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05-1 - EPC-GE-PTC-3-PR-00181 - Rev D2 Commissioning & Handover Execution Plan
05-1 - EPC-GE-PTC-3-PR-00181 - Rev D2 Commissioning & Handover Execution Plan
05-1 - EPC-GE-PTC-3-PR-00181 - Rev D2 Commissioning & Handover Execution Plan
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TABLE OF CONTENTS
1 REFERENCES ................................................................................................................................ 6
2 ABBREVIATIONS ......................................................................................................................... 7
3 DEFINITIONS ................................................................................................................................. 8
4 SAFETY POLICY ........................................................................................................................... 9
5 ORGANIZATION AND RESPONSIBILITIES ........................................................................... 10
5.1 Contractor Commissioning Organization Chart........................................................ 10
5.2 IGP Mech Comp / Completions Team Organization Chart ...................................... 11
5.3 Integrated Commissioning Team Organisation Chart .............................................. 12
5.4 Roles and Responsibilities ............................................................................................ 12
5.4.1 PTSC Detailed Engineering Team .................................................................... 12
5.4.2 IGP Engineering Team Site Support ................................................................. 12
5.4.3 Procurement Team............................................................................................. 13
5.4.4 Vendors.............................................................................................................. 13
5.4.5 QA/QC Team..................................................................................................... 13
5.4.6 Independent Verification Body (IVB) ............................................................... 14
5.4.7 PTSC M&C Construction Team........................................................................ 15
5.4.8 PTSC M&C Commissioning Team ................................................................... 15
5.4.9 IGP Completions Team ..................................................................................... 16
5.4.10 Integrated Commissioning Team....................................................................... 17
5.4.11 IGP Commissioning Team ................................................................................ 17
5.4.12 HUC Team......................................................................................................... 18
5.4.13 IGP Operations .................................................................................................. 18
6 COMMISSIONING PROCESS DEFINITIONS ........................................................................... 19
6.1 General ........................................................................................................................... 19
6.2 Pre-Commissioning ....................................................................................................... 20
6.3 Commissioning .............................................................................................................. 20
6.4 HUC Workscope Definition.......................................................................................... 21
6.5 Start Up Operations ...................................................................................................... 21
6.6 Start Up Procedure ....................................................................................................... 21
6.7 Handover and Acceptance ............................................................................................ 21
6.7.1 Construction to Commissioning Handover ....................................................... 21
6.7.2 Commissioning to Operations Handover .......................................................... 22
6.7.3 Execution and Tools .......................................................................................... 23
6.8 Interim Handovers to Operations ................................................................................ 23
6.9 Confirmation Of Completion ....................................................................................... 23
6.10 Preservation ................................................................................................................... 23
7 COMMISSIONING DOCUMENTATION ................................................................................... 24
7.1 Pre-Commissioning Documentation ............................................................................ 24
7.1.1 PC Signatory Authority ..................................................................................... 25
7.1.2 PC Signature Matrix .......................................................................................... 27
7.2 Commissioning Documentation ................................................................................... 27
7.2.1 Commissioning Handover Signatory Authority ................................................ 28
7.2.2 Commissioning Handover Signature Matrix ..................................................... 28
8 COMMISSIONING PREPARATION / EXECUTION TOOLS................................................... 28
8.1 Completions Management System (CMS) .................................................................. 29
8.2 PC-ITR ........................................................................................................................... 29
8.3 System Coding ............................................................................................................... 29
8.4 Sub-System Numbering ................................................................................................ 29
8.5 Preservation System Database ..................................................................................... 30
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2 ABBREVIATIONS
BPSOT Basic Production & Safe Operations Test
CA Certification Authority (Bureau Veritas)
CHEP Commissioning Handover & Execution Plan
CMS Completions Management System
COR Certificate of Readiness
CPP Central Processing Platform
CTP Commissioning Test Procedure
DAC Discipline Acceptance Certificate
ESR Expediting Status Reports
FAT Factory Acceptance Test
FCS Facility Control System
F&G Fire and Gas
HUC Hook Up & Commissioning
HSE Health, Safety and Environment
ICT Integrated Commissioning Team
IDC Inter Discipline Check
IGP Idemitsu Gas Production (Vietnam) Co. Ltd.
ITP Inspection and Test Plan
IVB Independent Verification Body (Lloyds Register)
MC-ITR Mechanical Completion Inspection Test Record
MC-DAC Mechanical Completeion Discipline Acceptance Certificate
MC-SSAC Mechanical Completion Sub-system Acceptance Certificate
JSA Job Safety Analysis
LQ Living Quaters
MC Mechanical Completion
PA Provisional Acceptance
PC-DAC Pre-Commissioning Discipline Acceptance Certificate
PC-ITR Pre-Commissioning Inspection Test Record
PC-SSAC Pre-Commissioning Sub System Acceptance Certificate
PEP Project Execution Plan
P&ID Piping & Instrument Diagram
PC Pre- Commissioning
PL Punch List
PMC Contractor (PTSC M&C)
P&RT Performance and Reliabilty Testing
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3 DEFINITIONS
Mechanical Completion
Mechanical Completion is defined as bringing plant and equipment to a state of completion
whereby single discipline Pre-Commissioning activities can commence in accordance with
project requirements. The Fabricator/Vendor, both onshore and offshore, will demonstrate this
by inspection and testing of the installation. All Mechanical Completion information will be
recorded on the project approved MC-Inspection Test Records format.
