SM482 PLUS Maintenance (Eng Ver2.3)

SM482 PLUS
Maintenance Handbook
The external appearance of the machine or the MMI screen may

differ from those in the handbook depending on the model purchased Version 2.3
and options chosen. P.N : PT01-004421A
© Hanwha Precision Machinery Co., Ltd. Maintenance Handbook (2/5)
Notice
■■ Copyright
© Hanwha Precision Machinery Co., Ltd.
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Hanwha Precision Machinery Co., Ltd. owns the copyright to this manual.
It is rohibited to duplicate, distribute and reproduce or change this manual
and the information therein, in whole or in part, without official permission
from Hanwha Precision Machinery Co., Ltd.
■■ Limitation of Liability
Hanwha Precision Machinery Co., Ltd. exerted its best efforts to include the
correct information in this manual but will not guarantee the correctness of
the information. Users shall take full responsibility for the results of using this
document. Hanwha Precision Machinery Co., Ltd. may change the contents
of this document without notice.
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E-mail: smtcs@hanwha.com
※※Warnings and cautions for safety
For the safe use of this machine, the label for safety related cautions is attached at
the following position.
Front view of the machine Rear View of the Machine
For more details about the label for cautions about safety, refer to the
Administrator's Guide.
For the safe use of this machine, the label for safety related cautions is attached at
the following position.
Inside of the machine
For more details about the label for cautions about safety, refer to the
Administrator's Guide.
ㆍㆍIf the key is in ‘I’ direction (3 o’clock) Safeguard override function is turned On.
Safeguard override key
This is a key switch that can be operated artificially to prevent

the door switch from operating. It should be used limitedly only
when performing initial setting or maintenance of the machine.
ㆍㆍIf the key is in ‘O’ direction (12 o’clock) Safeguard override function is turned Off.
The Safeguard override key switch must be used by the designated

responsible personnel. It must be carefully used for machine operation.
Failure to do so may result in death or serious personal injury if the
Danger
operator approached the drive with the safety cover Open.
※※Warnings and cautions for safety If you need an additional repair other than the maintenance work
mentioned in this manual, contact our C/S company (STS) or local agent
■■ Cautions to be exercised for the safety and to be referred to for the work are
for proper measures.
described as follows in this manual. Caution
If the instructions following this symbol are not followed, serious accidents ※※Symbols for Work Instructions
could occur, or death or serious injury of the operator could happen. Be
sure to follow the instructions.
■■ This manual expresses safety related items to be kept in mind as well as
Danger reference items for work as indicated by the following symbols:
If the instructions following this symbol are not followed, serious accidents
The remarks following this symbol refer to performing visual inspection of
could occur, or serious injury of the operator could happen. Be sure to
foreign material, chip etc.
follow the instructions.
Warning Inspect
If the instructions following this symbol are not followed, damage of

machine hardware, software, and data could occur or the operator could The remarks following this symbol refer to cleaning with cloth or brush.
be injured. Be sure to follow the instructions. Clean
Caution
The item according to this mark describes the item to which the user needs The remarks following this symbol refer to injecting grease using a grease
to refer when performing the corresponding work. gun.
Grease
※※Cautions to be exercised before using the machine

The remarks following this symbol refer to replacing a part.
Cut off the pneumatic system and power supply before performing Replace
maintenance and repair of the machine. Otherwise, personal injury or
death may occur. Hanwha Precision Machinery Co., Ltd. is not responsible
Warning
for problems caused by machine repairs performed in a manner not
mentioned in this manual, or any modifications carried out without prior This symbol refers to applying grease using a brush.
approval. Apply
Grease
Table of Contents
SM482 PLUS Maintenance Handbook
chapter 1 Conditions for Maintenance chapter 3 Daily Inspection

Common Working Procedure before Maintenance...1-1 Checking and cleaning the nozzle............................ 3-1
Common Working Procedure before Maintenance.. 1-5 Cleaning Dump Box...................................................3-5
Working Environment and Condition....................... 1-7 Cleaning feeder and feeder base..............................3-6
Tools for Maintenance............................................... 1-8 Cleaning the Backup Table........................................3-9
Checking and replacing the air filter........................3-11
Checking and replacing Mist Separator Filter..........3-13
chapter 2 Inspection Items for Maintenance

Daily Inspections......................................................... 2-1
Weekly Inspections....................................................2-3
Monthly Inspections (1/2)..........................................2-5
Monthly Inspections (2/2)..........................................2-7 chapter 4 Weekly Inspection
Cleaning Head Fly Camera Lens................................ 4-1
Cleaning Head Mirror................................................4-2
Checking the Solenod Valve......................................4-3
Checking and Replacing Head Vacuum Filter...........4-5
SM482 PLUS Maintenance Handbook
chapter 5 Monthly Inspection chapter 6 Appendix

Cleaning Head Spindle.............................................. 5-1 Consumable Parts List................................................ 6-1
Checking and Cleaning Conveyor Sensor /
Fiducial Mark............................................................5-3
Checking and Cleaning Right Cover Cooling Fan....5-4
Checking and Replacing the Cover cooling Fan
Filter..........................................................................5-5
Cleaning and apply grease the Head Spindle,
Mirror CAM..............................................................5-6
Cleaning and Lubricating X Frame LM Guide,
Ball Screw..................................................................5-7
Cleaning and Lubricating Y Frame LM Guide...........5-9
Cleaning and Lubricating the Y Frame Ball screw....5-11
Cleaning and apply grease and lubricating the
conveyor lead screw, LM guide..............................5-13
Precautions When Cleaning the Cover...................5-17
This Chapter describes the work environment and working tools for the maintenance of the machine.
Multi-Functional Placer
Chapter 1
Conditions for Maintenance This Chapter describes the work environment and working tools for the maintenance of
the machine.
Common Working Procedure before Maintenance

