SM482 PLUS Operation (Eng Ver2.1)

SM482 PLUS
Operation Handbook
The external appearance of the machine or the MMI screen may differ from Version 2.1
those in the handbook depending on the model purchased and options chosen. P.N : PT01-004421A
© Hanwha Precision Machinery Co., Ltd. Operation Handbook (1/5)
Notice
■■ Copyright ※※Warnings and cautions for safety
© Hanwha Precision Machinery Co., Ltd.
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Danger
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※※Warnings and cautions for safety
For the safe use of this machine, the label for safety related cautions is attached at
the following position.
Front view of the machine Rear View of the Machine
For more details about the label for cautions about safety, refer to the
Administrator's Guide.
※※Warnings and cautions for safety ※※Operation of the safety interlock
For the safe use of this machine, the label for safety related cautions is attached at Stop operation of the machine immediately should an emergency situation arise.
the following position.
1. EMERGENCY Switch
Inside of the machine 2. Door Lock Switch
For more details about the label for cautions about safety, refer to the
Table of Contents
Overview....................................................................... 9 Chapter 4 Items to be inspected during production

Items to be inspected during production.................. 4-1
Chapter 1 Machine Overview Take measures of instantaneous stop........................4-3
Temporary stop..........................................................4-9
Name of Each Part......................................................1-1
Emergency Stop.......................................................4-13
Manipulation of the Operation Panel........................ 1-2
Configuration of MMI............................................... 1-3
Chapter 5 Finish production and change work

Operation Handbook
Chapter 2 Supplying Power and Warming up Finishing Production................................................... 5-1

SMT In-Line Process...................................................5-4
Procedure Preparing for Production........................... 2-1
Changing Jobs...........................................................5-5
Chapter 3 Production
Chapter 6 Check others and replace exhausted parts
Preparation For Operation Ⅰ..................................... 3-1
Preparation For Operation Ⅱ.....................................3-7 Checking Feeder........................................................ 6-1
Production................................................................3-19 Arranging Backup Pins..............................................6-11
Replace exhausted parts..........................................6-14
Multi-Functional Placer
Overview
Operation Process
The overall process to operate the SM482 PLUS machine is as follows:
1. Checking Machine Before Operation 2. Turn the main switch on 3. MMI Initialization 4. Supply power to the machine's motor
●● Pneumatic pressure ● Rated voltage ●● Turn the main switch located on the ●● If the MMI is executed, the program ●● Press the 'READY' button so that the
●● Feeding device ● Safety Cover front of the machine clockwise to is initialized automatically and each machine can be operated.
●● Check safety conditions around the supply power to the machine. module of the machine is checked.
machine.
5. Perform homing of the machine 6. Warming-Up 7. Preparation for production 8. Install related devices and order parts in advance
●● Press the 'Home' button in the teaching ●● Warm the machine up for ●● Open the file for the PCB to be worked ●● Install the feeder and nozzle for the PCB
box or MMI to perform homing of the approximately 10 minutes before on and download it. to be worked on.
machine.. starting part placement in order to ●● After checking the state of previous ●● Check the remaining quantity of parts
increase placement accuracy. work before commencing new work, in the feeder and order parts in advance
check the production goal. that are expected to be exhausted.
9. Set up the conveyor and backup pins 10. Check and teach positions 11. Produce PCBs 12. Items to be checked during production
●● Adjust the conveyor width and set the ●● Check PCB origin. ●● Select the 'Product' Menu of the MMI ●● Check the remaining part quantity in the feeder.
PCB fixing method. ●● Check PCB fiducial mark position. ●● Enter the production goal in the <Production ●● Check conformity of the parts (at 2 hour
Plan> column.
●● Arrange backup pins at the proper ●● Check pickup point. ●● Select the submenu of the 'Start' menu of
intervals).
positions to support the PCB at its ●● Check placement point. the MMI. ●● Remove vinyl from the feeder/Clean it.
bottom. ●● Press the 'START' button on the operation panel ●● Monitor feeders with a defective pickup.
13. Measures to be taken during production against 14. Finish production and change work 15. Turn off the power supply and clean the work area
●● Defective pickup. ●● Once the production has finished, select the ●● Click the 'RESET' button.
●● Stuck vinyl. 'Finish' submenu to finish the production. ●● Click the 'Exit' icon.
●● Stuck PCB. ●● In order to produce other PCBs, ●● Turn off the main switch (counterclockwise)
●● Part exhaustion. perform preparation for work change. ●● Clean the work area.
Operation Handbook 7
f each part, teaching box and the configuration of MMI(Man-Machine Interface).
Chapter 1
Machine Overview This chapter describes the name of each part, teaching box and the configuration of
MMI(Man-Machine Interface).
Name of Each Part Name of Each Part
1. Front view of the machine 2. Rear View of the Machine
Operation Handbook 1-1

Chapter 1
Manipulation of the Operation Panel Manipulation of the Operation Panel
1 ③ ◄► ▲▼ Button
Indicates the moving or rotation direction of each axis. The function of each
button varies depending on the selection of the Mode and Axis.
2
④ Mode
Selects a mode such as Jog, Bang and Home. Pressing the button will switch
the modes in the following order:
Mode switching order: Jog → Bang → Home → LED light-out → Jog ...
3
ㆍㆍJog: Each axis is moved by this mode.
ㆍㆍBang: Each axis is moved by a minute distance by this mode.
ㆍㆍHome: The original position (origin point) of each mode is found by this mode.
4
⑤ Axis
5 Selects an operation item. Each time the button is pressed, the operation items
are switched in the following order:
6
Operation item switching order: XY → Z/R → W/Cv → LED light-out → XY ...
ㆍㆍXY: Selected when moving the head assembly in the X or Y direction.

7 ㆍㆍZ/R: Selected when moving the selected head spindle up/down or rotating it.
ㆍㆍZ/R: Selected when moving the selected head spindle up/down or rotating it.
① Speed Level Up/Down
Select the moving speed of the item to be operated in the Jog mode. ㆍㆍW/Cv: Selected when adjusting the conveyor width.
The operation speed can be selected in 5-steps. ⑥ Head
Axis: Z/R (Selects the head spindle to be operated.)
ㆍㆍWhen selecting Jog Mode Axis: W/Cv (Selects the conveyor or BUT.)
→→UP: Fast ⑦ G.SEL
→→DN: Slow Selects the Gantry to be operated.
② FREE
Pressing this button in an emergency case will immediately stop the operation
of the machine. Operation Handbook 1-2
Machine Overview
Chapter 1
Machine Overview This chapter describes the name of each part, teaching box and the
configuration of MMI(Man-Machine Interface).
Configuration of MMI Configuration of MMI > The configuration of MMI
1. The configuration of MMI

