Risk Assessment

DATE: 23th Sept. 2018 No.: 6 Subject: Handling, storage and use of gas cylinders

LOCATION: Plot 43-4 / block (3) CONTRACTOR NAME: Complete Energy Solutions

Prepared BY: REVIEWED BY:

N N
Name Signature Position Date. Name Signature Position Date.
o o

1 Ahmed Abd Elkader Const. Manager 1 Khaled Elsayad HSE Manager

2 Mohsen Mohamed Const. Manager 2

3 Mohamed Eldeeb Steel S.V 3

CHINT:

Name: Signature: Position Date

Name: Signature: Position Date

Issue date 1/9/018 CHINT-SA-RA-0060

 PERMITS &
P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS INSTRUCTION
“Check ”
“Check ” “Check ” “Check ”
Air Purifying Men Working
Safety Harness Ladder Excavator MSDS’s
Respirator Above
Static Line Rubber Gloves Hand Tools Concrete Pump Barrier Mesh Work Instructions

Safety Shoes Normal Gloves Shovel Extension Leads Flagging Hot Work Permit
Gloves -Leather Welding
Hard Hat Truck Mixer Personal Locks Isolation Permit
Riggers Machine
Personal Danger
Safety Glasses Dust Masks Compactor Power Source Excavation Permit
Tags
Confined Space
Goggles Safety Boot Drill Fork Lift Out of Service Tags
Permit
Face Shield Grinder Ramming Machine Information Tags Cold Permit
Soft Barricade
Sun Screen Scaffold Vibrators
(Caution tape)
Fire Specific Power Tool
Hearing Protection Scissor Lift
Extinguisher safety checklist
Fire Hard Barricaded
Airline Safety Signs
Blanket (Scaffolding Tube)

HAZARD PROMPT – Identify the job hazards and assess the RISK personnel may be exposed to before safe guards are
implemented. Mark as “H” (high), “M” (medium), “L” (low) or “N/A” (or –). DO NOT LEAVE BLANKS!!
Radiation (Hot
Electrical N/A Vehicles N/A Pressure N/A Weather L Work / Sun) M Heat M Lighting M
Rotating Manual
Cement N/A Height N/A Access H Bacteria N/A Equipment N/A Dehydration M Handling M
Moving Hot / Cold Underground
Tools L Depth N/A Vibration N/A Dust M Equipment N/A Objects M services N/A
Slip / Lifting Overhead
Gasses M Noise N/A Trip M Equipment N/A hazards N/A

Issue date 1/9/018 CHINT-SA-RA-0060

 RISK SCORE CALCULATOR
Use the Risk Score Calculator to Determine the Level of Risk of Each Hazard

Severity (S)
Likelihood Severity Risk Score
Probability (P) 1 1 2 3 4

Value
Value

Range Significance

Likelihood
1 1 2 3 4
1 Insignificant 1 Unlikely 2 2 4 6 8 1-3 Low
2 Minor 2 Possible 3 3 6 9 12
4-8 Moderate
3 Major 3 Likely 4 4 8 12 16
4 Catastrophic 4 Very Likely 9-16 High

Risk
Risk
Evaluation Control Methods & Monitoring
Hazard Risk Evaluation
Work (Before
(After
What are the What are the Risk Risk
No. Method hazards of each risk of each
control
Score What hazard safe guards will be used? control Score
Action By
measures)
Steps step? step?
How will the effectiveness of the controls be measures)
determined? (Inspection & ongoing monitoring)
P S P S
1 Handling, storage Dropped or
and use of gas Supervisor,
damaged gas
cylinders  Cylinders must always be properly secured store keeper
cylinder. Impact injuries 3 3 9 1 3 3
Cylinder acts as when stored or transported operator, HSE
projectile. officer

Dropped, Supervisor,
damaged, or Shrapnel injuries store keeper
 Proper storage of cylinders
heated gas from debris 3 3 9 1 3 3 operator, HSE
cylinder explodes. officer
Shrapnel.
Attaching and 3 3 9  All workers to use appropriate PPE 1 3 3 Supervisor,
disconnecting Cryogenic  Cylinder storage areas should be well operator, HSE
regulators from injuries, ventilated officer
gas cylinders. corrosive burns,
Gas cylinder toxic poisoning,  Cylinder valve is left closed unless it is
releases gas in or asphyxiation connected to a regulator or to equipment
confined space.  Check cylinder is in good condition before
installing the regulator.
 Use correct regulator for the type of gas and
pressure of the cylinder.
 Always check for leaks after connecting a
regulator to cylinder or making any other

Issue date 1/9/018 CHINT-SA-RA-0060

 Risk
Risk
Evaluation Control Methods & Monitoring
Hazard Risk Evaluation
Work (Before
(After
What are the What are the Risk Risk
No. Method hazards of each risk of each
control
Score What hazard safe guards will be used? control Score
Action By
measures)
Steps step? step?
How will the effectiveness of the controls be measures)
determined? (Inspection & ongoing monitoring)
P S P S
connections eg. in gas tubing
 Ensure appropriate fire extinguisher and
blanket are in place.
 Do not store cylinders of highly flammable
Attaching and gas unless they are actively being used - such
disconnecting
gases should preferably be located outside Supervisor,
regulators from
gas cylinders.
Fire or explosion 3 4 12 labs, and gases plumbed in via tubing. 1 4 4 operator, HSE
Flammable gas.  When using flammable gas cylinders, officer
remove ignition sources from the laboratory.
If this is not possible, keep cylinders >3 m
away from ignition sources

Moving gas
cylinders.  Cylinders must always be secured to the
Supervisor,
Injuries from falling trolley when being transported.
Crush injury 3 2 6 1 2 2 operator, HSE
or mishandled  Ask for assistance from the Store or Services
cylinder. officer
if needed.

Issue date 1/9/018 CHINT-SA-RA-0060