Note: A more detailed definition can be found in the Mechanical Completion Execution Plan
05-1_EPC-GE-PTC-3-TA-00182 Section 5.1
Pre-Commissioning
Pre-Commissioning is the execution of single discipline checks carried out on individual items of
equipment required to demonstrate component functionality by the introduction of energy for
operation under no load conditions. Pre-Commissioning activities are performed to ensure
functionality of the system/equipment in preparation for Dynamic Commissioning. All Pre-
Commissioning information will be recorded on the project approved PC- Inspection Test
Records format.
Note: A more detailed definition can be found in Section 7.2 of this document
Dynamic Commissioning
Dynamic Commissioning is defined as the multi-discipline function testing activities required to
be performed on all equipment and facilities within a system/sub-system required to operate
satisfactorily within the project design parameters. Commissioning Test Procedures are
developed detailing all activities which are required to be executed to satisfy the operating and
design criteria.
Note: A more detailed definition can be found in Section 7.3 of this document
Handover and Acceptance
Handover is the transfer of assets in a known and acceptable condition with supporting
documentation between organisational units within the Project i.e. Construction to
Commissioning or Commissioning to IGP Operations.
In this context predetermined areas, systems, and sub-systems will be progressively handed over
fully documented and signed off by the appropriate signatory authority for the specific group.
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Note: A more detailed definition can be found in Section 7.7 of this document
4 SAFETY POLICY
Within the Mechanical Completion and Commissioning framework, achievement of the safety
and environmental objectives requires that workplace hazards be identified, controlled and
reduced, that individuals be protected against hazards, and that they are trained, instructed and
have sufficient technical knowledge regarding their activity and are supervised by competent
personnel.
The safety and environmental objective during the execution of Construction, Mechanical
Completion and Commissioning activities is to prevent unsafe actions and working conditions
which may cause injuries, health risks, damage to property, and hazards to the environment.
All personnel involved shall comply with Project Health, Safety and Environment Plan
requirements and also with safety requirements contained in Site Manuals and procedures.
Reference should be made to the Project HSE Plan 05-1_EPC-GE-PTC-S-TA-00051
A Job Safety Analysis shall be carried out prior to the commencement of Dynamic
Commissioning of all systems undertaken by the ICT Commissioning Team in accordance with
the approved Commissioning Test Procedure.
PTSC Mechanical & Construction shall implement a Commissioning Permit To Work (PTW)
System. The system to be used shall be subject to approval by Company, or may be provided by
Project and will remain in force throughout onshore/quayside pre-commissioning and
commissioning phases up to loadout. The PTW System shall include procedures for the livening
up of equipment and systems, and definition of ownership responsibilities during the pre-
commissioning and commissioning phase. IGP Operations shall be responsible for the
management and implementation of the IGP Permit To Work System for all equipment, systems
and subsystems, this shall be implemented from sailaway through to offshore completion and
into the operational phase.
The Commissioning Permit to Work System will be aligned with the IGP procedure utilized
offshore, with specific regard to the sail-away isolations. The Commissioning Permit to Work
System will be replaced by the IGP Operations Permit to Work system at departure from the
quayside. All work post sailaway offshore and during the HUC phase will be under the control of
IGP Operations and performed under the IGP Operations Permit to Work system. Plans will be in
place for this transition to ensure that all applicable personnel are trained for isolation transfers
and preparation of permits for the initial offshore reinstatement phase.
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contract schedule. They will ensure timely and effective punching out of systems / sub-systems
as they approach mechanical completion, preparing the punchlists in accordance with the
Punchlist Management Procedure.
In order to achieve these objectives, Project will implement and maintain an effective Project
Quality Management System. The elements of the system are defined and outlined in the Project
Quality Plan. This document will outline how Project will manage and implement its Quality
Management System during the Pre- commissioning and commissioning and offshore HUC
phases. This will be supported with a comprehensive suite of project specific procedures, plans
and working instructions.
The Integrated Commissioning Team interacts with the quality assurance group in many ways,
the primary interaction is through the preparation, issuance and implementation of the project
procedures. The quality assurance group is responsible to make sure the project is being executed
according to the appropriately approved procedures. The quality assurance group shall also
conduct periodic internal audits to ensure that the various project groups are functioning in line
with the procedures and guidelines that have been developed specifically for the SVDN Project.
Inspection services at the various equipment manufacturing locations are arranged by the Quality
Team, as well as the necessary certification inspection. It is the responsibility of the Quality
Team to ensure the requirements for third-parties certification of the topsides are identified and
provided for throughout the design, procurement, equipment manufacturing, construction,
commissioning and start up phases of the project.
For Mechanical Completion, Pre-Commissioning and Commissioning phases, the certification
requirements will primarily be the inspection of MC-ITR’s, PC-ITR’s and Commissioning
Certification by the Quality Team. Witnessing of specific testing activities specifically around
the Performance Standards by third-parties will also be coordinated and managed by the Quality
Team. The areas requiring authority permit/approval will be identified in line with facility and
certification requirements. All applications to the authorities will be coordinated with the Project
Quality Team.