1. How to turn off the power supply
Turn off the main switch
1
6
4 5
2
① Press the 'STOP' button ③ Select the File Menu ⑤ If a message reading "You can ⑥ Main Circuit Breaker OFF
turn off the system power supply
② Press the 'RESET' button ④ Click the MMI 'EXIT' icon
now" appears on the monitor,
turn off the main switch.
System needs to be shut down after normally ending the MMI, otherwise, the machine might be damaged and injury could occur due to system error caused by
irregular shut down. Be sure to shut down the system after normally ending the MMI
Warning
If you do not turn off the main circuit breaker in the left lower cover of rear side before the maintenance, serious injury could happen. Must turn off the Main
Circuit Breaker before servicing. (Press the red switch.)
Warning
SM482 PLUS Maintenance Handbook 1-1
Chapter 1
the machine.

2. How to perform emergency stop
Step 1. Press the 'EMG' switch
Step 2. Press the 'STOP' button
Step 3. Press the 'RESET' button
Conditions for Maintenance

Chapter 1
the machine.

3. Forward movement of the X-frame
1. Press the 'MODE' button 2. Press the 'AXIS' button 3. Press the 'Direction' button 4. Forward movement of the
X-frame
Select JOG Select XY Press the Key

Keep pressing the key until
the X-frame move to the
desired position.

Chapter 1
the machine.

4. Backward movement of the X-frame
1. Press the 'MODE' button 2. Press the 'AXIS' button 3. Press the 'Direction' button 4. Backward movement of
the X-frame
Select JOG Select XY Press the Key

Keep pressing the '▲'key
until the X-frame move to
the desired position.

Chapter 1
the machine.

1. Power supply procedure
Step 1. Main Switch On Step 2. Perform homing by clicking the 'Start Home' icon
2
- Power supply turned off - Power supply turned on
2. Home
Step 1. Press the machine's 'Ready' button When the machine is in 'Ready' state, it can be returned to the
origin.(homing)

Chapter 1
the machine.

3. Releasing 'Emergency Stop' mode
Step 1. Press the 'EMG' button Step 3. Press the 'RESET' button
Step 2. Press the 'STOP' button Step 4. Press the 'READY' button
Perform checking with the power supply to the motor cut off
without fail.
Warning

Chapter 1
the machine.
Working Environment and Condition

Requirements for air pressure Power requirements
DEF. DESCRIPTION DEF. DESCRIPTION Notes

Primary pressure 0.5~0.7 Mpa (5.0 ~ 7.0 kgf/cm²) Capacity 3.5 KVA
Secondary 0.45~0.55 Mpa (4.5 ~ 5.5 kgf/cm²) Frequancy 50/60Hz
pressure
Phase 3 Phase
Air Consumption 50 Nℓ/min (Ejector Option : 160 ± 30 Nℓ/min)
Connection Y-Y
Rated Primary Voltage AC200V ±18V
Environmental conditions AC208V ±19V
AC220V ±20V
DEF. DESCRIPTION
AC240V ±22V
Temperature 10℃ ~ 35℃ (20℃ ~ 28℃) AC380V ±25V
During AC415V ±28V
30%~80%RH (non-condensation state)
operation
Humidity Less than 70% RH (More than 30℃, non- Power consumption of the 3.5 KVA(Max)
condensation state) apparatus as a whole
During Temperature -10℃ ~ 60℃
shipment or
storage (in If unspecified voltage is used or power input is changed
10%RH ~ 90% RH (non-condensation state)
states other improperly, fire could occur and a death from electric shock could
Humidity More than35℃ (Less tha wet-bulb temperature
than during occur.
35℃, non-condensation state) Warning
operation) Change of power input must be done by a trained repair and
maintenance operator or our authorized C/S personnel.

Chapter 1
the machine.
Tools for Maintenance

1. Cleaning Kit (Material shape: FC08-001021A)
The Cleaning Kit for the maintenance of this machine must be purchased separately.
The components of the cleaning kit and their use are as follows:
1 2
NO. NAME DESCRIPTION

Used to blow away any dirt on the surface of 6
1 Air Ejector
the camera lens. 4
2 Brush
Used to remove any chips or foreign matter 3 5
on the feeder base surface.
3 Swab Used to clean the nozzle holder.
4 alcohol Used to clean the cover glass surface.
Used to clean any foreign matter on the
5 Ultra-fine fiber cloth
mirror or lens.
6 Embossed glove Used to clean the camera or mirror.

Chapter 1
the machine.

2. Other tools provided
The tools necessary for the maintenance of this machine must be purchased
separately.
7 8
4
2
1
3 NO. NAME Material number
1 Gear Wrench(7mm) TO03-900148
2 T Wrench J9099034A
3 Lubricant for nozzle CM01-900473
4 Spray CM01-900472
5 Driver TO03-900168
6 Monkey Wrench TO03-900169
6 7 Gear Wrench(46mm) TO03-900149
5 8 Precision Screwdriver Set TO03-900043

Chapter 1
the machine.

