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Model Order Reduction For Campbell Diagram Analysis of Shaft-Disc-Blade System in 3D Finite Elements
Model Order Reduction For Campbell Diagram Analysis of Shaft-Disc-Blade System in 3D Finite Elements
4 (2022) 411-428
https://doi.org/10.12989/sem.2022.81.4.411 411
(Received August 8, 2021, Revised October 20, 2021, Accepted November 7, 2021)
Abstract. This paper presents the Campbell diagram analysis of the rotordynamic system using the full order model (FOM)
and the reduced order model (ROM) techniques to determine the critical speeds, identify the stability and reduce the
computational time. Due to the spin-speed-dependent matrices (e.g., centrifugal stiffening matrix), several model order reduction
(MOR) techniques may be considered, such as the modal superposition (MS) method and the Krylov subspace-based MOR
techniques (e.g., Ritz vector (RV), quasi-static Ritz vector (QSRV), multifrequency quasi-static Ritz vector (MQSRV),
multifrequency/ multi-spin-speed quasi-static Ritz vector (MMQSRV) and the combined Ritz vector & modal superposition
(RV+MS) methods). The proposed MMQSRV method in this study is extended from the MQSRV method by incorporating the
rotational-speed-dependent stiffness matrices into the Krylov subspace during the MOR process. Thus, the objective of this note
is to respond to the question of whether to use the MS method or the Krylov subspace-based MOR technique in establishing the
Campbell diagram of the shaft-disc-blade assembly systems in three-dimensional (3D) finite element analysis (FEA). The
Campbell diagrams produced by the FOM and various MOR methods are presented and discussed thoroughly by computing the
norm of relative errors (ER). It is found that the RV and the MS methods are dominant at low and high rotating speeds,
respectively. More precisely, as the spinning velocity becomes large, the calculated ER produced by the RV method is
significantly increased; in contrast, the ER produced by the MS method is smaller and more consistent. From a computational
point of view, the MORs have substantially reduced the time computing considerably compared to the FOM. Additionally, the
verification of the 3D FE rotordynamic model is also provided and found to be in close agreement with the existing solutions.
Keywords: Campbell diagram; Krylov subspace; Modal Superposition (MS); Model Order Reduction (MOR); Multi-
frequency/Multi-spin-Speed Quasi-Static Ritz Vector (MMQSRV); Ritz Vector (RV); rotordynamic
1. Introduction shaft. It was found that a good agreement was reached; but,
some discrepancies were revealed due to (1) the
The shaft-disc-blade assemblies that are the engines' key oversimplified model of the shaft flexibility and (2)
components and compressors play an essential role in difficulties in determining the stiffness parameters of the
designing the machines (Wang et al. 2019, Wang et al. system. In addition, Huang and Ho (1996) developed an
2015). The great significance of the design is to develop an analytical approach to study the dynamic coupling between
accurate dynamic model and gain deep insight into the shaft torsion and blade bending of a rotating shaft-disc-
vibration characteristics of the blades and rotors systems. blade system using the weighted residual method. This
So, these issues have been attracted an enormous number of approach was found to be useful (1) for physical
researchers and engineers over the past decades (Genta comprehension, (2) for computation of the interaction
2005, Han 2014, Li et al. 2019, Okabe et al. 1991, Wang et forces, and (3) for determining the sensitivity of the
al. 2019, Wang et al. 2015, Yuan et al. 2017). However, system’s frequencies to the variation in some parameters;
most of them have focused only on the rotordynamics even so, some drawbacks were identified in the numerical
systems by assuming the blade and disc to be rigid and root finding. Moreover, by using the energy method in
tuned or on the vibration of the blade and disc by neglecting conjunction with the assumed modes method, She et al.
the effect of the shaft flexibility (Wang et al. 2019). For (2018) established the continuum model of flexible shaft-
example, Crawely et al. (1986) conducted the experimental disc-blade coupling system to investigate the coupling
investigation and developed a simplified model to vibration among shaft-bending, shaft-torsion, disc-
determine the natural frequencies of the flexible blade and transverse, and blade-bending. The authors found that the
rigid disc coupling supported by a flexible cantilevered critical speed of the system could be significantly affected
by the shaft and disc flexibility. Nevertheless, the
weaknesses in their simulations were reported due to the
Corresponding author, Postdoctoral Researcher model simplification (Wang et al. 2019).