A main menu tool-bar is shown.
The state of a Machine

The PCB file name being ㆍㆍIDLE
worked on is displayed. ㆍㆍRUN_RDY
ㆍㆍRUN
Shortcut - bar ㆍㆍFREEZE
A sub menu tool-bar is shown.
ㆍㆍWAIT
ㆍㆍPAUSE
ㆍㆍEMER
ㆍㆍADJUST
File Menu
ㆍㆍNew
ㆍㆍOpen
The shape of the part
ㆍㆍSave/Save as
to be placed is indicated.
ㆍㆍExit
ㆍㆍMerge
ㆍㆍErrorMsgBar
ㆍㆍWindows Tools

Chapter 1
Machine Overview This chapter describes the name of each part, teaching box and the
configuration of MMI(Man-Machine Interface).
Configuration of MMI Configuration of MMI > The configuration of 'production' screen
2. The configuration of 'production' screen
IIndicates work progress
Input production quantity

Production submenu PCB Count Initialization (0)
Change unit system
Displays PCB Data
Tab dialog box
For the detailed description about each function of the 'Product' menu, refer to'11.1 Product Main' of the 'Administrator's Guide'.
Machine Overview
Chapter 1
Configuration of MMI Configuration of MMI
'Option Setting' dialog box 'Tape Feeder Monitor' dialog box 'My PCB' dialog box

MEMO
Machine Overview
y the power and the items to be checked before starting production.
Chapter 2
Supplying Power and Warming up This chapter describes how to supply the power and the items to be
checked before starting production.
Procedure Preparing for Production Procedure Preparing for Production > Check the power and air pressure
1. Check the power and air pressure

Step 1. Check the power connection Step 2. Check the air pressure (Within the range of 0.45~0.55 Mpa)
* Regulator pressure control

ㆍㆍPressure increase (Clockwise)
ㆍㆍPressure reduction (Counterclockwise)
SAFEGUARD MAIN SWITCH

OVERRIDE
ㆍㆍBe sure to check around and inside the machine before turning
on the main switch. Step 3. Check the main switch is on
Caution ㆍㆍCheck if there is any foreign matter such as a chip on the feeder
base, and whether the feeder is correctly installed. ㆍㆍCheck the room temperature before turning on the first machine
ㆍㆍCheck if the nozzle is blocked with any foreign matter such as (Recommended temperature: above 20℃)
solder and the operation of the nozzle spring is smooth. Caution ㆍㆍIf the temperature is below 20℃, ensure that the room
ㆍㆍCheck whether the safety doors at the front and rear are open. If temperature is 20℃. And then wait for 30 minutes before turning
opened, close them. on the machine torevent the condensation of air.

Chapter 2
Procedure Preparing for Production Procedure Preparing for Production > Turning the main switch on/off
2. Turning the main switch on/off

Step 1. Turning the main switch on ② Click the MMI 'Exit' icon.
- Power supply turned off - Power supply turned on
Step 2. Turn the main switch off

③ Turn the power switch off.
① Press the 'RESET' button
Supplying Power and Warming up

Chapter 2
Procedure Preparing for Production Procedure Preparing for Production > MMI initialization
3. MMI initialization
Step 1. Turn on the main switch Step 3. Press the 'READY' button
Step 2. Check the MMI initialization and module (automatically)
If the power is supplied to the machine, the PC is turned on and the

MMI is executed automatically to check each module by initializing
the program.

Chapter 2
Procedure Preparing for Production Procedure Preparing for Production > Home
4. Home
Step 1. Check if the light of the 'READY' button is on Step 3. It is returned to the origin
SM321
Step 2. Press the 'Home' button (▼)
3
When the machine is in 'Ready' state, it can be returned to the origin.
(homing)
1
2 1 2 3 4 5 6 7 8

9 10 1112

Chapter 2
Procedure Preparing for Production Procedure Preparing for Production > Warming-Up
5. Warming-Up
Step 1. Selecting the 'Utility' Menu: Displays the Utility screen Step 2. Selecting the 'Warmup' submenu: Open the Warm Up dialog
box
The warm-up should be performed for about 10 minutes before

starting the part placement in order to increase the placement
accuracy.
Temperature condition: 20 ~ 28℃

Chapter 2
Procedure Preparing for Production Procedure Preparing for Production > Warming-Up
Step 3. Click the <Start> button. Perform the warm-up Step 4. Click the <Stop> button and close the dialog box after
performing the warm-up for about 10 minutes
After selecting the <Use Warm Up Time Setting:> check box,

select the commissioning time in the right edit box and perform
commissioning.
Enter the commissioning time by minute unit. Set it to approximately
10 minutes. Commissioning is then stopped automatically after the
set time has elapsed.

This chapter describes the production procedure.
Chapter 3
Production This chapter describes the production procedure.
Preparation For Operation Ⅰ Preparation For Operation Ⅰ > Check related works (30 minutes before shift of work)
1. Check related works (30 minutes before shift of work)

Step 1. Check remaining quantity of parts
Reel Tape
1/3
The No. 1 item indicates the number of remaining parts in the part
reel loaded to the current feeder.
Step 2. Check previous work quantity

Check the following items to be taken over that occurred during work performed
by the previous operator.
ㆍㆍNumber of produced PCBs.
ㆍㆍIn general cases, check whether parts remain more than one third in the reel tape.
ㆍㆍInformation on the PCB being worked on currently (part remaining count, part
Then, for parts whose remaining quantities are less than one third, prepare the part
order and secured part). )
order list in advance.
Step 3. Check special items for work
ㆍㆍWhen using an IT feeder, arrange the <Remain> column in ascending order (▲) and
prepare a list for those parts that are expected to be exhausted most rapidly. In the Check details regarding special work conditions that must be examined in advance.
case of ascending order, the data is displayed from parts that are expected to be ㆍㆍPCB model change, specially ordered PCB, existence of items to which special work
exhausted most rapidly. conditions are applied.
Step 4. Check production goal (record production goal every 2 hours)
hen using a part remaining count in the MMI, perform splicing or,
W
after reel change, reflect the result to the part count correctly. For more details regarding the feeder installation, refer to "Checking
Caution Feeder" (page 6-1)

Chapter 3
Preparation For Operation Ⅰ Preparation For Operation Ⅰ > Nozzle type and applied part
2. Nozzle type and applied part

1. Type of nozzle
Nozzle
CN020 CN030 CN040 CN065 CN140 CN220 CN400 CN400N CN750 CN110
Name
External
shape
Outside
diameter
Φ 0.5 Φ 0.6 Φ 0.75 Φ 1.2 Φ 2.2 Φ 3.6 Φ 6.2 Φ 6.2 Φ 9.0 Φ 12.7
Inside
diameter
Φ 0.16 Φ 0.28 Φ 0.38 Φ 0.65 Φ 1.4 Φ 2.2 Φ 4.0 Φ 4.0 Φ 7.5 Φ 11.0
Disk
diameter
Φ 9.8 Φ 9.8 Φ 9.8 Φ 9.8 Φ 9.8 Φ 9.8 Φ 9.8 Φ 13.4 Φ 13.4 Φ 15.6
ㆍㆍSelect the appropriate nozzle according to the type and size of the part to be placed.
For a detailed description of how to check and clean the nozzle, please refer to “Chapter 2 Daily Inspection” in the maintenance handbook.
Production

