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ConsumerChemistry9 q3 Mod4 CarbonFiltersCeramicsandMicroAlloys2022
ConsumerChemistry9 q3 Mod4 CarbonFiltersCeramicsandMicroAlloys2022
ConsumerChemistry9 q3 Mod4 CarbonFiltersCeramicsandMicroAlloys2022
Consumer
Chemistry
Quarter 3 – Module 4:
Carbon Filters, Ceramics and
Micro Alloys
Science – Grade 9
Alternative Delivery Mode
Quarter 3 – Module 4: Carbon Filters, Ceramics and Micro Alloys
First Edition, 2021
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Consumer
Chemistry
Quarter 3 – Module 4:
Carbon Filters, Ceramics and
Micro Alloys
Introductory Message
This Self-Learning Module (SLM) is prepared so that you, our dear learners,
can continue your studies and learn while at home. Activities, questions, directions,
exercises, and discussions are carefully stated for you to understand each lesson.
Each SLM is composed of different parts. Each part shall guide you step-by-
step as you discover and understand the lesson prepared for you.
In addition to the material in the main text, Notes to the Teacher are also
provided to our facilitators and parents for strategies and reminders on how they can
best help you on your home-based learning.
Please use this module with care. Do not put unnecessary marks on any part
of this SLM. Use a separate sheet of paper in answering the exercises and tests. And
read the instructions carefully before performing each task.
If you have any questions in using this SLM or any difficulty in answering the
tasks in this module, do not hesitate to consult your teacher or facilitator.
Thank you.
What I Need to Know
This module was designed and written with you in mind. It is here to help you
master the nature of Biology. The scope of this module permits it to be used in many
different learning situations. The language used recognizes the diverse vocabulary
level of students. The lessons are arranged to follow the standard sequence of the
course. But the order in which you read them can be changed to correspond with the
textbook you are now using.
- explain how advanced materials like carbon filters, ceramics and micro alloys
are produced
After going through this module, you are expected to:
1. differentiate the properties of carbon filter, ceramics and micro alloys
2. explain the different production processes of advanced materials like
carbon filters, ceramics and micro alloys
3. determine the importance and uses of the different advanced materials in
household and industries.
1
What I Know
Directions: Read each question carefully. Choose the letter of the correct answer.
2. Which of the following are defined as class of inorganic and nonmetallic solids
that are subjected to high temperature in manufacture use?
a. Alloys
b. Carbon filters
c. Ceramics
d. Plastic containers
2
7. What is a metal used to make materials such as aluminum and precipitation-
hardenable, which can increase corrosion-resistance in copper but can
decrease the corrosion-resistance in aluminum?
a. Chromium
b. Copper
c. Lead
d. Tungsten
9. What is the combination of metal with at least one other metal or non-metal?
a. Carbon filter
b. Ceramics
c. Micro alloys
d. Steel
2
What’s In
3
Direction: Choose the letter of the correct answer.
a. Alkali metals
b. Alkaline earth metals
c. Halogens
d. Transition metals
a. Argon
b. Calcium
c. Gold
d. Silver
4
What’s New
Synthesis and processing involve the creation of a material with the desired
micro-nanostructure. From an engineering standpoint, a material cannot be used in
industry if there is no economical production method. Thus, the processing of
materials is vital to the field of materials science. Different materials require different
processing or synthesis methods.
Activity 1. ANAGRAM
Direction: Arrange the following jumbled letters to form a word. Use the given picture
and definition as clues to solve the jumbled letters.
1. PARDNSOIT-
2. TOFRACEROY –
3. VATIDETCA BONARC –
4. RACESICM –
5. YOLLAS-
5
What is It
Carbon Filters
Activated carbon has swept through the modern world and became an
essential component in an enormous range of industries, including medical,
cosmetic, and agricultural applications. This versatile ingredient is also a crucial
component for the best air and water filtration systems.
Activated Carbon
• This is also called “activated charcoal”.