E-mail: ty168.utp@gmail.com To overcome the above limitation, the 3D solid FE
a
Professor model is utilized because (1) the detailed geometry can be
E-mail: ghy@hanyang.ac.kr accurately captured, and (2) the flexibility of all
components may be taken into account due to its elasticity
Copyright © 2022 Techno-Press, Ltd.
http://www.techno-press.com/journals/sem&subpage=7 ISSN: 1225-4568 (Print), 1598-6217 (Online)
412 Ty Phuor and GilHo Yoon
Table 1 The comparison of the capabilities of the finite element method to model a rotating shaft-disk system (Wagner et
al. 2010)
Prismatic solid An abrupt change
Tapered
or hollow section in cross-section
Model Rotary Gyroscopic Shear Solid two Hollow
Two
(Authors, year) inertia effect deformation axisymmetric principal axisymmetric Non-
Axisymmetric principal Axisymmetric
axes axisymmetric
axes
Rayleigh shaft element
× × × × × ×
(Nelson and McVaugh 1976)
Conical shaft element based
on Timoshenko beam × × × ×
(Genta and Gugliotta 1988)
Modulus corrected elements
×
(Vest and Darlow 1990)
Axisymmetric finite element
× × ×
(Stephenson and Rouch 1993)
Three-dimensional solid
finite element
(Nandi and Neogy 2001)
theory (Wang et al. 2019, Wang et al. 2015). More implementation of one zero-frequency and one zero-spin-
precisely, Table 1 provides the comparisons of the speed in the Krylov subspace for the MOR process. Wagner
capabilities of FEM proposed to model a rotating shaft-disk et al. (2010) conducted a survey and review study on the
system. Obviously, the characteristic behaviors of the 3D model order reduction (MOR) methods for the
solid FE model are dominant. Moreover, such elements rotordynamic system and reported no single most efficient
were also widely used in modeling and successfully applied MOR method.
for the blade-disc analysis (Castanier and Pierre 2002, In contrast to the Krylov subspace-based model order
Martel and Sánchez-Álvarez 2018, Petrov et al. 2013, reduction, Khulief and Mohiuddin (1997) and Wagner et al.
Sternchüss 2009) and the complex rotor systems (Chatelet (2010) provided two different methods of the modal
et al. 2005, Lazarus et al. 2010, Wang et al. 2015, Wang et reduction (i.e., planar and complex modal transformation)
al. 2015). However, the computational efficiency in the for reducing the size of the self-adjoint and non-self-adjoint
repeated dynamic analysis of the shaft-disc-blade system rotordynamic systems, respectively. The authors stated that
has encountered difficulties because of the vast number of both methods provided almost the same level of accuracy.
degrees of freedom generated in the system. Therefore, it is Likewise, Nandi (2004) also employed the modal
almost impossible to complete the analysis to establish the superposition technique to reduce the FE equation for a
Campbell diagram for investigating the critical speed and rotor model on non-isotropic spring support in a rotating
stability. As a result, many reduced-order models (ROMs) frame and mentioned that it was an effective technique.
techniques have been developed and applied. Those are the However, the existing methods only presented the spin-
generalized substructure-based methods (Bladh 2001, Saito velocity-dependent equation in which the computational
et al. 2009, Wang et al. 2014) and some other effective cost is still high for the Campbell diagram analysis because
methods for specific structures such as the subset of the projection matrix is required to compute for each
nominal modes (SNM) (Yang and Griffin 2001), the applied rotational speed. Consequently, to the best of the
fundamental mistuning model (FMM) (Feiner and Griffin authors’ knowledge, no effort has been made to use the
2002), the component mode mistuning method (CMM) modal superposition (MS) method compared with the
(Lim et al. 2007) and the Krylov subspace-based model Krylov subspace-based model order reduction for the
(Han 2014). The component mode synthesis method was a Campbell diagram analysis in the 3D FEA.