Chapter 3
Preparation For Operation Ⅰ Preparation For Operation Ⅰ > Nozzle type and applied part
2. Nozzle type and applied part
Nozzle Material Minimum

Applied part
name number part width
CN020 J90551006A 0.2~0.50 0402 Chip Dedicated
CN030 J9055133C 0.3 ~ 1.5 0603 Chip Dedicated
CN040 J9055134C 0.5 ~ 1.25 1005 Chip Dedicated
CN065 J9055136C 0.8 ~ 2.5 1608, 2012, 3216, Melf, Hemt, SSOP03, TR(23), TR2, Chip- Tantal(3012)
CN140 J9055134C 2.5 ~ 4.0 3216, 6432, Chip-Aluminum(5753), Chip-Tantal(7343), TR(13), Trimmer, SOP2(04), SOP(48), SSOP08
CN220 J9055351A 4.0 ~ 7.0 Chip-Aluminum(7268), SOP(48), Connector, QFP(48), Chip-Coil(8280), Chip-Tantal(8060)
CN400 J90551072A 7.0 ~ 10.0 Chip-Aluminum (9082), SOP(66), SOP2(50), QFP(44), PLCC(18), SOJ2, Connector, TR(22), BGA (208G), Chip-Coil(1212)
CN400N J90550258B 7.0 ~ 10.0 SOP, SOP2
CN750 J9055260B 10.0 ~ QFP(Medium)
CN110 J9055260B 20.0 ~ QFP(256), BGA(388G)
ㆍㆍSelect the appropriate nozzle according to the type and size of the part to be placed.

Chapter 3
Preparation For Operation Ⅰ Preparation For Operation Ⅰ > Install feeder/nozzle and order parts
3. Install feeder/nozzle and order parts When incorrect feeder insertion occurs, the feeder LED blinks red and
an error message is displayed in the MMI screen. For more details
1. Check feeder arrangement and install feeders about the IT feeder system, refer to the corresponding manual.
Step 1. Secure the feeder in the corresponding slot
Step 2. Secure the grip
A feeder must be installed as set in the 'Feeder' of the 'PCB Edit'

menu. The method to check whether the feeder is installed correctly
is as follows.
ㆍㆍThe user checks the slot number and part information one by one
manually.
ㆍㆍWhen using an IT feeder system, an incorrect feeder insertion can
be checked automatically.
Production

Chapter 3
Preparation For Operation Ⅰ Preparation For Operation Ⅰ > Install feeder/nozzle and order parts
2. Check nozzle arrangement and install nozzles
Check whether the nozzle arrangement corresponds to the actual arrangement on

the ANC by referring to the nozzle arrangement shape in the ANC dialog box.
ㆍㆍIf the nozzle arrangement is different, arrange the nozzles according to the setup
for the PCB.
3. Check for parts expected to be exhausted

Check the details of parts expected to be exhausted soon, which were checked in
the previous 'Check related works' stage, and prepare an order list.
4. Order parts
Order the corresponding parts by submitting the prepared part order form to the
part supply department (material handling department). (At this time, obtain a
confirmation certificate for parts ordered and use it to check parts when delivered.)
For companies applying an IT system, their part supply department may prepare
parts in advance by receiving information on the remaining part count from the
machine's MMI.
5. Check the dump box

Check whether the dump box is installed properly.

Chapter 3
Preparation For Operation Ⅱ Preparation For Operation Ⅱ > Download the PCB file
1. Download the PCB file

Step 1. Select the 'Production' menu Step 2. Click the 'Open' icon
ㆍㆍDisplays the 'Production Monitor' screen. ㆍㆍDisplays its submenu.
Production

Chapter 3
Step 3. Click the 'Open' Step 4. Select the PCB file
ㆍㆍ Select the PCB file to work with.t
ㆍㆍClick the 'Open'.

Chapter 3
Step 5. Select 'PCB D/L' Step 6. The completion of Download the PCB file
ㆍㆍThe PCB file Download is complete.

The file with extension of .opt is the optimization completed file.
Production

Chapter 3
Preparation For Operation Ⅱ Preparation For Operation Ⅱ > Adjusting the conveyor width
2. Adjusting the conveyor width

Step 1. Select the 'PCB Edit' menu Step 2. Select the 'Board' submenu

Chapter 3
Step 3. Enter Y size of PCB in the <7.Board Size> group Step 4. Click the <Conv. Width> button
Production

Chapter 3
Step 5. PCB fixing method setup: Select the method to align the PCBs
Edge Fixer1: A method of alignment by pushing the PCB from the side
with a device attached on the conveyor.
Edge Fixer2: It is the same as the “Edge Fixer” method, but it is a

method of pushing twice from the side.
None: It uses only the PCB clamping method for fixing a PCB.
The 'Fix Type' is selected based on the weight of the PCB. If the
weight of the PCB is more than 1kg, select the Edge Fixer 2.

Chapter 3
Preparation For Operation Ⅱ Preparation For Operation Ⅱ > Arranging the backup-pins
3. Arranging the backup-pins

Step 1. Press the 'FEEDER CHANGE' button Step 3. Press the 'STOP', 'RESET' button
Step 2. Open front/rear safety door Step 4. Install the backup pins to support the PCB
Arrange the backup pins after moving the backup able up.
Warning
Before remove the backup pins, press the EMG switch to turn off
For more details regarding the backup pin arrangement, refer to
the power supply to the servo motor before performing work.
"Arranging Backup Pins" (page 6-11).
Danger
Production

Chapter 3
Preparation For Operation Ⅱ Preparation For Operation Ⅱ > Arranging the backup-pins
Step 5. Close the front/rear safety door Step 6. Press the 'READY' button

Chapter 3
Preparation For Operation Ⅱ Preparation For Operation Ⅱ > Check and teach positions
4. Check and teach positions

1. Check the PCB origin
Step 1. Check the currently set PCB origin ① Select the 'Board Define' submenu in the 'PCB Edit' menu
② Select <5. Place Origin> group
③ Select the <Move> Button
④ Check the placement origin of the currently set PCB
Step 2. Teach PCB origin

If the currently set placement origin position is incorrect, teach the placement
origin again.
For further details, refer to '6.1. Basic Setup' in the Administrator's

