Gearshift Systems and Synchronizati On: at The Threshold of Mechatronics

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

5 Shifting systems and synchronisers

5 Shifting systems and synchronisers Shifting systems and synchronisers 5

Gearshift systems and


synchronization
At the threshold of mechatronics
Gunter Hirt
Stanislav Massini

76 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 77


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

Intro- Weight reducon, Neutral detecon, Magnet inside


Components necessary
for ADD-ON neutral and
tions and require lots
of space (Figure 2). The

duction Cost reducon Gear detecon the cover reverse gear detecon selector shaft and the
housing must be ma-
Magnet cover chined for assembling
Along with the electri- of components. Due to
fied drive train, con- Selecng
Shiing detent pin many work steps and
ventional combustion
technology with manu-
detent pin
Housing
partly very big and
therefore expensive 5
al and automated man- components unneces-
ual transmissions still sary costs are being
Sensor unit Reverse lights
will play an important generated.
switch
role in the future. This
An integrated solution,
is thanks to the low
that substitutes all
system costs, high effi-
ADD-ON components,
ciency and robustness
Space opmizaon, Gear actuaon is limited to only one
of manual transmis- Cam for R-switch
Length opmizaon AMT, DCT installation location,
sions.
and is more economi-
In addition, new re- Figure 2 A conventional ADD-ON sensor system of first generation cal to install, is more ef-
quirements are being Figure 1 New requirements for manual transmissions fective. INA has devel-
placed on manual the magnet has to be designed very large. For pro- oped a new sensor system for neutral gear
transmissions in conjunction with hybridization,  Friction pad system (FPS) for synchronization tection against damage, contamination and for as- detection – the sensor detent pin (Figure 3). The
stop-start systems and automation (AMT, DCT) systems sembling process a magnet housing is essential. basic idea involves fitting a sensor for measuring
(Figure 1): stroke onto the shifting detent pin already mount-
 Clutch bodies for synchronization systems More often than not a reverse lights switch is still
ed in the gearshift system that is actuated during
 Neutral detection and gear detection required, which is activated by a cam.
 Gearshift sleeves for synchronization systems gearshift operations.
 Gear actuating elements manufactured by forming A conventional ADD-ON sensor system of first gen-
eration therefore consists of several individual The characteristic of the shifting cam profile
 Reducing weight and costs
Optimizing space and length components that are placed in three different loca- shows that the detent stroke along the neutral
 Optimizing space and length
 Flat struts for synchronization systems
Gear shift transmission
requirements
INA offers suitable innovative solutions for these
Neutral detection
new requirements:
and gear detection
Neutral detection and gear detection
Sensor detent pin as neutral
 Sensor detent pin as neutral gear sensor
gear sensor
 Sensor bearing with position detection and
detent function In combination with manual transmissions, stop-
start systems and mild hybrids require new func-
Gear actuating elements tions in gearshift systems such as reliable detection
of neutral gear.
 Integrated hydraulic gearshift fork actuator
The neutral detection of first generation often con-
sists of an ADD-ON sensor and a separate Magnet
Reducing weight and costs as the target. The sensor in most applications is lo- Components necessary for INA sensor detent pin
cated on the transmission housing, and the mag- ADD-ON neutral and
 Gearshift forks for gear shift transmissions reverse gear detecon
net is mounted on the selector shaft. Due to the
 Plastic housing for gearshift systems distance to the sensor and the long selecting stroke Figure 3 INA sensor detent pin – integration of single components in one unit

78 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 79


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

Same level all R-gear output via the same connector designed accord- nents, various fixing elements and manufactur-
forward gears level ing to customer requirements and is usually ing operations can be omitted. This results in
equipped with three contacts. lower system costs in comparison to a conven-
tional ADD-ON sensor system (Figure 2). Volume
Both analog and digital signal can be provided
production of the sensor detent pin will begin in
by the sensor. In the case of digital signals, a
2010 and it will be available for stop-start appli-

Shi moment
in Nm
pulse width modulation signal (PWM) is very
cations.
common. If redundancy is required, the elec-
Neutral
groove
Same level all
forward gears
tronic system can be equipped with two sepa-
rate Hall effect sensors and two separate signal
Sensor bearing with 5
: Shiing = rotaon
paths with their own signal output pins in the position detection and
connector.
= detent stroke
: Selecng = translaon
Shi
angle in ° detent function
In order to create customer-specific require-
= no detent stroke Along with the basic gearshift actuation function,
ments for shifting and selection forces, the