more general approach for the reduced-order model, so this Therefore, this paper presents the Campbell diagram
method was not so efficient to analyze the shaft-disc-blade analysis of rotordynamic systems in the 3D FEA by using
system (Wang et al. 2019). To study such a system, SNM, the full order model (FOM) and the model order reduction
FMM, and CMM were more efficient methods; however, (MOR) techniques for determining the critical speeds,
the shafts were commonly rigid; consequently, its flexibility identifying the stability and reducing the computational
tended to be overlooked, which is also not recommended in time. Several MOR methods are taken into account, such as
rotordynamic analysis (Wang et al. 2019). the MS method (Khulief and Mohiuddin, 1997) and the
Alternatively, Han (2014) successfully applied the Krylov subspace-based MOR technique (e.g., Ritz vector
Krylov subspace-based Arnoldi process via moment- (RV) (Gu et al. 2000), quasi-static Ritz vector (QSRV) (Gu
matching to reduce the model size of the rotordynamic et al. 2000), multifrequency quasi-static Ritz vector
system in FEA using the combined Ansys and Matlab. The (MQSRV) (Gu et al. 2000, Yoon 2012, Yoon et al.
author stated that the method used based on the Krylov 2015), multifrequency/multi-spin-speed quasi-static Ritz
subspace effectively sped up the Campbell diagram analysis vector (MMQSRV), and combined Ritz vector and
because the projection matrix calculation was independent modal superposition (RV+MS) methods). The MQSRV
of rotation speed. Consequently, it is noticed that the used method was proposed based on the QSRV method and
method fell into the RV method owing to the found to be best for the solution of the frequency-dependent
Model order reduction for Campbell diagram analysis of shaft-disc-blade system in 3D finite elements 413
Table 2 The comparison of the use of the model order reduction methods for the Campbell diagram analysis of
rotordynamic system in 3D FEA
QSRV MQSRV Proposed Combined (RV+MS)
Authors, year FOM RV method MS method
method method MMQSRV method method
Han (2014) - - - - -
Present analysis
(x’,y’+v’,z’+w’)
u’
w’
v’ w
z
z’
y” Q(x’,y’,z’) v
Ωt
y’ y’
z’
z” wt
(X,Y,Z)
y
x,x’
Fig. 1 The displaced position of a point on the shaft cross-section fixed in a rotating reference frame
acoustic system (Yoon 2012). Consequently, the trial-and- subsections based on the works of Nandi and Neogy (2001),
error MMQSRV method in this study is extended from the Vollan and Komzsik (2012), Kirchgäßner (2016).
MQSRV method by incorporating the rotational-speed-
dependent stiffness matrices into the Krylov subspace 2.1 Acceleration of a point on the shaft in a co-
during the MOR (model order reduction) process. Thus, this rotating reference system
note aims to respond to the question of whether to use the
MS method or the Krylov subspace-based MOR technique Fig. 1 illustrates the displaced position of a point
for Campbell diagram analysis of the rotating shaft-disc- Q(x',y',z') on the rotating structure fixed in a rotating
blade systems in the 3D FEA. More precisely, Table 2 coordinate system (x',y',z') in which x' coincided with x. The
illustrates the comparison of the MOR methods for the particle P passes through the displaced position of this point
Campbell diagram analysis conducted by the previous at time t. The displacement components of the cross-section
studies and the present study. Therefore, this study provides along the y' and z' directions are respectively v' and w' as
an in-depth insight into the knowledge of the model order seen in Eq. (1).
