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Construction and Building Materials: Abid Nadeem, Shazim Ali Memon, Tommy Yiu Lo
Construction and Building Materials: Abid Nadeem, Shazim Ali Memon, Tommy Yiu Lo
h i g h l i g h t s
" HPC was evaluated at elevated temperature through Stiffness Damage Test (SDT).
" The stiffness and elasticity decreased while damage increased with the increase in temperature.
" For all mixes, significant change in the SDT parameters occurred at 300 °C.
" Plastic strain and damage index correlate well with loading elastic modulus.
a r t i c l e i n f o a b s t r a c t
Article history: This research work was carried out to evaluate the performance of High Performance Concrete (HPC)
Received 23 May 2012 made with Fly Ash (FA) and Metakaolin (MK) at elevated temperature through Stiffness Damage Test
Received in revised form 22 August 2012 (SDT). Variables of the test program include partial replacement of cement with MK (10% and 20%)
Accepted 21 September 2012
and FA (20% and 40%) and temperature from 27 to 400 °C. To quantify the damage, chord loading mod-
Available online 3 November 2012
ulus, unloading stiffness, plastic strain, damage index and non-linearity index were evaluated from SDT.
Correlation among SDT parameters and in between SDT parameters and elevated temperature were also
Keywords:
studied.
Elevated temperature
Fly ash
According to the test results, the SDT parameters showed that the stiffness and elasticity decreased and
Metakaolin damage increased with the increase in temperature. The stiffness changes were evident from chord mod-
Modulus of elasticity ulus and unloading stiffness, elasticity changes from plastic strain and damage to concrete from damage
Damage index index. For all mixes, significant change in the SDT parameters occurred at 300 °C. Therefore, 300 °C can be
Plastic strain considered as critical temperature. At elevated temperatures (300 °C and 400 °C), FA mixes showed lower
values of plastic strain and damage index than MK mixes. Thus, it may feasible to increase the allowable
working temperature for FA mixes. The SDT parameters were found to be sensitive to elevated temper-
atures caused by changes in the microstructure of concrete. Test results also revealed that plastic strain
and damage index correlate well with loading elastic modulus with values of coefficient of correlation
equal to 0.9657 and 0.9835 respectively. Therefore, plastic strain and damage index measured from
SDT can be used to estimate the percentage residual chord loading modulus of concrete affected by fire.
Strong correlation also exists between PS and DI with coefficient of correlation equal to 0.985.
Ó 2012 Elsevier Ltd. All rights reserved.
1. Introduction mance is greatly affected by high temperature [2,3]. The issues re-
lated to the exposure of concrete to the elevated temperatures
Fire remains one of the serious potential risks to most of the pose concerns about the serviceability and stability of the structure
buildings and structures [1]. The extensive use of concrete as a which, in turn, are related to human safety. Also, after a fire inci-
structural material has led to the demand to fully understand the dent, one of the prime concerns is to determine the residual prop-
effect of fire on concrete. Due to composite nature of concrete erties so as to assess the load bearing capacity of structures.
and different thermal characteristics of constituents, its perfor- The inclusion of eco-friendly materials in HPC to improve the
mechanical and durability properties may require the assessment
⇑ Corresponding author. of its fire resistance capabilities [4,5]. Many researchers have as-
E-mail addresses: abid@qu.edu.qa (A. Nadeem), shazimalimemon@gmail.com
sessed the mechanical and durability performance of fly ash con-
(S.A. Memon). crete [6–9] at elevated temperatures. It was found that the FA
0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2012.09.034
A. Nadeem et al. / Construction and Building Materials 38 (2013) 1058–1065 1059
600 °C [10]. Poon et al. carried out the investigation into perfor- OPC FA MK
mance of Metakaolin at elevated temperatures [11]. They found Chemical composition (%)
that concrete with higher replacement of MK (20%) suffered higher Silicon dioxide (SiO2) 19.6 56.8 53.2
loss in strength at all temperatures and suggested that severe dura- Aluminum oxide (Al2O3) 7.3 28.2 43.9
bility loss occur at elevated temperatures. Ferric oxide (Fe2O3) 3.3 5.3 0.38
Calcium oxide (CaO) 63.1 3.0 0.02
High Strength Concrete (HSC) is considered more brittle than Magnesium oxide (MgO) 2.5 5.2 0.05
normal strength concrete (NSC) and is investigated to have more Sodium oxide (Na2O) 0.1 – 0.17
linear elastic behaviour with E-modulus higher than NSC [12]. Potassium oxide (K2O) 1.1 – 0.10
For unstressed tests there is no significant difference in the modu- Sulfur trioxide (SO3) 2.1 0.7 –
Loss on ignition 3.0 3.9 –
lus of elasticity–temperature relationship of HSC and NSC [13]. A
temperature of 300 °C marks the beginning of higher rate of de- Physical properties
Specific gravity 3.16 2.31 2.62
crease in modulus of elasticity in HSC [1]. The pattern of loss in
Specific surface (m2/kg) 312 412 12680
E-modulus values is more or less the same as in NSC [14]. Unlike Initial setting time (Min) 125
normal strength concrete, Young’s Modulus of HSC is also affected Final setting time (Min) 240
by the elastic properties of aggregates [15].