Shi moment
in Nm
the gearshift forks in current AMTs and DCTs have
Figure 4 Detent cam profile for INA sensor detent pin mode of operation of the shifting and selection
additional components and functions:
detent pins has been combined. In this way the
groove does not change so that the signal re- required shift moment characteristic is fulfilled  Bearing support (usually with a ball bearing in
mains constant (Figure 4). The sensor uses this (Figure 6). Here, the shift moment in neutral is transmission housing)
fact to detect neutral gear within the whole se- only defined by the sensor detent pin. Thus, the
Shi  Detent cam profile
lecting alley. Two additional levels “same level sensor detent pin positions the selector shaft in angle in °
all forward gears” and “R-gear level” are clearly neutral and also detects this position, which is  Components for position detection (Figure 7)
defined and can therefore be detected by the the optimum regarding tolerances. Superposion = requirement
sensor. Integrating these functions enables saving of
Figure 5 shows the setup and function of the INA
Conclusion Figure 6 Fulfilling customer requirements in terms of
shift moment space, costs and reducing of assembly outlay.
sensor detent pin. The detent stroke is trans- The sensor detent pin essentially comprises two
ferred to the magnet on the linkage pin that is components – a detent pin and a sensor unit.
guided in the sensor. The sensor measures the Both components are based on proven technolo-
stroke of the magnet during the gearshift prog- gies and represent a highly-integrated solution
ress and generates a defined signal. The sensor for detection of neutral gear and reverse gear. Sensor
unit is supplied with current and the signal is This solution means that some single compo-
Magnet pair
Signal
Connector in %PWM Detent pin Housing

Sensor, board

Magnet

Linkage pin
Signal
Ball bearing
Detent stroke detent stroke in mm

Detent pin Signal


in %PWM
Gear cylinder surface Cam profile
Shi sha Shi fork
R-gear cylinder surface

Neutral groove
Housing
Shi rotaon Shi rotaion in °
Figure 5 Setup and signal output of INA sensor detent pin Figure 7 A typical gearshift fork design with bearing supports, detent cam profile and magnet retaining element

80 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 81


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

 Direct connector plug to the control module is


possible
 Only one housing
 Only one common electronic unit
 It is not necessary to seal the individual sensor
bearings
The sensor bearing and sensor bearing module 5
provide a cost-efficient and space-saving solution
to information needs of a modern transmission.
Connector

Figure 8 Sensor bearing: Bearing with integrated position sensor and detent function Gear actuating
In conjunction with Continental, INA is developing The INA sensor bearing is designed as an integrat-
elements
a sensor bearing with detent function that per- ed solution for DCTs and AMTs. This saves space Sensor bearing module
forms the additional functions and is designed as a inside the transmission and enables several, Integrated hydraulic
module (Figure 8). sometimes costly, operations and components to
be omitted that are necessary for conventional
gearshift fork actuator
The sensor bearing with position detection and
solutions: Several transmission manufacturers are currently
detent function (Figure 9) comprises a sleeve –
developing a series of double clutch transmissions
bearing raceway, sensor housing – shift travel  Detent pin and housing bore
(DCT), which are mostly hydraulic operated. Two
measuring system and an inserted detent spring.
 Magnet with retaining element and cover different hydraulic systems are used:
In conjunction with a detent cam profile at the
end of the shift shaft, the spring performs the  Sensor carrier  ADD-ON power pack as a separate hydraulic
detent function. The four pairs of ball rollers are Transmission system
 Various assembly operations housing
arranged at 90° angles to each other and are
 ADD-ON gearshift fork actuators integrated into
guided in the pockets of the sensor housing. The
However, the level of integration can be increased the transmission housing wall
sensor housing supports the sensor circuit board
even further. Four sensor bearings can be com-
and contains an integrated connector with the The space available for the gearshift forks is severe-
bined to create a sensor bearing module (Fig-
pins for supplying current and for signal output. ly limited in a DCT due to the double clutch. It is
ure 10).
The connector can be positioned either inside or therefore advisable to use gearshift forks movable
outside the transmission. As an output signal a The four sensor bearing units and the base plate on a fixed shaft. They are not moving inside the
digital or analog signal can be used. then form a common housing with a common housing bores during actuation and therefore re-
Inside quire less axial length. In addition, two gearshift
Figure 10 Integration of four sensor bearings in one
forks can be mounted on a common fixed shaft
module since they can be actuated independently of each
Sensor / board Transmission other.
housing INA has developed a gearshift fork actuator espe-
electronic unit. The common connector that re-
Connector cially for DCTs that is integrated into the gearshift
places four individual connectors is located on the
4x2 Ball caster fork, and in comparison with the systems men-
outside in the illustrated example. It can also be
tioned above, it is a cost-efficient alternative with
Sensor housing used as a direct interface to the control unit on
optimized length (Figure 11).
/ bearing cage Shi stroke
the inside of the transmission. It can be mounted
in the transmission in accordance with the cus- One or two gearshift forks on one shaft are advis-
tomer’s requirements. able, depending on the design of the transmission.
Detent spring Here, the focus is either on minimizing the number
Shi sha The sensor module offers additional benefits to
of shafts or simplifying the oil supply. The INA inte-
those of the sensor bearing solution already men-
Cam profile grated gearshift fork actuator represents a new in-
Bearing sleeve tioned:
tegration level for hydraulic actuating elements for
Figure 9 INA sensor bearing: Setup  Only one common connector DCTs.