Ref: Project Quality Plan 05-1_EPC-GE-PTC-Q-TA-00101.
5.4.6 Independent Verification Body (IVB)
Company, of its own volition and corporate mandate, has decided to execute the Project and
operate the Facilities implementing a Safety Case aligned with current UK regulations. This
strategy requires formal safety studies to be carried out and the identification of safety critical
elements (SCE) and their associated performance standards (PS). PS’s are to be subject to
independent verification. Company has appointed Lloyds Register Vietnam as the IVB. The IVB
is also responsible for liaison with Vietnam Register in connection with the certification of the
Facilities and for securing the necessary Classification Certificates.
The detailed scope of work for the IVB contract is detailed in the following documents:
VN-05_1DEV-HCM-B-PD-057 Contract for Independent Verification Body Services
05-1_EPC-GE-SOG-S-ST-00001 Detailed Design SCE and PS Report
This process includes but is not limited to the following;
Verifying that a list of Safety Critical Elements (SCE’s) and Performance Standards
PS’s) has been prepared during the FEED stage by the FEED Subcontractor (AEI).
During detail design, verify that the list of SCE is complete and appropriate for the
Facilities.
To verify that the PS has been met for each SCE. Verification is an ongoing process
through design, procurement, fabrication and commissioning activities, and will involve
verification of performance standard directly, or verifying that Company and / or
Contractor has a process in place and can provide assurance to the IVB that the PS’s
have been delivered.
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Verification that, where required, independent certification has been provided by way of
vendor appointed CA.
To provide a certificate of conformity as required by the Vietnam Register. The IVB will
liaise with and verify the complete requirements of the Vietnam Register and identify
and agree any other Vietnam Register related requirements with respect to verification
activities.
The IGP Commissioning Lead will be responsible for interfacing with IVB and IGP
Quality Department for all the IVB scope relating to MC, Commissioning and Handover
activities.
The IGP Operations Team will appoint an IVB for the operational phase or may extend
the IVB contract appointed during the execution phase.
The IVB’s work scope determined from the review of the SCE Design Performance Standards
shall be documented in Written Scheme of Verification to be produced by the IVB. These WSV
shall be reviewed and formally agreed with ATH Completions Team, and will specify the
particular examination activities required during the MC and Commissioning phases.
Review, Verify and Accept inspections, approval certification and database records of
test activities as detailed on MC-ITRs, MC-DACs & MC-SSAC’s. They will review the
MC-DAC’s & MC-SSAC’s which will either be rejected or approved by IGP
Commissioning.
Punch-out, as necessary, prior to the joint Sub-System walk-down.
Review handover documentation for completed Systems / Sub-Systems ready to be
offered to the Pre-Commissioning/ Commissioning Team.
Participate in joint Sub-System walk-down/punch-out activities.
5.4.10 Integrated Commissioning Team
The Integrated Commissioning Team will be headed by the IGP Commissioning Supervisor and
PTSC Commissioning Manager who will be mobilized from contract award until project
completion. The IGP Commissioning Supervisor will be located on site at the PTSC
Construction yard in Vung Tau working alongside the PTSC Commissioning Manager. The
manpower requirements for the Completions organisation will be adjusted continuously
throughout the various project execution phases to align with the activities and fully support
other departments where required.
The Integrated Commissioning Team consists of personnel from both the PMC Commissioning
Team (Refer to Section 6.4.8) and IGP Commissioning Team (Refer to Section 6.4.11) and who
shall work together as a team to ensure that all responsibilities and scopes of work as idenitifed in
the respective sections are completed successfully in line with project requirements.
5.4.11 IGP Commissioning Team
IGP Commissioning Team will work jointly with PMC Team as part of an Integrated
Commissioning Team (ICT) to assist in the preparation and execution of the Pre-commissioning
and Commissioning scope for SVDN Project. This will include assisting with the verification and
acceptance of Mechanical Completion, preparation, and execution of Pre-commissioning and
Dynamic Commissioning of system in accordance with approved procedures.
The IGP Commissioning Teams responsibilities will include, but not be limited to the following;
Review, comment and approval of all Mechanical Completion, Commissioning and
HUC Documentation and Procedures developed by PMC Commissioning Team and
HUC Commissioning Team.
Review and verification of the CMS database for correct allocation of MC and PC-ITR’s
Participate in walkdowns and acceptance of Mechanical Completion Sub-system
Handovers prior to start of Pre-commissioning activities.
Assist in Preservation and Maintenance management of completed Systems / Part
Systems.
Witness MC, Pre-commissioning and Commissioning activities as required and signing
of ITRs as required.
Assist with Handovers from the Integrated Commissioning Team and HUC
Commissioning Team to IGP Operations.
Assist with LQ Habitation COR prior to Sail Away
Act as the IGP interface with CA and IVB for witness/hold points for the Mechanical
Completion, Pre-commissioning, Commissioning Scope and verification of Performance
Standards
Take part in Job Safety Analysis (JSA) reviews for PTW System.
