Installation Guide DeltaWave

Version 22.5.0.000

EUROPE
VITRONICS SOLTEC BV
Karolusstraat 20
4903 RJ Oosterhout
the Netherlands
Tel. +31-162-483000
Fax +31-162-483269
AMERICAS
VITRONICS SOLTEC GmbH VITRONICS SOLTEC Inc.
An der Köhlerei 7 2 Marin Way
97828 Marktheidenfeld Stratham, New Hamphire 03885
Germany USA
Tel. +49-9391-98820 Tel. +1-603-772-7778
Fax +49-9391-988228 Fax +1-603-772-7776

ASIA PACIFIC
VITRONICS SOLTEC PTE LTD.
135 Joo Seng Road
#02-01 PM Industrial Building
Singapore 368363
Tel. +65-484-3010
Fax +65-484-1910
VITRONICS SOLTEC MID ASIA
Room 1616, Hansuh Bldg.
11-11, Yeouido-Dong, Youngdeungpo-Ku
Seoul, Korea 150010
Tel. +82-2-782-4790
Fax +82-2-782-4792
VITRONICS SOLTEC SH REPR. OFFICE
Room G, 14th Floor, Huadu Mansion
828-838 ZhangYang Road
Shanghai, China 200122
Tel. +86-21-6876-4885
Fax +86-21-6876-5335
Rights

COPYRIGHT 2003 VITRONICS SOLTEC BV

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Vitronics Soltec BV.
This publication remains the property of Vitronics Soltec BV and may not be passed, loaned or given to any third party.

Vitronics Soltec BV reserves the right to make changes in design and specifications without notice.

ii
Preface

During the composition of this manual much attention is given to avoid errors
and mistakes. Also we aimed to give the contents a clear structure.

If during the use of this manual errors or incomplete descriptions are found, or
the reader considers that improvements are necessary to overcome any in-
accuracies, please inform us. We appreciate any comments which will help us to
improve this documentation.

For corrections or clarifications please contact:

1. By mail:

VITRONICS SOLTEC BV
HEAD OFFICE

TECHNICAL PUBLICATIONS
P.O. BOX 143
4900 AC OOSTERHOUT

THE NETHERLANDS
TEL NR. (31) - 162483000

FAX.NR. (31) - 162483285

OR

2. By e-mail:
hoosterhout@nl.vitronics-soltec.com

Installation Guide DeltaWave iii

iv
Table of Contents

Preface iii
Table of Contents v
1 Installation 1-1
1.1 General . . . . . . . . . . . . . . . . . . . 1-1
1.2 Transport . . . . . . . . . . . . . . . . . . 1-1
1.2.1 Symbols used . . . . . . . . . . . . . . . 1-1
1.2.2 Dimensions & weight . . . . . . . . . . . . . 1-2
1.2.3 Centre of gravity . . . . . . . . . . . . . . 1-2
1.2.4 Unpacking . . . . . . . . . . . . . . . . 1-3
1.2.5 Lifting with forklift . . . . . . . . . . . . . 1-4
1.2.6 Adjust leveling pads . . . . . . . . . . . . . 1-4
1.3 Installation info . . . . . . . . . . . . . . . . 1-5
1.3.1 Carrying capacity floor per leveling pad . . . . . . . 1-5
1.3.2 Clearance for operate & maintenance . . . . . . . . 1-5
1.3.3 Installation requirement . . . . . . . . . . . . 1-6
1.3.4 Putting in position. . . . . . . . . . . . . . 1-6
1.3.5 Mechanical adjustments . . . . . . . . . . . . 1-6
1.3.6 Electrical connection . . . . . . . . . . . . . 1-8
1.3.7 Air connection. . . . . . . . . . . . . . . 1-8
1.3.8 Nitrogen connection . . . . . . . . . . . . . 1-8
1.3.9 Exhaust system . . . . . . . . . . . . . . 1-9
1.3.10 Personal computer . . . . . . . . . . . . . 1-9
1.3.11 Filling the solderpot . . . . . . . . . . . . . 1-9

