Professional Documents
Culture Documents
Troll A Installation
Troll A Installation
. .
This paper was pfesentsd m ttw 2slh ti”ual OTC in Houstm, Texas, U S A 6-9 May 199s
Tms papof wu sewed for presentwm by the OTC Pra$ram Commme followingIewew of mformatm ContainedIn an abstrati submlned by the Author(s) Conlenls of vw paper,
as pretented, have nti ken rev!owedby the Offshore Tdndogy Can ferec!ceand we sullecf to c.nrucllonby the author(s) The maleroal,as c!resented,das not necessarily
fef!ecfany FC.stiumof lk OtlshoroTechrmlogyConference or Is olkars PennIss& to COPYis restricted10an abstmti 0! not more than 300 words 111. stmtmns may not be cop$es
The abstraci should containmmsptcuws acimow!+dgmeol of where ana by whcnmthe paper was F@$enlti
Platform particulars are given in Table 1. More maximum 25 persons (one helicopter lift). A specially
detailed description of the platform foundation is found designed rapell ing system (DONUT) acted as
in References 1, 2 and 3. emergency evacuation back-up.
Through extensive training on a shiphandling
Challenges. The extreme height of the structure was a simulator, key marine personnel on the platform and
challenge for the towing operation both with respect to tug boats were given abetter feel for the platform
the large freeboard in general and the bottom clearance response to varying environmental conditions and
when passing the most shallow part of the tow route in platform maneuverability. The training also gave
particular. This minimum depth was 237 m which is opportunities to test out and practice on the
normally considered abundant for surface towing communication procedures during normal operation
operations. In this case however, 237 m depth was and emergency situations.
governing for buoyancy volume and gave strict
requirements for the performance of the tug Preparations for Skirt Penetration
configuration. Penetration Principle. Penetration of skirt piles
The dominating aspect of skirt penetration of Troll comprises two major operation activities:
A was the difference in area between the circular cells Ballasting the platform to provide gravity
and the tricells. Two main consequences were ( 1) more penetration force.
soil heave in tricells than in circular cells giving Evacuation of 580,000 m’ of water entrapped
possibility for premature filling up of the tricells and inside the cell skirt compartments .
(2) higher stress increase in the soil inside the tricells lfrequired, additional penetration force is provided
due to wall friction. The potential consequences were by applying underpressure (suction force) inside the
intolerable horizontal loading on the walls of the skirt compartments.
tricells. The main challenge of penetration was thereby
to manipulate the pressure difference between cells to Penetration Resistance. The calculation of skirt
control soil heave and horizontal loading on the tricell penetration resistance was based on the undrained
walls, This required comprehensive operation systems shear strength profile as determined by direct simple
for monitoring and manipulation of the pressures. shear tests using conventional tip bearing capacity and
Soil heave was defined as the level of the soil skin friction formulas. Skirt tip resistance was
surface within a skirt cell minus virgin seabed level. estimated to be the main contributor in the first part of
With these novel challenges, verification of the penetration. Wall friction was considered the major
operation feasibility, analysis of potential problems, resistance towards final penetration due to increase of
contingency planning and training the installation crew both wall area in contact with soil and friction. Based
became important activites during preparatory works on previous experience, filly remoulded clay was
for the operation. assumed when calculating the wall friction. A rapid
increase in wall friction was expected when passing
Preparations For Marine Operations 16.5 m penetration due to significantly lower sensitivity
Minimum Clearance. Dynamic analyses and model of the clay in Soil Unit 11.
tests (scale 1:84) were carried out to investigate A probabilistic evaluation of the uncertainty in
platform motions and to establish the required tug penetration resistance was performed, The wall friction
configuration when maneuvering through the “shallow” was considered the major uncertainty. The evaluation
area. The platform base area has a size of 3 soccer resulted in coefficients of variation of 0.07 for tip
fields. resistance and 0.16 for wall tliction. Upper and lower
The challenge was to arrive at reasonable bound values were determined by the range* 1.5
environmental operation criteria for the tow with a standard deviation of the best estimate.