• This is a form of carbon that has been processed to have an incredibly large
surface area.
• It has tiny, low-volume pores that provide a
surface for either adsorption or chemical
reactions.
• Activated carbon is derived from a carbonaceous
source material like wood, bamboo, sawdust,
willow peat, coconut shell, peach pits, coir,
petroleum pitch, and a variety of coal.
• However, regular carbon isn’t the same as
activated carbon. To form millions of tiny pores
across its surface, carbon must first be
“activated.”
▪ Chemical Activation
a. With chemical activation the carbon is first filled with a powerful
dehydrating agent, typically a paste form of phosphoric acid (P2O5) or
zinc chloride (ZnCl2).
b. The paste is heated to temperatures between 500°C and 800°C to
activate the carbon.
c. Chemical activation produces activated carbon with a very open pore
structure, making it more suitable for adsorbing large molecules.
Ceramics
● These are defined as class of inorganic, nonmetallic solids that are subjected
to high temperature in manufacture and/or use.
● The most common ceramics are composed of oxides, carbides, and nitrides.
Silicide, borides, phosphides, tellurides, and selenides are also used to
produce ceramics.
7
● "Refractory" materials are capable of putting up with everyday abuses like
extremes of temperature, attacks from acids and alkalis, and general wear-
and-tear.
Traditional Ceramics
● Bricks, pottery, glass, porcelain, tiles, cement,
and concrete are the classic, time-tested ceramics
Properties of Ceramics
Behavior of Ceramics
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Why do ceramics and metals behave differently?
1. Metals are malleable because the atoms inside them can slide past one another
fairly easily.
2. In a ceramic, the atoms are tightly bonded. If you apply too much force, the only
thing a ceramic can do is break apart: the energy has nowhere else to go.
3. In metals, there are free electrons (blue) to carry heat and electricity. That's why
metals are good conductors.
4. In a ceramic, the electrons are all "busy" binding atoms together and there are
none spare for carrying electricity and heat. That's why ceramics tend to be good
insulators (non-conductors).
Production of Ceramics
Beneficiation
b. Batching – This part of the process can also be known as “blending” which
calculates amounts, weighing and initial blended of the raw materials.
c. Mixing – This means to obtain a more chemically and physically homogeneous
material prior to forming. The constituents of the ceramic powder are combined
using the method of mixing or blunging.
d. Forming – Dry powders, plastic bodies, pastes, or slurries are consolidated
and molded to produce a cohesive body of the desired shape and size.
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e. Green Machining - The ceramic shape often is machined to eliminate rough
surfaces and seams or to modify the shape.
f. Drying – This must be carefully controlled to strike a balance between
minimizing drying time and avoiding differential shrinkage, warping, and
distortion.
g. Glazing – This is often applied to dried or bisque-fired ceramic ware prior to
sintering. Glazes consist primarily of oxides and can be classified as raw glazes
or frit glazes.
h. Firing – This is a process by which ceramics are thermally consolidated into
a dense, cohesive body comprised of fine, uniform grains. This process is also
referred to as sintering or densification.
Micro Alloys
● These are combinations of metal with at least one other metal or non-metal.
● The combination must be part of a solid solution, a compound, or a mixture
with another metal or nonmetal in order for it to be considered an alloy.
Properties of Alloys
● Individual pure metals may possess useful properties such as good electrical
conductivity, high strength, and hardness, or heat and corrosion resistance.
● Commercial metal alloys attempt to combine these beneficial properties in
order to create metals more useful for particular applications than any of their
component elements.
● There are a wide variety of alloying elements that serve different purposes for
different base materials such as:
? Chromium is a metal frequently used to help alloys resist corrosion.
Depending on the material, it can also increase hardness and strength.
? Nickel is a metal often added to materials to increase toughness.
Austenitic stainless steels have high additions of nickel which also acts
as an austenite-promoter.
? Copper is a metal used to make materials, such as aluminum,
precipitation-hardenable. In steel, copper can increase corrosion-
resistance, but can decrease the corrosion-resistance of aluminum.