1.4 Starting up . . . . . . . . . . . . . . . . . . 1-12

1.4.1 Instructions. . . . . . . . . . . . . . . . 1-12
1.4.2 Functions . . . . . . . . . . . . . . . . 1-12
1.5 Start process . . . . . . . . . . . . . . . . . 1-13
1.5.1 Preparations to start . . . . . . . . . . . . . 1-13
1.5.2 Switch on . . . . . . . . . . . . . . . . 1-13
1.5.3 Re-start after stopping . . . . . . . . . . . . 1-13
1.6 End process . . . . . . . . . . . . . . . . . . 1-14
1.6.1 Preparations to stop . . . . . . . . . . . . . 1-14
1.6.2 Stop procedures . . . . . . . . . . . . . . 1-14
1.6.3 Switch off . . . . . . . . . . . . . . . . 1-14
1.6.4 Re-start after E-stop . . . . . . . . . . . . . 1-14

Installation Guide DeltaWave v

 1.7 Mechanical adjustments. . . . . . . . . . . . . . 1-15
1.7.1 Solderwave setting: Smartwave and Mainwave . . . . . 1-15
1.7.2 Backplate setting . . . . . . . . . . . . . . 1-16
1.7.3 Chipwave setting . . . . . . . . . . . . . . 1-17
1.7.4 Setting the solderlevel sensor . . . . . . . . . . 1-18
1.7.5 Foamfluxer . . . . . . . . . . . . . . . . 1-18
1.7.6 Spray drumfluxer . . . . . . . . . . . . . . 1-19
1.7.7 Nozzlefluxer . . . . . . . . . . . . . . . 1-20
1.7.8 Density control unit . . . . . . . . . . . . . 1-21
1.8 Installation sheet . . . . . . . . . . . . . . . . 1-22

Index vii

vi
SAFETY RULES
GENERAL INFORMATION
ICON DESCRIPTION
Only Qualified personnel is allowed to work on the
equipment.
Never eat, drink or smoke while working on the
machine.
Wash thoroughly before eating, drinking or smoking.
Always wear heat resistant gloves and protective
clothing when working on the machine.
If possible allow the machine to cool down before
starting working on the machine.
When burned, immerse in cold water immediately.
When the burn is severe, consult a physician as soon
as possible.
No smoking or open fire near the machine.
Be sure a fire-extinguisher is in the surroundings of
the machine.
All moving parts of the system, including pulleys,
belts, chains, coolingfans, sprocketwheels, vacuum-
doors and cylinders presents a potential danger.
The vapours in the board preparation module are
chemical.
Also the dust on the surface of the solderpot is dan-
gerous when inhaled.
Avoid inhaling this vapours / dust by using mouth
protection.
Nitrogen Follow the safety precautions and procedures
described in the Material Safety Data Sheet of
N2 the Nitrogen supplier.
Signal light RED
- E-stop Active
Signal light ORANGE
- Steady = Overload (outfeed full), Machine will
block,
- Flashing slow = Alarm
- Flashing fast = Critical alarm. Machine will block
If these rules are not observed it can cause personal injury and/or damage to the machine
ICON DESCRIPTION
High voltages are present on various parts of the sys-
tem.
Before working on the electrical circuit, turn main
power off and block the mainswitch with a padlock.
Always wear heat resistant gloves and protective
clothing when working on the machine.
If possible allow the machine to cool down before
starting working on the machine
When burned, immerse in cold water immediately.
When the burn is severe, consult a physician as soon
as possible.
No smoking or open fire near the machine.
Be sure a fire-extinguisher is in the surroundings of
the machine.
Be careful with covers and doors. Always pay atten-
tion to opening and closing.
When working on the machine, always protect your
eyes with safety glasses.
UPS When mainswitch is switched OFF, always switch
the UPS to OFF.
Uninterruptible
Power Source
Signal light GREEN
- Steady = Machine Run,
- Flashing slow = Machine not at setpoint, machine
stop
.
Installation 1

1.1 GENERAL
Installing only by trained Vitronics Soltec / Agent personnel.

At the end of this chapter an installation sheet is located.