Guide.
Production

Chapter 3
2. Check PCB fiducial mark position
Step 1. Check the currently set PCB fiducial position ① Click the <Fiducial Mark> button
② Select the first fiducial mark in the <2. Mark Position> group
③ Click the <Move> button
④ Select the second fiducial mark in the <2. Mark Position> group
⑤ Click the <Move> button
⑥ Check the second PCB fiducial mark position
Step 2. Teach the PCB fiducial mark position

If the current fiducial mark setup is incorrect, teach the fiducial mark again.
For further details, refer to “6.3.1. Fiducial Mark Setup Order” in the

Chapter 3
3. Check pickup point
Step 1. Check the feeder pickup position ① Select the 'Feeder' submenu in the 'PCB Edit' menu.
② Select the 'Feeder' submenu
③ Click the button to check the pickup point of the installed feeder.
④ Once the pickup point of the current feeder base has been checked, click the
arrow button in the <Unit> group to check the pickup points of the feeders
installed in other feeder bases in the same manner.
⑤ Check the pickup points of feeders other than the tape feeder
Step 2. Teach the pickup point

If the current feeder's pickup point setup is incorrect, teach the pickup point again.
Production

Chapter 3
4. Check the placement point
Step 1. Check the placement point of the PCB ① Select the 'Step' submenu in the 'PCB Edit' menu.
② Select the <Auto> check box and click the arrow button to check the placement
position.
③ Once placement points for the current work station have been checked, click
the combo box in the <Station> group to select another work station
④ Check the placement points for other work stations in the same manner
Step 2. Teach the placement point

If the currently set placement point is incorrect, teach it again.

Chapter 3
Production Production > Loading the PCB file
1. Loading the PCB file

Step 1. Select the 'Product' menu Step 2. Select the 'Start' submenu (F2)
ㆍㆍDisplays the 'Product Monitor' screen. ㆍㆍIf the 'Start' submenu is selected, the PCB program is downloaded automatically.
Production

Chapter 3
Production Production > Starting production (Automatic production)
2. Starting production (Automatic production)

Step 1. Press 'START' button in the operation pannel
ㆍㆍStarts production.
Check if there is a worker around the machine before starting

production.
Warning

Chapter 3
Production Production > Starting production (Quantity designated production)
3. Starting production (Quantity designated

production) Step 2. Press 'START' button in the operation pannel
Step 1. Set the production quantity
ㆍㆍStarts production.
Check if there is a worker around the machine before starting

production.
Warning
ㆍㆍ S elect the 'Start' submenu after setting the total number of PCBs to be worked in
the <Production plan> edit box
Set the total number of PCBs to be worked in the <Production plan>

edit box. If the value becomes 0, the production is stopped.
Production

Chapter 4
This chapter describes the methods for temporary stop of the
Items to be inspected during production machine(Continue / Start mode), emergency stop (by manual/ by
system) and the restarting the production after emergency stop when
checking errors or other items and taking measures during production.
Items to be inspected during production Items to be inspected during production > Check the remaining part quantity
1. Check the remaining part quantity

When using a part remaining count in the MMI, perform splicing or
(continuous monitoring)
after reel change, reflect the result to the part count correctly.
Caution
Reel Tape
2. Check conformity of the part (at 2 hour interval)

After changing the reel, check the conformity of the part by comparing the new
ts reel with the existing reel. There are two methods to compare reels as follows:
ㆍㆍIn general, the user checks the conformity by comparing the parts one by one visually.
ㆍㆍIf the IT System is used, check the conformity by scanning the barcode of the feeder
1/3 with barcode reader.
Then check the part conformity every two hours. There are two methods to check
the conformity as follows:
ㆍㆍIn general, the user checks conformity by comparing the parts one by one visually.
ㆍㆍIf the IT System is used, scan the command barcode for a material check first using
the barcode reader and check the reel barcodes of the installed feeders by scanning
ㆍㆍIn general cases, check whether more than one third of the parts remain in the reel
them in order.
tape continuously. Then, for parts whose remaining quantity is less than one third,
prepare a part order list and send it to the material supply department. For further details about the conformity check using the IT System, refer to the IT
System User Manual.
ㆍㆍIf an IT feeder is used, order the parts expected to be exhausted referring to the
remaining part count indicated in the <Remain> column in the machines' MMI Recognize the Check Part command barcode or execute the Check Part dialog box
production screen as well as the time in the <Time> column. Order the corresponding in the MMI. Then using the scanner, recognize the corresponding reel barcodes
parts from the material supply department within 20 minutes of the time at which from right to left in the order in which feeders are installed.
the parts are expected to be exhausted.
4-1

Chapter 4
Items to be inspected during production Items to be inspected during production > Check the waste tape and dump box
3. Check the waste tape and dump box 4. Monitor the feeder with a defective pickup
Step 1. Remove tape and vinyl from the feeder
ㆍㆍWhen using the tape cutter supplied by us, it is not necessary for the user remove the
tape in the feeder at certain time intervals separately.
ㆍㆍWhen the automatic tape cutter is not used, remove the discharged tape and vinyl
periodically according to your standards so that a tape feeder feeding error may not
occur.
Step 2. Remove waste tape and vinyl

ㆍㆍWhen using the tape cutter supplied by us, if the collection box at the bottom
becomes full of feeder tape and vinyl, remove the contents of the box.
ㆍㆍWhen the automatic tape cutter is not used, the collection box arranged to collect
the waste tape and vinyl becomes full, remove the contents of the box.
① Monitor the feeder information indicated in the <Error Warning> group
4-2
Items to be inspected during production

Chapter 4
Take measures of instantaneous stop Take measures of instantaneous stop > Take measures against defective pickup
1. Take measures against defective pickup

(check the cause of the defect)
◈Part
◈ supply error
Classification of Causes Sub-classification of Causes
Classification of Causes Sub-classification of Causes
Insufficient tape feeder maintenance
Tape installation error Incorrect installation of tape reel in the tape feeder
Defective tape feeder motor operation
Defective reel
Defective tape feeder cylinder operation
The tape guide has been magnetized
Insufficient feeding force of the feeder
Part turnover/ Tape guide/Tape guide shutter deformation Defective feeding Spring damage and separation
edgestanding
Defective tape feeder shutter operation
Pitch error
Defective part feeding speed (odd shaped part
Defective index sensor
feeder)
Part has not been fed due to insufficient vibration of
the vibration feeder
The tape vinyl has been curled inside the tape guide
Defective vinyl discharge
Abnormal vinyl discharge
Tape jamming A part is stuck in the tape discharge path
A part beside the Pickup Z setup error
corresponding part
jumped off Fast down movement for pickup
4-3

Chapter 4
◈Part
◈ pickup error
Classification of Causes Sub-classification of Causes Classification of Causes Sub-classification of Causes