Assist with the management of the Commissioning Permit To Work System, including
signature points on Commissioning PTW’s as required.
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6.2 Pre-Commissioning
Pre-commissioning activities undertaken after Mechanical Completion handover, but prior to
Dynamic Commissioning, are to prove and validate the functioning of single discipline related
equipment.
Typically Pre-commissioning activities will verify that documentation to support mechanical
completion is in place, and not repeat work carried out to achieve mechanical completion. Such
activities are carried out on a single discipline basis, by system / subsystem, and require
equipment or systems to be energised, but do not require the introduction of process fluids.
Activities include instrument loop checks, panel function tests, energising electrical equipment
and running motors without loads. These activities are documented on Inspection Test Records
(PC ITR’s), which will be generated and managed by the Completions Management System
(CMS) to ensure that asset integrity can be verified and demonstrated.
Note: Idemitsu Commissioning shall only sign off on PC-ITR’s where they have been in
attendance and witnessed the testing as identified on the PC-ITR. Any PC-ITRs not signed by
Idemitsu Commissioning within that Sub-system shall be reviewed during the PC-DAC and PC-
SSAC dossier review with relevant comments added if required. This process has been discussed
and agreed with the Idemitsu Operations Team.
At the start of pre-commissioning the Commissioning Permit To Work (PTW) System will be
introduced and all Pre-commissioning activies will be controlled under the Commissioning PTW
System.
6.3 Commissioning
These activities are those undertaken after Pre-commissioning to dynamically verify
functionality of equipment and to ensure that systems, or facilities forming part of a system, have
been satisfactorily tested in accordance with design requirements required to bring that system
into operation.
Typically commissioning activities undertaken after pre-commissioning will be carried out on a
System basis by the Integrated Commissioning Team. This operation may utilize simulated
conditions prior to introduction into normal operating conditions.
The Integrated Commissioning Team will complete all the commissioning activities on the Non-
Hydrocarbon Systems until these systems are fully proven and provisional handover to
Operations can be carried out. Operations will take Care and Custody ownership of these
Systems at the onshore stage wherever practical. With the Hydrocarbon Systems, provisional
handover from the Intergrated Commissioning Team to IGP Operations will take place after all
Pre-commissioning and Commissioning activities have been completed up to the point of
Hydrocarbon introduction. Offshore commissioning of hydrocarbon systems shall be carried out
by Company Operations Personnel with PTSC support including vendor assistance as may be
required
The IGP Operations group takes responsibility for the introduction of hydrocarbons, the Startup
activities and operation of Hydrocarbon process systems. They will assist the ICT with the
Offshore Commissioning of the hydrocarbon systems as required.
All Commissioning activities carried out on Non-Hydrocarbon and Hydrocarbon System will be
completed as far as practically possible and recorded in accordance with individual detailed
Commissioning Test Procedures developed specifically for the activity.
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Commissioned Systems handed over to IGP Operations during the onshore phase will be
operated and maintained by Operations personnel working in conjunction with the Integrated
Commissioning Team. They will remain under the control of IGP Operations up to the point of
Provisional Acceptance of the facility.
6.7.3 Execution and Tools
System Handover and Acceptance Execution Tools to be in place:
Tri Party Walkdowns, Inspections and Punchlisting (Protocols for Completion)
Preparation of System Handover Dossiers
Acceptance and Sign-off (CMS Handover Certification)
Information Management (Data and Documentation)
Material Management (Commissioning Spares, Consumables, Test Equipment, Tools)
Training Programmes
6.8 Interim Handovers to Operations
The introduction of hydrocarbons will be the responsibility of IGP Operations with assistance
from the Integrated Commissioning Team as required. Prior to start up any remaining necessary
systems will be handed over to IGP Operations. For those systems yet to be fully demonstrated as
in compliance with design (i.e. Hydrocarbons processing systems), an ‘Interim Handover’ will
take place.
The Integrated Commissioning Team will progressively handover System Handover Dossiers
and Project Documentation deliverables to IGP Operations ensuring all information required is
available to IGP Operations as required
6.9 Confirmation Of Completion
At each System / Part System Handover the work will be confirmed as complete by reference to
Handover Dossier documentation. Incomplete work may be accepted in the form of an Exception
to Handover as detailed on the System Handover Certificate (SHC). Acceptance of any
outstanding punch list items will be at the discretion of the IGP Operations Team.
Handover of PC-DAC’s, PC-SSAC’s will not be accepted with ‘A’ punch list items or a high
number of ‘B’ punch list items. except in special circumstances when it is agreed to accept the
package on an interim basis by recording specific exceptions on the appropriate acceptance
certificate.
Systems offered for acceptance by the Integrated Commissioning Team will be reviewed and
IGP Operations will carry out verification of the Completions Systems processes and
documentation offered on an ongoing basis. The Integrated Commissioning Team who will
participate in dynamic commissioning will confirm the technical integrity of the system on offer
and the IGP Operations Team who will have been involved throughout will make final
acceptance based on demonstration of the systems performance.
6.10 Preservation
Preservation is defined as the methods used to ensure that equipment, plant and systems are
maintained in accordance with manufacturers and designers requirements in good condition and
protected against external factors.