1.2 TRANSPORT

1.2.1 SYMBOLS USED

1 2 4 1. Position pallet/box for transport

2. Breakable

3. Keep dry
3
4. Lift here (labels are placed on
position where forklift should lift)

FIGURE 1.1 SYMBOLS ON PACKAGING

Installation Guide DeltaWave CHAPTER 1 1

 INSTALLATION

1.2.2 DIMENSIONS & WEIGHT

TABLE 1.1 PACKING ON PALLET

WEIGHT TOTAL WEIGHT TOTAL

LXWXH WITH SOLDERPOT WITH SOLDERPOT
(CM) EMPTY FILLED
(KG) (KG)
420 x 150 x 188 1800 2550

TABLE 1.2 PACKING IN CRATE

WEIGHT TOTAL WEIGHT TOTAL

WITH SOLDERPOT WITH SOLDERPOT
L X W X H (CM)
EMPTY FILLED
(KG) (KG)
430 x 160 x 191 2000 2750

1.2.3 CENTRE OF GRAVITY

BACKSIDE

TOPVIEW X

A B

FIGURE 1.2 CENTRE OF GRAVITY ON PALLET

A = Centre with empty solderpot.

B = Centre with filled solderpot.

Use forklift with minimum distance between forks of 800 - 1000mm. The length of the forks
under the pallet must be minimum 2/3 of X.

2 CHAPTER 1
 1.2 - TRANSPORT

1.2.4 UNPACKING

The Vitronics Soltec DeltaWave is packed on a wooden pallet.

When necessary, the machine is packed in crates (e.g. when shipped). If packed in crates the fol-
lowing procedure should followed.

A
C B

FIGURE 1.3 CRATE

Use the above figure order A,B,C to uncrate. Other order can result in damaging the machine or
personal injury.

Uncrating order:

1. Take off top cover A.

2. Remove side panels B.

3. Remove front and backcover C.

A A

FIGURE 1.4 REMOVING MACHINE FROM PALLET

The machine is bolted to a wooden pallet with 2 tightening straps (A). Remove these straps.

Installation Guide DeltaWave CHAPTER 1 3

 INSTALLATION

1.2.5 LIFTING WITH FORKLIFT

When the transporting straps are removed, the DeltaWave can be placed on the place the cus-
tomer has planned it.

To lift and transport the DeltaWave use the figure below. The points where the forks from the
forklift can be placed are shown.

LAYERS

FORK

DISTANCE BETWEEN
FORKS MINIMUM
800 - 1000 mm

FIGURE 1.5 LIFTING

This machine can only be lifted (at the vertical beam) as shown on the figure above.

1.2.6 ADJUST LEVELING PADS

FRAME

M20 NUT
X
M20 LEVELING PAD

FIGURE 1.6 LEVELING PAD

When the DeltaWave is lifted from the pallet, the following has to be done:

1. Adjust the leveling pad with a maximum of X=15 cm. See Figure 1.6.
Be sure that all leveling pads are inserted with the same length.

4 CHAPTER 1
 1.3 - INSTALLATION INFO

1.3 INSTALLATION INFO

1.3.1 CARRYING CAPACITY FLOOR PER LEVELING PAD

FIGURE 1.7 CARRYING CAPACITY

Weight per leveling pad maximum 450 kg.

1.3.2 CLEARANCE FOR OPERATE & MAINTENANCE

FIGURE 1.8 CLEARANCE

TABLE 1.3 CLEARANCE

CLEARANCE FOR CLEARANCE FOR

POSITION
OPERATE (CM) MAINTENANCE (CM)
A 100 100

B 100 150

C 75 75

D 75 75

Installation Guide DeltaWave CHAPTER 1 5

 INSTALLATION

1.3.3 INSTALLATION REQUIREMENT

See 1.8 "Installation sheet", on page 1–22.

1.3.4 PUTTING IN POSITION

FIGURE 1.9 DELTAWAVE

1.3.5 MECHANICAL ADJUSTMENTS

After carefully positioning the machine and allowing for sufficient working space, follow the list
below in setting the machine into its correct attitude.