Cyclic loading investigations are necessary for improving the
high-cycle fatigue (e.g. service loading of bridges) and low-cycle fa- 2.3. Curing details
tigue (e.g. earthquakes) of concrete. Cyclic loading accelerated the
shifting and enhanced the micro-cracking process. These cracks For curing, the specimens were removed from the moulds after 24 h of casting
would develop gradually. The higher the stress levels and the and placed in water tank at 27 °C for 28 days and then in a humidity (65%) and tem-
perature (27 °C) controlled room for further five months.
greater the stress ranges, the higher the supplied energy and the
more rapid the cracks developed. For HSC, it had a steeper stress
strain curve as compare to the NSC [16,17]. 2.4. Heating and cooling details
The cyclic loading of concrete after subjecting to high tempera-
The concrete specimens were heated to elevated temperatures (200 °C, 300 °C
tures was investigated by Nassif [18,19]. The author introduced a
and 400 °C) at the age of about 180 days using automatic electric furnace. The fur-
new classification system for fire damaged concrete based on the nace had the rating of 1280 °C with programmable microprocessor temperature
strain energy dissipated in a hysteresis loop. They defined chord controller attached to the furnace power supply and equipped with thermocouples
loading modulus, unloading stiffness, damage index, plastic strain for furnace temperature measurement. The specimen temperatures were also mea-
and non-linearity index based on SDT. These five parameters were sured with thermocouple embedded at the centre of the sample. Furnace had the
ability to provide heat from two sides and the bottom. The specimens were heated
used as the basis to classify, quantify and compare the damage that
to ensure the steady state [20]. Accordingly, the test specimens were placed in the
occurred at elevated temperature. furnace starting from normal temperature and heated at a rate of 5 °C/min up to the
The fire resistance of concrete is highly dependent on its con- peak furnace temperature. The peak temperature was kept constant up to the time
stituent’s materials, particularly pozzolans [11]. Therefore, it is when steady state was established. It was observed that the time from the start to
the setting up of steady state ranged from 3 to 4 h for all the specimens.
necessary to have a complete knowledge of pozzolanic concretes
For cooling, the furnace was switched off after reaching the steady state and the
which are extensively used in oil, gas, nuclear and power indus- specimens were allowed to cool in the furnace overnight with the door of the fur-
tries. So far no experimental data is available regarding chord load- nace open for easy dissipation of heat and tested after 24 h.
ing modulus, unloading stiffness, damage index, plastic strain and
non-linearity index for concrete made with fly ash and especially
2.5. Details of SEM test
with Metakaolin subjected to elevated temperatures.
In this research, five HPC mixes made with FA and MK were The concrete cubes (100 mm) were cut into two or three slices of 12 mm thick-
investigated. Variables of the test program include partial replace- ness using rotary saw. The outer 5 mm strip was discarded because of a likely infe-
ment of cement with MK (10% and 20%) and FA (20% and 40%) and rior hydration due to escape of moisture by evaporation. From 12 mm thick slice, a
temperature from 27 to 400 °C. To quantify the damage, chord strip of 12 mm 12 mm cross section and 100 mm length was cut. The cutting pro-
cedure has been schematically shown in Fig. 1. The middle strip was then cut at
loading modulus, unloading stiffness, plastic strain, damage index about 30 mm from one of the end using rotary saw. Fractured specimens were pre-
and non-linearity index were evaluated from SDT. Correlation pared from concrete specimens. The position of fracture at a specific place along the
among SDT parameters and in between SDT parameters and ele- length of strip was selected where the fractured surface could comprise a neat
vated temperature were also studied. interface of paste and aggregate. A V-groove was made at the selected position as
a crack-inducer for fracture. The prism was clamped and then fractured by a firm
2. Experimental investigation knock. Fig. 2 shows the process schematically. The fractured surface was then cut
away from the strip in a slice of not more than 5 mm thickness by using a precision
2.1. Materials diamond saw. The thin fractured slices were immersed in acetone to stop further
hydration in the surface zone and cleaned from free particles produced during spec-
Ordinary Portland cement (OPC), low-calcium pulverised fuel ash and Metaka- imen cutting and fracture operations in an ultrasonic vibrator. The specimens were
olin were used for making HPC mixes. The chemical composition and physical prop- then stored in clean acetone until heating in the furnace. Heating of SEM specimens
erties of these materials are given in Table 1. in furnace was performed at a heating rate of 1 °C/min up to the desired tempera-
River sand and crushed granite were used as fine and coarse aggregates. The tures. The low heating rate minimized high temperature gradients in the specimens
particles of fine aggregates had the specific gravity of 2.61, 24 h absorption value and thus differential thermal cracking in specimen was avoided. The specimens
of 0.7% and fineness modulus of 2.4 while coarse aggregate particles had specific were then further treated for preparations normally performed for SEM which in-
gravity of 2.62 and 24 h water absorption 0.6%. A sulphonated naphthalene formal- clude vacuum drying and gold coating.
dehyde condensate was used in adequate quantities in the mixes to achieve desired
slump of 100 mm and above.