minimum bottom clearance of2 meters, when including
for vertical platfomo motions from wind, waves, tide Tricells. The skirt walls to be penetrated into the
and tension in towing lines as well as uncertainties in seafloor consisted of 37,800 m’ concrete, or equivalent
the bathymetric survey. to a cube with sides 34 m, resulting in large soil
The tug fleet consisted often vessels with a total displacements and corresponding 2.6 m average
bollard pull of 1629 tonnes and one tug serving as seafloor heave within the skirts. However, due to
escorthescue vessel. The tug configuration and the 175 geometry effects, the seafloor heave within the narrow
n. miles towing route are shown on Figures 4 and 5, tricells would be higher than in the circular cells. Itwas
respectively. A semisubmersible accommodation foreseen that complete tilling (plugging) of the tricells
platform (flotel) accompanied the tow, would happen several meters before the desired depth
was achieved. Continued penetration atler plugging
Safety and Training. The inshore towing draft up to would thereafter induce unacceptable high internal
beyond the “shallow” was 227 m. This elevated the tricell pressures.
topsides and Captain’s brigde on Main Deck to some Silo effects in the tricells could alone cause similar
145 m above sea level. The free fall lifeboats, which excessive internal pressures during the last part of the
were the permanent platform evacuation facilities, were penetration.
designed for operation from a freeboard of some 30 m. Rather than designing the skirt walls for these
Two helicopters were therefore provided for rescue and extreme temporary loads, it was decided to reduce the
platform emergency evacuation purposes. This limited loads by manipulation of the skirt water pressures.
the number of people onboard during the tow to field to The following novel strategy was chosen:
58
OTC 8122 E. ANDEN/ES, E, SKOMEDAL, S, LINDSETH 3
deviations from the anticipated performance should Instrumentation and Data Acquisition System. A
occur. comprehensive structural, geotechnical and
Analyses of possible failures and contingency environmental instrumentation and data acquisition
planning were given high priority. Rather than system was available for monitoring the operation,
establishing detailed step by step procedures for all totalling I20 sensors.
possible failure situations the following strategy was The system provided measurements of water
adopted: pressure in each skirt compartment and accumulated
soil heave within the tricells in addition to platform
- For each operation parameter the consequences to inclination, penetrated depth, base contact stresses and
the structure or foundation soil of gradual ballast water, etc.
exceedance of the operational limit were analysed The instrumentation program is listed in Table 2.
and reported in supporting documents. The data acquisition system scanned through the
A contingency situation was defined as exceeding sensors once per second and presented more than 1750
an operational limit or if one or more limits had to updated measured and calculated operation variables
be exceededin order to continue the penetration. every 10 second.
In a contingency situation the consequences of The enormous amount of information made it
exceeding the critical operational limits would have necessary for each operation discipline to customize
to be evaluated and an optimal approach for further their own data presentation on the operation computers
operation would then be established. Temporary for monitoring of assigned operation parameters,
stop of operation was considered acceptable.
Operation Performance
Penetration crew list and shitl plans were established Tow to Field and Positioning. Micro-Fix radio
some 12 months ahead of the operation. The persomel positioning system was used for navigation during the
were recruited horn the project engineering and 35 n.miles inshore towage and two independent DGPS
construction disciplines. They maintained detailed systems for the offshore towage.
knowlegde on the structural, geotechnical and The platform arrived at the Troll field after 6 days
operation system designs and had broad experience in towage. The “shallow area was passed with a recorded
use of the operation systems. minimum clearance of 10.8 m.
During operation training seminars the two shifts The tugs were rearranged into a star formation
worked through different operation scenarios from during the approach to the target area for the final
touch down of the skirts to penetration completed. positioning of the platform. Both DGPS and UHF radio
positioning systems were utilized. The platform was
Temporary Water Ballast and Skirt Evacuation placed 6 m tlom the center of the specified 50 m radius
System. The water ballast and skirt evacuation systems target area and oriented 0.2° off theoretical heading.
are shown schematically on Figure 9. The contractual tolerance on the orientation was ~2.5°.
The ballast water to the drill shafts was either
sluiced from sea or from the underbase skirt Skirt Penetration. The main operation steps were as
compa~ents. The skirt water not sluiced to the shafts follows:
was evacuated to sea dircectly or through the skirt
evacuation pumps. Depth Interval Activity
The evacuation system would generate suction 0+4m: The ballast water intake and skirt
pressure within the skirt compartments the moment the evacuation were control led to maintain
penetration resistance became higher than the skirt water pressures close to ambient
submerged platfrom weight if the water was evacuated sea. This in order to obtain early
by pumps or sluiced to the drill shafts. sealing of the skirt compartments.