1. Place the machine on its intended working location.

When the solderpot is filled, be sure that when leveling the machine, the weight on all leveling-
pads stays roughly the same. To achieve this, do not turn a leveling pad for more than a 360°.

2. Adjust the leveling pads of the machine until it stands perfectly level in both longitude and
latitude direction. A spirit level should be placed on the underframe for checking the
longitude direction. For the latitude direction the spirit level should be placed on the
solderpot and/or the both conveyorbars.

LEVELING THE MACHINE ONLY WITH THE LEVELING PADS

6 CHAPTER 1
 1.3 - INSTALLATION INFO

3. The solderpot and fluxer units are levelled in relation to the underframe prior to the machine
leaving the factory. The solderpot is set in the basic work position (wave height 7 mm).

trapezium nut

2 mm

bolt

safety nut

FIGURE 1.10 LEVELING SOLDERPOT

4. Although the solderpot can be considered as set, it can be levelled by turning the nuts of the
threaded rods. First remove the safety nut. Remove bolt. Turn the trapezium nut to the right
position. Replace bolt and safety nut. Distance between trapezium nut and safety nut 2 mm.

5. The foam and drumfluxer can be set level by turning the threaded rods with a screwdriver.

6. Close the fluxer valve.

7. Check if the solderpot drain is closed by turning it clockwise.

A B
C C

FIGURE 1.11 CONNECTIONS

A Air & Electrical connection

B Nitrogen connection

C Exhaust connection

Installation Guide DeltaWave CHAPTER 1 7

 INSTALLATION

1.3.6 ELECTRICAL CONNECTION

Only qualified electricians should work on the electrical circuits of the machine.

1. Feed the mains-cable for the whole machine trough the top side of the infeed section.

2. Connect the mains leads in accordance with the diagrams.

Check the current rotation of the phases. The current rotation of the phases L1, L2, L3 must be
clockwise.

3. Block the mainswitch with a padlock to prevent dangerous situations.

1.3.7 AIR CONNECTION

1. Connect the air supply hose to the 10 mm hose spigot at the rear infeed side of the machine.

Make sure that the supplied air is free of oil and moisture.

1.3.8 NITROGEN CONNECTION

When nitrowave installed only.

1. Connect the nitrogen supply hose to the 10 mm hose spigot at the rear outfeed side of the
machine.

8 CHAPTER 1
 1.3 - INSTALLATION INFO

1.3.9 EXHAUST SYSTEM

Two exhaust gauges of 160 mm (6.3”) are provided. One for the flux unit and one for the solder
fumes. These should be connected with the customer’s exhaust system (not supplied by
Vitronics Soltec).

For specifications see Chapter Appendix in this manual.

• Inflammable and/or explosive gas might develop in the machine because of the evaporation
of the solvent in the flux.
• An exhaust system that functions well, will solve most of this problem.
• It is therefore necessary to have a sufficient exhaust in the machine.
• The exhaust system also has to be checked continuously on its functioning well.
• The machine is prepared to interfere in the E-stop circuit of the machine with a potential
free contact of the exhaust system. This contact has to be normally open, and therefore
closed when the exhaust functions well (fail safe).

NEVER USE THE MACHINE WITHOUT THE EXHAUST SYSTEM

1.3.10 PERSONAL COMPUTER

The complete Personal Computer is packed in boxes for transporting. Unpack all boxes and put
the PC, monitor and keyboard on the PC-arm. Connect all cables.

1.3.11 FILLING THE SOLDERPOT

There are two different ways to fill the solderpot:

1. Filling with granulated solder.

When granulated solder is used: fill solderpot equally.

The level of the solder in the bath shouldn’t be less than 15 mm and not more than 20 mm below
the top off the solderpot (solderpumps not running).

Installation Guide DeltaWave CHAPTER 1 9

 INSTALLATION

FIGURE 1.12 SOLDERLEVEL, MIN MAX AND MAX

2. Filling with solderbars.

When filled with bars, its impossible to melt them on the heated sides of the solderpot. There-
fore the sumps must be removed.