3. How to use the lubricator
Step 1. Components of the lubricator: Lubricator-1, Connection Step 4. Pull the cylinder lever backward until it hangs from the
Tube-2, Nipple Tip-2 groove and then fill the lubricator with grease.
Step 2. Use short nipple tip for X L/M guide lubrication.
Step 5. Assemble the lubricator nozzle and body.
Step 3. Use long nipple tip for the lubrication of parts in

common use.

Chapter 1
the machine.
Step 6. Move the rear lever forward and remove the air inside Step 8. After lubrication, remove the waste grease that has
the lubricator using the handle. leaked out.
Step 7. After visual check, inject appropriate amount of grease

pressing the handle.
Inject the specified grease using the specified lubricator according to
the proper method.
Caution Do not lubricate in any manner other than that shown above.
If the machine's operating environment is harsh, check its lubrication
status frequently.

Chapter 1
the machine.

4. Grease List
Part No. Part Name Use Specifications Ref.

- Conveyor LM Guide
HP09-000258 GREASE-GUN_MG70_THK - Y Frame Ball Screw THK / MG70 70g Exclusive use GUN
- Y Frame LM Guide
CM01-900473 TRI-FLOW [59ML] - Nozzle TRI-FLOW -
CM02-000083 GREASE-GREASE_AFE-CA+70_THK;SYNTHETIC,OL - X Frame LM Guide, Ball Screw AFE-CA+70 -

- Y Frame Ball Screw
CM02-000084 GREASE-GREASE_AFE-CA+400_THK;OIL,SYNTHET - Y Frame LM Guide AFE-CA+400 -
- Head Mirror CAM, LM Guide

- Conveyor LM Guide
CM02-900022 GREASE GADUS S2 V220-2 GADUS S2 V220-2 -
- Conveyor Lead Screw
- Head Spindle

Chapter 2
Inspection Items for Maintenance

Daily Inspections
Check-up List
Replacement Time
Reference
Time required
Period No Inspection Item Measures Tools
After use of the

D-1 Nozzle Inspect and clean Air gun, swab, Ethyl Alcohol 2 years 10 Minutes
machine
After use of the
D-2 Dump Box Clean 5 Minutes
machine
After use of the
Daily D-3 Feeder, Feeder Base Clean Brush, cloth 10 Minutes
machine
After use of the
D-4 Backup Table Clean Cloth 5 Minutes
machine
D-5 Air Filter Inspect and replace 1 year Frequent inspection 30 Minutes
D-6 Mist Separator Filter Inspect and replace 1 year Frequent inspection 30 Minutes
Setting the replacement period for parts

ㆍㆍBased on the regulated use environment.
ㆍㆍIf the use environment is poor, the intervals for part inspection and replacement can be shortened.
ㆍㆍIn the above table, C/S means our designated C/S company (STS) or our overseas local agents.

Chapter 2

Daily Inspections

Chapter 2

Weekly Inspections
Check-up List
Replacement Time
Reference
Time required
W-1 Head Fly Camera Lens Clean Air spray, Alcohol, cotton swab 5 Minutes
W-2 Head Mirror Clean Air spray, cloth 5 Minutes
Weekly Contact C/S for

W-3 Solenoid Valve Inspect and replace 2 years 20 Minutes
replacement
Contact C/S for
W-4 Head Vacuum Filter Inspect and replace 6 months 30 Minutes
replacement


Chapter 2

Weekly Inspections

Chapter 2

Monthly Inspections (1/2)
Check-up List
Replacement Time
Reference
Time required
M-1 Head Spindle Clean Air gun, cloth 30 Minutes

M-2 Conveyor Sensor / Fiducial Mark Inspect and clean Cotton swab, cloth 10 Minutes
Monthly Crosshead screwdriver,
M-3 Cover Cooling Fan Inspect and clean 10 Minutes
vacuum cleaner
M-4 Cover Cooling Fan Filter Replace Vacuum cleaner 6months 15 Minutes


Chapter 2


Chapter 2

Check-up List
Time
Replacement Time Reference
required
Clean and apply Apply grease period: 3

M-5 Head Spindle, Mirror CAM Brush, cloth GREASE GADUS S2 V220-2 30 Minutes
grease months
Clean and Lubrication period: 4
M-6 X Frame LM Guide, Ball Screw Lubricator, cloth GREASE-GREASE_AFE-CA 60 Minutes
Lubrication months
M-7 Y Frame LM Guide Lubricator, cloth GREASE-GREASE_AFE-CA 60 Minutes
Lubrication months
Monthly M-8 Y Frame Ball Screw Lubricator, cloth GREASE-GREASE_AFE-CA 20 Minutes
Lubrication months
Lubrication period: 6
Conveyor LM Guide, Lead Cleaning, apply Lubricator, Brush, months
M-9 GREASE GADUS S2 V220-2 30 Minutes
Screw grease, Lubrication cloth Apply grease period: 2
months
Utra-fine fiber cloth, Inspection period: 1
M-10 Cover Cleaning 15 Minutes
Alcohol months


Chapter 2


Chapter 3
Daily Inspection
Checking and cleaning the nozzle (Time required: 10min / No. D-1)
Prevent PCB defect due to nozzle clogging and breaking
Tool for Maintenance Step 4. Open the cover of the ultrasonic cleaner.
Recommended cleaning liquid(Ethyl Alcohol), air gun, lubricant for nozzle, spray
straw, bore through-pin, air sprayer, ultrasonic cleaner
Measures
Step 1. Move the X Frame to front by referring to "Forward
movement of the X-frame" on page 1-3.
Step 2. Press the 'STOP' and 'RESET' buttons in order after

pressing the 'EMG' button on the OP panel to stop
operation.
For more details, refer to "How to perform emergency stop" on page

Step 5. Set the time of the ultrasonic cleaner. (For normal usage,
1-2.
clean for 3~5minutes)
Step 3. Remove the head assembly and ANC nozzles manually
Remember the ANC nozzle arrangement before removing them

manually. After cleaning, arrange the nozzles on the ANC as they
were before cleaning and lubricating.
Caution
The type of ultrasonic cleaner and its setting method may be different
from those shown in the picture.

