of
permeability, geology, fluid chemistry, etc.) further exploration strategy with high confidential data.
General Higher drilling cost per well compared to development Larger scale of procurement process, larger land area
Drilling phase due to project scale, which commonly drill only 2-3 requirement to accommodate more wells and
challenges wells for exploration. Land acquisition, drilling supporting facilities, needs of proper drilling data
infrastructure construction, potential dispute from local management, continuous offset well analysis to ensure
society, unexpected drilling hazard due to lack of lesson learn is applied for more drilling efficiency.
subsurface data (high uncertainties), difficulties in getting M any times, it also includes higher expectation from
sufficient water supply (especially for geothermal areas). investors and stakeholders
Drilling In geothermal project, the rate ranging from 20 – 59% In geothermal project, the average is 60 - 74% (IFC,
success rate (IFC, 2013) 2013)
General drilling process between oil/gas and geothermal well has similarity. According to (PennState, 2021) and general normal drilling
process as shown on Figure 2.
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3. Mobilization and rig up would be performed after all drilling infrastructure and permittance have cleared. The drilling equipment
would be transported from the drilling yard to site. For land operation, the drilling equipment could be shipped to nearest priorate
port and continue the mobilization using multiple heavy -duty truck to well pad. After the arrival, that equipment would be placed
and settled before the rig up operation.
4. S pud-in is the start of drilling operation, this performed after the rig has inspected and declared safe for the operation.
5. Drill to casing point depth, drilling started from surface until reach the planed depth for the surface casing. The surface casing is
important to isolate the surface aquifer and gas, so it would be safe to continue drilling activity into the deeper formation. It also
important to use the environmental drilling material to avoid environment contamination. The drilling would use smaller bit size as
increasing depth section. After the depth of casing reached, the drill pipe would be tripping out to surface.
6. Run in casing and cement performed after the casing depth reached. The casing would be set up and strengthen using cement.
Cement would be pumped to fill the gap between outer side casing with formation and isolate the casing from formation to prevent
corrosion, blow out, casing shock, etc.
7. Drill to total depth, after the first section has completed, the drilling would be continued to next casing setting depth. This step
may face more challenging situation since the environment would be dangerous and may result the hazard as shown on Error!
Reference source not found.. One of the challenging situations is the lost circulation that may resulted by natural or induced by
human. The lost circulation would decrease the hole hydrostatic pressure that may lead the formation influx called as kick that could
be exaggerated into blow out condition. This would be discussed more comprehensive below (Possible Causes of “Kick”). After the
drilling reach next casing point, the hole would be secured using casing and cement. On the last section (reservoir zone), it would
use the perforated liner without cement to prevent formation damage on desired section after several data acquisition activity.
8. Perform open hole well-logging performed usually on reservoir section that use logging tool with direct contact to formation. The
acquired data would be used for formation evaluation for subsurface team.
9. Run in liner would be execute after the open hole logging performed to secure the hole using perforated liner. The perforated liner
still allows formation fluid to flow for well testing or production purposes.
10. Rig down and demobilization, after all drilling operation completed, the rig would be disassembled and move out for next drilling
operation.
Although the stages in a drilling project are generally similar for petroleum and geothermal, the reality is that the formation and subsurface
hazards encountered are very different. According to Umam, Purba, & Adityatama (2018), in Indonesia, the drilling contractor and service
company usually shift the same personnel for geothermal and oil/gas well, especially in Indonesia. The awareness of the differences
between drilling operation between oil/gas and geothermal is expected to increase among drilling community in Indonesia. Expensive
mistake most likely to occur when the transfer personnel do not possess the required competencies from relevant trainings or certification
programs that suitable for new environment.
Umam, Purba, & Adityatama (2018) also emphasized that awareness on well control method adaptation is important for any transferred
personnel from one drilling environment to another due to the difference’s nature and characteristic of lost circulation and kick. In
geothermal, the kick will most likely be dealing with high temperature brine/ steam with faster development (i.e., steam kick), while in
petroleum, the driller will most deal with flammable fluid with high explosive hazard (i.e., gas kick). The experts also consider the well
control method in oil and gas is irrelevant with geothermal environment and could lead to wrong handling and disaster.
1. What is the difference between oil well and geothermal well environment from surface and subsurface perspective?
2. What is the most possible cause of kicks in both environment?
3. What is the limitation of oil well control method for geothermal environment?
1.4 Methodology
This study uses literature review to determine the differences of surface-subsurface condition, well control method and cause of kick for
both, the oil/gas well and geothermal well. Authors analyze these differences to know the limitation of oil well control method on
geothermal well and try to simulate the possibility of hazard that could be raise up if crew still use the oil well control method in geothermal
environment.
