Start run machines

SMEP JOB HAZARD ANALYSIS WORKSHEET (JHA) Facility: SFJT_E Location:S 300 mai deck Date: 13.11.2011

Section A: Team Composition: Supervisor,Mechanic,Firewatcher, Riggers

TASK: To start & run fire water pump, compressor and welding machines including topping up of Diesel fuel.
PTW NO: ECS 64568

OIDC associated with above task: Yes/No If Yes, OIDC No: Additional OIDC/Precautions attached: Yes/No
* Delete whichever not required

Section B: JHA Detail Description

Risk
Step Hazard Prompt
Descriptions of task step Task Hazards Threats Top Event ( Control Measures
No. 10 +1
L/M/H )

Regular check to ensure level indicator is functioning before

Improper level of oil and water indicatFaulty of level indicator. Engine over heating or shut down. L start.
Thermal
Avoid staying longer near to running machine and wait for cool
Running machine. Heat, hot surface of running machine. Heat stress, skin burn, warm environ L down. Ensure spark arrestor is fitted to exhaust.

Slip,trip & fall, ankle strain, muscle Stop engine and hot work activities when topping up Diesel
Check engine oil, water and topping- Over fill of Diesel fuel. (Spillage) Slippery Surface. L fuel. Use proper funnel to top up and place container
1 pain. Pollution to environment. underneath for overfilled.
up Diesel fuel
Chemical
Improper handling, slippery surface Place container underneath to capture any over fill. Use
Handling lube oil and Diesel fuel. and contact with hands. Skin irritation. Pollution to environme L appropriate PPE and chemical hand gloves.

Check on all welding cables and any damage, worn out shall be
Igntion generated by live electric Unprotected, naked, worn out, ageing replace immediately. Valid equipment passport and grounded
Electricity welding cable. live cables. Electric shock to personnel, spark cre L
machines.

Produce electric shock.hoses burst Electric shock to personnel, create Check hoses and cables damage, ageing shall be replace
Pressure Ageing, damage hoses and cables. and whipping electric spark. L immediately.

Check hose and cables connection Tripping hazards, ankle sprain, All cables shall be properly secured, free from obstruction and
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and condition. Improper lay of cables. shoulder dislocate, body injuries. L hang above men's height.
Body Mechanic Manual handling.
Hands and fingers injuries, cut and
Pinch point. Sharp object & edges. wounded. L Protect or wrap sharp/edge and wear hand gloves at all time.

Serious injuries to body parts, Regular check and tighten up on all machine guards and make
Machine guards. Improper install or loose of guard. damage to machine fan and belt. L sure no loose fittings.
3
Check all guard in place inside engine Motion
housing.
Rotating fan and belt flying out if Wrongly installed, worn out fan and Fan,belt broke, fly out, hit nearby Visual and routine check on all rotating parts, e.g belting/fan
broken. belt. personnel and causes injuries. L are in good condition as per required.

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 Start run machines

Lack of engine oil, over load power Damage to engine gear box and Check engine oil, Diesel fuel and water level. Make sure it is
Over heat engine. and faulty engine. housing causes engine shut down. L sufficient before start. Full time monitoring.
Thermal
Spark, fire risks from starter motor Lack of regular service and routine Create spark and fire in a flammable Fire water hose and fire extinguisher must be in place. Conduct
and exhaust. maintenance. environment. L regular service and routine maintenance on starter motor.

Electric shock to personnel, spark Check on all welding cables and any damage, worn out shall be
Electricity Ignition generated by live electric Unprotected, naked, worn out, ageing created, burn and fire in a L replace immediately. Valid equipment passport and grounded
Start up, run machines and load on welding cable. live cables.
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current, air and water supply. flammable environment. machines.

Pressure release of high pressure air and hoses burst , fitting connections hoses whipping ,hit porsonnel and L cheak hoses and cable damage ,againg shall be replace
water seized / give away equipment nearby immediately, wear full PPE & hand glove

Release of hazardous gas from Causes fire, explosion, giddiness or AGT to perform gas test prior hot work. Remove combustible
Chemical platform. Toxic and flammable gas. fatality. L materials.

Deaf, ear disturbance, loss of Avoid staying longer near to running machine, use ear
Body Mechanic High noise area. Noise from running machine. hearing. L plugs/muffs.

Aware and keep clear from pinch point area. Protect or wrap
Housekeeping ( Return all tools and Body Mechanic Manual handling. Pinch point. Sharp object & edges. Hands and fingers injuries. L sharp/edge and wear hand gloves at all time.
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equipments to safe storage area,
check maintenance and proper hand
over amongst each shift.) Tripping hazards, ankle sprain, body Ensure workplace and floor surface is free from oil and water
Motion Slippery surface. After spillage of overfilled Diesel fuel. injuries. L ponding. No over filling.

Recovery Measures:
*In the event of Top Event occurred, apply STOP WORK POLICY and carry out actions as per the Emergency Response Procedures
*Any additional Recovery Measures to be discussed by the signatories

Section C: Signatories

Reviewed & Discussed by Assessed & Agreed by Discussed & Agreed by Reviewed and Verified by
PTW Coordinator: PTW Authoriser: PTW Applicant : PTW Approver:

Sign: Sign: Sign: Sign:

Date/Time: Date/Time: Date/Time: Date/Time:

Section D:
Identify and discuss the Life Saving Rule
(1) Tick the Life Saving Rule(s) relevant with the task
(2) Discuss the rules ?
[1] Work with a valid work permit where required [4] Obtain authorization before
entering a confined space
[2] Conduct gas tests where required [5] Obtain authorization before
overriding or disabling safety
critical equipment
[3] Verify isolation before work begins and use the [6] Protect yourself against fall when
specified life protected equipment working at height
[7] Do not walk under a [10] While driving, do not use your
suspended load phone & do not exceed speed limits
[8] Do not smoke outside [11] Wear your seat belt
designated areas
[9] No alcohol or drugs while [12] Follow a prescribed journey
working or driving Management Plan

Hazard Prompt…10+1

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