Chapter 3
Daily Inspection
Checking and cleaning the nozzle
Step 6. Insert the nozzles in the hole.

Using the air gun without putting on goggles may cause injury to
the eyes of the operator. Be sure to wear goggles when using the
air gun.
Caution
Nozzle Insertion hole Step 8. When foreign materials (solder paste, etc.) remain inside
Nozzle net the nozzle, pass a pin through the nozzle hole and clean
it with an air gun.
Step 7. Clean the nozzles with the ultrasonic cleaner and inject Residual foreign material
air into the nozzle holes using an air gun. (solder paste, etc.)
Air gun
Air gun
Pneumatic
Nozzle air spraying
hole direction
Pneumatic air
spraying direction Inner bore
Pin insert
penetrating pin
direction
ㆍㆍIf the foreign materials (solder paste, etc.) have not been removed, repeat
cleaning once more.
Daily Inspection
Chapter 3
Daily Inspection
Step 10. If lubrication of the nozzle spring is insufficient due to

Wipe the cleaning liquid on the nozzle using a clean cloth, ensuring its having become thick, inject a suitable amount of the
none remains on the nozzle. nozzle lubricating oil provided with the machine.
Caution When foreign materials remain on the nozzle continuously, contact
our C/S company (STS) or local agent to solve the problem. lubricant for nozzle
Use the ultrasonic cleaning machine, the clean case the Nozzle, you
will be able to improve the cleaning of the nozzle.
Step 9. The method to clean the nozzle is as follows:

ㆍㆍSpray the cleaning liquid recommended by us on the nozzle exterior using a spray Lubricating Point
straw.
ㆍㆍClean the nozzle exterior with a clean cloth within 1 minute after spraying the
cleaning liquid. Step 11. Press the nozzle 4~5 times after lubricating so that the
ubricating oil is uniformly spread out.
ㆍㆍIf the foreign materials (solder paste, etc.) have not been removed, repeat
cleaning once more.
Nozzle spring

Chapter 3
Daily Inspection
Use only the required amount of lubricating oil. If insufficient

lubricating oil is applied, the nozzle will not operate smoothly.
Caution If too much lubricating oil is applied, it may lump together with
foreign materials causing defective pickup.
Step 12. Release the emergency stop as described in "Releasing

'Emergency Stop' mode" on page 1-6 and perform the
operation again.
Daily Inspection
Chapter 3
Daily Inspection
Cleaning Dump Box (Time required: 5min / No. D-2)
Prevent defective parts from filling the dump box and spilling over into the machine.
Tool for Maintenance ② Empty the dump box of defective parts

Cloth, Flat Brush
Measures
Step 1. Move the X Frame to rear by referring to "Backward

operation.
1-2.
operation again.
Step 3. Empty the dump box of defective parts.

Remove the part that dropped down without being put in the
① Lifting dump box dump box.
Caution

Chapter 3
Daily Inspection
Cleaning feeder and feeder base (Time required: 10min / No. D-3)
Cleaning the feeder and feeder base can prevent feeder installation error and
defective contact of the connector.
② Remove the cover tape
Tool for Maintenance
Brush
Measures

operation.
③ Remove the feeder
1-2.
Step 3. Remove the feeder from the feeder base.
① Pull the grip back
Daily Inspection
Chapter 3
Daily Inspection
Cleaning feeder and feeder base
Step 4. Clean the feeder connector and the installation guide Step 5. Check visually for any foreign materials in the feeder
using a brush. base slot and connector.
In case the feeder is installed on the feeder base without visually

checking and cleaning the feeder base upper surface and feeder
slot, the feeder could not be installed and removed smoothly.
Caution
When the feeder is felt stuck during the installation of the feeder
unlike normal feeling, do not apply excessive force to the feeder.
Caution After removing the feeder, Check it visually and clean it if necessary.

Chapter 3
Daily Inspection
Cleaning feeder and feeder base
Step 6. Clean the feeder base slot and connector using a flat Step 7. Install the feeder
brush.
① Fixing the feeder in the slot
② Fixing the grip
If it is properly installed, the LED color turns green.
Daily Inspection
Chapter 3
Daily Inspection
Cleaning the Backup Table (Time required: 5min / No. D-4)
If foreign materials such as solder enter the machine, they may cause it to fail.
Therefore, clean the Backup Table to prevent this problem from happening.