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The most important physical feature of the geothermal environment is the presence of geothermal manifestations. Oil and gas field are
commonly founded in plain area (low terrain to offshore) such as desert, arctic, river deltas, and continental margin offshore. This
condition offers difference challenges than geothermal environment. Table 3 shows the summary comparison between geothermal and
oil/gas well surface condition.
Table 3: Comparison of surface condition between geothermal and oil/gas well.
Petroleum Geothermal
Terrain Plain area (low relief terrain to offshore) M ountainous area (high relief terrain) (i.e Indonesia, The
Philippines, etc.); Plain area (low relief terrain) (i.e., New
Zealand, Iceland, etc.)
S lope Flat to moderate Steep condition
S urface Onshore: Flood Landslide, volcanic eruption, gas with high temperature zone,
geohazard Offshore: Heavy weather, high tides, flash flood, hydrothermal explosion, soft ground, and toxic
unconsolidated seabed, gas
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Error! Reference source not found. shows the summary of comparison subsurface condition between geothermal and oil/gas well
(modified from Umam et al., 2018).
While the surging occurs during run in hole the drill string with uncontrolled speed led to increasing of the pressure to drilling fluid. The
accumulation of the pressure could exceed the formation fracture pressure on bottom hole and crack the formation so drilling fluid infiltrate
into formation. This condition creates weak hydrostatic column and followed by the kick from formation.
There are two general types of lost circulation, such as 1) Partial loss circulation that still has mud return on the circulation and 2) Total
loss circulation that totally lost the mud (Umam, Susilo, Purba, & Adityatama, 2016). Since the drilling fluid lost to the formation, the
hydrostatic pressure on wellbore would decrease and fail to balance the formation pressure. It induces the influx from formation into
wellbore. For geothermal reservoir drilling usually face the total loss condition and practice blind drilling operation. During the drilling,
water only cover deep level near the bottom hole, so the shallower feed zone could not cool down would produce the steam kick due to
excessive temperature raise (Bayustika, 2018).
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Downhole formation pressure in geothermal generally comes from permeable zones connected to reservoirs containing steam or hot water
and is highly dependent on local temperature (Bayutika, 2018). During drilling, the process of the formation temperature increase in the
borehole is inhibited by pumping or injecting cold water into the borehole continuously. Since the temperature is not increasing, the fluid
pressure at the bottom of the hole also does not increase so that the drilling process can continue safely because the "steam kick" is never
formed. While in petroleum drilling the fluid inside the formation already has a pressure that is more influenced by the overburden pressure
of the rock above it, not by the temperature of the reservoir.
Well control is usually carried out by keeping the hole full of mud with enough hydrostatic pressure, which slightly exceeds the formation
pressure. Whereas in geothermal drilling, the formation fluid is in the form of hot water or hot steam. When cold water is injected into the
hole, there will be a decrease in temperature followed by a pressure drop until finally, the well becomes controlled. Those differences in
formation fluid make well control techniques or methods used in both drillings are different. Currently, the well control certification that
available in Indonesia and the worldwide approved by IADC is more suitable for drilling petroleum and considered to not fully
accommodated for geothermal drilling since the principal in IADC is focusing on how to circulate the gas influx out of the wellbore.
As for geothermal drilling, the fluid pressure formed in the borehole is the product of an increase in fluid temperature so t hat the method
used will be different from the well control principle in petroleum wells. The formation fluid (hot steam) will lose its pressure when there
is a decrease in temperature. This means that the driller must have the ability to pump cold water into the wellbore to lower the fluid
temperature and eventually eliminate the kick in the well. This well control method requires a continuous water supply, an adequate and
reliable pump, and a sufficient BOP temperature rating.
5 CONCLUS ION
This paper has shown a significant difference between the petroleum and geothermal environment from the subsurface aspect. The
fundamental differences between the two systems lie in reservoir and fluid temperatures, rock permeability and pressure and t he
heterogeneity of the rock-forming systems.
Due to the different systems of the petroleum and geothermal environment, the causes of the well control situation are also different. The
cause of kick in the petroleum well is generally the formation fluid pressure (gas/oil) which is influenced by overburden pressure.
M eanwhile, the kick that occurs in geothermal drilling is the result of the pressure of the geothermal formation fluid which is strongly
influenced by temperature.
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The generalization of well control methods and BOP designs between petroleum and geothermal can be dangerous because generally well
control methods and equipment in the petroleum industry are designed to anticipate pressure.
Geothermal on the other hand is likely to face a well control situation that is influenced by temperature. Therefore, the availability of a
continuous supply of cold water, the ability and reliability of the pump on the rig, and an adequate BOP temperature rating are the main
factors that must be considered.
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