A component of the head's pneumatic system is Standard nozzle not used
defective
Damaged nozzle tip, abnormal nozzle spring tension
Vacuum air line is contaminated Problem with Nozzle
Insufficient nozzle maintenance
Low vacuum pressure due to an oil leak into the
Use of nozzle unsuitable for the part
vacuum generator
A number of odd shaped
Defective contact of the head vacuum solenoid Vacuum check setup error
materials have dropped
cable connector
A part dump error Parts are not dumped properly due to incorrect blow
Defective assembly of the solenoid valve connector
Low vacuum pressure / occurred. pressure setup
in front of the vacuum generator
delayed vacuum creation
Defective head I/O board
Defective vacuum sensor board
Air leaks from (Rotary joint, Coil Tube or Fittings,
Vacuum Sensor Board
Main pneumatic pressure setup error
Blow setup error
Incorrect Vac Delay setup
4-4

Chapter 4
◈Part
◈ recognition error
Incorrect XY coordinates of the pickup point due to Defective fly camera or fix camera
ball spline deformation Defective fly camera I/F cable or defective stage CAM
Incorrect setup of the XY coordinates of the pickup 1 and 2 cables and connections
point (Tape, Vibration, Tray Feeder) Defective Fly Camera PW Sync Exit Cable and
Incorrect tape guide position connection
Failed to output the
Splicing error images taken by the Defective vision board
camera Defective vision I/F board
Incorrect Y position for pickup when installing tape
Incorrectly set X coordinate for pickup when installing tape Defective camera I/O board (total destruction of
internal chips by fire)
Incorrect pickup position adjustment
Defective power supply
Pickup position Error Incorrect feeder base adjustment
Defective vision board IF cable and connection
Part wear/distortion in the feeder
Defective Fly Cam Sig Ext cable or Fix Cam signal
Sprocket, ratchet, etc., are contaminated with cable and connection
foreign materials.
Damaged imagen from Defective camera focus
Incorrect setup of the part supply position according the camera Unclear
to tray shape and part characteristics image from the camera Contaminated camera lens and foreign material on
the lens
Incorrect setup of Z and Pick Z values
Camera dip switch setup error
Foreign materials in the feeder base slot and clamp
Incorrect Z offset setup
Z Offset change
4-5

Chapter 4

Defective Vision board connection Defective The camera recognition area is not located at the part
cameraassembling center but slightly offset in the X-axis or Y-axis direction
Defective SBC
Vision processing timeout
Defective camera illumination board (Defective outer
/ Failed to recognize the Defective vision board
illumination board)
vision board
Defective backplane board
Defective head illumination board
The image from the
Damaged vision board driver file due to infection by virus
camera is dark Abnormal Defective fix camera illumination
Scratch to the mirror illumination brightness
The illumination LEDs turn on and off repeatedly due
Damage to the mirror Damaged mirror to defective contact of the cable related to the lighting
Mirror contaminated with foreign material Light mapping error
Part recognition data registration error Foreign materials on the
Part data registration cover glass
Recognition parameter setup error
error
Contaminated nozzle
Illumination setup error
Defective cable connection
The part size is different from that of the recognition
Defective part
data of the registered part due to a defective part Defective head I/O board
Defective side cylinder
Camera recognition Abnormal sensor
timeout error / Vision Defective vision board
Defective cylinder
processing timeout error
Defective recognition of
Fiducial camera noise Defective Vision board connection Contaminated 'Ref' mark on the head
'Ref' mark on the head
(Occurrence of distorted
Defective fiducial camera
image, half image,
overlapped image, etc.) Defective vision board I/F For further details about the causes of defects and measures against
them, refer to '1.2.1. Pickup Error' in the Troubleshooting Guide.
4-6

Chapter 4
Take measures of instantaneous stop Take measures of instantaneous stop > Take measures against stuck tape vinyl
2. Take measures against stuck tape vinyl 3. Measures against PCB jamming
1. Stop the machine temporarily 1. Manual emergency stop of the machine
Step 1. Pressing the STOP button on the OP panel at the section where Step 1. If a PCB is jammed while moving between stations of the
the problem occurred will stop the machine temporarily. conveyor, press STOP to stop the machine temporarily.
Step 2. Separate the tape feeder to which the problem occurred from Step 2. Open the door of the section to which the problem occurred
the feeder base and install the tape properly after eliminating and press STOP and RESET and then solve the problem.
the cause of the problem. Then insert the tape feeder into the
feeder base and secure it and then start production again Step 3. After solving the PCB jamming problem, select the station
indicated in red in the 'Conveyor Utilities' dialog box of the
Regarding tape installation, refer to 'Chapter2. Operation of the MMI and click the <Delete> button.
Feeder' in the Feeder User Manual.
Step 4. Select the station in which the PCB is located currently and
Step 3. If the tape vinyl is stuck in the tape guide without being peeled click the <ReAcquire> button.
off properly, release the locker securing the tape guide and lift
it to examine the cause of the stuck tape. Regarding the method to restart the production after emergency stop
of the machine, refer to "2. Start mode: Restarts the production after
Step 4. In order to restart production, press the START button on the the occurrence of an error" (page 4-10)
corresponding OP panel.
4-7

Chapter 4
Take measures of instantaneous stop Take measures of instantaneous stop > Part exhaustion
4. Part exhaustion 5. Measures against dump box error

◈Reel
◈ placement ◈Incorrect
◈ installation
When changing the reel, press the STOP button on the OP panel corresponding ㆍㆍIf the dump box is not installed properly, the dump box installation sensor detects this
to the section where a reel needs to be changed in order to stop the machine and the MMI displays an error message.
temporarily. ㆍㆍInstall the dump box properly by placing it on the dump box rack horizontally.
For more details, refer to "1. Continue mode: Halts the production
temporarily and then restarts the production" (page 4-9).
For more details regarding reel replacement, refer to "1. Change

the part reel" (page 6-14).
◈Splicing
◈
When performing splicing, it is not necessary to stop the machine.
For more details regarding splicing,refer to "2. Tape Connection

Method (Paper Type)" (page 6-17).
① Dump Box Installation Sensor
4-8

Chapter 4
Temporary stop Temporary stop > Continue mode: Halts the production temporarily and then restarts the production
1. Continue mode: Halts the production temporarily

and then restarts the production Step 2. Select the 'Cont.' submenu
Step 1. Select the 'Stop' submenu or press the 'STOP' button of the
operation panel to stop the production
In order to restart the production in the Continue Mode, the occurred

error must not be the one that does not allow the production to be
started again. ㆍㆍCheck the necessary items, take action, and select 'Cont.' submenu.
4-9

Chapter 4
Temporary stop Temporary stop > Start mode: Restarts the production after the occurrence of an error
Step 3. Press the 'START' button 2. Start mode: Restarts the production after the
occurrence of an error
1. Releasing the 'FREEZE' Mode.
Step 1. Press the 'STOP' and 'RESET' buttons in order.
ㆍㆍResume the production by pressing the 'START' button.
4-10