reduction techniques by using the Krylov subspace and
𝑦′ = 𝑌 ⋅ cos[(Ω − 𝜔)𝑡] − 𝑍 ⋅ sin[(Ω − 𝜔)𝑡]
modal superposition. The numerical examples for (1)
𝑧′ = 𝑌 ⋅ sin[(Ω − 𝜔)𝑡] + 𝑍 ⋅ cos[(Ω − 𝜔)𝑡]
producing the Campbell diagram are presented to
demonstrate the validity of the MOR methods. Where, Ω and ω are the shaft spinning speed and speed
of the rotating frame about the centreline of the bearings,
respectively. So, the displacements of the particle P at time t
2. Rotordynamic in finite element method with the speed of the rotating frame ω are
The equation of motion of the rotating structures may be 𝑢𝑝 (𝑋, 𝑌, 𝑍, 𝑡) = 𝑢′(𝑥′, 𝑦′, 𝑧′, 𝑡) (2)
derived referring to either rotating or inertial frames.
𝑣𝑃 cos(𝜔 ⋅ 𝑡) − sin(𝜔 ⋅ 𝑡) 𝑣′(𝑥′, 𝑡)
However, in this study, a co-rotating reference system is {𝑤 } = [ ]{ }
contemplated due to the use of the 3D solid finite element 𝑃 sin(𝜔 ⋅ 𝑡) cos(𝜔 ⋅ 𝑡) 𝑤′(𝑥′, 𝑡)
cos(𝜔 ⋅ 𝑡) − sin(𝜔 ⋅ 𝑡) 𝑌 (3)
model (e.g., 20-node hexahedral element). Therefore, the 𝑌
+[ ]{ } − { }
equation of motion is briefly represented in the following sin(𝜔 ⋅ 𝑡) cos(𝜔 ⋅ 𝑡) 𝑍 𝑍
414 Ty Phuor and GilHo Yoon
should be applied for the mode shape tracking in order to Where 𝜔𝑐 is the centering frequency which is at the
draw the Campbell diagram. Fig. 2 illustrates the midpoint of the frequency range of interest. 𝜓1∗ is the first
methodology flowchart for the Campbell diagram analysis vector of the QSRV which depends on the loading pattern
using the MOR in rotordynamic system in this study. From G. More precisely, the first vector is mass-normalized by
this flowchart, several possible MOR methods can be Eq. (37), and then the quasi-static recurrence procedure is
implemented for establishing the Campbell diagram by given in Eq. (38) to Eq. (40).
adjusting the values of the central frequencies and central In the QSRV procedure, only one centering frequency is
spinning frequencies. Those methods are the Krylov employed. Thus, the MQSRV method was proposed by
subspace-based model order reduction, modal superposition considering more than one centering frequency in order to
method, and the combined approach. make the techniques more robust for general cases (Gu et
al. 2000, Yoon 2012). It is noted that, in the MQSRV
method, the constant stiffness and the frequency-dependent
3. Krylov subspace-based model order reduction stiffness are employed by Gu et al. (2000), Yoon (2012),
respectively. Thus, the quasi-static recurrence procedure of
3.1 The RV, QSRV, MQSRV methods the MQSRV method, for example, if three centering
frequencies are used, can be extended by
For mathematical perspective, the Ritz vector method
employed the Krylov subspace to generate the vector bases 𝜓1∗ = (𝐾 − 𝜔𝑐1
2
⋅ 𝑀)−1 ⋅ 𝐺, for 𝑖𝑖 = 1 (41)
which is dependent on the elastic stiffness matrix, mass
𝜓𝑖𝑖∗ = (𝐾 − 𝜔𝑐1
2
⋅ 𝑀)−1 ⋅ 𝑀 ⋅ 𝜓𝑖𝑖−1 , for 𝑖𝑖 = 2,3, . . . , 𝑙 (42)
matrix, and load vector (Gu et al. 2000, Koh et al. 2020,
Wilson et al. 1982,Yoon 2010). In this sense, with a matrix 𝜓𝑖𝑖∗ = (𝐾𝑒 − 𝜔𝑐2 𝑀)−1 ⋅ 𝑀 ⋅ 𝜓𝑖𝑖−1 , 𝑖𝑖 = 2,3, . . . , 𝑛 (43)
A and a vector b, the linear subspace of the n order Krylov
subspace can be generated as in Eq. (33). The computed 𝜓𝑖𝑖∗ = (𝐾 − 𝜔𝑐2