When a nitrowave is on the solderpot also the nitrowave covers must be removed.

ONLY FOR CHIPWAVE

1. Remove connection cylinder.

FIGURE 1.13 CHIPWAVE CYLINDER

ONLY FOR SMARTWAVE

2. Remove cover smartwave

belt.

3. Remove pulley (on smartwave

ax) and belt.

FIGURE 1.14 SMARTWAVE BELT

10 CHAPTER 1
 1.3 - INSTALLATION INFO

A B

FIGURE 1.15 REMOVING BOLTS SUMPS

4. Remove sumps.

5. Fill solderpot with bars.

Make sure the bars are placed against the heated sides of the solderpot.

Installation Guide DeltaWave CHAPTER 1 11

 INSTALLATION

1.4 STARTING UP

1.4.1 INSTRUCTIONS

STARTING UP IS ONLY ALLOWED BY QUALIFIED PERSONNEL

BEFORE STARTING UP, START UP THE FOLLOWING PROCEDURE:

1. Open the N2 /Air valve. Adjust the pressure on 6 bar maximum for air and 5 bar for N2.

2. Take off the padlock on the mainswitch and switch on the mainpower.

3. Switch on the PC and monitor.

1.4.2 FUNCTIONS

The PC will start up (if already setup) the PC program. If not installed please install the PC pro-
gram as described in the User manual, chapter 3.

1. Reset E-stop. This can be done in the RESET MENU. Check if all E-stops are resetted and
that the wirebridges are made where necessary.

2. Test all sensors on the PLC module. (Only when first installed).

3. Back to STATUS MENU. Test all functions.

12 CHAPTER 1
 1.5 - START PROCESS

1.5 START PROCESS

1.5.1 PREPARATIONS TO START

CHECKLIST:

• N2 / Air is present.
• Power is present.
• All circuit breakers ON.
• PC program is on.

1.5.2 SWITCH ON

1. Choose recipe (ALT C). If not present edit recipe.

2. Reset E-stop/pressure in RESET MENU.

3. Switch on machine in STATUS MENU (ALT S).

4. If timer used switch on timer.

5. Switch on Illumination.

6. Wait until machine is ready.

1.5.3 RE-START AFTER STOPPING

The Re-start procedure depends on how the machine was stopped.

Installation Guide DeltaWave CHAPTER 1 13

 INSTALLATION

1.6 END PROCESS

1.6.1 PREPARATIONS TO STOP

Before stopping the machine must be complete empty.

1.6.2 STOP PROCEDURES

The machine can manually stopped or by timer. To work with the timer see chapter PC program.

To stop manually follow the following procedure:

1. Switch off (in MACHINE STATUS MENU or with the command keys) the DeltaWave.

2. Switch off Illumination.

1.6.3 SWITCH OFF

The machine can switch off when the machine is complete empty.

1.6.4 RE-START AFTER E-STOP

After E-stop the following procedure should be followed:

1. Reset E-stop button.

2. Reset E-stop.

3. Switch on DeltaWave (in MACHINE STATUS MENU or with the command keys).

14 CHAPTER 1
 1.7 - MECHANICAL ADJUSTMENTS

1.7 MECHANICAL ADJUSTMENTS

1.7.1 SOLDERWAVE SETTING: SMARTWAVE AND MAINWAVE

FIGURE 1.16 SOLDERWAVE SETTING

1. Check the smart or mainwave nozzle is correctly levelled. Easy to do by reducing the
pumpspeed to the point that the solderflow is breaking from the nozzle rim. The solder must
break over the total width. Use the screws in front and rearside of the sump to correct.

2. Adjust the nozzle rim to the inside of the finger groove (s).

b = board thickness

p = protruding lead length solderside

c = clearance between lead and nozzle rim (≥1 mm 0.04”)

s = c + p + 1/2*b

3. Place the Vitronics Soltec glass test plate (partnr. 627.3785) in the conveyor. Distance s from
the nozzle rim. (See figure above). Make sure that the underside of the glassplate is at the
same distance as the underside of the PCB.