? Manganese is a metal usually alloyed to improve strength. Manganese
alone as an alloying element is not affected very much by heat
treatment, making it suitable for higher temperature applications.
? Tungsten is a metal alloying element used to improve wear resistance
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(especially at high temperatures), toughness, and strength.
? Lead is a metal alloying element that is used to improve machinability.
? Silicon is a nonmetal alloying element. It is often used as a deoxidizer in
metals. Silicon also increases strength and can reduce melting
temperature.
? Carbon is a nonmetal alloying element that is a necessary element to
manufacture steel. Carbon additions are often used in steel and cast
iron alloys to increase strength and hardness.
Production of Alloys
● The most common way to combine metals into an alloy is by melting them,
mixing them together, and then allowing them to solidify and cooling them
back to room temperature.
● In most cases, alloys are mixed from commercially pure elements. Mixing is
relatively easy in the liquid state but slow and difficult in the solid state, so that
most alloys are made by melting the base metal—for instance, iron, aluminum, or
copper—and then adding the alloying agents.
● Care must be taken to avoid contamination, and in fact purification is often
carried out at the same time, since this is also done more easily in the liquid
state.
Example:
Steel Making
a. Desulfurizing of liquid blast-furnace iron in a ladle
b. Decarburizing the iron during its conversion to steel
c. Removing of oxygen from the liquid steel in a vacuum degasser
d. Adding tiny amounts of alloying agents to bring the steel to the
desired composition
11
Additionally, high levels of activated carbon increase a filter’s lifetime. It will
require fewer replacements and keep emitting fresh air longer. Another factor that
influences filtering rate is the size of activated carbon particles.
Typically, smaller particles yield faster adsorption rates. The most advanced
activated carbon filters, like those found in Blueair air purifiers, are infused with
other compounds like magnesium dioxide and copper oxide to remove even more
hazardous pollutants from the air, such as carbon monoxide, ethylene oxide, and
ozone. Some modern activated carbon filters are also more adept at preventing a
buildup of bacteria that can occur naturally over time.
Ceramics are all around us. This category of materials includes things like tile,
bricks, plates, glass, and toilets. Ceramics can be found in products like watches
(quartz tuning forks-the time keeping devices in watches), snow skies (piezoelectric-
ceramics that stress when a voltage is applied to them), automobiles (sparkplugs and
ceramic engine parts found in racecars), and phone lines. They can also be found on
space shuttles, appliances (enamel coatings), and airplanes (nose cones). Depending
on their method of formation, ceramics can be dense or lightweight. Typically, they
will demonstrate excellent strength and hardness properties; however, they are often
brittle in nature. Ceramics can also be formed to serve as electrically conductive
materials, objects allowing electricity to pass through their mass, or insulators,
materials preventing the flow of electricity. Some ceramics, like superconductors,
also display magnetic properties.
Cuerda Seca
This is a method of decorating terra cotta clay tiles by flood-filling liquid glaze
into areas delineated by colored wax or grease lines.
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porosity of the tile). Firing the tiles burns away the carrier in the typically black lines,
fusing them to the surface.
Alloys on the other hand are man-made materials. You make them by
combining a metallic element with something else. Alloys can involve combining a
metal with metals, non-metals, or both.
Alloys also sometimes get fun names! Like Alnico, an alloy of iron, aluminum,
nickel, cobalt, copper and/or titanium. Some of their names are an amalgamation of
the names of the alloying agents. Other times they just become so popular that they
get their own more “every day” sounding name, like wrought iron.
13
What’s More
Activity 1
Explain the steps in the production process of activated carbon filters, ceramics
and metal alloys through drawings
Production of Carbon Filters
Production of Ceramics
Forming Mixing
Melting Mixing
14
Assessment 1
Direction. Write True if the statement tells correct information and write False if the
statement tells incorrect information.