2.2. Mix proportions 2.6. Stiffness damage test
Five HPC mixes including one control mixe (PC) mix, two metakaolin mixes and The SDT was conducted in a 1600 kN Rock Mechanics Test System using the
two fly ash mixes were investigated. Metakaolin was used in replacement level of 50kN range in load control mode. The cylinder specimens were fitted in compress-
10% and 20% (MK10 and MK20) while fly ash was introduced in replacement level ometer rings, which comprise two reference rings each clamped to the specimen
of 20% and 40% (FA20 and FA40). The details of mix along with 28 days compressive 100 mm apart by three hardened stainless steel pins spaced equally around the cir-
strength determined by BS 1881: Part 116 1983 are given in Table 2. cumference. The compressometer was fitted at mid-height of the specimen in order
1060 A. Nadeem et al. / Construction and Building Materials 38 (2013) 1058–1065
Table 2
Mix details of HPC (per m3).
Mix 28 days Compressive Cement (kg) FA (kg) MK (kg) Water (kg) Sand (kg) Aggregate (kg)
strength (MPa)
20 mm 10 mm
PC 85.7 450 0 0 135 643 797 399
MK10 105.8 405 0 45 135 641 794 397
MK20 111.3 360 0 90 135 638 791 395
FA20 98.8 360 90 0 135 634 786 393
FA40 86.6 270 180 0 135 625 774 387
to avoid the end effects of the platens when monitoring strain within the uniaxial
stress field. The axial displacement was measured by two similar linear variable dif-
ferential transducers mounted vertically at 180° intervals around the specimen.
The loading machine was controlled by a computer programme, loading to a
maximum compression stress of 6.366 N/mm2 at a constant rate of 800 N/s and
then reduced to 0.637 N/mm2 at the same rate. The maximum stress level of
6.366 N/mm2 was adopted to keep the applied stresses on the specimen in elastic
range. This loading and unloading cycle was performed five times before fully
unloading the specimen. The test data from the load/displacement transducers
were logged every second by Data Logger TDS-303. Output from Data Logger was
via RS 232 interface to a personal computer and calculations were performed with
the help of spreadsheet programme.
The peak temperatures adopted were 200 °C, 300 °C and 400 °C. The tempera-
tures higher than 400 °C were not selected as the existing knowledge [18,19] pro-
vides that at temperatures above 400 °C the stiffness suffers severe damages and
hence the temperatures above 400 °C were not investigated in the research.
The five parameters calculated in SDT have been defined in Fig. 3 [18]. Chord
modulus (Ec) is the slope of the chord of loading curve. Unloading stiffness (Eu) is
the slope of the chord of unloading curve. Ec and Eu are measured in GPa (Giga Pas- Fig. 3. Definition of SDT parameters (Adopted from [19]).
cal). Plastic strain (PS) is the un-recovered strain after unloading. Plastic strain is a
dimension less quantity. However, for ease in understanding it is measured in micro
strain or (10 6 mm/mm). Damage Index (DI) is the area under the loading and divided by the chord modulus (Ec). DI and NLI are dimensionless quantities. All
unloading curves divided by the stress range. Non-linearity index (NLI) is the slope the parameters are calculated and averaged for the last four loading–unloading
of the chord of loading curve between half and one tenth of the maximum stress cycles.
A. Nadeem et al. / Construction and Building Materials 38 (2013) 1058–1065 1061
Residual Ec (%)
35 60
Ec (GPa)
Ec is the chord slope of the loading curve between 30
0.637 N/mm2 and 6.366 N/mm2 stress level. 50
Ec (GPa)
Eu is the chord slope of the unloading curve between the 25
maximum stress and a point 0.637 N/mm2 lower than the
20
maximum stress. 40
PS is the plastic strain at 0.637 N/mm2 stress level. 15
DI is the area of hysteresis between 0.637 N/mm2 and
30
6.366 N/mm2 stress level divided by the stress range. 10
NLI is the chord slope of the loading curve between
0.637 N/mm2 and half the maximum stress divided by the 0 100 200 300 400 500
0
corresponding value of Ec. Temperature ( C)
Fig. 5. Variation in chord modulus with temperature for different concrete mixes.