Ultra fine fiber cloth, cleaning liquid Step 1. Move the X Frame to rear by referring to "Backward
Measures
Step 1. Select 'Board' from the submenu of the 'PCB Edit' menu pressing the 'EMG' button on the OP panel to stop
of the MMI and enter '200' for Board Size Y value and operation.
then click the <Conv. Width> button
1-2.
1 Step 3. Remove the backup pin

Chapter 3
Daily Inspection
Cleaning the Backup Table
Step 4. Clean the upper surface of the Backup Table with an Step 5. Install the backup pins to support the PCB.
ultra fine fiber cloth.
For further details of the back up pin, refer to 'PART VI> Backup Pin
Arrangement' in the Operation Handbook.
Arrange the backup pins after moving the backup table up.
Caution
If air is used to clean the table, the foreign material including solder
drops down, causing failure. Step 6. Release the emergency stop as described in "Releasing
Caution 'Emergency Stop' mode" on page 1-6 and perform the
operation again.
Daily Inspection
Chapter 3
Daily Inspection
Checking and replacing the air filter (Time required: 30min / No. D-5)
Clean the dust from the air to prevent machine failure due to foreign materials when
using pneumatic air.
Step 4. Open the door at the front left bottom of the machine
Measures and lower the lock button of the air filter container.
operation.

1-2.
Step 2. Shut the main pneumatic pressure supplied to the

machine.
Step 3. Air Filter is discolored.
Failure to shut off pneumatic pressure when replacing the air filter
or mist separator filter may result in personal injury. Shut off the
pneumatic line before replacing any of these parts.
Caution

Chapter 3
Daily Inspection
Checking and replacing the air filter
Step 5. Separate the container by turning it counterclockwise Step 6. Remove and replace the filter from the air filter
container.

operation again.
Daily Inspection
Chapter 3
Daily Inspection
Checking and replacing Mist Separator Filter (Time required: 30min / No. D-6)
Clean the dust from the air to prevent machine failure due to foreign materials when
using pneumatic air.
Step 4. Open the door at the front left bottom of the machine
Measures and lower the lock button of the mist filter container.
operation.

1-2.
Step 2. Shut the main pneumatic pressure supplied to the

machine.
Step 3. Mist Separator Filter is discolored.
Failure to shut off pneumatic pressure when replacing the air filter
or mist separator filter may result in personal injury. Shut off the
pneumatic line before replacing any of these parts.
Caution

Chapter 3
Daily Inspection
Checking and replacing Mist Separator Filter
Step 5. Separate the container by turning it counterclockwise Step 6. Turn the filter clockwise to separate it.

operation again.
Daily Inspection
Chapter 4
Weekly Inspection
Cleaning Head Fly Camera Lens (Time required: 5min / No. W-1)

Air spray, alcohol, swab,
Measures Cleaning the lens by exerting force may damage the surface of the
lens.
Step 1. Move the X Frame to front by referring to "Forward Caution
Step 2. Press the 'STOP' and 'RESET' buttons in order after 'Emergency Stop' mode" on page 1-6 and perform the
pressing the 'EMG' button on the OP panel to stop operation again.
operation.

1-2.
Step 3. Remove any dust on the lens using an air spray. If

foreign materials are not removed completely, clean the
lens with a cotton swab slightly wetted with alcohol.

Chapter 4
Weekly Inspection
Cleaning Head Mirror (Time required: 5min / No. W-2)

Air sprayer, alcohol, ultra-fine fiber cloth
Step 4. If the foreign material is not removed completely, clean
the mirror using a ultra-fine fiber cloth smeared with
Measures alcohol.

operation.

1-2.
Step 3. Remove the dust from the mirror using an air sprayer.
Cleaning the lens by exerting force may damage the surface of the
lens.
Caution
operation again.
Weekly Inspection
Chapter 4
Weekly Inspection
Checking the Solenod Valve (Time required: 20min / No. W-3)
Measures
Step 1. Insert the CN040 nozzle into the ANC. Step 2. Operate the machine to install the CN040 nozzle of the
ANC on the head.
Step 3. Select the 'Diagnosis' menu of the MMI and select the
'Vacuum' submenu.
1
2

Chapter 4
Weekly Inspection
Checking the Solenod Valve
Step 4. Click the <Valve Check> button and select the Vacuum Step 5. If the check result shows that the solenoid valve has a
ON/OFF count in the <Try> combo box of the 'Valve problem, contact our STS or local agent to replace the
Check' dialog box and then click the <Test> button. corresponding solenoid valve.
For further details related to the solenoid valve check or for any
problems, refer to '14.4 Vacuum' of the Administrator's Guide.
Check the vacuum filter every week and replace it within at least 6
months to ensure the vacuum for part pickup is generated properly.
Caution It is recommended that the solenoid valve, which is a consumable
product, is replaced every two years to ensure stable operation.
4 5 3
Weekly Inspection
Chapter 4
Weekly Inspection
Checking and Replacing Head Vacuum Filter (Time required: 30min / No. W-4)
Measures
Step 1. Move the X Frame to front by referring to "Forward Step 4. Saparate the coil tube from vacuum filter

operation.

1-2.
Step 3. Check for discoloration of the vacuum filter. (It is

recommended that you inspect for filter discoloration
monthly).
If the aluminum cover of the vacuum filter is assembled by applying

excessive force, the acrylic cover of the vacuum filter may be
damaged. Please assemble with adequate force.
Caution

Chapter 4
Weekly Inspection
Checking and Replacing Head Vacuum Filter
Step 5. Replace the vacuum filter Step 6. Release the emergency stop as described in "Releasing
operation again.
Check the vacuum filter every week and replace it within at least 6
months to ensure the vacuum for part pickup is generated properly.
Caution
It is recommended that the solenoid valve, which is a consumable

product, is replaced every two years to ensure stable operation.
Caution
Weekly Inspection
Chapter 5
Monthly Inspection
Cleaning Head Spindle (Time required: 30min / No. M-1)
Step 3. Remove the tube from the Vacuum Filter
Spindle
Tool for Maintenance Step 4. Remove the nozzle

Cleaning liquid, ultra fine fiber cloth, air gun
Measures

operation.