Preservation requirements are further divided into the following activities:
Fabricators onshore and offshore shall provide and maintain a Preservation Database
detailing Preservation requirements and the recording of the execution of preservation
activities carried out for each system and associated equipment.
Initial Preservation - The application of protection, coatings to equipment and materials
normally by the manufacturer or supplier of the equipment to maintain the equipment in
operating condition.
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7 COMMISSIONING DOCUMENTATION
7.1 Pre-Commissioning Documentation
The PC Flow Chart (Figure 3) demonstrates the progression and signatory responsibilities of
PC-ITR’s from issue through to PC-ITR completion. Once all the PC-ITR’s within a Sub-system
/ Discipline are completed, the PC-DACs are generated for acceptance and sign off.
The PC-DACs are then accumulated appropriately and the PC-SSACs are generated for
acceptance and sign off by the PMC Commissioning Team (PMC).
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Verified/Approved by
Completed by Witnessed/Reviewed by
Discipline PMC Commissioning
VSP Team IGP Completions Team
Team
Completed by Accepted by
Reviewed by
Discipline PMC Commissioning PMC Commissioning
IGP Commissioning Team
Team Team
Commissioning Discipline
E - Electrical Discipline Engineer Discipline Leader
Engineer
Commissioning Discipline
H- HVAC Discipline Engineer Discipline Leader
Engineer
Commissioning Discipline
I - Instrumentation Discipline Engineer Discipline Leader
Engineer
Commissioning Discipline
M - Mechanical Discipline Engineer Discipline Leader
Engineer
Commissioning Discipline
P - Piping Discipline Engineer Discipline Leader
Engineer
Commissioning Discipline
T - Telecoms Discipline Engineer Discipline Leader
Engineer
Accepted by
Reviewed by
Discipline Completed by PMC Commissioning
IGP Commissioning Team
Team
All Associated
Disciplines and
PMC Commissioning PMC Commissioning
Information for IGP Commissioning Team
Engineer Manager
the SSAC and
Dossier
Table 5: SV CPP PC-SSAC Positional Sign-off Authority
Acceptance Certification by Sub-System
SV Jacket PC-SSAC
Signatory Authority
Completed by Accepted by
Reviewed by
Discipline VSP Commissioning PMC Commissioning
IGP Commissioning Team
Leader Team
All Associated
Disciplines and
PMC Commissioning
Information for Construction Manager IGP Commissioning Team
Manager
the SSAC and
Dossier
Table 6: SV Jacket PC-SSAC Positional Sign-off Authority
An Authorised Signature Matrix for these positions is implemented and will be maintained by
PMC Commissioning team, IGP Completions Team and ICT.
Ref: Authorised Signature Matrix (Appendix J)
On signing certification, the signatory authority is stating they have monitored / witnessed the
System Dynamic Commissioning Tests and reviewed the System Commissioning Handover
Dossier content involved within the specific scope and that all are of an acceptable standard.
When all discipline PC-ITRs are completed within a Sub System the CMS administrator will
generate a PC-DAC. When all discipline PC-DACs have been completed the CMS administrator
will then generate a PC-SSAC for acceptance by the PMC Commissioning Team and review by
the IGP Commissioning Team.
Where specified in the Vendor Document Register List, Site Acceptance Test (SAT) procedures
will be provided by Vendor and reviewed/approved by Intergrated Commissioning Team.
Where an SAT is planned (ICSS, Telecoms, Switchgear etc.) it will be carried out with Vendor’s
assistance prior to the commencement of Pre-commissioning / Commissioning activites. The
completed SAT procedure will be a part of the Commissioning Handover Dossier. Any testing
that is carried out during routine Pre-commissioning and Commissioning activities should not be
identified as a SAT and will be signed off using project PC-ITR’s and CTP’s.
10.2.4 Onshore Commissioning.
All commissioning activities will be performed in accordance with System / Sub-system
Commissioning Test Procedures and check lists as maintained in the System / Sub-system
dossiers.
Prior to handover, IGP Operations will verify that all commissioning activities for a System /
Sub-system have been completed.
Where Systems / Sub-systems are handed across to IGP Operations with outstanding scope then
an exception report clearly identifying the remaining work will be generated from the CMS
database and included in the Commissioning Handover Dossier.
10.2.5 Offshore Hook-Up
Contractor shall provide a HUC support work barge and all services associated with the work
barge required to accommodate personnel associated with the offshore HUC phase. Hook-up
activities include but are not limited to the following activities - interconnecting of mechanical
equipment, piping, electrical, controls, instrumentation, communications, structural elements and
safety systems up to MC.
On completion of offshore scopes of work Mechanical Completion handovers will follow the
same process as onshore. Mechanical Completion checksheet requirements will be generated by
the HUC Subcontractor and submitted to PTSC M&C/IGP for verification process and approval.
Once approved the listings will be imported into CMS to monitor progress during the HUC
Phase.
