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Value Chain Dvelopment Manual FINAL DRAFT
Value Chain Dvelopment Manual FINAL DRAFT
TT Technology Transfer
VC Value chain
VALUE CHAIN ANALYSIS - describes the activities within and around an organization, and
relates them to an analysis of the competitive strength of the organization.
SIMPLE VALUE CHAIN- value chain development techniques describes the full range of
activities, which are required to bring a product or service from the immediate input.
EXTENDED VALUE CHAIN - value chain development techniques that much more complex
than simple value chain that tend to be many more links in the chain.
SKILLS GAP TRAINING- is training given by the TVETs to the operators of the
MSEs after they identify their skill gap.
Contents
The growing integration of the global economy has provided the opportunity for substantial
economic and income growth. The fact that globalization in this new era has also come to
include the production of agricultural products and manufactured componentslinked and
coordinated on a global scale has opened significant opportunities for developing countries.In the
same context, promoting value chain development is increasingly being recognized as a
promising approach to address economic development, Technology identification, job creation
and a wider range of social and environmental development issues.In recognition of the
increasing importance of value chain approaches in development,Value chain analysis is the
simple and better way to formulate competitive strategies, understand the source(s) of
competitive advantage, and identify and/or develop the linkages andinterrelationships,
constraints and interventionbetween activities that create values.
Value Chain development has been already practiced in TVET;in fact, hundreds of value chain
are developed and many technologies transferred to enterprises. TVET through Technology
Accumulation and Transfer (TeCAT), recently experienced a tremendous resurgence of interest
in promoting value chains as a way to identify technology, add value, diversify economies, and
contribute to Micro, Small and Medium Enterprise in all sectors. Value chains are recognized as
a means to reduce the poverty prevalent in the country, not just as a means of strengthening the
linksbut also as opportunity of the need to identify and tap into new sources of potential growth,
value addition and technology intervention in all sectors, this is a welcome development.
Hopefully; renewed engagement will lead to a substantial increase in the flow of technological
resources and assistance that is dedicated to supporting sustainableindustrial and agricultural
value chains throughout the country.
Even though value chain development practiced so far, it is not standardized and developed
without the involvement of the sectors and generally assumed to be responsibility of TVET more
specifically the trainers.Furthermore,lack of clarity about the concepts and methods relating to
value chains, there was a challenge that sooner or later the benefits of the value chain approach
were overshadowed by unmet expectations. Since there was no a particular way to alleviate such
2. GENERAL OBJECTIVE
The overall objective of this manual is toguide how to develop a competitive and well-organized
value chain analysis in order to identify viable technologies to bring a sustainable development
in all enterprisesover the country.
This manual addresses all GTP priority Sectors and Sub Sectors, TVET, Research institutes,
Universities, Industries and those who are working for the development and competitiveness of
micro, small and medium(manufacturing) enterprises at the sectors, subsectors and commodity
levels, who lead efforts to implement value chain analysis in their organizations.
4.1. Concepts
The following are the list of literature concepts of value chain.
A number of concepts and theories are available in related with value chain; different literatures
made by different authors define it in their own different ways. However, if we are going to
analyze the literature about value chain, we will come up with the understanding that value chain
is sequence of activities that an enterpriseoperating in a specific sector and sub sector performs
in order to deliver a valuable product or service to the market.
The value chain perspective provides an important means to understand linkages and
mechanisms for increasing efficiency.Finally, it provides reference points for improvements and
Being defined, as a key framework for understanding how a product moves from the
inputs/producer to the customer. And with the aim of the government to introduce Value
Chain Analysis as the simple and better way to identify the gap of technologies and come up
with intervention. The TVET conducted a number of value chain analysis so far.
The existing value chain development is done through analyzing the existing activities (As
Is) of enterprises and Benchmarking international standards as a basis of identifying
gaps/constraints to come up with technological intervention. The Interventions covers the
project-based training and 100% technology Copying conducted by the TVET, later on
expected to be transfer,and disseminated to the Enterprises.