Restrictions to acceptable differential skirt water 4m+7m: Water pressures in circular cells were
pressure and need for individual manipulation of the kept close to ambient sea.
pressures required a system for controlling the water Started suppressing the soil within the
pressure in the 43 different skirt compartments tricell by increasing the tricell water
separately. The evacuation Iine from each compartment pressures uniformly in all tricelis
was therefore equipped with both remotely operated relatively to the circular cells.
hydraulic throttle valves, with limit switches and 7 m -+ 12 m: Individual adjustments of the tricell
position indicators, and manual block valves. pressures were made in order maintain
The system, comprising close to 100 different soil heave within acceptable limits,
valves, was controlled by a Programmable Logic 12 m +25 m: The tricell pressures were adjusted to
Computer (PLC) and operated from a tempormy maintain control of soi I heave.
control room. Started Ievelling the platform by
The valves on the skirt compartment evacuation differentiating the water pressures in
lines could also be operated from a push button panel the various circular cells.
hardwired directly to the valve actuators for quick and 25 m + 36 m: Reduced tricell pressure to comply with
safe response to requests for changes in the skirt stmctural capacities and acceptable
differential pressure when required. seafloor heave criteria.
Established final penetration demh
60 from evaluation of observed sea floor
OTC 8122 E ANDEN/ES, E, SKOMEDAL, S. LINDSETH 5
heave within tricell and circular cell tricell than in the surrounding circular cells The soil
skirts, platform inclination, base contact response down to 12 m required more reduction of soil
stresses and sea bed topography. heave in the tricells in the interval 15-22 m than
planned in order to obtain sufficient margins towards
The operation time from touch down until the skirts the end where suction in the tricells were required. The
were penetrated to the final depth was 104 hours, Final variation between the cells were small confirming
penetration depth was 35,7 m which was within the homogeneous soil conditions and good performance of
acceptable range of35 -36 m,. the operation systems. As a result of the successful
heave control, the loading on the tricell walls and other
Comparison of Expected and Observed parts of the structure was well within the limitations.
Performance To improve the understanding of the heave process,
Penetration Resistance. The observed total skirt a more detailed comparison with a theoretical model
penetration resistance isshown in Figure 10. The water is given in the Appendix A.
pressure in the circular cells were close to zero The observed relationship between tricell heave
throughout the penetration. The ballast water gave and pressure differences indicates that the theory used
sufficient penetration force and thus there was no need during planning was reasonably realistic. The friction
for suction in the circular cells to reach the final effect on differential pressure was possibly somewhat
penetration depth. overestimated. The observations also compared well
The observed penetration resistance was slightly less with the model tests performed.
than the expected lower bound. To investigate further
the low penetration resistance, design calculations of Conclusions
resistance against various parts of the foundation was The installation of the TROLL Phase 1 platform
compared with measurements. Comparison with the represented several new challenges in the field of
best estimate isgiven totheleft in Figure II and it is offshore installation operations. The success of the
seen that the wall friction represents the main operation was provided through a devoted
deviation, Totheright in Figure II comparison with multidisciplinary teamwork throughout the engineering
lower bound values tlom design is shown. The planning and performance of the operation,
measured tipresistance compares well with the lower The potential in combining analytical approach
bound throughout the penetrated interval. The with model testing in design and planning of
measured friction compares well with the lower bound complex operations has been clearly
from seabed to about 17mdepth which is the lower demonstrated.
boundary of soil Unit I. The major deviation from Observed penetration resistance was slightly
design is represented by the wall friction in Soil Unit less than expected due to an overestmation of
11.The wall filction in Soil Unit II is less than the the wall friction..
estimated lower bound. The flow of even large volumes of displaced
The undrained shear strength of soil was back- soil was controlled by moderate and predictable
calculated from measured earth pressure at skirt tip by pressure differences within the skirts,
use of the two alternative solutions for the bearing
capacity factor. A comparison with the design profile The operation generated experiences of great value in
of direct undrained shear strength is made in Figure 12. design of future skirt pile concepts, like suction achors.