Note: All offshore scopes of work will be carried out under the IGP Operations PTW System
Document No – VN-05-1OPS-HCM-O-PR-017
10.2.6 Offshore Pre-Commissioning
PC-ITR’s will be executed by HUC team under supervision of ICT with activities required to
prove the functional operation of equipment components, items, devices and systems within each
skid. For known offshore scope PC-ITR checksheet requirements will be generated by the HUC
Subcontractor and submitted to PTSC M&C/IGP for verification process and approval. Once
approved the listings will be imported into CMS to monitor progress during the HUC Phase.
In some instances there may be a carry over of PC-ITRs from the Onshore Pre-Commissioning
phase, this work and completion of the associated ITRs will be the responsibility of (Either PTSC
or POS). When all discipline PC-ITRs are completed within a Sub System the CMS
administrator will generate a PC-DAC. When all discipline PC-DACs have been completed the
CMS administrator will then generate a PC-SSAC for approval by the PMC Commissioning
Team and review by the IGP Commissioning Team. In some cases there may have been a part
PC-DAC / PC-SSAC previously issued, this will be superceded by the revised PC-DAC / PC-
SSAC to include the recently completed PC-ITRs.
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Note: The organization chart of ICT for the offshore commissioning phase will developed and
agreeded by all parties prior to sailaway and scope execution.
10.2.8.1Hand Over
Upon the completion of HUC scope handover will be as defined in Section 7.7 of this document.
10.2.8.2Start-Up Execution
Start-Up may commence after HUC is completed and all systems commissioned and handed
across to IGP Operations. Company will be responsible for the Start-Up and Contractor will
provide assistance during the start-up as required
Following Company issue of the “Ready for Start Up – Introduction of Hydrocarbons
Certificate” Company will be responsible for the overall coordination of the full field
commissioning to ensure that the introduction of hydrocarbons and initial operation are carried
out in a safe and co-ordinated manner and in accordance with Company start-up procedures and
plans leading to Provisional Acceptance.
Company is responsible for hydrocarbon commissioning of all topsides facilities including
BPSOT, followed by the Performance and Reliability Test with the cooperation and full
assistance of Contractor.
PTSC Commissioning Team are responsible to develop the start-up plan and start-up procedure,
both documents will be submitted to IGP operations team for approval.
Further information can be found in the Start-up Procedure – 05-1-EPC-SV-PTC-3-PR-00250
10.2.9 IGP Start Up Readiness Review
IGP Operation Team and Integrated Commissioning Team will be jointly responsible for
verifying that the facility is Ready for Start up via an approved Ready for Start Up Certificate
and associated Ready for Start-up Checklists.
Upon successful verification of the above items IGP Operations will issue of the Ready for Start
Up Certificate.
10.3.3 LQ Habitation
The LQ shall be ready for occupation March 2020 to facilitate the testing of all the LQ systems.
During this period IGP Operations personnel will occupy the LQ (and designated other
contractor or IGP’s other contractor personnel) and PTSC will ensure suitable access control is
established in a timely manner and appropriate security is provided to ensure that safety, comfort
and hygiene of the LQ is maintained during this high activity period. Provisions shall be made to
provide for requisite hygiene facilities including but not limited to bins, boot covers, etc. to
facilitate the retention of cleanliness within and immediately around the LQ.
Onshore LQ Habitation
The Living Quarters Habitation onshore is planned for March 2020, the minimum system
requirements for LQ habitation as following:
Power Supply
Power Distribution System
UPS System
ICSS System(partial)
Emergency & Normal Lighting & Small Power Systems
HVAC system
Fire & Gas System including addressable alarm system.
Telecom system (PAGA, Telephone, Radio, NDB interface signal with Vung Tau airport
shall be applied...)
Lifesaving & firefighting
LQ Firewater Hoses
Fresh Water System (except Water Maker)
Hot Water System
Sewage System Architecture & facilities
10.3.4 Pre Load-Out Activity
Hydrocarbon systems will, as far as practical, have been nitrogen/helium integrity tested and
such systems, including vessels will be under a N2 blanket at slight positive pressure. Systems
will be marked accordingly for safety purposes. Documentation is to be provided by System to
ensure that all systems/sub-systems have been preserved in line with Vendor/Project
requirements.
10.3.5 Sail-away
At sail-away the following objectives are required:
Focus on minimization of sea fastening.
All offshore HUC internal materials and tools are to be sea fastened as close as possible
to the work site.
LQ will be habitable with riding crew of 12 personnel. All Systems/Sub-systems required
for habitation will be commissioned and handed across to Operations wherever possible.
In some instance temporary requirements will be implemented to supplement existing
systems.
10.4 Third Party Interfaces
10.4.1 Interface with PV Gas- HOLD for further development
The pipeline from SV to the FSO will be flexible with 6”ID 2.0 km Condensate Export
Flowline.The pipeline will be installed and precommissioned by Sub Contractor(TBA).
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Interface between SV CPP and FSO has proposed the telecomunication system connecting LAN
and Telephone system via microware system to allow the FSO can share the VSAT system in SV
CPP with limited bandwith.
The procurement will be implemented by HOLD and free issued to FSO Contractor (HOLD).