4. Set smart or mainwave on continuous. Raise the smart/mainwave to the point that the
contactlength L is the desired length. Adjust the backplate if necessary.

The conveyor speed can be calculated: V = L / t.

Example: Contactlength L = 40 mm.

Desired soldertime t = 2 sec.

Conveyor speed: V = 40/2= 20 mm/s = 120 cm/min.

Installation Guide DeltaWave CHAPTER 1 15

 INSTALLATION

FIGURE 1.17 CONTACT GLASSPLATE-SOLDER

1.7.2 BACKPLATE SETTING

1. Nitrowave: Using the nitrowave the solder has to overflow the backplate during soldering.
Adjust the backplate in such a way that using the glassplate and raising the waveheight as
described above the solder is just overflowing at the backside.

FIGURE 1.18 ADJUSTING THE BACKPLATE

Adjust the backplate by turning the screw in the frontside of the solderpot.

Turning screw clockwise = backplate down.

Turning screw counterclockwise = backplate up.

16 CHAPTER 1
 1.7 - MECHANICAL ADJUSTMENTS

1.7.3 CHIPWAVE SETTING

1. When the mainwave and the backplate are adjusted set the chipwave. Place the glassplate
(partnr. 627.3785) above the chipwave.

FIGURE 1.19 GLASSPLATE ON CHIPWAVE

2. Adjust the pumpspeed such that the wave touches the glassplate over the full width in an
unbroken line off about 10 mm. If the line is too narrow at one end use the screws in front
and/or rearside of the chipnozzle to correct.

FIGURE 1.20 CORRECTING CHIPWAVE

Installation Guide DeltaWave CHAPTER 1 17

 INSTALLATION

1.7.4 SETTING THE SOLDERLEVEL SENSOR

FIGURE 1.21 SOLDERLEVEL SENSOR

1. Check if the solderlevel is 15 mm from the top of the bath rim (without pumping).

2. Turn on both solderwaves.

3. Adjust the ring of the float so that it sensor is on.

1.7.5 FOAMFLUXER

1. Check if the fluxer is level. If necessary correct the threaded ends.

2. Check if the drain is closed.

3. Fill the fluxer up to the top of the overflow pipe with flux of the desired density.

4. Fill the fluxsupply container or place the vessel of the fluxsupplier in the machine.

5. Place the suctionpipe on the vessel/container.

6. Switch on the fluxer.

7. Check that the air supply is on with a pressure of max. 2.5 bar.

8. Adjust the flow with the button on the pneumatic panel till the wave is 10 mm.

9. Place the glassplate (or an empty PCB) in the conveyor to check if the underside is wetted
well with flux.

10. If necessary correct the wave height and control again.

18 CHAPTER 1
 1.7 - MECHANICAL ADJUSTMENTS

1.7.6 SPRAY DRUMFLUXER

1. Check if the fluxer is level. If necessary correct the threaded ends.

2. Check if the drain is closed.

3. Fill the fluxer up to the top of the overflow pipe with flux of the desired density.

4. Fill the fluxsupply container or place the vessel of the fluxsupplier in the machine.

5. Place the suctionpipe on the vessel/container.

6. Switch on the fluxer.

7. Check that the air supply is on with a pressure of max. bar.

8. The angle of the spray pipe inside the drum is 90ø with respect to the transport-system.

9. Adjust the pressure with the regulator on the pneumatic panel in frontside of the machine.

10. When not spraying a minimum airflow should pass the spraypipe to prevent it from clogging.
This flow can be corrected inside the pneumatic panel.

11. Place the glassplate (or an empty PCB) in the conveyor to check if the underside is wetted
well with flux.

12. If necessary correct the pressure and control again.

Installation Guide DeltaWave CHAPTER 1 19

 INSTALLATION

1.7.7 NOZZLEFLUXER

FIGURE 1.22 CHECK AIRCAP

1. Check if the nozzle aircap is set correct.

2. Fill the fluxsupply container or place the vessel of the fluxsupplier in the machine.

3. Place the suctionpipe on the vessel/container.

4. Switch on the fluxer.

5. Check the pressure on the pneumatic panel 4.5 bar (2) for the cylinder oscillation and 0.3 bar
(1) for the nozzle air. For adjustment see pneumatic scheme.