2
⋅ 𝑀)−1 ⋅ 𝑀 ⋅ 𝜓𝑖𝑖−1 , for 𝑖𝑖 = 𝑙 + 2, 𝑙 +
Krylov subspace bases are found to be almost linearly (44)
3, . . . , 𝑚
dependent on each other; consequently, Arnoldi iteration
Model order reduction for Campbell diagram analysis of shaft-disc-blade system in 3D finite elements 417
(a) MMQSRVM with rectangular form (b) MMQSRVM with diagonal form
Fig. 3 The diagram of the multiple central frequencies and the multiple central spinning frequencies
for MMQSRVM with (a) rectangular form and (b) diagonal form
∗ 2 𝑠 𝑠
𝜓𝑚+1 = (𝐾 − 𝜔𝑐3 ⋅ 𝑀)−1 ⋅ 𝐺, for 𝑖𝑖 = 𝑚 + 1 (45) 𝜔𝑎𝑓,𝑠𝑡𝑎𝑟𝑡 and 𝜔𝑎𝑓,𝑒𝑛𝑑 are the starting and ending angular
frequencies in the s-th domain, respectively.
𝜓𝑖𝑖∗ = (𝐾 − 𝜔𝑐2
2
⋅ 𝑀)−1 ⋅ 𝑀 ⋅ 𝜓𝑖𝑖−1 , for 𝑖𝑖 = 𝑚 + Thus, the quasi-static recurrence procedure of the
(46)
2, 𝑚 + 3, . . . , 𝑛 MMQSRV method, for example, if three centering
Where l, m-l, and n-m are the numbers of Ritz vectors in frequencies and three centering spinning frequencies are
the recurrence group corresponding to 𝜔𝑐1 , 𝜔𝑐2 and 𝜔𝑐3 , used as in Fig. 3(b), can be written as follows. The starting
respectively. It is worth mentioning that after each vector of the MMQSRV method is computed by
recurrence step, the orthogonality and mass normalization For 𝑖 = 1 ⟹ 𝜓1∗ =
are applied by using Eq. (39) and Eq. (40), respectively. −1 (48)
̃ (𝜔𝑐,𝑠𝑓 (1)) − (𝜔𝑐,𝑎𝑓 (1))2 ∙ 𝑀)
(𝐾 ∙𝐹
3.2 The trial and error MMQSRV methods Where
𝜔𝑐,𝑎𝑓 = [𝑦𝑎1,1 𝑦𝑎1,2 𝑦𝑎2,1 𝑦𝑎3,1 𝑦𝑎3,2 ]
As mentioned above, Gu et al. (2000) proposed the
QSRV method, which is equivalent to the Ritz vector (RV) 𝜔𝑐,𝑠𝑓 = [𝑥𝑎1,1 𝑥𝑎1,2 𝑥𝑎2,1 𝑥𝑎3,1 𝑥𝑎3,2 ]
method when the zero-central frequency is applied. On the (49)
𝜓1∗
basis of this QSRV method, Yoon (2012) developed and 𝜓1 = 𝑇 1/2
successfully applied the MQSRV method for solving the ((𝜓1∗ ) ⋅𝑀⋅𝜓1∗ )
An alternative to the Krylov subspace-based MOR, the 3. Apply the mass normalization
Model order reduction for Campbell diagram analysis of shaft-disc-blade system in 3D finite elements 419
(a) (b)
Fig. 8 (a) The geometry and a 3D FE mesh of a shaft-disc-blade assembly system (Number of nodes: 45685, number of
elements: 9504, Young’s modulus: 207.8 GPa, Density, 7806 kg/m3, Poisson’s ratio: 0.3), and (b) the Campbell diagram
established with the first 14 modes by FOM
(a) (b)
(c) (d)
(e) (f)
Fig. 9 The comparisons of the norm of the relative errors produced by (a) MQSRV and MMQSRV methods, (b) QSRV
and MQSRV methods, (c) QSRV and RV methods, (d) RV and the combined RV and MS methods, (e) MS and the
combined RV and MS methods, and (f) RV and MS methods
Ω=1000 (Hz), the Ers are up to 4.98%, 3.60%, 38.55%, form). Consequently, the MQSRV method is dominant
29.71%, 2.24% and 25.29% for MQSRV60_2caf, 3caf, compared to the MMQSRV method in terms of the
MMQSRV60_2caf_2csf (rectangular form), 3caf_3csf Campbell diagram analysis. However, the results produced
(rectangular form), 3caf_3csf (diagonal form) and 4caf_4csf by these two methods are still unacceptable because the
(diagonal form), respectively. It is found that magnitudes of the Ers are out of the allowable tolerance
MMQSRV60_3caf_3csf (diagonal form) yields the smallest value (1%).