1-2.
Chapter 5
Monthly Inspection
Cleaning Head Spindle
Step 5. Put the cloth underneath the spindle

Clean the spindle using a small amount of alcohol if it has been
significantly contaminated.
Caution Using an excessive amount of alcohol may cause problems for the
spindle.
Step 7. Cleaning the interior of the tube by an air gun.
Step 6. Inject the alcohol into the hole of the one touch fitting
of the spindle
Using the air gun without putting on goggles may cause injury to
operator's eyes. Be sure to wear goggles when using the air gun.
Caution

operation again.
Monthly Inspection
Chapter 5
Monthly Inspection
Checking and Cleaning Conveyor Sensor / Fiducial Mark (Time required: 10min / No. M-2)

Cleaning liquid, clean cloth
Step 4. Clean the sensor window and fiducial mark with a swab
and an ultra-fine fiber cloth.
Measures

operation.
For more details, refer to "How to perform emergency stop" on page Remove the dust or foreign material on the sensor window using the
1-2. cotton swab or clean cloth
Step 3. Check the recognition accuracy of the corresponding Step 5. Release the emergency stop as described in "Releasing
photo sensor as shown in the following figure. (The red 'Emergency Stop' mode" on page 1-6 and perform the
LED is turned on when an object is recognized.) operation again.
PC
B
IN
When the sensor operates abnormally or has a problem, contact our

C/S company or local agent for adjustment for proper measures
Caution
PC
B
OU
T

Chapter 5
Monthly Inspection
Checking and Cleaning Right Cover Cooling Fan (Time required: 10min / No. M-3)

Vacuum cleaner, screwdriver(+)
Step 3. Clean the cooling fans using a vacuum cleaner.
Measures
Step 1. Turn off the power supply to the machine as described
ino "How to turn off the power supply" on page 1-1.
Step 2. Remove the cover on the left and right side of the
machine using a crosshead screwdriver.
Step 4. Turn on the main switch after cleaning to check the

noise and movement of the cooling fan.
If abnormal noise and operational problem still occur, turn off the
main switch again and replace the cooling fan.
When the main switch is turned on, since the cooling fan operates,
user's hand may get injured. Careless touching of the cable, etc.
may cause electric shock. Therefore, special care is need.
Caution
The cooling fan replaement work accomanies a danger.

If there is not enough space for fan removal since the machine is Therefore, contact out C/S company (STS) or local agent.
configured in line with a machine by its side, clean the filter and fan Caution
using an air gun without removing them.
Monthly Inspection
Chapter 5
Monthly Inspection
Checking and Replacing the Cover cooling Fan Filter (Time required: 15min / No. M-4)

Vacuum cleaner,
Step 1. Remove the filter in the order as shown in the following
figure and clean it. (If the filter is damaged, replace it.)
Measures
Step 1.
ㆍㆍSeparate the cooling fan cover ㆍㆍClean the filter using a vacuum
ㆍㆍSeparate the filter cleaner
Cooling Fan Filter

Washing the cooling fan filter with water may cause damage to the
filter by making it harden.
Caution
operation again.
Cooling Fan Filter Cover

Chapter 5
Monthly Inspection
Cleaning and apply grease the Head Spindle, Mirror CAM (Time required: 30min / No. M-5)

Ultra-fine fiber cloth, Flat Brush, GREASE GADUS S2 V220-2
Step 4. Apply grease to the LM guide rail using a syringe and
apply grease to the ball spline and the Mirror CAM.
Measures

operation.
Ball Spline

1-2.
Step 3. Remove the tube from the Vacuum Filter
Z Axis LM Guide
S Axis Mirror CAM

operation again.
Monthly Inspection
Chapter 5
Monthly Inspection
Cleaning and Lubricating X Frame LM Guide, Ball Screw (Time required: 60min / No. M-6)

Ultra-fine fiber cloth, Lubricator (Grease-Gun_Mg70_THK), GREASE-GREASE_AFE-CA
Step 4. Inject the grease using a lubricator.
Measures

operation.

1-2.
Step 3. Clean the LM guide rail and ball screw using an ultra fine
fiber cloth

Chapter 5
Monthly Inspection
Cleaning and Lubricating X Frame LM Guide, Ball Screw
Step 5. Move the head assembly to the left and right three
times using a head assembly handle.

status frequently.
Caution
The designated grease must be applied using the designated

lubricator in the designated manner. Other lubricating methods are
unacceptable.
Caution
operation again.
Monthly Inspection
Chapter 5
Monthly Inspection
Cleaning and Lubricating Y Frame LM Guide (Time required: 60min / No. M-7)

Ultra-fine fiber cloth, Flat Brush, Lubricator (Grease-Gun_Mg70_THK), GREASE-
GREASE_AFE-CA
Measures

operation.

1-2.
Step 3. Clean the LM guide rail and ball screw using an ultra fine
fiber cloth.