The government of Ethiopia has formulated strategies and plans for rapid and sustainable
economic development, poverty reduction, industrial development strategy and others in a bid to
create favorable conditions for economic and social development. The economic development of
the country becomes true when the transformation from agriculture to industry is done as per the
plan indicated. Capacity building and creation of manpower capital in addition to technology
transfer and copying are the key pillars of those strategies. The Industrial Development Strategy
underlined the educational and training system of the nation must be geared to create technical
capable work force to attain the industrial development of the country sustainable and
competitive. The national TVET Strategy takes a key part of the economic development and
poverty reduction through capacity building and technology accumulation and transfer. From this
point of view the renaissance of the country will be accomplished in three main technology
trajectory phases; the first phase is imitation of technology/copy/(to 2025), the second phase is
improvement/adaptation/ of technology (2026-2038) and the third one is innovation phase
starting from 2039. Therefore, the focus of TVET is on technology imitation through 100% copy
and transferring to MSEs and SMEs (for manufacturing) until 2025.
Unlike other countries, the Ethiopian TVET strategy is highly responsible to support micro,
small and medium enterprises development through industrial extension and technology transfer.
As stated in the growth and transformation plan the economic development in Ethiopia should be
fast, sustainable, technological aided and create a massive job opportunities. To fulfill these
remedies a system put forward is capable of producing a series of technologies to be copied and
make competitive over the global market. The most suitable system developed in line with the
strategy is value chain development approach.
TVET institutions are expected to support the local small industries, usually MSEs, in filling
their skill gaps, giving training in entrepreneurial skills, technology transfer and improvement in
quality and productivity. Technology transfer as one of the core issues of industry extension
service, that identified from the value chain and copied by actors could be further transferred to
the nearby micro and small enterprises through multipliers, which creates a number of, job
opportunities and mitigating the problems as well as productivity constraints. From Value chain
development a number of technologies would be identified that will help for economic
Generally, we use value chain development as technology identification approach in the view of
the following advantages;
Helps to find out a number of technologies from one developed value chain at a time;
Since value chain should developed with the involvement of stakeholders it helps to
acquire feasible and viable technologies
Value chain development is a better way to gain practicable technologies.
The identified technologies surely increase the productivity of enterprises, the reason
that technologies are tested and productive in the benchmarked.
Benchmark shows the gaps how far the existing situation, so that this approach
facilitates technology copying.
The technologies identified through this approach helps to create employment
opportunity and income for those who are engaged in technology copy and multiply.
There are sets of reasons why value chain analysis is important in this era of rapid globalization.
They are the following:
In value chain categorization, first we have to consider the GTP priority sectors those are the
broadest distinction between activities in an economy: e.g. Agriculture, industry. A value chain
can be developed in extended (value chains developed at sub sector level or across sectors) or in a
simple manner (value chain developed at product/services level). For the purpose of this manual
we select both the value chain development techniques that prepared at sub sector (All economic
Type of value chain techniques that much more complex than simple value chain that tend to be
many more links in the chain, to mean that comprises of many sectors and sub sectors within a
series of chains to gain a final product/ services.
It should be developed at sector or sub sector level with the involvement of technical
experts from the sectors,
Address all gaps in a sub sector or beyond,
Conducted and facilitated by TVET sector at federal and regional level,
This is a type of value chain development technique that primarily focuses on activity analysis of
a specific product/commodity within sub sector. This type of value chain development technique
has the following characteristics
Describes the full range of activities, which are required to bring a product or service
from the immediate input.
Prepared by technical experts within a sub sector any level
A Value Chain can be developed for different sub sectors as product and services
a Value Chain for Crop production sub sector; cotton (e.g. from land preparation to
harvesting of the cotton)
a Value Chain for Textile sub sector (e.g. from using the cotton to produce yarn till
fabric)
a Value Chain for Garment sub sector (e.g. from using the fabric to production of shirt
and marketing of shirt)
a value chain for metal and metal engineering sub sector (e.g. from raw metal to
production of steel door)
a value chain for leather sub sector (e.g. from finished leather to production of leather
bag)
Figure3. Simple Value Chain for Guest Room Preparation and Services
2. DATA COLLECTION
CONCLUDING 8.VALIDATION
The following table shows the ranking of the identified priority sectors, which says that
Agriculture is the main priority followed by other sectors within the country.