82 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 83


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

Oil supply Seals Bearing Cylinder Fixed piston Housing Thin sheet metal design Steel-aluminum design

Sha

Shi fork

Shi stroke

Figure 11 INA integrated hydraulic gearshift fork actuator: Setup


"Pot" design Thick sheet metal design
Figure 13 Various gearshift fork technologies depending on requirements
Reducing weight welding, press fit, fixing using dowels, riveting or
screw mounting.

and costs Thin sheet metal gearshift forks (Figure 13) are de-
signed for relatively low overload gearshift forces
and achieve precision requirements due to the low
distortion of laser welding. The injection molded
tion of that new technology gearshift forks will
begin 2010.
contact pads form the interface to the gearshift
Gearshift forks sleeve.
Automated manual transmissions usually re-
quire the gearshift fork and shift rod to be de-
for gear shift transmissions High accuracy Gearshift forks in “pot” design (Figure 13) are signed as one fixed assembly. The shift actuator
suitable for higher loads, which means the rele- system is usually located in the housing of the
In gear shift transmissions, gearshift forks transfer
Low weight Space saving vant welding methods such as MAG and TIG are transmission so that the shift rod ends are actu-
the gearshift motion to the gearshift sleeve. The
required. The required accuracy is achieved by ated. Due to the extremely short design of the
gearshift motion is usually introduced via the strik-
reworking the parts by machining and/or pairing DCT, the axial space available for the gearshift
er jaw and transferred to the rotating gearshift
of contact pads. The contact pads are joined to forks is extremely limited, which often requires a
sleeve through the contact pads.
the gearshift forks using ultrasonic welding. flat punched thick sheet metal gearshift fork
The varied requirements placed on the design of (Figure 13). The method of fixing the gearshift
Steel-aluminum gearshift forks (Figure 13) com-
current gearshift forks can be summarized in cer- fork to the shift rod must be selected according
prising a die cast gearshift fork and a flat, preci-
tain focal points (Figure 12). to the application.
sion punched striker jaw are suitable for certain
In order to meet these requirements, INA uses package spaces. Two self-tapping screws secure All gearshift technologies can be supported by
various technologies depending on customer the striker jaw to the fork with a friction fit. This both sliding and rolling contact, which must be
specifications and the space available. These Low cost cost-efficient joining method enables the toler- defined in accordance with the requirements of
High loads
technologies are thin sheet metal forming, alumi- ances to be compensated due to the precise po- each individual case. INA’s portfolio of gearshift
num die casting, thick sheet metal forming and sitioning of the striker jaw during screwing pro- forks offers the adequate gearshift fork technol-
High sffness
thick sheet metal fine blanking. Depending on the cess. This makes the complex reworking by ogy for each customer requirement.
technology of the individual parts, different join- machining required for costly die cast steel in-
ing methods are used such as MAG, TIG and laser Figure 12 Requirements of gearshift forks sert components unnecessary. Volume produc-