Chapter 5
Monthly Inspection
Cleaning and Lubricating Y Frame LM Guide
Step 4. Inject the grease using a lubricator. Step 5. Move the X frames back and forth three times.
B

unacceptable.
Caution
A B
status frequently.
Caution
operation again.
Monthly Inspection
Chapter 5
Monthly Inspection
Cleaning and Lubricating the Y Frame Ball screw (Time required: 20min / No. M-8)

Ultra-fine fiber cloth, Flat Brush, Lubricator (Grease-Gun_Mg70_THK), GREASE-
GREASE_AFE-CA
Measures

operation.

1-2.
Step 3. Clean the ball screw rail using an ultra fine fiber cloth.

Chapter 5
Monthly Inspection
Cleaning and Lubricating the Y Frame Ball screw
Step 4. Inject the grease using a lubricator. Step 5. Move the X frames back and forth three times.

unacceptable.
Caution
C C
status frequently.
Caution
operation again.
Monthly Inspection
Chapter 5
Monthly Inspection
Cleaning and apply grease and lubricating the conveyor lead screw, LM guide (Time required: 30min /
No. M-9)
It is possible to prevent deformation of the corresponding section by friction or an
error due to increased temperature.
Step 3. Adjust the conveyor width
Ultra-fine fiber cloth, Flat Brush, Lubricator, GREASE GADUS S2 V220-2
Measures 1
Step 1. Move the X Frame to rear by referring to "Backward 2

operation.
3

1-2.
① Select the 'PCB Edit' Menu

② Select the 'Borad' Submenu
③ Enter 200 (maximum size in the Y direction) in the <7. Board Size> group and
click the <Conv.Width> Button

Chapter 5
Monthly Inspection
Cleaning and apply grease and lubricating the conveyor lead screw, LM guide
Step 4. Remove dust and foreign material from the Work Station Step 5. Apply grease to the Lead Screw and LM Guide Rail using
and Exit Station, as well as the Lead Screw and LM Guide a flat brush.
Rail of the Entry Station using an ultra-fine cloth.
PCB
PCB IN
IN
PCB
PCB OUT
OUT
Monthly Inspection
Chapter 5
Monthly Inspection
Step 6. Apply grease to the LM Guide Rail through a nipple

using a lubricator. The designated grease must be applied using the designated
PCB unacceptable. When you Lubricate the Grease a large amount of
IN Caution
equipment, you can Grease leaves spilled in LM Guide Rail.

status frequently.
Caution
PCB B
OUT
A B

Chapter 5
Monthly Inspection
Step 7. Adjust the width of conveyor from the Min.to the Max. 3
or 4 times so that the grease can be properly distributed
throughout the whole section
① Select the 'PCB Edit' Menu

② Select the 'Borad' Submenu
③ Enter 200 (maximum size in the Y direction) in the <7. Board Size> group and
click the <Conv.Width> Button

operation again. SM482 PLUS Maintenance Handbook 5-16
Monthly Inspection
Chapter 5
Monthly Inspection
Precautions When Cleaning the Cover (Time required: 15min / No. M-10)
When cleaning the corresponding area, ensure the stickers attached to the machine
are not detached.
Tool for Maintenance if the machine is used for a long period of time, old stains on the
cover or faded cover paint may not remove easily even with alcohol.
Alcohol, Utra-fine fiber cloth, Heavy Duty Staticide #2005 / #2001 In this case, repaint the cover.
Precautions when cleaning the acryl cover of door
Clean the acrylic cover of the door with a clean ultra-fine fiber cloth
wetted with the designated cleaning liquid (Heavy Duty Staticide
#2005, #2001 ).
Caution
The following activities will damage the ESD coating:
ㆍㆍCleaning using hydrogen carbonate, ester, ketone, acid, strong
When cleaning the machine cover using alcohol or ethanol, exercise alkali or chemicals similar to these
care so that the sticker attached to the machine is not smeared with ㆍㆍCleaning by rubbing the acrylic cover applying strong force with
alcohol or ethanol or it may become detached. an ultra-fine fiber cloth
Caution When the cleaning liquid designated by us is not available, clean
If it is detached, clean the location to which it was attached using
the acrylic cover using a small amount of neutral or slightly alkaline
alcohol or ethanol, and attach a new sticker after contacting STS or
cleaning liquid.
our local agent.
MEMO
Monthly Inspection
Chapter 6
Appendix
Consumable Parts List
No PART NAME PART No. MODULE Replacement cycle REMARK
1 NOZZLE CN040 ASSY[J9055134C] J9055134C CONSUMABLE When consumed up NOZZLE

2 FUSE[250V 5A] EP10-900438 REAR ELEC Replacement due to failure
3 FUSE[250V 10A] EP10-900439 REAR ELEC Replacement due to failure
Replacement due to contamination
found during weekly inspection (Max. Refer to the inspection and
4 SUCTION_FILTER VYF44-M-50M HP04-900036 HEAD
recommended replacement cycle: 6 replace the Head Vacuum Filter
month)
5 TRI-FLOW [59ML] CM01-900473 CONSUMABLE When consumed up MAINTENANCE
6 CLEANING KIT AM03-900053 CONSUMABLE When consumed up Cleaning Kit for Maintenance
Replacement due to abnormalities
7 BELT-MAM-5P-1397-7W;MAM-5P,1397,7,1.2 MC05-000275 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
8 BELT_410_1 MC05-900068 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
9 BELT_410_F MAM-5P-1517-7W MC05-900069 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
10 BELT_410_R MC05-900070 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
11 BELT_410_1_LONG MC05-900071 CONVEYOR found during monthly visual CONVEYOR BELT
inspection

