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Construction and Building Materials: Sung-Won Yoo, Gum-Sung Ryu, Jinkyo F. Choo
Construction and Building Materials: Sung-Won Yoo, Gum-Sung Ryu, Jinkyo F. Choo
h i g h l i g h t s
Flexural tests on reinforced concrete beams with 0–50% FA replacement ratios are presented.
Objective evaluation of the effects of HVFA on the flexural performance of RC beams.
Proposal of a nonlinear analysis model for flexural behavior based upon experimental data.
Strain compatibility condition and elasticity loss of concrete are considered in the model.
Accurate prediction of flexural behavior of RC beams with various contents in FA.
a r t i c l e i n f o a b s t r a c t
Article history: High-volume fly ash (HVFA) concrete represents a promising solution for the construction industry to
Received 19 January 2015 deal with the issues related to the global emissions of greenhouse gases. Although numerous studies
Received in revised form 19 March 2015 were dedicated on the material properties of HVFA concrete, need is to study the flexural behavior and
Accepted 1 May 2015
performance of structures using HVFA concrete in order to promote further field applications.
Available online 19 May 2015
Therefore, this study presents the results of a series of tests conducted on reinforced concrete beam spec-
imens with various fly ash replacement ratios of 0%, 35% and 50%, various tensile steel ratios and concrete
Keywords:
compressive strengths to evaluate their flexural behavior. Moreover, based upon the experimental
High-volume fly ash (HFVA)
Reinforced concrete beam
results, an analysis model is proposed to predict the behavior of the reinforced concrete beams. The com-
Replacement ratio parison with the test data verifies that the analytic results predict accurately the behavior of the beams
Flexural behavior for all the considered replacement ratios in fly ash.
Structural performance Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction material is still in its infancy, and further advancements are still
needed to cope with the safety risk associated with the high alka-
Under the Kyoto protocol most developed nations committed linity of the activating solution and the extreme sensitivity of the
themselves to targets for cutting or slowing their emissions of polymerization reaction to temperature [4–6]. The other direction
greenhouse gases like carbon dioxide (CO2) that cause climate is the concretes using high volume of replacement materials to
change. In response to such societal concern, the concrete industry substitute partially cement like high-volume fly ash (HVFA) con-
and construction sector concentrated efforts in two major direc- crete. Noting that a 25% fly ash replacement of cement reduces
tions to reduce the amount of the highly CO2 producing-cement the CO2 exhaust to about 300 kg/m3, the adoption of higher volume
in the manufacture of concrete. One direction is the geopolymer of fly ash larger than 50% is indeed potentially interesting as an
concrete which exploits cement-free material as binder. This alternative to deal with environmental concerns. Following, the
promising and innovative concrete relies on minimally processed use of HVFA concrete has gained popularity as a sustainable option
natural materials or industrial byproducts to reduce drastically to many types of Portland cement concrete applications [7].
its carbon footprint [1–3]. However, the development of this Fly ash is an industrial byproduct generated by the electric
power industry that was formerly discarded in landfills but is
today partially recycled as supplementary cementitious material
⇑ Corresponding author. Tel.: +82 2 2049 6246; fax: +82 2 2201 0783.
in the production of Portland cement concrete. Fly ash content less
E-mail addresses: imysw@woosuk.ac.kr (S.-W. Yoo), ryu0505@kict.re.kr
(G.-S. Ryu), jfchoo@konkuk.ac.kr (J.F. Choo). than 25% of the total cementitious content is now commonly used
http://dx.doi.org/10.1016/j.conbuildmat.2015.05.021
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
S.-W. Yoo et al. / Construction and Building Materials 93 (2015) 1132–1144 1133
heat, improved resistance to chloride attack, and enhanced worka- Aggregates Max. grain size Density Absorption Fineness
bility [8,9]. Besides, there are shortcomings like the difficulty in (mm) (g/cm3) (%) modulus
quality control and the low early-age strength when using fly ash River sand – 2.58 1.01 2.90
content larger than 30% in the production of large quantities of Crushed gravel 25 2.64 0.82 6.87
ready mixed concrete.