84 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 85


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

Plastic housing The use of plastic is an effective alternative for


reducing costs and weight. Plastic housings do
components in the
slots but can still tilt
for gearshift systems not require machining since the interfaces are slightly. This facilitates
manufactured at sufficient precision during the optimum surface con-
The housing of gearshift systems supports the
injection molding process. The material price of tact during operation.
gearshift components and provides an interface
plastic also advocates the use of this material. The design of the
(flange) for mounting onto the transmission. In
However, the design of a housing made of plastic guide cage (which is
addition, two levers are fixed on the gearshift sys-
tem housing to which the Bowden cables for shift-
ing and selecting are connected. The gearshift
must be modified in accordance with the mate-
rial and manufacturing process characteristics:
similar to that of a
needle roller bearing 5
cage) facilitates cost-
system must be highly robust since the entire flow  No friction fits (relaxation of the plastic)
efficient cage manu-
of selection and shifting forces is transferred
 Sealing with sealing rings necessary facturing processes
through it. Housings of die cast aluminum have
and pad assembly due
been performing these tasks (Figure 14) reliably  Thermal expansion, the strength of the material
to automation.
for a long time. at high and low temperatures, moisture intake
and aging are to be considered. Figure 15 A typical synchronizer package Via separating the fric-
Aluminum die casting is characterized by flexi-
tion and guidance
ble molding, resistance to corrosion, tempera- INA has developed a gearshift system housing
ufactured in different ways. But the cost-saving po- functions the friction pad system achieves several
ture stability and good mechanical strength made of plastic. Sample parts from the injection
tential of them is relatively low, therefore new so- advantages:
characteristics. But it requires an essential molds were subsequently successfully tested on
lutions are to be developed.
costly machining that can involve a large share test rig and in vehicle (Figure 14).  New friction pad materials applicable
of the price of the housing. Therefore, ap- INA has developed a new system that meets the
The omission of reworking by machining of the  Flexible combinations of friction pairings
proaches for saving costs are advisable using requirements of modern gear shift transmis-
housing (off-tool injection molded finished part) possible
alternative materials and omitting the use of sions. The friction pad system (FPS) does not re-
and the lower material price means that using
rework by machining. quire the friction lining to be fixed on the ring  Lower installation space requirements compared
plastic instead of aluminum cuts costs and re-
and replaces the lining with separate compo- with conventional systems with similar
duces the weight of the entire gearshift system.
nents (Figure 16). performance
Aluminum housing The suitability of the plastic housing depends
above all on the temperature at the installation The friction pad system comprises individual pads  No costly adhesive bonding of the lining onto
location (distance to exhaust system compo- that are joined to a guide cage and secured from the rings required
nents) and must be checked for every vehicle getting lost by stamping. It can efficiently replace
 One supplier for the entire module
apart. conventional synchro rings with or without car-
bon layers. The pads are secured against loss of  One interface for the customer
Friction pad system (FPS) for A comparison of the
synchronization systems important parameters
Carbon layers Fricon Pad System of the well-known car-
During gearshift operations, synchronization sys-
bon layer system and
tems are responsible for adjusting the speed of the
FPS are shown in Fig-
transmission shaft and gear wheel that are subse-
ure 17. The low wear as
quently linked by geometrical locking by the gear-
Fricon pads well as the more favor-
Plasc housing shift sleeve.
able friction properties
Originally a single cone system was used. The ap- speak in favor of the
plication of special coatings on friction surfaces has using the FPS. In addi-
clearly enhanced the performance of the system. A tion, the costs of the
further performance increasing was achieved by FPS, which are up to
using of multi-cone system. The carbon layer sys- 30 % lower, must be
tem is standing for highest performance allowing emphasized.
Guiding cage
omitting of multi-cone solution.
The INA Friction Pad
However rings with carbon layer are very expen- System (FPS) has al-
sive to manufacture. After pre-cutting the carbon ready been successful-
layers have to be bonded on the rings through a ly tested and it is al-
Figure 14 Die cast aluminum and plastic gearshift complex process. There are many different carbon ready on a par with
system housings materials available on the market, which are man- Figure 16 Synchronization ring with carbon layer and FPS conventional synchro-