error; however, from the computational point of view, it is Fig. 9(b) illustrates the comparisons of the Campbell
not a suitable method for Campell diagram analysis because diagram analysis in the form of the ERs produced by the
its ER are not consistent. For example, the errors of QSRV and the MQSRV methods. The comparisons are
MMQSRV60_3caf_3csf (diagonal form) are smaller than performed by many cases, in which QSRV60_1caf
those of MMQSRV60_4caf_4csf and 2caf_2csf (diagonal represents the QSRV method with one central angular
422 Ty Phuor and GilHo Yoon
Table 4 The comparisons of damped frequency between FOM and ROMs (RV40, RV60 MS40, and MS60) at
Ω=60000 rpm for example 1
Frequency (Hz) Relative error (%)
Mode
Whirl FOM RV40 RV60 MS40 MS60 RV40 RV60 MS40 MS60
No.
(N=137055) (n=40) (n=60) (n=40) (n=60) (n=40) (n=60) (n=40) (n=60)
1 FW2 931.329 977.356 934.870 936.870 933.798 4.942 0.380 0.595 0.265
2 BW2 1019.377 1019.394 1019.388 1019.390 1019.389 0.002 0.001 0.001 0.001
3 FW1 -785.059 -785.032 -785.058 -785.056 -785.056 -0.004 0.000 0.000 0.000
4 BW1 1213.464 1213.564 1213.472 1213.480 1213.480 0.008 0.001 0.001 0.001
5 FW3 993.344 995.437 995.398 995.446 995.443 0.211 0.207 0.212 0.211
6 BF3 1069.952 1070.135 1070.113 1070.144 1070.094 0.017 0.015 0.018 0.013
7 Shear 1129.147 1129.505 1129.378 1130.037 1130.013 0.032 0.020 0.079 0.077
8 FW4 1202.405 1205.642 1205.580 1205.715 1205.302 0.269 0.264 0.275 0.241
9 BW4 1299.188 1300.698 1300.145 1300.262 1299.807 0.116 0.074 0.083 0.048
10 FW5 1477.230 1481.537 1481.284 1482.255 1481.551 0.292 0.274 0.340 0.292
11 BW5 1554.032 1557.490 1556.821 1558.354 1556.216 0.223 0.180 0.278 0.141
12 FW6 1682.264 1687.558 1686.273 1688.599 1684.992 0.315 0.238 0.377 0.162
13 BF6 1722.183 1727.197 1725.692 1728.152 1723.588 0.291 0.204 0.347 0.082
14 Shear 1767.712 1773.352 1772.862 1776.696 1776.575 0.319 0.291 0.508 0.501
Norm of the relative error (ER) (%) 4.998 0.744 1.096 0.756
(a) (b)
Fig. 11 (a) The geometry and a 3D FE mesh of a shaft-disc-blade assembly system (Number of nodes: 63017, number of
elements: 14208, Young’s modulus: 207.8 GPa, Density, 7806 kg/m3, Poisson’s ratio: 0.3, and (b) The Campbell diagram
established with the first 14 modes by FOM
Table 5 The comparison of the total time computing for Table 6 The geometrical properties of the shaft, disc, and
Campbell diagram analysis produced by the FOM and blade for example 2
ROMs for example 1 Dimension (m)
Structure
Methods Computation time (s) Length Inner radius Outer radius