Most of the previous studies focused nearly exclusively on the
material properties of HVFA concrete using replacement ratios of
50–70% by HVFA [7,10]. Siddique [11] discussed on the perfor- Table 3 lists the mix proportions of the 9 types of mixes used in
mance characteristics of HVFA concrete and concluded that fly the material tests. In Table 3, fck, W/B, and S/a indicate respectively
ash instead of cement can be used up to a 50% level replacement the compressive strength of concrete, the water-to-binder ratio,
ratio for application in precast elements and reinforced concrete and the proportion of sand to total aggregate. The W/B ratios were
members but his study was limited to tests on concrete cubes adjusted appropriately to favor the development of strength.
without considering actual members. Reports were published by The averaged results of the compressive strength test and
several institutions like the National Ready Mixed Concrete derived elastic moduli are plotted in Fig. 1 for the concrete design
Association [7] and National Institute of Standards and compressive strength of 40 MPa with respect to the duration of
Technology [12] to promote the application of HVFA on field but curing. Table 4 lists the material test results measured in the 9
focused essentially on the mix proportions of HVFA concrete mix- types of mixes. The results are presented in terms of the compres-
tures for acceptable performance. However, there is still no estab- sive strength measured after 14, 28 and 91 days of curing, and the
lished study providing appropriate analysis technique for the elastic modulus derived from the measurements.
evaluation of the structural behavior of structures using HVFA con- In Table 4, as compared to the design strengths of 20, 40 and
crete applicable for further field applications. 60 MPa, the strengths after 91 days of curing are 32.3, 35.9 and
Following, this paper presents the results of a series of tests 48.8 MPa for the specimens without HVFA, and these values
conducted on reinforced concrete beams using HVFA and proposes become 33.6, 45.8 and 51.3 MPa for the specimens with replace-
an analysis model to predict the behavior of the reinforced con- ment ratio of 35% in HVFA, and 24.4, 22.3 and 49.2 MPa for the
crete beams according to the content in HVFA. To that goal, 18 test specimens with replacement ratio of 50% in HVFA. As expected,
members were manufactured considering fly ash replacement there is slight loss of compressive strength with larger replacement
ratios of 0%, 35% and 50%, concrete compressive strengths of 20, ratio of HVFA. Despite of the variability of the results induced by
40 and 60 MPa and two different levels of tensile steel ratio, and unavoidable test errors, there was practically no difference in the
subjected to loading tests to evaluate their flexural behavior. compressive strength with respect to the content in fly ash.
Moreover, based upon the experimental results, an analysis model With regard to the ultimate strains measured in the tests, the
is proposed to predict the nonlinear behavior of the reinforced variation was observed according to the augmentation of the
HVFA concrete beams. The comparison with the test results verifies replacement ratio of HVFA. The averages of the ultimate strains
the accuracy of the proposed analysis model regardless of the according to the replacement ratio remained bounded between
replacement ratio of HVFA. 0.0025 and 0.003. This observation differs slightly with the
well-known Hognestad’s nonlinear model [15,16], which predicts
the decrease of the ultimate strength with larger replacement ratio
2. Material properties in Eq. (1) (Fig. 1).
2 ! 00
Prior to the test on reinforced beam structures, preliminary 00 2e e fc 00
fc ¼ fc where e0 ¼ 2 ; f ¼ 0:85f ck ð1Þ
experiments were conducted to identify the material properties e0 e0 Ec c
of HVFA concrete. To that goal, 9 mixes were manufactured with-
out alkali activator and with replacement ratios of 0%, 35% and 50% where fc = concrete stress; e = concrete strain corresponding to fc;
00
using 3 different concrete mixes with design compressive f c = peak concrete stress (MPa); e0 = ultimate strain or strain corre-
00
strengths of 20, 40 and 60 MPa. sponding to f c ; and, Ec = initial elastic modulus of concrete (MPa).
The tests were performed on eighty-one 100 200-mm cylin- In concern with the modulus of elasticity, the Concrete Design
ders made from the 9 mixes and the elastic modulus and compres- Code of the Korea Concrete Institute [17] specifies the following
sive strength were evaluated in compliance with the method formula:
suggested by FHWA for high strength concretes and considering qffiffiffiffiffiffi
Ec ¼ 0:077 c1:5
3
curing ages of 14, 28 and 91 days [13,14]. In this method, the mod- c f cu ð2Þ
ulus of elasticity is measured based on the values at 10% and 30% of
the ultimate strength. For the tests, ordinary Portland cement where Ec = elastic modulus (MPa); cc = density (kg/m3); and,
(OPC) and fly ash from power plant S in Korea are adopted. fcu = reference compressive strength at 28 days.
Table 1 arranges the properties of OPC and fly ash. River sand The comparison of the values predicted by Eq. (2) and test data
and crushed gravels are used as fine and coarse aggregates of in Fig. 2 reveals good agreement in the elastic modulus for HVFA
which physical properties are arranged in Table 2. concrete with density ranging between 2200 and 2300 kg/m3 and
Table 1
Properties of OPC and fly ash used in this study.
Table 3
Mix proportions of the mixes used in the material tests.