Chapter 6
Appendix
12 FLAT_BELT-END_ZONE MAM-5P-1641, 7W MC05-900121 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
13 FLAT_BELT-F_WORK_ZONE MAM-5P-1617-7W MC05-900122 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
14 FLAT_BELT-R_WORK_ZONE MAM-5P-1575-7W MC05-900123 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
15 FLAT_BELT_WORK_FIX_750 MAM-5P MC05-900129 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
16 FLAT_BELT_WORK_MOVE_750 MAM-5P MC05-900130 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
17 FLAT_BELT_END_750 MAM-5P MC05-900131 CONVEYOR found during monthly visual CONVEYOR BELT
inspection
found during daily inspection (Max. Refer to the inspection and
18 FILTER,AIR-ELENMENT[AF30P-060S] HP04-001258A REGULATER
recommended replacement cycle: replace the Air Filter
1 year)
Appendix
Chapter 6
Appendix
found during daily inspection (Max. Refer to the inspection and
19 FILTER,OIL-ELENMENT[AFM30P-060S] HP04-001259A REGULATER
recommended replacement cycle: replace the Mist Separator Filter
1 year)
20 FILTER,AIR-FILTER ELEMENT HP04-000018B CONSUMABLE When consumed up MAINTENANCE
21 GREASE-GADUS_S2 V220 2 CM02-000059 CONSUMABLE When consumed up MAINTENANCE
GREASE-GREASE_AFE-CA+70_
22 CM02-000083 CONSUMABLE When consumed up MAINTENANCE
THK;SYNTHETIC,OL
23 GREASE-FLOIL G-146K CM02-000092 CONSUMABLE When consumed up MAINTENANCE
24 GREASE GUN J9099107A CONSUMABLE When consumed up MAINTENANCE
25 NIPPLE TIP(CP60L X-FRAME)[J7069038A] J7069038A CONSUMABLE When consumed up MAINTENANCE
26 SUPPLY,OIL-GREASE-GUN_MG70_THK HP09-000258 CONSUMABLE When consumed up MAINTENANCE
27 BACK UP PIN [LONG OPTION] J9053333A CONSUMABLE Replacement due to failure BUT BACK PIN
28 ASSY,ETC,IMS-V_BACK_UP_PIN AM03-019772A CONSUMABLE Replacement due to failure BUT BACK PIN

MEMO
Appendix

SM482 PLUS Maintenance (Eng Ver2.3)

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SM482 PLUS

The external appearance of the machine or the MMI screen may

Hanwha Precision Machinery Co., Ltd.

Front view of the machine Rear View of the Machine

Inside of the machine

This is a key switch that can be operated artificially to prevent

The Safeguard override key switch must be used by the designated

If the instructions following this symbol are not followed, damage of

※※Cautions to be exercised before using the machine

chapter 1 Conditions for Maintenance chapter 3 Daily Inspection

chapter 2 Inspection Items for Maintenance

chapter 5 Monthly Inspection chapter 6 Appendix

Common Working Procedure before Maintenance

Common Working Procedure before Maintenance

Step 2. Press the 'STOP' button

Step 3. Press the 'RESET' button

SM482 PLUS Maintenance Handbook 1-2

Conditions for Maintenance

Common Working Procedure before Maintenance

Select JOG Select XY Press the Key

SM482 PLUS Maintenance Handbook 1-3

Common Working Procedure before Maintenance

Select JOG Select XY Press the Key

SM482 PLUS Maintenance Handbook 1-4

Conditions for Maintenance

Common Working Procedure before Maintenance

SM482 PLUS Maintenance Handbook 1-5

Common Working Procedure before Maintenance

Conditions for Maintenance

Working Environment and Condition

DEF. DESCRIPTION DEF. DESCRIPTION Notes

SM482 PLUS Maintenance Handbook 1-7

Tools for Maintenance

NO. NAME DESCRIPTION

SM482 PLUS Maintenance Handbook 1-8

Conditions for Maintenance

Tools for Maintenance

SM482 PLUS Maintenance Handbook 1-9

Tools for Maintenance

Step 2. Use short nipple tip for X L/M guide lubrication.

Step 5. Assemble the lubricator nozzle and body.

Step 3. Use long nipple tip for the lubrication of parts in

SM482 PLUS Maintenance Handbook 1-10

Conditions for Maintenance

Tools for Maintenance

Step 7. After visual check, inject appropriate amount of grease

SM482 PLUS Maintenance Handbook 1-11

Tools for Maintenance

Part No. Part Name Use Specifications Ref.

CM02-000083 GREASE-GREASE_AFE-CA+70_THK;SYNTHETIC,OL - X Frame LM Guide, Ball Screw AFE-CA+70 -

- Head Mirror CAM, LM Guide

SM482 PLUS Maintenance Handbook 1-12

Conditions for Maintenance

Inspection Items for Maintenance

After use of the

Setting the replacement period for parts

SM482 PLUS Maintenance Handbook 2-1

Inspection Items for Maintenance

SM482 PLUS Maintenance Handbook 2-2

Inspection Items for Maintenance

Inspection Items for Maintenance

Weekly Contact C/S for

Setting the replacement period for parts

Step 3. Remove any dust on the lens using an air spray. If

Step 3. Check for discoloration of the vacuum filter. (It is