GROWTH AND TRANSFORMATION PLAN (GTP)
PRIORITY SECTORS
1 Agriculture 4.2 Road Transport
2 Industry development 4.3 Shipping Transport
2.1 Textile and Garment 4.4 Air Transport
2.2 Leather Industry Energy
2.3 Sugar 4.6 Water and Irrigation
2.4 Cement 4.7 Telecommunication
2.5 Metal Engineering 4.8 Urban Development
2.6 Chemical 5. Trade
2.7 Agro Processing 6. Health
3 Mining 7. Culture,Tourism,Sport
4 Economy and infrastructure 8. Social
4.1 Rail Transport
After the selection of the value chain to develop, the following are taking into consideration in
planning and preparation stage;
Background; Review of the past and existing status (facts and figures) of the product
Survey Area. Specific location to be visited in order to acquire the existing situation (AS
IS) for value chain development.
Survey Period. Specific Date and a number of days covered during the field visit
Target Respondents. Specific number, name of producer/ service provider within the
target survey area.
Study Team. A group composed of different technical expertise related with the sector or
subsector of the value chain analysis to be conducted.
In able to collect all the information needed for value chain development, a set of gathering tools
must be developed. A composition of qualitative and quantitative questions to identify primary
and support activities needed to do the mapping of the AS IS, which define as the existing
activities and practices of product/service providers.
Varieties of tools (questionnaires, interviews, literature reviews, observations etc.) are used to
assist in the data gathering process. Each type of tool provides alternative means to illustrate,
explain and specify exactly what must be delivered to meet the intended goals. The gathering
tool should be covered the name of the product and services selected, the background and
information of the selected enterprise, the inputs or initial resources to start an enterprise, the
main chain or the sequence of the main process and also the sub chain or the activities supporting
the main chain. The tool also includes the statement of the real problems and solutions existing
within the enterprise and finally the interventions given by the governmental and non-
governmental organizations.
Mapping a chain means creating a visual representation or a flow diagram of the connections
between activities in value chains as well as other market players. It helps to illustrate and
understand the process by which a product goes through several stages until it reaches the final
customer.
Activity Analysis, The identification of the activities undertaken by the enterprise that
contributed to the delivery of the product or service. After the identification the survey team will
do, the brainstorming with the activities identified which are the Main Chain and the Sub Chain.
The purpose of mapping the value chain is to translate the findings of the gathering of data into a
Value Chain. The Value Chain map is a simple tool, which visualizes complex things we find in
reality.
The Main Chain is a major activities of work flow in a chain that are written down using
a BLUE arrow box
The Sub Chain is a sub/support activities of work flow in a chain that are written down
using a WHITE arrow box
The AS IS: is the actual or existing sequence of activities to deliver a product or services
to the market by an enterprise.
The TO BE:represents the benchmark or the standard, or a set of standards, used as a
point of reference for evaluating performance or level of quality.
Benchmark (TO BE)
The process of comparing own performance parameters with the performance parameters of
businesses or value chains considered the leaders in the field. Parameters can refer to various
aspects. Important benchmark parameters are productivity, cost of production or product
Value Analysis is analyzing value of each activities and how it is undertaken in existing
situation(AS IS) with respect benchmark. A value analysis, providing both qualitative and
quantitative background information for activities to be analyzed; Sources of information for
this analysis may include secondary data, published or unpublished literature, surveys, focus
groups, and rapid appraisal. A major goal of analyzing is to identify any “bottlenecks” in the
value chain.
The identification of the factors that the customer’s value in the way of the conduct of each
activity and then work out on the changes that are needed.