FOM (𝑁 = 137055) 9501 s 100% A 0.4 0 0.02
RV60 85 s 0.90% B 0.1 0.02 0.04
RV50 72 s 0.77% C 0.01 0.04 0.15
RV40 60 s 0.63% D 0.05 0.15 0.16
QSRV60 87 s 0.92% 12@(Starting=0.01 and
QSRV50 73 s 0.77% E Ending=0.005) with the 0.16 0.225
QSRV40 60 s 0.64% revolution of 20o
MQSRV60_2caf 133 s 1.41%
MQSRV60_3caf 133 s 1.41%
MMQSRV60_3caf_3csf (rect form) 363 s 3.82% 7.2 Example 2: Rotating shaft-disc-blade assembly
MMQSRV60_3caf_3csf (diag form) 224 s 2.36% system
MMQSRV60_4caf_4csf (diag form) 319 s 3.36%
Fig. 11(a) depicts the 3D FE shaft-disc-blade assembly
RV10+MS30_1caf 245 s 2.59%
model used in this example which has 63017 nodes, 14208
RV10+MS40_1caf 273 s 2.88%
elements, and 189051 degrees of freedom. The geometrical
RV10+MS50_1caf 282 s 2.98%
properties of this model are tabulated in Table 6. Similar to
MS40 230 s 2.42%
example 1, the Campbell diagram was established with the
MS50 235 s 2.48%
first 14 modes by FOM, and several critical speeds can be
MS60 288 s 3.04% determined, as seen in Fig. 11(b). Obviously, the backward
whirl (BW) critical speeds are respectively found at 223,
126, 242, 424, 493, and 518 (Hz) for BW1, BW2, BW3,
More precisely, by taking the computational time of the BW4, BW5, and BW6 modes. In contrast, a single second
FOM as a reference, the time consuming by the ROMs are forward whirl (FW2) critical speed is found at 223 (Hz) or
respectively 0.90%, 0.77%, 0.63%, 0.92%, 0.77%, 0.64%, 13380 (rpm) by the intersection with the horizontal zero-
1.41%, 1.41%, 2.12%, 3.82%, 2.36%, 3.36%, 2.59%, axis. Thus, this rotordynamic system shows instability at
2.88%, 2.98%, 2.42%, 2.48% and 3.04% for the RV60, 223 Hz under this circumstance.
RV50, RV40, QSRV60, QSRV50, QSRV40, Similar to the first example, the computation of the ER,
MQSRV60_2caf, MQSRV60_3caf, MMQSRV60_2caf_2csf as in Fig. 12, can determine the effectiveness of the MOR
(rect form), MMQSRV60_3caf_3csf (rect form), techniques for the Campbell diagram analysis. The angular
MMQSRV60_3caf_3csf (diag form), frequency and the rotating speed of interest are respectively
MMQSRV60_4caf_4csf (diag form), RV10+MS30_1caf, set from 0 to 7539.84 rad/s and from 0 to 6283.2 rad/s for
RV10+MS40_1caf, RV10+MS50_1caf, MS40, MS50 and this case. The comparisons of the ERs are carried out in
MS60. As expected, it is found that the higher bases of such a way that all techniques contain the same total
ROM take a longer time for all methods. Thus, from the number of bases.