Mix Fly ash (%) fck (MPa) W/B S/a Unit weight (kg/m3) Water-reducing
agent (%)
Water Cement Fly ash Sand Gravel
00–20 0 20 0.58 0.47 185 319 – 812 946 0.5
00–40 0 40 0.45 0.42 170 380 – 719 1028 0.5
00–60 0 60 0.35 0.42 165 471 – 694 991 1.5
35–20 35 20 0.44 0.42 185 273 147 673 962 0.5
35–40 35 40 0.35 0.42 150 277 149 707 1012 0.5
35–60 35 60 0.30 0.42 150 320 172 684 975 0.5
50–20 50 20 0.40 0.45 125 156 156 827 1047 0.5
50–40 50 40 0.48 0.45 208 216 216 681 861 0.5
50–60 50 60 0.33 0.45 242 368 368 509 647 0.5
(a) Predicted and measured stress-strain curves (b) Predicted and measured ultimate strains according
to replacement ratio
Fig. 1. Comparison of measurement and Hognestad’s prediction.
Table 4
Material test results of 9 types of mixes according to duration of curing.
Mix 14 days of curing 28 days of curing 91 days of curing Slump (mm) Air amount (%)
Compr. Elastic Compr. Elastic Compr. Elastic
strength (MPa) modulus (MPa) strength (MPa) modulus (MPa) strength (MPa) modulus (MPa)
00–20 22.4 19,266 24.4 19,866 32.3 32,821 122 4.2
00–40 28.2 21,195 30.8 23,062 35.9 28,340 121 3.8
00–60 40.2 25,300 46.2 28,853 48.8 34,969 119 3.3
35–20 22.0 19,590 31.7 25,044 33.6 22,767 116 4.0
35–40 28.2 21,195 39.8 28,314 45.8 28,325 117 3.4
35–60 36.4 24,755 44.9 32,064 51.3 34,841 114 3.7
50–20 14.5 17,329 25.6 24,273 24.4 28,981 120 3.9
50–40 12.9 14,081 23.9 20,046 22.3 19,850 122 3.8
50–60 32.1 24,167 50.5 26,641 49.2 29,163 114 3.6
the necessity to consider a modification factor for HVFA concrete correspond to the requirements of the Concrete Design Code [17]
with density falling out of this range. that are (minimum steel ratio + maximum steel ratio)/3 and
2 (minimum steel ratio + maximum steel ratio)/3. The selection
3. Flexural test of reinforced concrete beams using HVFA of these two levels of tensile steel ratio was dictated by the will
to induce ductile failure within the range of the tensile reinforce-
3.1. Test variables and test members ment. Table 5 arranges the specifications of the 18 test members.
The mix proportions are identical to those listed in Table 3.
Eighteen test members were manufactured considering fly ash Fig. 3 illustrates the dimensions of the test members and
replacement ratios of 0%, 35% and 50%, and concrete compressive arrangement of reinforcement. Shear reinforcement is arranged
strengths of 20, 40 and 60 MPa, as selected in the material test. at more than 100% of the design code to prevent shear failure
In addition, two different levels of tensile steel ratio (L-series: and induce failure through bending. The adopted reinforcing rebar
low, H-series: high) were also considered. These tensile steel ratios are made of SD400 steel with average yield strength of 412 MPa
S.-W. Yoo et al. / Construction and Building Materials 93 (2015) 1132–1144 1135
Table 6
Crack, yield and ultimate loads measured in test members.
Test member Crack load Yield load, Py Yield displ., Dy Ultimate load, Pu Ultimate displ., Du Pu/Py Du /Dy Number of cracks
(kN) (kN) (mm) (kN) (mm) (crack spacing in mm)
00–20-L 6.1 61.5 11.2 72.5 47.8 1.18 4.22 18 (167)
00–20-H 8.9 92.9 13.8 103.7 55.5 1.12 4.02 21 (143)
00–40-L 9.0 94.8 10.5 108.1 46.3 1.14 4.42 14 (214)
00–40-H 10.7 135.2 12.8 157.5 68.9 1.16 5.38 26 (115)
00–60-L 12.6 108.8 12.2 125.1 61.2 1.15 5.03 19 (158)
00–60-H 21.1 147.9 11.2 182.2 46.0 1.23 4.11 23 (130)
35–20-L 6.1 55.1 8.0 75.1 52.2 1.36 6.52 18 (167)
35–20-H 11.9 86.9 9.4 102.1 52.0 1.17 5.53 19 (156)
35–40-L 9.5 99.6 10.7 113.0 48.4 1.13 4.53 24 (125)
35–40-H 12.4 144.6 11.2 160.4 45.0 1.11 4.02 21 (143)
35–60-L 13.3 103.1 8.0 123.6 31.8 1.20 4.00 20 (150)
35–60-H 16.2 167.1 10.6 183.4 41.9 1.10 3.95 25 (120)
50–20-L 6.8 64.3 8.2 74.6 47.4 1.16 5.79 16 (188)
50–20-H 8.6 92.4 11.1 101.7 49.6 1.10 4.47 19 (158)
50–40-L 9.2 95.9 11.7 110.2 59.1 1.15 5.04 25 (120)
50–40-H 18.4 136.4 11.8 154.6 42.5 1.13 3.61 20 (150)
50–60-L 16.2 98.8 9.8 144.2 61.1 1.46 6.23 24 (125)
50–60-H 22.1 168.0 11.3 197.9 40.1 1.18 3.55 21 (143)
with fly ash replacement ratio of 35% and 50% appears to be similar is seen to be similar to that commonly observed in normal con-
to that of the member made of ordinary concrete without replace- crete. The strain in the steel reinforcement appears to be relatively
ment of cement by fly ash. small before cracking and experiences clear increase with larger
Fig. 6 compares the load-steel strain curves measured in the loading after cracking. For the post-yielding behavior of the rein-
tensile reinforcement. The behavior of the tensile reinforcement forcement, very large increase of the strain is observed even under
S.-W. Yoo et al. / Construction and Building Materials 93 (2015) 1132–1144 1137
minimal augmentation of the load. Here also, the strain of the ten- is used for the reinforcement so as to consider the post-yielding
sile reinforcement exhibits similar pattern regardless of the con- elastic modulus of the tensile steel.
