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Construction and Building Materials: A.S.M. Abdul Awal, I.A. Shehu
Construction and Building Materials: A.S.M. Abdul Awal, I.A. Shehu
h i g h l i g h t s
Concrete containing high volume palm oil fuel ash was thermally treated to elevated temperature.
The structural behaviour in terms of residual pulse velocity, weight and strength were studied.
The satisfactory performance of concrete containing ash against high temperature is highlighted.
a r t i c l e i n f o a b s t r a c t
Article history: The properties of concrete exposed to elevated temperature are of great importance in terms of structural
Received 12 June 2014 stability and assessment of serviceability state of the structure. This paper presents the results of a study
Received in revised form 28 November 2014 on the performance behaviour of concrete containing high volume palm oil fuel ash exposed to high tem-
Accepted 1 December 2014
perature. Concrete samples were made where ordinary Portland cement was replaced by 50%, 60% and
Available online 15 December 2014
70% palm oil fuel ash. The samples were thermally treated to elevated temperatures of 200, 400, 600
and 800 °C in an electric furnace for a period of 1 h after attaining the peak temperature. Specimens
Keywords:
exposed to elevated temperature were cured in air and were tested for visual observation, change in
Concrete
High volume
weight, ultrasonic pulse velocity and residual compressive strength. It has been observed that higher
Palm oil fuel ash the temperature, higher was the residual weight loss of concrete samples. Along with the loss of residual
Elevated temperature compressive strength, the ultrasonic pulse velocity of concrete was also reduced at elevated temperature.
Residual weight Data generated in this study was used to develop simple relationship for expressing residual compressive
Residual strength strength as a function of ultrasonic pulse velocity.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction ture gradients are produced between the concrete surface and core
inducing additional damage to the element [1–8].
With the increasing building activities, more interests have Fundamental issues related to the impact of high temperature
been given in studying the behaviour of concrete at a high temper- on concrete involve identification of the complex changes that take
ature mainly resulting from fire. During a fire, the temperature place in concrete while heated. At structural level, the behaviour of
may reach up to 1350 °C in tunnel, reactor vessel, nuclear plant the material is characterised by spalling with most cracks parallel
and building under extreme events like blast or impact loading. to the heated surface. Characteristics such as colour, surface tex-
However, in some special cases, even much lower temperature ture, density, volume, compressive strength and elastic modulus
may cause explosive destruction of concrete, thus endangering are affected remarkably upon heating resulting in a decrease in
the bearing capacity of concrete element. Nevertheless, concrete structural stability of the concrete [9]. Further to that, at elevated
is considered a construction material that satisfactorily preserves temperature the chemical composition and physical properties of
its properties at high temperature. Owing to its fairly low the concrete change significantly [4] where dehydration of water
coefficient of thermal conductivity, the movement of heat through from calcium silicate hydrate becomes critical above 110 °C. Over
concrete is slow. When concrete is heated under conditions of fire, the years extensive research works have been carried out to study
the increase in temperature in the deeper layers of the material is the behaviour of concrete at high temperature. Type of concrete
progressive; but because of the slow process, significant tempera- materials, moisture condition and the extent of fire has been
shown to largely affect the severity of damage to the structure.
⇑ Corresponding author. Tel.: +60 167489357. Although leaner mixes appear to suffer a relatively lower loss of
E-mail address: asm_abdulawal@yahoo.com (A.S.M. Abdul Awal). strength than the rich ones, it has been possible to improve fire
http://dx.doi.org/10.1016/j.conbuildmat.2014.12.001
0950-0618/Ó 2014 Elsevier Ltd. All rights reserved.
A.S.M. Abdul Awal, I.A. Shehu / Construction and Building Materials 76 (2015) 214–220 215
resistance of concrete by the replacement of cement with pozzola- sieved using BS standard sieves to remove larger particles as well as
nic materials [10–12]. to reduce the carbon content. Materials passing through 150 lm
There is no doubt that the last two decades have been charac- sieve were ground using a modified Los Angeles milling machine
terised by the development of new or largely innovative cementi- having 10 stainless steel bars of 12 mm diameter 800 mm length
tious composite materials that provide excellent mechanical for 2 h per 4 kg of ash. The physical properties and chemical compo-
properties and high durability. These materials, either naturally sition of the POFA together with that of ordinary Portland cement
occurring or artificially made are used throughout the world for (OPC) are presented in Table 2; the scanning electron micrograph
their technical, ecological and economic advantages. One of the lat- (SEM) of POFA being shown in Fig. 3.
