Name of Work: Augmentation of sewerage net work

in deficit area including all ancillary works, Reuse of

treated waste water along with O&M for 5 years in
Sonepat Town under AMRUT Program
DESIGN OF MS PIPE DIA. 3000MM (internal
Diameter)

DESIGN CODES & REFERENCES

IS : 5822:1994 Code of Practise of laying of pip
AWWA Manual American Water Works
M11
IS: 783-1985 Association Maunal
Code of Practise for M11
laying of co
 Design of MS Pipe -3000mm Internal Diameter
Outer diameter Bc = 3040 mm
or3.040 m
Internal diameter D = 3000 mm 118.11
or3.0 m
Thickness of C.M. Lining t1 = 0 mm
Plate thickness 0.79 in.
t2 = 20 mm
or0.020 m
Epoxy coating t3 = 0 mm
Internal shell diameter ###
(D+2t2)
d' = 3.040 m
Mean shell diameter
(Diameter to nuetral axis of d = ###
the pipe) d = d'+t2 3.060 m
Mean radius r = 1.530 m

1 Nominal thickness for Internal Pressure

Reference: IS 5822:1994 p. D
t
2*a* f *e  p
Where,
t = Thickness of shell in cm 2 cms
p = Internal Design pressure Mpa 1.00 MPa
(Maximum Operating pressure +
Water hammer pressure)
D = Outside diameter in cm 304 cms
 a = Design factor (0.6 for Working
pressure & 0.9 for Test pressure ) 0.6

f = Specified minimum Yield stress in

kg/cm2 235 MPa for Fe-410 grade 235 MPa

e = the joint (0.9 for shop welding and 0.8 f0.8

t(1=x 304) /(2 x0.6 x 235 x 0.8+1)1.342 mm < ###

2 Check for Horizontal Deflection CL

X X
Ref AWWA Manual M11 2 2
 k.W .r 3 
X  D.I ( 
3
H
 EI  0 .061 .E .r  W = W1 + W2

Where,
ΔX = Horizontal deflection of
pipe, in.
Dl = Deflection 1
lag factor
k = Bedding 0.1
constant
W = Load / unit length of pipe, lb/in. of pipe (W1+W2)
Bc

W1 = Load on pipe due to back fill

W2 = Vertical load on a pipe
due to a superimposed
concentrated load
r = Radius
inch
in
= 60.24 in.
EI = Pipe wall stiffness, lb-in.

E = Modulus of elasticity of ###

I = Transverse Moment of
Inertia per unit length
of pipe wall, in3/in.
 E' = Modulus of soil
reaction, lb/in.2
Moment of
Inertia of
steel tube, Is t2 /12 0.040682
^3

=
Inertia of
cement ###
mortar, Im =
###
e Wall Stiffness,EI =

Dead load
W1 =
Load on pipe du ϒ x H x Bc
ϒ= Unit Weigth of Fill
18 KN/m3
H= Height of fill a = 5.00 m
Bc = Outer dia. of pi = 3.040 m
Subsituting th W1 = 18 x 5 x 3.04
W1 = ###
or ###
or ###
Live Load
Ref: IS:783-1985
Vertical load on a pipe due to a superimposed concentrated load
 P. 
W2  C P *  
 l 
Where,
P = Wheel Load
 = ###
CP = Bc /2H

###
α = Impact factor

###
l = Length of pipe assumed to be carrying the load
= 1.15H + 2Bc + = 11.83
S = Length of a concentrated load along a pipe

=0 m
Subsituting th W2 = 66.04 Kg/m
or 0.66 KN/m
or 3.70 lb/in.

Total load W= W1 +W2

###
###
###
Substituting,
Horizontal ΔX = ###
deflection,
ion for unlined pipes = 2 % of pipe diameter for CM lined pipes
2.362 in.
Calculated ΔX < Allowable ΔX
Hence OK
3 Check for Vacuum Condition
Ref AWWA Manual M11 3
t 
Pc  pressure
Stewart formula for collapsing 50200000 *  2 
d 
Pc = 14.87 psi
Maximum Vacuum whichAtm.
ca Pressure - Vapour Pressure at 36oC
= 14.7 -0.9
= 13.80 psi
F.O.S against Vacuum cond
1.0778 > 1, OK

4 Minimum Wall Thickness

Ref AWWA Manual M11
Minimum plate or sheet thickness for handling for pipe sizes is
given by for
t = d/288 in.
t= 0.41831 in.
t= 10.63 mm
Thickness prov t2 = 20 mm OK
 5 Check for Buckling
5.1 Allowable bukling pressure
Ref AWWA Manual M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from loads.
The summation of external loads should be equal to or less than the allowable buckling pressure.
The allowable buckling pressure qa may be determined by the following formula
1
 1   EI  2
qa    *  32 * RW * B '*E ' 3 
 FS   d 
Where,
FS = Design Factor
= 2.5 for (h/d) ≥ 2
= 3 for (h/d) < 2
Heigth of GL above top of pipe
h= 5m
or 196.9 in.

d= 120.5 in.

(h/d) 1.63
FS = 3
Rw = Water bouyance force
Rw = 1 - 0.33 x (hw / h) 0≤hw≤h
Height of water surface above top of the pipe
hw = 5m
 196.9 in.

Rw = 0.67
 Emperical coefficient of elastic support
 1 
B'    0.065. H

 1  4.e 
Where,
H = Height of fill above the pipe
H= 16.40 ft
Subsituting val B' = 0.421
Modulus of soi E' = 1000 psi
EI = ###
EI/d3 = 0.74

Subsituting val qa = 27.24 lb/in2

5.2 Check for the application of Dead load & Live load
Buckling requirements shall
rw.hw + Rw (W1/D) + (W2/D) ≤ qa
Where,
rw = Specific Weight of water
= ###

Subsituting values, 15.81 lb/in2 < qa 27.24 lb/in2

Design, OK