86 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 87


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

 High, repeatable tooth


Fricon coefficient Fricon gradient accuracy due to long
tool life
Firicon coefficient μ

Firicon coefficient μ
FPS FPS  Cost-efficient tech-
nology optimized for
Carbon Carbon large-scale volume
production
 Similar performance 5
compared with clutch
Shi cylces (lifeme) Synchronizaon me bodies manufac-
tured by machining
INA clutch bodies can
be flexibly adapted to
meet customer re-
Wear Cost Figure 19 Clutch body in a synchronization package quirements and can be
provided with addi-
up to comparably high costs. Sintered clutch bodies tional functional surfaces. Along with a lower
- 30 %
have higher friction and a little less mechanical piece price they have high surface quality and low
Axial wear

Carbon
Cost
load carrying capacity due to the sintered mate- deviations in actual dimensions thanks to the
rial. The surfaces of the teeth manufactured forming technology, which is oriented on the
FPS
with both technologies are not optimized to the mass market.
function.

Shi cylces (lifeme) Carbon Brass FPS


INA manufactures clutch bodies by forming. De- Gearshift sleeves for
pending on the requirements, two designs are
Figure 17 Comparison of carbon layer system with FPS used – flat or with integrated inner cone (Fig-
synchronization systems
ure 20). The following advantages speak in favor manufactured by forming
nization systems. The next stage of development system must be precisely matched to each other. of using clutch bodies from INA:
will involve further developing the friction pairings INA offers optimized inner and outer rings for Gearshift sleeves are part of the gearshift system
 High mechanical strength due to formed tooth
to tap the full potential of the FPS as much as pos- the FPS that are matched to each other as a sys- of a gear shift transmission. They trigger presyn-
roots
sible. tem (Figure 18). As a system supplier, by supply- chronization and subsequently link the transmis-
ing the FPS from one source and due to the  High quality surfaces due to the forming process sion shaft to the gear wheel for transferring
The mating components of the FPS require a
clearly-defined responsibilities, INA offers its drive torque (Figure 21). Due to the domination
special surface texture that directly influences
customers a product optimized in its entirety. of gear shift transmissions on the European mar-
the performance of the system. This is the rea-
ket and a sufficiently large market share world-
son why all components of the entire friction
wide, the gearshift sleeve must be considered as
Clutch bodies a large-scale volume product.
for synchronization systems Today, gearshift sleeves are machined from blanks.
The complicated geometry makes the manufactur-
Special clutch bodies that are rigidly linked with
ing methods varied and, above all, highly cost-in-
the gear wheel are used in synchronization sys-
tensive. In order to meet the requirements as a
tems in order to transfer torque (Figure 19). In the
large-scale volume product an adequate technolo-
last phase of the gearshift operation, the internal
gy for manufacturing of gearshift sleeves must be
teeth of the gearshift sleeve engage in the exter-
used. The following targets must be emphasized
nal teeth of the clutch body thereby linking the
here:
transmission shaft with the gear wheel by geo-
metric locking.  No turning, broaching and milling processes
Clutch bodies are either produced by machining  Reduction of material required
or sintered, depending on the design. Clutch
Figure 20 INA clutch body manufactured by forming  Increase of tooth quality (surface, roughness)
bodies manufactured by machining are charac- – flat version (left), version with integrated
Figure 18 FPS system components – perfectly matched terized by high machining outlay and therefore inner cone (right)  Lower component piece price