est additions to the ash family is palm oil fuel ash (POFA) obtained A saturated surface dry river sand with fineness modulus of 2.9,
on burning palm oil husk and palm kernel shell as fuel in palm oil passing through sieve size of 4.75 mm having 2.6 specific gravity
mills. These mills are self-sufficient in terms of energy consump- and water absorption of 0.70% was used as fine aggregate. While
tion as the waste materials are used as fuel to run the mill boilers. coarse aggregate used was crushed granite of 10 mm maximum
The ash which was simply thrown away without any commercial size with specific gravity of 2.7 and water absorption of 0.5%.
return is now considered a useful material showing high perfor- RHEOBUILD 1100 (HG), a polymer based superplasticizer was used
mance in the development of strength and durability of concrete in order to improve workability and strength of concrete.
at both indoor and outdoor exposure conditions [13–16]. The
countries in the equatorial belt that cultivate oil palm are Benin 2.2. Manufacture of concrete
Republic, Colombia, Ecuador, Nigeria, Zaire, Malaysia, Indonesia
and Thailand of which Malaysia is the largest producer of palm Table 1 summarizes the mixture proportion, workability and
oil and palm oil products. It has been estimated that the total solid strength of concrete. Ordinary Portland cement was replaced by
waste generated by this industry in some two hundred palm oil POFA at replacement levels of 50%, 60% and 70% by weight. Mixing
mills in the country has amounted to about ten million tons a year of concrete was carried out using concrete mixer, and workability
[17,18]. With the expansion of palm oil plantation in South-East using slump measurement was done for each mixed batch. Fresh
Asian regions, the production of palm oil and the consequent ash concrete was cast into cube moulds having standard nominal size
generation in the mills are expected to increase further. of 100 mm to obtain test specimen. After casting, the specimens
Advances in concrete technology have led to the application of were covered with plastic sheet, demoulded after 24 h and were
high volume fly ash to replace OPC in concrete, which has been in cured in water at a temperature of 23 ± 2 °C with ±85% RH until
practice since last decades. The high volume utilization not only testing.
reduces the amount of solid waste and greenhouse gas emissions
associated with Portland cement manufacture but also conserves
2.3. Time–temperature history of furnace
the prevailing natural resources. Strictly, there is no limit for high
volume fly ash in concrete, but in general, it refers to structural
Prior to testing, all specimens were weighed, and the control
concrete with fly ash content substantially higher than that used
specimen was tested for compressive strength without any heat
in conventional fly ash concrete, mostly 50% and above of the
treatment at room temperature of 27 °C. Other samples were sub-
weight of the binder [19,20]. This practice has been reported to
jected to heat treatment in an electric furnace to progressive tem-
be successful in making both normal and high strength concrete
perature rise of 200, 400, 600 and 800 °C for a period of 1 h, after
and has influenced various properties of concrete from fresh to
attaining the peak temperature. The electrically controlled furnace
hardened state without compromising strength and durability
and its time–temperature curve are illustrated in Figs. 1(a) and
requirements [19–21]. Considering the availability and the poten-
1(b), respectively. The thermally treated specimens were air-cured
tial pozzolanic behaviour of the ash, extensive research work on
in the laboratory before they were tested for residual ultrasonic
the utilization of high volume palm oil fuel ash in concrete has
pulse velocity, residual weight and residual compressive strength.
been carried out [22,23] in the Department of Structure and Mate-
The temperature rating of the furnace known as experimental
rials, Faculty of Civil Engineering of the University of Technology
temperature during testing is shown in Fig. 1(b). Although the heat
Malaysia. In order to extend the concept of high volume POFA uti-
development was somewhat lower in the furnace, the temperature
lization and to evaluate the effect of exposure to extreme environ-
curve demonstrated comparable behaviour to those of ISO 834 [24]
mental loading like fire, this paper presents the behaviour of palm
and ASTM E119 [25]. Previous studies by Khaliq and Kodur [2], Chan
oil fuel ash concrete exposed to high temperature.
et al. [26] and Peng et al. [27] showed a similar heating pattern.
