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OilDoc 2013 - Paul Bonner
OilDoc 2013 - Paul Bonner
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Contents
• Introduction
• Hydraulic Fluids
• Summary
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Friction Modifiers and Lubricity Additives
• A lubricity additive (LA) is a generic description for an additive added to a lubricant
formulation to perform one or more specific tasks, such as, reduced wear, prevent
metal-metal welding, to lower torque or to control friction
• A friction modifier is used to control friction, which may mean reducing the
coefficient of friction to very low levels or it may mean controlling friction between
specific values
• Ordinarily a formulator needs to chose one or more additives that are designed to
perform one or more of these tasks
• e.g. FMs to reduce friction, extreme pressure (EP) additives to prevent
welding, ZDDP for anti-wear protection
• The new FMs presented today have the capability to provide extremely low
coefficient of friction whilst significantly reducing wear
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New Friction Modifiers
• Organic (C, H, O)
• Metal Free
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Conventional and Polymeric Friction
Modifiers
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NEAT METAL WORKING FLUIDS
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Aim
• Multi-metal applications
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Neat Metalworking Fluids
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Lubrication Tests
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Form Tapping
• Tests Conducted:
• 8% and 16% polymeric HPLA added to base oil and compared to:
- Gp I base oil alone
- Gp I base oil + 10% conventional ester (TMP Trioleate)
- Gp I base oil + 7.5% HPLA + 0.5% phosphate ester
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Micro-tapping Machine
6mm form tapping
• HSS tap
• torque limit 700 Ncm
• speed = 600 – 800 rpm
• tap depth = 0.5 inch / 13 mm
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Form Tapping (6mm) – Aluminium 6061
5 – 7 % torque reduction with HPLA vs. conventional ester
-5 %
-7 %
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Form Tapping (6mm) – Hard Steel
(1018)
16 – 23 % torque reduction with HPLA vs. conventional ester
fail
-16 % - 23 %
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Form Tapping (6mm) – Aluminium 6061
HPLA vs. commercial high viscosity esters:
comparable performance
160
140
120
100 -13 %
Torque Ncm
80
60
40
20
0
Base Oil (ISO 32 - 68) Base Oil + 10% Ester (ISO Base Oil + 10% HPLA Base Oil + 10% Comp A Base Oil + 10% Comp B
46)
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Form Tapping (6mm) – Hard Steel (1018)
HPLA vs. commercial high viscosity esters:
10% improvement over A, B fails
fail fail
-10 %
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Paul Bonner – OilDoc Conference & Exhibition 2013
4 Ball Wear Scar
Low wear and synergy between HPLA and phosphate ester
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Paul Bonner – OilDoc Conference & Exhibition 2013
Reichert Wear
Low wear and synergy between HPLA and phosphate ester:
60% reduction over 10% conventional ester
-42%
-60%
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Mini-Traction Machine (MTM)
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MTM Coefficient of Friction at 100 ̊C
Excellent friction reducing properties !
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MTM Coefficient of Friction at 150 ̊C
Outstanding friction reducing properties !!
• HPLA outperforms conventional esters in the form tapping of mild steel and 1018
hard steel (up to 23% less torque)
• HPLA outperforms high viscosity esters in form tapping of hard steel by 10% over
commercial sample A, with commercial sample B failing the test
• Provides excellent wear protection and can act synergistically with phosphate
ester
• Forms stable films, especially at higher temperatures and can provide a very
dramatic reduction in frictional characteristics of mineral oil based neat oils
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Aim
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Hydraulic Fluids
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Commercial Additive Pack 1 + HPLA
MTM results 100 ̊C
0.12
0.1
Coefficient of Friction
0.08
Commercial Addpack 1 + 1 %
HPLA
0.06 Commercial Addpack 1
0.04
0.02
0
0.01 0.1 1 10
speed m/s
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Commercial Additive Pack 2 + HPLA MTM
results 100 ̊C
0.12
0.1
Commercial addpack 2
COEF
0.06
0.04
0.02
0
0.01 0.1 1 10
Speed m/s
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Demulsification test
• A 1:1 (40 ml) water : oil was mixed by paddle stirrer at 1500 rpm
for 5 minutes and then observed
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No HPLA
1% HPLA
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Summary for Hydraulic Fluids
• HPLA provides extremely low coefficient of friction to
the hydraulic fluids formulated using Gp II base oil and
two commercial additive packs
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INDUSTRIAL GEAR OILS (IGO)
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Aim
• Reduce wear
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Industrial Gear Oils
• The base oil plus add package was top treated with a polymeric
HPLA (at 1%) and two different non polymeric HPLAs (at 2%)
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Coefficient of Friction by MTM
• Due to the higher viscosity of the IGO formulation the MTM had to
be run at higher loads and temperatures than used for the
metalworking fluids and hydraulic fluids in order to obtain a
Stribeck curve covering both mixed and boundary lubrication
regimes
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IGO – MTM Results Polymeric HPLA
0.11
PAO/Ester ISO 320
0.1
0.03
0.02
0.01 0.1 1 10
Speed m/s
• The structure of the friction modifier is critical to get both reduced friction and
excellent demulsification properties in a PAO/ester based formulation
• The performance of the friction modifier is likely to be dependent upon the base oil
and the additives in a given formulation and further work to understanding their
mutual interactions will be required, which may require new FMs tailored
specifically for unique base oil / additive pack combinations
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Conclusion
• It has been shown that both polymeric and non-polymeric HPLA are effective in
reducing friction in neat MWF, hydraulic fluids and industrial gear oils
• Polymeric HPLA reduces friction in a hydraulic fluid additive pack but does not
have the required demulsification properties
• Non-polymeric HPLA was found to reduce friction in an industrial gear oil additive
pack whilst not negatively affecting demulsibility properties of the formulated
lubricant
• For each application the properties of the base oil and the specifications
demanded for the application dictate different novel lubricity additive / friction
modifier molecules
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Acknowledgements
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Disclaimer
The information in this publication is believed to be accurate and is given in good faith
but no representation or warranty as to its completeness or accuracy is made.
Suggestions for uses or applications are only opinions. Users are responsible for
determining the suitability of these products for their own particular purpose.
Any trademarks identified herein are trademarks of the Croda group of companies.
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