Chapter 4
Step 2. Take measures against the error Step 3. Press the 'READY' button
When the machine stops due to an error, the machine is in the

'FREEZE' mode. Change the machine status into the 'IDLE' mode in
order to take measures against the error.
4-11

Chapter 4
2. Restarting the production Step 2. Start the production again by pressing the 'START' button
Step 1. Select the 'Start' submenu
When the production is restarted after taking measures against

the error, all motors of the machine is returned to the origin and
performs the work from the beginning.
4-12

Chapter 4
Emergency Stop Emergency Stop > The emergency stop by operator
1. The emergency stop by operator

1. The emergency stop by operator 2. Releasing 'Emergency Stop' mode
Step 1. Press the 'EMG' switch on operation panel or the 'FREE' button Step 1. Release the pressed 'EMG' switch by turning clockwise
on the teaching box
Step 2. Press the 'STOP' button

SM321
Be sure to remove the cause of emergency stop before restarting
Warning
3
4-13
1
2 1 2 3 4 5 6 7 8

Chapter 4
Emergency Stop Emergency Stop > The emergency stop by operator
Step 3. Press the 'RESET' button Step 5. Press the 'READY' button
Step 4. Find the cause of the emergency stop, and remove it
In case that the machine stops in an emergency state and then

the production is restarted, the operator must check if there is any
component on the PCB due to emergency stop before pressing the
Caution
'READY' button. If he/she finds any, it must be removed.
4-14

Chapter 4
Emergency Stop Emergency Stop > System emergency stop: How to take measures against the emergency stop due to the judgment of the system itself
2. System emergency stop: How to take measures

against the emergency stop due to the judgment of Step 2. Check the error information displayed on the monitor of the
the system itself machine.
Step 1. Press the 'STOP' button to turn off the buzzer
4-15

Chapter 4
Step 3. Press the 'RESET' button to change the machine operation Step 4. Check the error by referring to the 'Troubleshooting Guide' and
mode into the 'IDLE' mode. take measures
In case that the machine stops in an emergency state and then

the production is restarted, the operator must check if there is any
component on the PCB due to emergency stop before pressing the
Caution
'READY' button. If he/she finds any, it must be removed.
4-16

Chapter 4
Step 5. Press the 'READY' button to supply power to the motor of the Step 6. Return the machine to the origin, if necessary.
machine.
In the case of an error against which the user can not take measures,
inform the manager of it and contact our C/S or the loacl agent.
If the work is stopped due to emergency stop, take measures against
the error and start the work again from the beginning.
4-17

MEMO
4-18

Chapter 5
This chapter describes the method to finish production and change the
Finish production and change work work to new work as well as the method to turn off the power supply
to the machine after finishing production and keeping the area around
the machine clean and tidy.
Finishing Production Finishing Production > Finishing the Production and shutting down the machine
1. Finishing the Production and shutting down the

machine Step 2. Press the 'STOP', 'RESET' button
Step 1. Select the <PCB Stop> check box
ㆍㆍChanges the machine status into the 'IDLE' mode
ㆍㆍClicking <PCB Stop> button during production will stop the production after finishing
the Production of the PCB on work.
When production is started after setting the PCB production quantity,

the machine stops automatically after PCBs as many as set are
produced even though the 'PCB Stop' button is not pressed.
5-1

Chapter 5
Step 3. Press the <Finish> button. Step 4. Click the 'Exit' icon in the 'File' menu
ㆍㆍClick the 'Exit' icon in the 'ETC' menu to close the MMI.
5-2
Finish production and change work

Chapter 5
Step 5. Shut down the machine
ㆍㆍTo save the changes and exit MMI, click <Yes> button.
Step 6. Turn off the main switch
ㆍㆍTurn off the main switch on the front of the machine when the power of PC is off.
5-3

Chapter 5
SMT In-Line Process SMT In-Line Process > Finishing the Production and shutting down the machine
Magazine Loader Screen Printer Component Placer Component Placer Work Table Reflower
Work Sequence In-Line System Measures
1 Magazine Loader Adjust the conveyor width according to the width of the PCB to be newly worked on
Machine Stop → Metal Mask Removal/ Washing → Backup Pin Removal → New
2 Screen Printer Work File Loading → Backup-Pin Rearrangement → Conveyor Width Adjustment →
Metal Mask Installation → Solder Check/ Make-up
3 Component Placer For more details, refer to the section entitled Changing Jobs on the next page.
4 Work Table Adjust the conveyor width according to the width of the PCB to be newly worked on
5 Reflower Conveyor Width Adjustment → Test Production → Setups for Temperature and others
Magazine Unloader 6 Magazine Unloder Adjust the conveyor width according to the width of the PCB to be newly worked on
5-4

Chapter 5
Changing Jobs Changing Jobs > Changing the machine status into the 'IDLE' mode
1. Changing the machine status into the 'IDLE' mode

Step 1. Press the 'STOP' button Step 3. Check if the machine is in the 'IDLE' mode
Step 2. Press the 'RESET' button
5-5

Chapter 5
Changing Jobs Changing Jobs > Removing the feeder
2. Removing the feeder

Step 1. Pull the grip back Step 3. Remove the feeder
Step 2. Remove the cover tape
5-6

Chapter 5
Changing Jobs Changing Jobs > Clean the feeder base
3. Clean the feeder base

Before removing the backup pin, turn off the power supply to the
machine's motor.
Warning
5. Clean the dump box and remove any waste tape

vinyl
Collect the parts from the dump box and clean it. Then clean the tape cutter's
waste vinyl collection box.
6. Opening a PCB file and checking a job

Download the new PCB file.
Remove chips or foreign materials on the upper surface of the feeder base and slot
using a brush.
For further details, refer to "1. Download the PCB file" (page 3-6)
4. Returning nozzles and removing backup pins
Check the production goal for new PCBs.
For further details, refer to "1. Check related works (30 minutes
before shift of work)" (page 3-1)
Press <Put All Nozzles> button in the 'System ANC Manage' dialog
box to return the nozzles inserted in the nozzle holder of the head to
the designated holes of the ANC.
5-7

Chapter 5
Changing Jobs Changing Jobs > Install feeder/nozzle and order parts
7. Install feeder/nozzle and order parts

For further details, refer to "3. Install feeder/nozzle and order parts"
Step 1. Secure the feeder in the corresponding slot (page 3-4)
8. Backup-pin rearrangement
Step 2. Secure the grip
For more details regarding the backup pin arrangement, refer to