2.1. Materials A non-destructive test using ultrasonic pulse velocity (UPV) was
conducted with the aid of Proceq apparatus and associated
Palm oil fuel ash used in this study was obtained from a palm oil transducer as shown in Fig. 2. The test was conducted after the
mill located in the state of Johor, Malaysia. The ash was air dried and application of heat to obtain residual UPV. The transducer pair
Table 1
Mix proportion and strength of concrete.
Materials OPC concrete 50% POFA concrete 60% POFA concrete 70% POFA concrete
OPC (kg/m3) 380 190 152 114
POFA (kg/m3) – 190 228 266
Coarse aggregate (kg/m3) 1024 1024 1024 1024
Fine aggregate (kg/m3) 741 741 741 741
Water (kg/m3) 171 171 171 171
Superplasticizer (l/m3) 7.6 7.6 7.6 7.6
Slump (mm) 160 130 90 70
28-day compressive strength (N/mm2) 44.4 35.7 29.5 27.0
216 A.S.M. Abdul Awal, I.A. Shehu / Construction and Building Materials 76 (2015) 214–220
Fig. 1(a). Electrically controlled furnace. In bulk, palm oil fuel ash (POFA) is grey in colour that becomes
darker with increasing proportions of unburned carbon. The parti-
cles have a wide range of sizes but they are relatively spherical; a
1200
typical electron micrograph of POFA is illustrated in Fig. 3. The
1000 physical properties and chemical composition of POFA are pre-
Temperature (°C)
800 sented in Table 2. It can be seen that POFA possess higher Blaine
600 fineness and lower specific gravity as compared to OPC. The chem-
ical composition reveals that POFA contains low calcium oxide;
400
ISO 834-12 with SiO2 + Al2O3 + Fe2O3 content greater than 70% which satisfies
200 ASTM E 119
Experimental
the requirement to be pozzolanic, and may be classified between
0 class F and class C according to the ASTM C618 [28]. It is interesting
0 50 100 150 200 250 300
Time (min)
to note that the present-day classification system for grouping of
ashes into class N, class F and class C is not adequate to appraise
Fig. 1(b). Experimental time–temperature curve compared with the standard curve their total usefulness, particularly for agricultural ashes. Consider-
of ISO 834-12 and ASTM E 119. ing the origin and type, this ash is neither of class C nor of class F.
The first and the foremost assessment of concrete affected by Fig. 5 reveals the change in ultrasonic pulse velocity (UPV) of
fire or subjected to elevated temperature is its physical appearance concrete exposed to various temperatures. It can be seen that
A.S.M. Abdul Awal, I.A. Shehu / Construction and Building Materials 76 (2015) 214–220 217
Table 2
Physical properties and chemical composition of OPC and POFA.
Table 3
Physical characteristics of concrete at various temperatures.
Fig. 4. Surface texture of the concrete samples exposed to elevated temperature of 800 °C.
5000 50
Ultrasonic pulse velocity (m/s)
OPC OPC
50% POFA 50% POFA
Residual compressive
4000 60% POFA 40 60% POFA
70% POFA 70% POFA
strength (MPa)
3000 30
2000 20
1000 10
0
27 200 400 600 800 0
0 100 200 300 400 500 600 700 800 900
Temperature (°C)
Temperature (°C)
Fig. 5. Change in ultrasonic pulse velocity of concrete exposed to elevated
temperature. Fig. 7. Effect of temperature on residual compressive strength of various concrete
mixes.
16
takes place at temperature beyond 450 °C. This resulted in weak-
Weight loss (%)
parameter. A linear regression method was applied to correlate the 27 200 400 600 800
20
experimental data resulting in the following Eqs. (1)–(4), with a
Y RCS ¼ 0:0078X RUPV 0:2808 ð3Þ Fig. 9. Merit of high volume POFA concrete over OPC concrete.
50 50
Residual compressive strength
30 30
(MPa)
(MPa)
20 20
50 50
Residual compressive strength
30 30
(MPa)
(MPa)
20 20
Fig. 8. Relationship between the residual compressive strength and ultrasonic pulse velocity.
220 A.S.M. Abdul Awal, I.A. Shehu / Construction and Building Materials 76 (2015) 214–220
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