All data and information gathered in Value chain can be analyzed using a combination of the
following methods.
The process of analyzing the Value chain activities is according to the four parameters (Yield,
Quality, Cost and Time) to identify the Gaps between AS IS compared to the Benchmark. The
four parameters defined as flows:
Time – refers to the specific duration, time limitation in performing the activities
The following is an example on how to analyze the value chain in rice production. The main
Chain and Sub Chain should be listed and using the four parameters, which are the yield, quality,
B. Line Graph
The following chart shows an analysis of the rice yield using the line graph. This is just to show
the trend of the yield of the rice.
The following table shows the Cost of production analysis and the return of investment in rice
production, comparing the AS IS versus the TO BE. Which shows that weeding activities
cover26%(AS IS) of the cost of production. Therefore weeding appears to be the constraints in
rive value chain.
The analysis of technologies constraints and gaps collected, and rank it according to the priority
using the following parameters.
1 Marketability
Attractiveness to potential buyers of the product and services
2 Profitability
Able to yield a profit or financial gain
3 Capability and Usefulness
Able to be used for a practical purpose or in several ways
4 Functionality
The quality of being suited to serve a purpose well
5 Import Substitution
Technology identification is the process of identifying technologies from the benchmark. If the
technology in the benchmark is somehow complicated and sophisticated with respect to the
country`s potential and focus, it is possible to look for other additional alternative technologies
(equivalent technology from other best practices) without compromising the quality and
efficiency.
TECHNOLOGIES DESCRIPTION
TECHNOWARE (TOOLS) Includes materials, gadgets etc. This component is the object-embodied
physical technologies, like tools & equipment, implements, vehicles and
machinery
The following is the example of actual four categories of technologies identified in Rice
production value chain analysis.
VALUE TECHNOWARE HUMANWARE INFOWARE ORGAWARE
CHAIN
CULTIVATION Soil Test Kit Prepare land for Seed Quality Seed Center
Improved Iron Plough agriculture crop Manual Soil Analysis
Low Draft Chisel production – FCP Soil Sampling Center
Plough L3 Manual Mechanization
Para Plough Soil samples and Land Bureau
Tractor Drawn Bed analyze results – Preparation Crop Insurance
Furrow Maker FCP L3 Manual Agency
Spading Machine Establish Nursery- Seedling
Rotavator Manual
PRODUCTION & Solar water pump Undertake Water Pump Irrigation Bureau
MANAGEMENT
Axial Flow Pump agronomic crop Operation Integrated Pest &
PRODUCTION &
MANAGEMENT Pruning Shear maintenance Manual Management
Fertilizer Applicator activities – FCP L3 Tractor Bureau
POST HARVEST Thresher with cleaner Save, prepare and Machine Post Harvest
Rice Mill permanent store agricultural Operating Center
Rice Mill Mobile seed – FCP L3 Manual
7.8. Validation
Whenever a value chain analysis conducted, it needs to be validated. After full value chain
analysis is completed, technical advisory panel (TAP) at Sector-Industry Leading Body should
validate it. During validation,the validating body will check and review content accuracy,
completeness and relevance with the criteria listed in the annex 4. Then, the value chain analysis
approved for subsequent works of technology copy & transfer as well as project-based training.
Assessment and evaluation measures the impact and outcomes of transferred technologies, which
identified from a value chain analysis to solve the constraints for industry competitiveness. After
The assessment and evaluation is going to done based on the guideline specifically prepared for
measuring the outcome of technology transfer on hundred percent technology copy manual.
Actors are those who have direct engagement on value chain development. These are;
Stakeholders are those who support the value chain development. These are;
Input suppliers
professional Association
NGOs
Donors
Provide consulting.
5 4 3 2 1
3 GDP Share
An Economic development of a country is the total sum of GDP shares for every
product/subsector. A product that has a greater GDP share in an economy is
more likely to create jobs and alleviate poverty. A selected value chain should be
those products/subsectors with a relatively higher share of national GDP
4 Market Share
5 Share of Export
Shares of the product/subsector from the country`s total export of goods and
services.