"Arranging Backup Pins" (page 6-11).
Arrange the backup pins after moving the backup table up.
If the double-faced board is on work, placing the backup pins
Caution wrongly could lead to improper placement or damage the placed
components. Be sure to adjust the backup pins position correctly.
Install the feeder in the corresponding slot referring to the feeder arrangement
on the PCB and arrange the nozzles in the ANC holes manually referring to the
nozzle arrangement on the ANC. Then check the parts expected to be exhausted
in advance and order them.
5-8

Chapter 5
Changing Jobs Changing Jobs > Check and teach positions
9. Check and teach positions
For further details, refer to "4. Check and teach positions" (page
3-14)
10. Placement
Download the PCB and execute the new job.
5-9

MEMO
5-10

Chapter 6
This Chapter describes the items for which care must be exercised while
Check others and replace exhausted parts using thetape feeder as well as the method to take measures when
parts are exhausted.
Checking Feeder Checking Feeder > Checking Reel hanger (Pneumatically Driven)
1. Checking Reel hanger (Pneumatically Driven)
Check Points
ㆍㆍAfter mounting the feeder, make sure the reel hanger is in contact
with the inside of the feeder. When the reel setting is defective, the pickup position may be
ㆍㆍMake sure the reel hanger rib sits on the reel properly. offset due to increased load. Reel hanger rib guides the reel to feed
properly. If the rib is out of the reel, feeding error may occur.
Caution
6-1

Chapter 6
Checking Feeder Checking Feeder > Checking Reel hanger (Electrically Driven)
2. Checking Reel hanger (Electrically Driven)
When the reel setting is defective, the pickup position may be

Check Points offset due to increased load. Reel hanger rib guides the reel to feed
ㆍㆍAfter mounting the feeder, make sure the reel hanger is in contact properly. If the rib is out of the reel, feeding error may occur.
Caution
with the inside of the feeder.
ㆍㆍMake sure the reel hanger rib sits on the reel properly.
6-2
Check others and replace exhausted parts

Chapter 6
Checking Feeder Checking Feeder > Checking part reel (Pneumatically Driven)
3. Checking part reel (Pneumatically Driven)

Pass the tape through groove A, B as shown in the figure below.
100mm
A
100mm
B
50mm A
ㆍㆍThe tape should extend more than 100 mm from the part adhesion point.
Caution
If the part reel is not mounted as in the figure, index error may
occur.
50mm
B
ㆍㆍThe vinyl should extend more than 50 mm from the center of the drain gear.
6-3

Chapter 6
Checking Feeder Checking Feeder > Checking part reel (Electrically Driven)
4. Checking part reel (Electrically Driven)

Pass the tape through groove A, B, C as shown in the figure below.
If the length from the pickup point of the carrier tape to the front
end of the tape is short, problems including tape jamming may
occur. Therefore, use tape long enough to pass the curved section
Caution
as shown in Figure D.
6-4

Chapter 6
Checking Feeder Checking Feeder > Checking locker
5. Checking locker
Check Points
ㆍㆍAfter mounting the part reel on the feeder, make sure the locker
is properly locked.
If the tape guide and the locker are not locked properly, it may
collide with the head during operation.
Caution
6-5

Chapter 6
Checking Feeder Checking Feeder > Tape Guide Vinyl Setting (Electrically Driven)
6. Tape Guide Vinyl Setting (Electrically Driven)

1. Install tape at the upper cover of the feeder
ㆍㆍVinyl tape is installed normally ㆍㆍVinyl tape is curled
Exercise care so that the vinyl tape is not curled when setting the
tape at the front/rear slit
Caution
6-6

Chapter 6
Checking Feeder Checking Feeder > Tape Guide Vinyl Setting (Electrically Driven)
7. Tape Guide Vinyl Setting (Electrically Driven)

1. Install the tape through the front/rear slit
◈Install
◈ the tape through the rear slit(GENERAL) ◈Install
◈ the tape through the front slit(OPTION)
ㆍㆍIn the case of 0402 parts, the tape must be installed in the
feeder through the front slit.
Caution ㆍㆍWhen installing the tape for 0603 parts through the front slit,
use parts that are free of static electricity.
ㆍㆍIf a part has static electricity, it may cause a pickup error due to
static electricity during its supply.
6-7

Chapter 6
Checking Feeder Checking Feeder > Checking if the feeder is properly mounted on the feeder base
8. Checking if the feeder is properly mounted on the

feeder base Step 3. Check the LED color of the feeder.
Step 1. Check the probe pins of the feeder.
Step 2. Secure the grip after mounting the feeder.
When properly installed, the LED color is green. If the LED color is
not green even when the feeder is properly mounted, contact the
A/S center.
Caution
6-8

Chapter 6
Checking Feeder Checking Feeder > Setting the pickup height of the parts
9. Setting the pickup height of the parts 10. Operating the machine after changing the reel
- To set the pickup height of the parts, select 'PCB Edit' > 'Feeder Z Pickup' in MMI. When you close the reel arm after reel change, you should lift it slightly.
1
Slow Swing
2
Check Points
ㆍㆍYou should set the pickup height differently depending on whether
theart is fed by the paper tape reel or by the emboss tape reel.
ㆍㆍ12mm ~ 88mm
ㆍㆍPlease refer to the figure on the left when you set the pickup height of
the parts.
Check Points
or detailed information, please refer to “1.3 Reference plan for the
z-axis height of SM tape feeder (p. 1-8)” in the SM feeder manual. The machine will operate only if you lft the reel arm upwards when
you close the reel hanger.
Example
ㆍㆍPaper Type: 1608R -> Z 0.5
If you try to close the arm too hard, you may damage the reel
ㆍㆍEmboss Type: Z = -0.1
stopper.
Caution
6-9

Chapter 6
Checking Feeder Checking Feeder > Precautions that need to be taken when you check the reel information
11. Precautions that need to be taken when you check

the reel information
You should open the reel arm before you can check the reel information.
ㆍㆍWhen you check the reel information, you should open (lift) the reel arm plate
first.
If you try to move the reel arm plate sideways as shown in the
figure below, the reel arm plate may bend.
Caution
6-10

Chapter 6
Arranging Backup Pins Arranging Backup Pins > Determining the positions of the backup pins
1. Determining the positions of the backup pins

When you place the backup pins, you should avoid the hole Step 2. Arrange backup pins.
in the PCB.
① Place the backup pins on both sides where the PCB is bent the least.
Step 1. Place the master PCB in the conveyer.
② Place the backup pins where the parts are mounted in the central area .
Manufacturing master PCB

ㆍㆍMaster PCB prevents interference between backup pins and parts.
ㆍㆍFor a double-faced PCB, a master PCB is manufactured which has
a hole in the bottom area where the parts are mounted.
Before removing the backup-pin, power off the motor.