Taking account of the variation between the calculation
models, an interpretation may be that the Acknowledgements
backcalculated strengths are mainly slightly less or The authors wish to thank A/S Norske Shell and Statoil
equal to the design strength for the entire penetration for their permission to publish data from TROLL Phase
depth. 1,
The contribution from colleagues and ftom
Platform Inclination, Figure 13 shows the platform subcontractor Norwegian Geotechnical Institute both
inclination versus penetrated depth. The platform during design, planning and performance of the
inclination measured on the deck was 0.04° when the operation as well as preparation of this paper is highly
penetration was completed. The contractual appreciated.
requirement was <0.4°,
The need for applying a penetration moment in References
order to maintain platfomn verticality within .1 Knudsen, A., Skjaeveland, H., l.indseth, S, and }Ioklie,
acceptable ranges was less than expected. hi,: “Record-Breaking for Fixed Concrete
Water Depth
Platforms”. Paper no 7463, OTC 1994,
Soil Heave. The operation parameter for controlling 2 By.T and Skomedal, E: “Soil Parameters for Foundation
Design, Troll Platform”, BOSS ’92, London.
the soil heave in the tricells was the overpressure in the
3 I{anscn, 13., Nmvacki, F., Skomedal, E, and t{ennstad, J.,
tricells relative to the neighboring circular cells, The
“Foundation Ocsign, Troll Platform”, BOSS ’92,
planned water pressure differences were followed and London.
the soil heave proved to be easily controlled by these 4 Tjelta, T. I., Aas, P. M., Hernrstad, J, and Andenzs,E.:
pressure differences as indicated by Figure 14. Positive “The Skirt Piled Gullfaks C Platfomr Installation”. Paper
pressure difference indicates higher pressure in the no 6473. OTC 1990.
61
TABLE l: Platform Particulars TABLE 2: Instrumentation Program
Height of GBS
36 m
369.4 m
Bottom Clearance and
Penetrated Depth I 4
I
m
Flow ffom Tricells; Flow Rate
and Accumulated Flow I 24
1
Flow rate to shatts, to sea and 3
Displacement 1,052.000 tonnes ffom sea
Concrete volume 232,147 m3
$-c, kPa
Depth Grain Soil u o Z? @o 600 8M lW w 1, s, OCR 0’ a
N
m size Oescnption 1 — Q“VP.fM:a 7* y“ - - dell Wa
T 1
a /
CLAY,Vwy [on D h. hiftl 70
#19tafr. SignorOrwcml- 1 10 37 5.5 1.45 29 4.5
W* I*d 47
!45 : ‘s
-Zt) :;.
.. cur. SS1-ldf. &m 10 wry ~ ntt 26
,.,“
.:
..,. mtf.mtim owmw. tlA
20 2 1.45 28.5 8.0
,’..
Ibjhllyov9rcam46ald, 10
mmy gravcts ati acaoond
.,. .:
lQII*$
40 :::..
—-- \
-
,., ——- ——— -- — .-. -_
;4-. ,: ; - - --- ;,6
y“
:...,
CLAY. m~ U1-111
Ilk b( **l-r
,..., $EfJ10hti,
3* sqhUy I[a : “!0 19 2 I :5 29 llj
.,. mom Obwcmmbdaled
- 60 :~‘ i :~j
--- --— -- ) —- :L---— —-- 3- ‘: .. -- _. ,!? .-, -_
bb ,, CiiY.;a UI’Ul 11Awo 118 WI
..
: .. 10ft 10 bud. tihl$ I[c 2’ 20 2 ‘“40 28.5 a
!L owwconsddarnd 1018 0 1.2!
62
OTC 8122 E. ANDEN/ES, E. SKOMEDAL, S. LINDSETH 7
Y
.302.9 MSL)
7 1
E
.,
s
.
I
I
I
L 1
IEIL
SECTION 2-2
-T *
o
36
SECTION 1-1
63
8 INSTALLATION OF THETROU PHASE I - GRAVITYSASEPIATFORM OTC 8122
~,
vIKING TITAN 11451 8/pi
CONT.FLOATER SlR I NC
MCAYIKAvIKING [1787 B/Pi
ESCORT[W vE5SEL
M.uA$T[R ( 1611 B/Pi
~ Orainage pm
-Lid
- Scale etched on
inside of skkl wall
—
+ WI watts
Skin companmen!
00
_ Sandblast area
(all sides. in-
and outside)
‘>
All dimemi- in millimeters
‘C S.fltip
BOITOM VIEW
Plva Iwave
o
-2 -
----- .: ___-. :_- ,-- ---
...,., .-- .-, -. -.,, -4 - -----
---
~
..