tent in fly ash. With regard to the strain compatibility conditions, the strain in
Fig. 7 compares the load-concrete strain curves measured at the the compressive zone of the section is increased stepwise from
top surface of the test members. The concrete strain is seen to early loading to failure and, the corresponding stresses in steel
range between 0.0035 and 0.0055 without typical difference and concrete, the flexural strength, the curvature and the deflec-
caused by the content in fly ash. tion are computed at each step. The concept is illustrated in
These comparisons (Figs. 5–7) verify that the flexural behavior Fig. 8 and formulated in the following equations.
of the test members with fly ash replacement ratio of 35% and For the reinforced concrete cross section of height h and width b
50% is similar to that of the member without fly ash. The density shown in Fig. 8, the strain of the tensile steel, es, can be determined
of fly ash being 25% lighter than cement, the unit weight of con- iteratively through equilibrium by assuming the strain at the top of
crete with HVFA is known to reduce by 2–3%. Such reduction of the compressive zone of concrete, ec. The distance x between the
the unit weight of concrete results in slight loss of the elastic mod- crack and the neutral axis, and the relation between es and the
ulus and in the increase of the deflection of the member made with strain at the crack, ecr, are expressed as follows:
HVFA [20] as can be observed in Fig. 5.
ecr
x¼ kd ð4Þ
ec
3.3. Flexural behavior analysis of reinforced HVFA concrete beams
Z
the stress in the tensile steel can be obtained using the bilinear 1
Tc ¼ f t dAt ¼ ðEc ecr Þ xb ð8Þ
behavioral model. At 2
Z
C¼ f c dAc ð6Þ
A0 where A0 = area up to ec under the Hognestad model’s f–e curve of
concrete; As and fs correspond to es in f–e curve of steel; and,
Z At = area up to ecr under the Hognestad model’s f–e curve of concrete
Ts ¼ f s dAs ¼ As f s ð7Þ assuming linear relationship.
As
S.-W. Yoo et al. / Construction and Building Materials 93 (2015) 1132–1144 1139
Table 7
Predicted crack, yield and ultimate loads of test members and corresponding errors.
Test Crack load Error in predicted crack load Yield load, Py Error in predicted yield load Ultimate load, Pu Error in predicted yield load
member (kN) (%) (kN) (%) (kN) (%)
00–20-L 5.7 6.56 56.0 8.94 66.5 8.28
00–20-H 8.7 2.25 96.7 4.09 107.3 3.47
00–40-L 8.9 1.11 103.5 9.18 117.7 8.88
00–40-H 10.7 0.00 151.3 11.91 168.0 6.67
00–60-L 12.4 1.59 113.7 4.50 143.7 14.87
00–60-H 22.9 8.53 170.3 15.15 197.0 8.12
35–20-L 6.7 9.84 56.2 2.00 74.2 1.20
35–20-H 12.8 7.56 84.1 3.22 104.1 1.96
35–40-L 9.6 1.05 87.7 11.95 124.3 10.00
35–40-H 13.1 5.65 140.4 2.90 165.0 2.87
35–60-L 13.3 0.00 113.2 9.80 142.0 14.89
35–60-H 15.4 4.94 172.2 3.05 201.0 9.60
50–20-L 6.8 0.00 72.3 12.44 81.4 9.12
50–20-H 8.0 6.98 98.4 6.49 110.4 8.55
50–40-L 9.0 2.17 88.2 8.03 110.3 0.09
50–40-H 19.2 4.35 126.2 7.48 149.0 3.62
50–60-L 17.3 6.79 111.3 12.65 134.8 6.52
50–60-H 23.3 5.43 155.9 7.20 184.3 6.87
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