All Pre-commissioning and Commissioning activities shall be fully tested between the SV CPP
and FSO by HOLD
For detailed witness and verification requirements reference should be made to the SVDN
Detailed Design SCE Summary and Performance Standard Report Doc No – 05-1_EPC-GE-
SOG-S-ST-00001
11.3 Commisisoning Test Procedure Register
The following list identifies the Commissioning Test Procedures to be developed for SV-CPP:
System CTP Document Numbers Commissioning Test
System
Description Procedure
Riser and Well 05-1_EPC-SV-PTC-3-PR-00181 CTP for Riser and Well
13
Topsides Topside
Drill Control and 05-1_EPC-SV-PTC-3-PR-00182 CTP for Drill Control and
14
Monitoring Monitoring
Well & Riser 05-1_EPC-SV-PTC-3-PR-00183 CTP for Well & Riser
18
Subsea Subsea
Separation and 05-1_EPC-SV-PTC-3-PR-00184 CTP for Separation and
20
Stabilisation Stabilisation
Crude / Condensate 05-1_EPC-SV-PTC-3-PR-00185
CTP for Crude / Condensate
21 Handling and
Handling and Metering
Metering
Gas Compression 05-1_EPC-SV-PTC-3-PR-00186
and Re-injection
23 (Gas Export / CTP for Gas Compression
Booster / TU Comp
System)
05-1_EPC-SV-PTC-3-PR-00187
24 Gas Treatment CTP for Gas Treatment
05-1_EPC-SV-PTC-3-PR-00188
25 Gas Conditioning CTP for Gas Conditioning
05-1_EPC-SV-PTC-3-PR-00196
45 Fuel Gas CTP for Fuel Gas
05-1_EPC-SV-PTC-3-PR-00197
46 Methanol Injection CTP for Methanol Injection
05-1_EPC-SV-PTC-3-PR-00198
47 Chlorination CTP for Chlorination
05-1_EPC-SV-PTC-3-PR-00199
50 Sea Water CTP for Sea Water
05-1_EPC-SV-PTC-3-PR-00200
53 Fresh Water CTP for Fresh Water
05-1_EPC-SV-PTC-3-PR-00201
56 Open Drain CTP for Open Drains
05-1_EPC-SV-PTC-3-PR-00202
57 Closed Drains CTP for Closed Drains
05-1_EPC-SV-PTC-3-PR-00203
61 Jet Fuel CTP for Jet Fuel
05-1_EPC-SV-PTC-3-PR-00204
62 Diesel Oil CTP for Diesel Oil
05-1_EPC-SV-PTC-3-PR-00205
63 Compressed Air CTP for Compressed Air
05-1_EPC-SV-PTC-3-PR-00206
64 Inert Gas CTP for Inert Gas
05-1_EPC-SV-PTC-3-PR-00207
66 Sewage Treatment CTP for Sewage Treatment
05-1_EPC-SV-PTC-3-PR-00208 CTP for Fire and Gas
Fire and Gas Detection
70
Detection 05-1_EPC-SV-PTC-3-PR-00209 CTP for Addressable Fire
Alarm System
05-1_EPC-SV-PTC-3-PR-00210
71 Fire Water CTP for Fire Water
05-1_EPC-SV-PTC-3-PR-00211
CTP for Foam System
72 Fire Fighting 05-1_EPC-SV-PTC-3-PR-00212 CTP for Miscellaneous Fire
Fighting
05-1_EPC-SV-PTC-3-PR-00213 CTP for Material Handling -
Pedastel Cranes
73 Material Handling
05-1_EPC-SV-PTC-3-PR-00214 CTP for Material Handling -
Miscellaneous
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Emergency 05-1_EPC-SV-PTC-3-PR-00216
CTP for Shutdown System
79 Shutdown and
(ESD)
Blowdown
05-1_EPC-SV-PTC-3-PR-00217 CTP for Gas Turbine
Generator Train A
05-1_EPC-SV-PTC-3-PR-00218 CTP for Gas Turbine
Main Power (u =or Generator Train B
80
> 6.6 kV) 05-1_EPC-SV-PTC-3-PR-00219 CTP for MV
Switchgear/MCC
05-1_EPC-SV-PTC-3-PR-00220
CTP for MV Transfomer
12 PLANNING
12.1 Pre-Execution Schedule
A Commissioning Pre-execution schedule shall be developed defining all activities and resources
required to plan and develop the systems, procedures, documentation and certification necessary
for the implementation of the Commissioning process.
Ref: Commissioning Pre Execution Schedule Level 1 (Appendix H)
12.2 Onshore Commissioning Schedule
A sequence of Pre-Commissioning/Commissioning activities with durations, and resources for
each System/Sub-system will be developed by the Integrated Commissioning team. This
information will be issued to the Project Planner for incorporating into the overall commissioning
schedule and linked to the construction Mechanical Completion milestone dates. Mechanical
Completion will be prioritsed to be aligned with the requirements to satisfy the commissioning
execution sequence / schedule and commissioning priorities.
Ref: Commissioning Precedence Network Level 3 Charts (Appendix I)
Ref: Comissioning Schedule Level 3 (Appendix K)
12.3 HUC Commissioning Schedule
The Offshore HUC scope will comprise of planned offshore Hook Up and System
Commissioning, re-instatement of onshore commissioned systems and potential Carry Over
Work, This will also include requirements for Start Up of Hydrocarbon systems. The HUC Work
shall be performed in accordance with the Contract Schedule
The schedule shall be developed and maintained by PTSC HUC team after approval from ICT.