6 Growth Potential
7 Market Potential
The estimated total sales revenue of all suppliers ofa product in a market during
a certain period, for both domestic and export scenario.
Other condition factors related with human resources, the accessibility of the
materials, knowledge imposed, amount of capital and infrastructure in producing
the product and services should be considered in selection of value chain
development.
9 Product Diversification
additional markets and/or pricing strategies.
11 Conservation importance
12 Women Empowerment
TOTAL RATING:
Comments:
5 4 3 2 1
1 quality
2 production/yield
4 level of technology
5 skill
7 Environmental issues
TOTAL RATING:
COMMENTS:
5 4 3 2 1
1 Marketability
Attractiveness to potential buyers
2 Profitability
4 Functionality
5 Import Substitution
6 Feasibility
State or degree of being easily or conveniently done within MSE’s level
7 Adaptability
9 Woman Empowerment
10 Employment
Ability to utilize available manpower including persons with disability and can
reduce the unemployment rate in the country
TOTAL RATING
COMMENTS:
ANNEX 4. Validation
5 4 3 2 1
1 Accuracy
The degree to which the result of a measurement, calculation or specification
conforms to correct value or standard
2 Completeness
3 Relevance
Closely connected or appropriate to the Ethiopia Growth Transformation Plan
4 Benchmarked
Followed a standard point of reference
Note: 5 = excellent, 4 = very good, 3= good, 2= poor, 1 = very poor, so the average result is ≥ 3.5 should
validated.
Validated By:
Name
Signature
Date
A. Field Description:
1. Farm Size : _________hectares
2. Location : _________ ha.
D. Cropping Calendar :
1. What month you start of land preparation? __________
2. What month you prepare the seedling? _________
3. Planting month ? ________________
E. SEEDS
1. VARIETY USED (specify name of seed variety)
a. Ordinary seeds _________________
b. Hybrid ________________________
c. Inbred __________ ______________
d. Others, Specify __________________
2. SEED SOURCE
_________ From previous crop
G. LAND PREPARATION
1. Manual with farm tools________________ Cost of labor:_____________ Birr
2. Use of Animal (____) How many times plowing? ______
Cost of labor : _______________Birr
Cost of Animal rental: ___________Birr
3. Mechanical : Yes/ No __________
Type of Farm machine /implements
a. Hand tractor ____________
b. Plow ______________
c. Harrow ___________
d. Four wheel tractor __________
e. Others, specify ________________
Cost of mechanical land preparation ____________Birr
H. BED PREPARATION
I. SEEDLING PREPARATION
1. Seeds sowing a. Seeds sown In bed. __________
b. Sown in plastic seedling tray. _________
c. Seeds are sown improvised seedling tray. ___________
2. Do you use soil media for seedling preparation? (yes or No) _______
3. How do you prepare the soil media for sowing seeds?
a. You sterilize the soil media? __________
b. Just get soil from the garden area. __________
c. Mixture of garden soil, compost, organic soil, sand, etc. ________
4. Do you apply fungicide in the soil media? (Yes or No) __________
5. Do you regularly water your seedling? Yes or No) __________
6. Do you put mulching materials in seedling tray or bed ? (Yes or No) ______
7. Pricking of seedlings is practiced. (Yes or No) __________
No. of days from sowing to pricking ___________
8. Hardening of seedlings is practiced. (Yes or No) __________
No. of Days to harden seedlings to transplanting ________
9. Cost of Labor for seedling preparation&&. _______________Birr
10. Practice of soil treatment for the soil media ..& Please check
__________ soilsolarization by sun drying
__________ chemical treatment with use of fungicide/insecticide
__________ bio control treatment by pouring boiling water
CROP ESTABLISHMENT
A. TRANSPLANTING:
1. How many days to transplant from sowing of seeds? ________
2. Method of planting : Manual ________ Mechanical ________
3. Direct transplanting is practiced. ( Yes or No) _________
4. What is the planting distance && a. between rows ___________cm
b. between plant __________cm
5. How many plants per plot? ________________
6. Plastic mulch is used in the bed to prevent weeds to develop . (Yes or No) ________
7. Fertilizer is applied in each hole during transplanting. (yes or No) _________
8. Transplanting is done ----- a. 10-20 days after sowing ______
b. 21-30 days after sowing _______
c. more than 31 days after sowing ______
9. Cost of labor in transplanting _________ Birr
C. PRUNING.
1. Do you practice pruning ? (Yes or No) ______
If yes, how do you practice? Please check
________ Remove all the auxiliary buds, flowers and fruits below the fork to allow
branches, flowers and fruits develop above the fork
________ remove the fruits, buds and flowers above the fork to develop fruits and
buds below the fork
________ remove the top of the main branch to develop more branch
D. NUTRIENT MANAGEMENT
Common practice What Stage Applied How many Kg/Bags/Li Cost in Labor Cost
Birr/Kg/Bag/Li
C. Others____________
3. Use of Foliar
spray__________
Common practice What Stage Applied How many Kg/Bags/Li Cost in Labor Cost
Birr/Kg/Bag/Li
1. Chemicals
3. Biological
4. Manual
3. Other,Specify__________
E.1 Do you have problem in buying fertilizers & chemicals? Supply of fertilizers and agro chemicals
______ much supply _______fair supply
______ moderate supply _______ poor supply
______ enough supply
F. GROWTH MONITORING
G. IRRIGATION
5.1 Water Availability . Is water a problem in production? Please check
________ Serious problem _______ not a problem
____ ____ A problem ________ not serious problem
5.2 WATERING
A. Common Practices. Please check the common watering practice for vegetable crops:
__________Furrow irrigation __________ Drip irrigation
__________Overhead irrigation __________ Manual watering
__________Garden hose __________ Others, specify please&..
H. STICKING or TRELLIS/CAGING
(Applicable for vegetables like, tomato, eggplant, pepper, ETC.)
1. Do you put trellis or staking for plant support? ( Yes or No) ___________
2. If yes, what type&.
A. long stick vertical support or bamboo (yes/No) _______ If yes how long the stick?
How long is the stick? Please select : ______ 1 foot , _____ 2 feet, _____ 3 ft. _____4 ft& above
I. HARVESTING
1. Time to harvest . Please check your answer on the common practice in harvesting tomato / pepper :
_______ when fruits are still green or breaker stage
_______ when fruits turn red or yellow
_______ when fruits are red or yellow
2. Harvest Interval . Please put check in your answer.
_______ every other day _______ 3 days interval _______ once in a week
3. Harvesting is done by
________ manual , how much is the cost of labor? : __________
________ mechanical , Cost of machine rental _________________
4. Equipment and materials used in harvesting. Please check the tools you used.
_______ wooden or plastic crate
_______ harvesting container or balde
_______ picking bags, baskets and buckets
_______ small cart for transporting
_______ none of the above materials used, only bare hands and plastic
or bags
POSTHARVEST
a. Post-harvest practices
______ Grading/Sorting (good / reject)
______Washing, Source of water in washing ___________
______Waxing
______Sizing (Small, Medium, Large)
______ packing
______ branding/labeling
b. Storing
_______Concrete storage
_______Local materials, please specify_________
Storage
Problem:_____________________________________________________________________
____________________________________________
c. Transporting
_______Head loading
_______ manual transporting
_______using donkey
_______using cart/Gari
Transporting Problem._____________________________________________________________
_____________________________________________________________
_____________________________________________________________
MARKETING
Retail Price_______________________
Wholesale Price___________________
Target market
________local market or town market
________Supermarket (region__________ or Addis Ababa _______
________City Market in Addis Ababa
________Small scale retailer
________ wholesaler
________ food services ( e.g. to hotels and restaurants)
Plan for any crops to be planted in the future as diversified farming or crops? Please specify
________________________________________________________________
________________________________________________________________
References