Warning The number of backup pins
ㆍㆍFor a 200 mm-wide PCB, usually 6 backup pins are used.
6-11

Chapter 6
Arranging Backup Pins Arranging Backup Pins > Setting the height of backup pins
2. Setting the height of backup pins

You should set the height of backup pins after securing the
master PCB in the conveyer.(Height of backup pin: 132.3
mm in general)
Step 2. Set the height of the backup pins in the central area.
Step 1. Set the height of the backup pins in the sides.
Set the height so that the pins are in contact with the sides of the PCB. Set the height of the central backup pins so that they are on the same level with
the pins on both sides.
6-12

Chapter 6
Arranging Backup Pins Arranging Backup Pins > Checking the flatness of the PCB
3. Checking the flatness of the PCB

Place and secure the PCB in the conveyer. Then, check if
the PCB is flat using a ruler.
Step 1. Checking the flatness of the PCB in a diagonal direction Step 2. Checking the flatness of the PCB in a horizontal direction
Use a ruler to check if the PCB is flat diagonally. Use a ruler to check if the PCB is flat in three horizontal positions.
If the PCB is not flat, the parts may not be properly placed. If the
PCB is not flat, reset the height of the backup pins.
Caution
6-13

Chapter 6
Replace exhausted parts Replace exhausted parts > Change the part reel
1. Change the part reel

Step 1. Pull the grip back. Step 3. After removing the part reel, install a new reel. (Secure the
reel on the reel brake paying careful attention to the reel
winding direction.)
Step 2. Remove the feeder.
Step 4. Open the tape guide referring to the following figure. (Handle
it in the order of the numbers.)
6-14

Chapter 6
Step 5. Install and discharge the tape referring to the figure. (Install Step 7. Secure the feeder in the orresponding slot.
the tape so that it passes through 'A' and 'B'.)
Step 8. Secure the grip.
Step 6. Secure the locker after closing the tape guide. (Secure the
locker referring to the following figure.)
6-15

Chapter 6
Step 9. Put the used tape and vinyl in the empty box. Cut the used
tape and vinyl at appropriate intervals with scissors to avoid
the occurrence of defective feeding.
For further details regarding part reel replacement, refer to the tape
feeder's user manual.
6-16

Chapter 6
Replace exhausted parts Replace exhausted parts > Tape Connection Method (Paper Type)
2. Tape Connection Method (Paper Type)

Step 1. Cut the end part of the tape in use and the beginning part of Step 3. Place the I-shape tip in the tool so that the burr is on the top.
the new tape by using scissors.
4mm
2mm
Step 4. Connect the tapes by manipulating the handle of the tool.

Step 2. Peel off the vinyl tape on the leading end of the new tape.
6-17

Chapter 6
Replace exhausted parts Replace exhausted parts > Tape Connection Method (Paper Type)
Step 5. Move the pressing device upward. Push the handle of the tool Step 7. Peel off the other side of the adhesive surface under the tape
and release it, and then remove the connected tape from the and rub it so that it sticks well.
tool.
Step 8. Hold the tape slicing section with both hands and twist it
Step 6. Align the vinyl connecting tape to the hole of the connected slightly.
tape and place it on the cut area.
For more details, refer to the manual of the splicing tool set.
6-18

Chapter 6
Replace exhausted parts Replace exhausted parts > Tape Connection Method (Emboss Type)
3. Tape Connection Method (Emboss Type)

Step 1. Cut the end part of the tape in use and the beginning part of Step 3. Cut the H-shape tip to make it into I-shape.
the new tape by using scissors.
4mm
2mm
Step 4. Place the I-shape tip in the tool so that the burr is on the top.
Step 2. Peel off the vinyl tape on the leading end of the new tape.
6-19

Chapter 6
Replace exhausted parts Replace exhausted parts > Tape Connection Method (Emboss Type)
Step 5. Connect the tapes by manipulating the handle of the tool. Step 7. Align the vinyl connecting tape to the hole of the connected
tape and place it on the cut area.
Step 6. Move the pressing device upward. Push the handle of the tool
and release it, and then remove the connected tape from the Step 8. Peel off the other side of the adhesive surface under the tape
tool. and rub it so that it sticks well.
For more details, refer to the manual of the splicing tool set.
6-20

SM482 PLUS Operation (Eng Ver2.1)

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SM482 PLUS Operation (Eng Ver2.1)

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SM482 PLUS

Hanwha Precision Machinery Co., Ltd.

Front view of the machine Rear View of the Machine

Overview....................................................................... 9 Chapter 4 Items to be inspected during production

Chapter 5 Finish production and change work

Chapter 2 Supplying Power and Warming up Finishing Production................................................... 5-1

Name of Each Part Name of Each Part

1. Front view of the machine 2. Rear View of the Machine

Operation Handbook 1-1

Manipulation of the Operation Panel Manipulation of the Operation Panel

ㆍㆍXY: Selected when moving the head assembly in the X or Y direction.

Configuration of MMI Configuration of MMI > The configuration of MMI

1. The configuration of MMI

The state of a Machine

Operation Handbook 1-3

Configuration of MMI Configuration of MMI > The configuration of 'production' screen

2. The configuration of 'production' screen

IIndicates work progress

Input production quantity

Change unit system

Displays PCB Data

Tab dialog box

Operation Handbook 1-4

Configuration of MMI Configuration of MMI

Operation Handbook 1-5

Operation Handbook 1-6

1. Check the power and air pressure

* Regulator pressure control

SAFEGUARD MAIN SWITCH

Operation Handbook 2-1

2. Turning the main switch on/off

- Power supply turned off - Power supply turned on

Step 2. Turn the main switch off

Operation Handbook 2-2

Supplying Power and Warming up

Step 2. Check the MMI initialization and module (automatically)

If the power is supplied to the machine, the PC is turned on and the

Operation Handbook 2-3

Step 2. Press the 'Home' button (▼)

Operation Handbook 2-4

Supplying Power and Warming up

The warm-up should be performed for about 10 minutes before

Operation Handbook 2-5

After selecting the <Use Warm Up Time Setting:> check box,

Operation Handbook 2-6

Supplying Power and Warming up

Production This chapter describes the production procedure.

1. Check related works (30 minutes before shift of work)

Step 2. Check previous work quantity

Production This chapter describes the production procedure.

2. Nozzle type and applied part

Operation Handbook 3-2

Production This chapter describes the production procedure.

2. Nozzle type and applied part

Nozzle Material Minimum

CN020 J90551006A 0.2~0.50 0402 Chip Dedicated

CN030 J9055133C 0.3 ~ 1.5 0603 Chip Dedicated

CN040 J9055134C 0.5 ~ 1.25 1005 Chip Dedicated

CN400N J90550258B 7.0 ~ 10.0 SOP, SOP2

CN750 J9055260B 10.0 ~ QFP(Medium)

CN110 J9055260B 20.0 ~ QFP(256), BGA(388G)

Production This chapter describes the production procedure.

Step 2. Secure the grip