12.4 Start-Up Schedule
The Start Up schedule shall initially be developed by joined teams between ICT ,IGP
Engineering and Operation team then further developed and maintained by Operations during the
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execution phase. It will define the predominant offshore work scope, providing precedence logic
which will drive all start-up activities, Hydrocarbon Commissioning activities and BPSOT
priority.
12.5 General Communication
During the pre-execution planning and preparation phase, the Integrated Commissioning Teams
will hold various regular meetings both internally and with key Project Teams as a means of
communicating critical issues, priorities and focus areas for the planning and preparation work.
Similar to the Pre-Execution Phase the Integrated Commissioning Teams will hold regular
meetings to facilitate communication during the onshore and offshore phases of work. These
meetings will provide daily focus on execution activities, schedule, progress and critical issues
requiring quick response from support groups.
12.6 Certificate of Readiness Milestones
A Certificate of Readiness (COR) will be applied whenever the Major Milestones associated with
the Project are completed in line with the Topsides Facilities Completion and Operational
Readiness.
The COR process is based on definition of the outline scope and Operational requirements of
individual COR verification milestones, which are discrete groups of systems to be Mechanically
Complete and/or Commissioned to the sequence dictated by the functionality requirements
associated with each milestone and onshore or offshore completion of the facilities.
COR milestones pertaining to the Commissioning scope will include:
Mechanical Completion
LQ Onshore Habitation
Ready for Sailaway
Fitness of Habitation
Commissioning Completion
Basic Production and Safe Production Test (BPSOT)
Provisional Acceptance (PA)
Performance and Reliability Testing (P&RT)
For more details and the full listing of Completion Certificates please refer to 20171016_EPCIC
Exhibit B SoW and Technical Requirements See section 2.4.16
12.7 Progress Measurement
The Pre-commissioning progress will be measured on the completion of the PC-ITR’s associated
with Primavera (P6) to monitor and update Pre-com and Commissioning progress.
The Completions Management System (CMS) is capable of tracking and reporting progress of
PC-ITR completion by Tag, Discipline, Sub System and System. These reports will be compiled
by the CMS Coordinator, as and when required by Project Management. The level of detail can
be selected by using simple drop down boxes within CMS to give the required information.
Live CMS data can be passed from the CMS Coordinator to the Project planning department for
uploading into Primavera.
As a follow on from tracking and reporting the PC-ITR completion status CMS can track and
report against Handover Documentation such as PC-DAC and PC-SSAC completion in the same
way as for ITR completion. Tracking completion of agreed PC Handover dates by Sub System /
System to meet critical start dates of Dynamic System Commissioning in order to achieve overall
Project Completion Milestones.
Also P6 can be used to track progress of each of the System Commissioning Test Procedures. For
each individual System Commissioning Test Procedure the number of steps/line items which
equate to the tests to be carried out can be updated progress into P6.The spreadsheet will be
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created to track the Commissioning Test Procedures and completion of each step/line item
progressed daily by the CMS Coordinator with information supplied by the Integrated
Commissioning Team into the spreadsheet and then sent to the planning department for updating
the P6 Schedule.
For more detail, please refer to 05-1_EPC-GE-PTC-3-PR-00032 Progress Measurement
Procedure
12.8 Monitoring and Reporting
Mechanical Completion Progress measurement system will be updated on a weekly report on
MC-ITRs progress and percentage completion. The reporting cut-off will be COB Friday each
week. The progress figures are included in the weekly progress report which will be submitted to
IGP on Tuesday of the following week.
For more detail, please refer to 05-1_EPC-GE-PTC-3-PR-00032 Progress Measurement
Procedure
13 APPENDICES
Appendix A Completions System and Handover Process
Appendix B Pre Commissioning Test Records (PC-ITRs) Index
Appendix C Pre Commissioning Test Records (PC-ITRs) Content
Appendix D PC-DAC
Appendix E PC-SSAC
Appendix F SHC
Appendix G System/Subsystem to be Pre-commissioned/Commissioned Onshore/Offshore
Appendix H Pre-Execution Schedule Level 1
Appendix I Commissioning Precedence Network level 3
Appendix J Authorised Signature Matrix
Appendix K Pre-commissioning and Commissioning Schedule Level 3
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Appendix A
Completions System and Handover Process
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Appendix B
Pre Commissioning Inspection Test Records (PC-ITRs) Index
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Appendix C
Pre Commissioning Inspection Test Records (PC-ITRs)
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Appendix D
Pre-Commissioning Discipline Acceptance Certificate (PC-DAC)
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Appendix E
Pre-Commissioning Sub-System Acceptance Certificate (PC-SSAC)
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Appendix F
System Handover Certificate (SHC)
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Appendix G
Systems/Sub-systems to be Pre-commissioned/Commissioned Onshore/Offshore
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Appendix H
Pre-Execution Schedule Level 1
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Appendix I
Commissioning Precedence Network Level 3
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Appendix J
Authorised Signature Matrix
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Appendix K
Pre-commissioning and Commissioning Schedule Level 3