engineering perspective, the MOR methods effectively The comparisons of the ERs produced by the MQSRV
reduce the time for the Campbell diagram analysis. and MMQSRV methods are depicted in Fig. 12(a). In this
424 Ty Phuor and GilHo Yoon
(a) (b)
(c) (d)
(e) (f)
Fig. 12 The comparisons of the norm of the relative errors produced by (a) MQSRV and MMQSRV methods, (b) QSRV
and MQSRV methods, (c) QSRV and RV methods, (d) RV and the combined RV and MS methods, (e) MS and the
combined RV and MS methods, and (f) RV and MS methods
case, the central frequencies are set 𝜔𝑐,𝑎𝑓 =[ 0 600] (Hz) applied rotating speed. For example, the ERs are
for MQSRV60_2caf and 𝜔𝑐,𝑎𝑓 =[0 400 800] (Hz) for respectively up to 2.77%, 6.92%, 1.57%, 2.17%, 1.13% and
MQSRV60_3caf. Also, 𝜔𝑐,𝑎𝑓 =[0 0 0 400 400 400 800 800 5.58% for MQSRV60_2caf, 3caf, MMQSRV60_2caf_2csf
(rectangular form), 3caf_3csf (rectangular form), 3caf_3csf
800] (Hz) and 𝜔𝑐,𝑠𝑓 =[0 333.33 666.67 0 333.33 666.67 0
(diagonal form) and 4caf_4csf (diagonal form), when the
333.33 666.67] (Hz) are set for MMQSRV60_3caf_3csf spinning velocity Ω=1000 (Hz). It is observed that the
with the rectangular form. Likewise, 𝜔𝑐,𝑎𝑓 =[0 0 400 800 smallest error is given by MMQSRV60_3caf_3csf (diagonal
800] (Hz) and 𝜔𝑐,𝑎𝑓 =[0 666.67 333.33 0 666.67] (Hz) are form); however, due to the inconsistency of its results, it is
for MMQSRV60_3caf_3csf with the diagonal form. Thus, not an appropriate method. As a result, the MQSRV method
the comparisons of the Ers of the Campbell diagrams are is more influential for establishing the Campbell diagram.
illustrated as in Fig. 12(a). From this figure, it is seen that However, magnitudes of the ER produced by these two
the ERs are significantly increased with the increase in the methods are unacceptable because they are greater than the
Model order reduction for Campbell diagram analysis of shaft-disc-blade system in 3D finite elements 425
Table 7 The comparisons of damped frequency between FOM and ROMs (RV40, RV60 MS40, and MS60) at
Ω=60000 rpm for example 2
Frequency (Hz) Relative error (%)
Mode
Whirl FOM RV40 RV60 MS40 MS60 RV40 RV60 MS40 MS60
No.
(N=189051) (n=40) (n=60) (n=40) (n=60) (n=40) (n=60) (n=40) (n=60)
1 FW2 927.519 1000.091 941.144 944.058 932.477 7.824 1.469 1.783 0.535
2 BW2 1021.668 1021.672 1021.671 1021.672 1021.671 0.000 0.000 0.000 0.000
3 FW1 -776.046 -776.044 -776.044 -776.042 -776.044 0.000 0.000 -0.001 0.000
4 BW1 1222.498 1222.504 1222.504 1222.507 1222.502 0.000 0.000 0.001 0.000
5 FW3 1041.398 1042.375 1042.210 1042.364 1041.987 0.094 0.078 0.093 0.057
6 BF3 1071.600 1071.626 1071.622 1071.628 1071.619 0.002 0.002 0.003 0.002
7 Shear 1127.129 1127.183 1127.141 1127.600 1127.527 0.005 0.001 0.042 0.035
8 FW4 1194.591 1195.464 1194.982 1195.041 1195.037 0.073 0.033 0.038 0.037
9 BW4 1211.609 1211.643 1211.633 1211.653 1211.651 0.003 0.002 0.004 0.003
10 FW5 1278.900 1279.207 1279.116 1279.158 1279.072 0.024 0.017 0.020 0.013
11 BW5 1284.620 1284.641 1284.636 1284.678 1284.672 0.002 0.001 0.004 0.004
12 FW6 1311.948 1312.046 1312.023 1312.043 1312.020 0.007 0.006 0.007 0.005
13 BF6 1313.773 1313.797 1313.792 1313.806 1313.803 0.002 0.001 0.002 0.002
14 Shear 1321.243 1321.266 1321.266 1321.277 1321.272 0.002 0.002 0.003 0.002
Norm of the relative error (ER) (%) 7.825 1.472 1.787 0.540
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