Fig. 4 shows typical stress–strain relationship under low level of
cyclic loading of PC concrete heated to 200 °C, 300 °C and 400 °C
respectively. It is evident that load unload curves become gradually Before making comparison with relevant available literature, it
flat as the temperature increases. Therefore, the shape of the load– is noteworthy to mention here that according the literature [18]
unload curve can be used to give a rough idea of the degree of dam- initial modulus (Ei in Fig. 3) is more sensitive to degree of fracture
age to concrete specimens by fire [19]. Also, it can be deduced that than Ec. Therefore, severe loss in Ei is expected than Ec. Chang et al.
concrete is softening with elevated temperature [21]. In addition, determined the residual stress–strain relation for concrete after
the hysteresis loop became smaller with increasing number of cy- exposure to high temperature. The mixes were designed to have
cles suggesting less loss of energy during load–unload cycle [19]. compressive strength of 27 and 40 MPa respectively and were
heated at a rate of 1 to 4.5 °C/min with an increment of 0.5 °C/
min corresponding to temperature from 100 to 800 °C with an
3.1. Variation in chord modulus with temperature
increment of 100 °C. According to the equation proposed by the
authors, the loss in modulus of elasticity at 200 °C, 300 °C and
Chord loading modulus can be used to estimate permanent
400 °C was found to be 22%, 42% and 67% respectively. The loss
deflections of a structural member after fire. The percentage resid-
in chord modulus from exposure to high temperature is more for
ual stiffness of fire affected concrete would help in determining the
our case. This is due to the reason that compressive strength of
post firing load bearing capacity of structures [19]. Fig. 5 shows the
mixes made with PC, MK and FA (Table 2) is more than that pro-
variations of Ec with temperature for different concrete mixes. Ec
duced by Chang et al. It has been reported in literature [22] that
was found to decrease with increase in temperature. Metakaolin
at elevated temperature faster degradation occurs in properties
specimens had almost higher chord modulus than OPC and PFA
of HSC. Also, according to the literature [23], the temperature
mixes at all temperatures. The trend of loss is chord modulus
dependent destruction is more for the case of HSC than NSC be-
was almost similar in all concrete mixes. The Ec values of all mixes
cause cement paste in HSC must carry higher loads than NSC. In
appear to decrease from 37 to 47 GPa at 27 °C and from 12 to
addition, the variation in results may be due to different curing
15 GPa at 400 °C. All concrete mixes had almost similar chord
and heating regime as well as different heating rate.
modulus at 400 °C.
The relative loss in Ec with respect to the value at 27 °C for all
the mixes is nearly similar for each mix at a particular tempera- 3.2. Variation in unloading stiffness with temperature
ture. The loss in chord modulus at 200 °C, 300 °C and 400 °C is
up to 28%, 59% and 69% respectively. This shows that major loss Fig. 6 shows the variation of Eu with temperature for different
in Ec occur at 300 °C. concrete mixes. For all mixes, Eu decreases with increase in tem-
perature. At normal temperature, MK concrete mixes showed the
highest unloading stiffness. At 400 °C, there is little variation of
7
unloading stiffness among concrete mixes as compared with such
6 variation at other temperatures. The Eu of the mixes tested falls
from 65 GPa or over at 27 °C to 28–37 GPa at 400 °C.
5
Stress (MPa)
Residual Eu (%)
70 60 porous and for clarity is represented by R. In Fig. 9, the area be-
Eu (GPa)
tween large aggregate on the upper left side and a small aggregate
60 B located at a distance of 100 lm from large aggregate is porous
50
Ec (GPa) and is represented by S.
50
From Fig. 7, following additional information regarding the rel-
40 ative increase in PS of concrete mixes with respect to PS at normal
40
temperature is extracted. In relative terms, MK mixes showed the
30 least increase in PS as compared with other mixes although their
30 PS values were almost similar or slightly greater than the control
20 mix. FA and control mixes showed almost similar relative increase
0 100 200 300 400 500 in the PS up to 400 °C. The increase in PS varied from about 2 to 3
0
Temerature ( C) times at 200 °C, 5 to 8 times at 300 °C and 10 to 15 times at 400 °C.
25 PC
FA40
FA20
20 MK20
MK10
Micro Plastic strain
15
10
0
0 100 200 300 400 500
0
Temerature ( C)
Fig. 7. Variation in PS with temperature for different concrete mixes. Fig. 9. SEM image (300) of MK20 mix at 400 °C.
A. Nadeem et al. / Construction and Building Materials 38 (2013) 1058–1065 1063
Fig. 11. Variation in NLI with temperature for different mixes. 3.7. Correlation between SDT parameters
Table 4
Categorization of HPC mixes based on classification system proposed by Nassif.
4. Conclusions
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