1. The most common way to combine metals into an alloy is by melting them,
mixing them together, and then allowing them to solidify and cooling them
back to room temperature.
2. Alloys can involve combining a metal with metals, non-metals, or both.
3. Mixing is the process can also be known as “blending” which calculates amounts,
weighing and initial blended of the raw materials.
4. Steam activation is carried out using steam at temperatures of between -
800°C and 1000°C. At these temperatures, an instant Water-Gas reaction
occurs, gasifying the carbonized material.
Activity 2
Direction: List down advanced materials that you can see in your home and/or
industries.
Assessment 2
Direction: Identify the following examples as carbon filter, ceramics and micro
alloys. Write A for carbon filter, B for ceramics and C for micro alloys.
15
Activity 3
Direction: Match the following processes with their descriptions.
Assessment 3
Direction: Identify the type of advanced materials process used in the following items.
Choose your answer from the words inside the box.
1. Dry powders, plastic bodies, pastes, or slurries are consolidated and molded
to produce a cohesive body of the desired shape and size.
2. Separating undesirable materials
3. Is relatively easy in the liquid state but slow and difficult in the solid state, so that
most alloys are made by melting the base metal—for instance, iron, aluminum, or
copper—and then adding the alloying agents.
4. Carbon activated by steam generally has a fine pore structure, ideal for
adsorbing both liquid phase and vapor phase compounds.
5. This is often applied to dried or bisque-fired ceramic ware prior to sintering.
16
What I Have Learned
Let’s Organize! Complete the graphic organizer by filling in the boxes with the
correct answer.
ADVANCED
MATERIALS
8.
Batching 12.
5.
9.
2. 13.
6.
10.
Forming 7.
Green
Machining ACTIVATED ACTIVATED
CARBON CARBON
3.
METHOD TYPES
4.
Carbon
Steam 14. 15.
Firing Activation Water
Filter
17
What I Can Do
a. Aircraft Industry
b. Marine Engineering
c. Medical Industry
3. Do carbon filters in face masks offer more protection against coronavirus? How?
Assessment
Directions: Read each question carefully. Choose the letter of the correct answer.
2. Which one of the following polymeric materials is used for making bullet proof
jacket?
a. DACRON
b. KEVLAR
c. NYLON 6.6
d. RAYON
7. What do you call the mixture of potassium nitrate powdered charcoal and
Sulphur?
a. cement
b. glass
c. gun powder
d. paint
8. Which of the following metals is known to pollute the air of big cities with a large
number of vehicles?
a. Copper
b. Iron
c. Lead
d. Mercury
10. Which of the following ceramic products is mostly used as pigment in paints?
a. TiO2
b. SiO2
c. UO2
d. ZrO2
1
Additional Activities
Research about any of the following alloys and give their properties and
composition. Choose at least two of the given metal alloys.
• brass
• bronze
• cast iron
• carbon steel
• pewter
• solder
• sterling silver
• stainless steel
• wrought iron
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2
0
References
Philip D. Myers , JR., Ph.D , “Activated Carbon Air Filters: Everything You Need to
Know” ,Accessed January 4,2020 https://molekule.science/activated-
carbon-air-filter
The Science Behind Activated Carbon Water Filters , Accessed January 2 ,2020
http://www.carbonblocktech.com/the-science-behind-activated-carbon-
water-filters
Roop Chand Bansal,”Activated Carbon or Charcoal Filter”,Accessed January
4,2021https://www.me.psu.edu/cimbala/me433/Lectures/Activated_Carb
on_or_Charco
l_Filters.pdf Terence ,Bell ,”Metal Alloys Explained” ,Accessed December 20 ,2020
https://www.thoughtco.com/metal-alloys-2340254
Science Metallurgy Alloying ,Accessed December 21 ,2020
https://www.britannica.com/science/metallurgy/Alloying
Learning Center ,”Activated Carbon Filters: What They Are & How They
Work”,Accessed December 29,2020
https://learn.allergyandair.com/activated-carbon-“
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