FIGURE 1.23 LAY OUT PNEUMATIC PANEL

20 CHAPTER 1
 1.7 - MECHANICAL ADJUSTMENTS

6. Set the pump-frequency and start/stop position in the PC program.

7. Test options: move once to check if the nozzle move and spray correctly.

8. Place the glassplate (or an empty PCB) in the conveyor to check if the underside is wetted
well with flux.

9. If necessary correct the pump-frequency or the pitch and control again.

1.7.8 DENSITY CONTROL UNIT

1. Fill the diluent-supply container or place the vessel of the supplier in the machine.

2. Place the suctionpipe on the vessel/container.

Be sure that the fluxer is installed correctly.

3. Switch on the density unit on the PC.

4. Check after 5 minutes the fluxdensity on the pc screen. If this measured value deviate to
much from the real value calibrate the density unit.

Installation Guide DeltaWave CHAPTER 1 21

 INSTALLATION

1.8 INSTALLATION SHEET

See next pages.

22 CHAPTER 1
Installation sheet DeltaWave 6622cc

UNITS IN MM

LIFTING
POINTS.
STRIP
FRAME FRAME
NUT 15 NUT
SCREW
CM +
LEVELING DISTANCE BETWEEN FORKS
MAX
UNPACK LIFT PAD PLACE
MACHINE REMOVE MACHINE INSERT MACHINE MINIMUM 800MM-1000MM
Installation sheet DeltaWave 6622cc

DESCRIPTION UNITS

Input Voltage V 3x400 or 3x415

Power Minimum kVA 34
Power Maximum kVA 50
I largest Load A 80
Weight Machine with solderpot filled kg / lb 2450 / 5400
Shipping Weight with solderpot filled kg / lb 2650 / 5840
Carrying capacity floor per leveling feet kg / lb 450 / 992
Nitrogen Requirements bar / psi 6 / 87
Air Requirements bar / psi 6 / 87
Nitrogen Consumption m3/h / CFH 15 / 530
Air Consumption m3/h / CFH 30 / 1060
Exhaust Requirements Exhaust 1 with sprayfluxer m3/h / CFH / Pa 1000 / 35320 / 800
Exhaust Requirements Exhaust 1 with foamfluxer m3/h / CFH / Pa 250 / 8830 / 150
Exhaust Requirements Exhaust 2 m3/h / CFH / Pa 600 / 21192 / 250
Clearance for opererate & maintenance FRONTSIDE cm / inch 100 / 39.37
Clearance for opererate & maintenance BACKSIDE cm / inch 150 / 59.05
Clearance for opererate & maintenance LEFTSIDE cm / inch 75 / 29.52
Clearance for opererate & maintenance RIGHTSIDE cm / inch 75 / 29.52
Index L W
Leveling pad . . . . 1-4 Weight . . . . . 1-2

M
A
Mainwave . . . . 1-15
Aircap . . . . . .1-20

N
B
Nozzlefluxer . . . . 1-20
Backplate . . . . .1-16

P
C
Procedures . . . . 1-14
Checklist . . . . .1-13
Clearence . . . . . 1-5
R
Re-start . . . . . 1-14
D
Rights . . . . . . 1-ii
Density control . . .1-21
Dimensions . . . . 1-2
Drumfluxer . . . .1-19 S
Smartwave . . . . 1-15
Start . . . . . . 1-13
E
Symbols . . . . . 1-1
End . . . . . . .1-14

T
F
Transport . . . . 1-1
Foamfluxer . . . .1-18
Forklift . . . . . 1-4
U
Unpacking . . . . 1-3
G
Glassplate . . . . .1-17
Gravity . . . . . 1-2

Installation Guide DeltaWave vii