88 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 89


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

and joined. The the shift movement


groove rings are then by the gearshift
Shi stroke
rigidly linked to the sleeve, the struts gen-
body by means of erate the actuation Selector sleeve
laser welding (Fig- force for presynchro- Detent ball
ure 23). After harden- nization. Three struts Synchro detent
ing using a specially- are normally used, Detent spring
developed process
for minimized distor-
which are located ev-
ery 120° in the slots
Selector hub
5
tion, the tooth profile of the selector hub.
has only low devia-
The struts are available
tions in actual dimen-
in various single-piece
sions.
and multi-piece de-
Due to the use of signs. Conventional
forming technology multi-piece designs
Figure 21 Gearshift sleeve as a part of the gearshift system suitable for the mass comprising separate
market and, last but springs and struts are Figure 24 INA struts in a synchronizer package
not least, due to the widely used (Figure 25).
INA has available a new forming technology for reduced material usage, INA formed gearshift The multi-piece design
gearshift sleeve manufacturing that meets the sleeves are low cost and high quality products. is however being in-
named requirements. The basic idea comprises They are already in use in several volume pro- creasingly replaced by Convenonal INA ONE-piece INA FLAT
profiling the body (the ring with internal teeth) duction applications. the single-piece design. Mul-piece design design design
from one strip. The subsequent ring forming
The multi-piece designs
and joining then build the basis of the INA Groove ring are characterized by
formed gearshift sleeve (Figure 22). Since the
the following features:
material fibers are not cut but formed during
profiling, a heavy-duty ring profile is generated.  At least two separate
Due to this manufacturing method, the profiled components
teeth have a high surface quality since the
 High fitting outlay
score marks usually caused by machining are
(elements are pre-
not present.
loaded, possible Figure 25 Evolution of struts
The groove rings are manufactured in a series loss of parts)
of processes, whereby a steel wire with a rect-
Base ring Groove ring  Often a high overall height:  No radial bores in the selector hub
angular cross-section is cut, shaped into a ring
Figure 23 Joining the body with the groove rings • Deep slots required in selector hub  Simple to mount
• High stresses in the residual cross-section of INA ball struts provide a solution to the require-
Round wire the selector hub ment for one-piece struts (Figure 25). The spring
Optimizing space Current front-transverse DCTs have a short de-
and ball are enclosed in a sheet metal steel housing
that prevents the loss of components during

Flate stripe and length sign and, compared with manual transmissions,
have a significantly higher gearshift frequency. It
mounting. INA ball struts are characterized by sim-
ple mounting due to the single-piece design, no
bores in the selector hub and the low price.
is for this reason that modern struts must meet
Flat struts for the following requirements: The transmission can be shortened due to the
shallow design of the INA flat strut (Figure 25)
synchronization systems • Modular one-piece design since it shortens the distance between two gear
Ring forming
and joining wheels. The low overall height is achieved by uti-
Axially movable struts are used for presynchroni- • Low overall height
lizing the space under the profile for the length
zation in shift transmissions (Figure 24). The con-
• Short axial length (distance between two gear of the spring.
tact head (often a ball) is preloaded against a
wheels)
slot in the gearshift sleeve and centers the gear- INA has developed the so-called “strut-in-sleeve”
Figure 22 Manufacturing the body shift sleeve in neutral. During the initiation of • Contribute to reducing system costs design (Figure 26). This arrangement facilitates fur-

90 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 91


5 Shifting systems and synchronisers Shifting systems and synchronisers 5

33,4

5
31,5

selector hub
crical
cross-secon
Figure 27 Minimizing stresses in the critical cross-
section

Flat struts from INA provide a suitable solution to


the requirements placed on these components by
Figure 26 Top: A synchronizer system with a flat strut. contemporary DCTs and AMTs. Their technology is
Bottom: Reduced length of transmission due oriented towards large-scale volume production
to “strut-in-sleeve” design. which facilitates the lowering of system costs with
reduced installation space and higher system reli-
ther shortening of the length of the transmission in
ability.
that the flat strut is fixed in a recess of the gearshift
sleeve and moved in the gearshift direction during
gearshift operations.
In addition, flat struts enable the depth of the slot
Outlook
in the selector hub to be reduced (Figure 27). Shal-
lower slots reduce the tension in the critical resid- The Gearshift Systems product line is intensifying
ual cross-section by up to 25 % and facilitate a its efforts both in optimizing existing products and
higher transfer torque of the selector hub with an in entirely new themes in order to meet the market
otherwise unchanged transmission geometry. The requirements of today and tomorrow. New prod-
risk of fractures in the residual cross-section is ucts and technologies will also in the future be de-
therefore also effectively minimized. veloped in conjunction with customers.

92 Schaeffler SYMPOSIUM 2010 Schaeffler SYMPOSIUM 2010 93

You might also like