‘.
.,. 54 .
6-
>
, $
-. --, :t
:
>
: a.
:
;,
-12 -
:
: -14 -
A3
A3
-16
0 5 10 15 -1 0 1 2 3 4 5
PIessuIe, kPa Heave, cm
65
10 INSTALLATIONOF THE TROLL PHASE 1- GRAVITY BASE PLATFORM OTC 8122
sproxim.ista
plug heave In C 1
,.
,.. T
i+
L___-i
.10
-10 -e -6
<
-4
Plug heave, cm
.2 0
-. Design Lower
- Design Best
( -. Design Upper
—. - Measured
—. —.
F“-
— —— _—
—— -.
—
..—
— .-
—: - Ballast capacity
——-—-. —
— --
D-
Q-
,-... .
4C
Figure 9- Water Ballast and Skirt Evacuation System Figure 10- Total Penetration Resistance
OTC 8122 E. ANDEN/ES, E. SKOMEDAL, S. LINDSETH 11
0,. t I
!1
I
I
I
I I
J
40 i
[ 1
0 I
I 1
I
- Design sud
-J
- Back./Brinch-Hansen
- Back./Skempton
10
r
- East
- North
67
12 INSTALLATION OF THE TROLL PHASE I - GRAVllY BASE PIATFORM OTC 8122
-El
\
I ‘m
-. Proc. high ‘.
‘.
- Meas. min. ‘,
10 I 10 /’ ‘,
~ -,
- Meas. max.
,.*
+...-.’’.-”’
.-
~ ,.-
c
~.’ E
~: %
, ,’ ~ 20
1’
:,’
j’ z
%
, c ,..
,’
,, .
.’ 1!’
,’
‘.
,’
‘.
,’
,’ 30 -.-: ‘. . .
‘.
‘.
A-
,.’ ,’ ‘.
,,’ ‘.
.’
,.’ ‘.
, “c ‘.
40 L I
68
OTC 8122 E, ANDEN/ES, E. SKOMEDAL, S, LINDSETH 13
Appendix-Analysis of Soil
Displacement
Analytical Model
The model described in the following was proposed by the
geotechnical verification contractor Sintef Geotechnical
Engineering.
For qua] vertical stress p on both sides of the tricell wall, the
soil displaced by the skirt tip will be qually distributed into the
two cells. The plastitied zones are symmetric and the bearing
capacity ofthc skirt tip maybe calculated by
q= N.s. +p
r=+=sin2m
k=!i Bc 91
The sign of r will be opposite on the two sides, given by the
direction of the horizontal shear stress below skirt tip. The
relation between stress d iffercnce and lr[ is found by static
quilibrium:
4 -3-2-101234 The theory described is valid for the differential stress range of
H, 14. sU. ]f the overpressure in the tricell exceeds 5.14 times
s“, a failure below the whole tricell takes place(N= n + 2 for
1=0) and no soil at all will flow into the triccll during further
penetration.
Reference
Jarrb~N.: “Soil models in offshore engineering”, ~nkine lecture. Geotechnique 35,No.3(1985) 24 I
69
14 lNSTALtATION OF THE TROLL PHASE I - GRAVllY 8ASE PLATFORM OTC 8122
Comparison with Observed B. The pressure difference was in the range 3-6 times
Trieells ti and T17 WCm selected as ex8Mpk2S but the ADbetween 6 and 10 m penetration. The heave was
other cells behaved similar. In F@rre A-1 soil heave is zero. Accordiig to the thcmy, zero heave should
shown together with differential pressure (vetticxd eonespond to an overpresaure of 3.14 times WD.
stress) at skist tip level divided by the undraiied shear C. In the depth ran e 10-22 m the pressure difference
strength (A% differential pressure included the was 5-7 times w%. The heave deuwtaed by the
water pressure in the biccll minus average water same rate as the penetration increased. lltii
pressure in the surround~ circular cells and a indicates that all soil below the tricell went into the
contribution from fiction. ‘Ihe measured wall fiction neighboring circuhw cells. Aecxxding to the
was assumed evenly distribution along the skirt walls theory, such globaI failure should take lace at an
and the vertical stress txmtribution at skirt tip level was overpressure in excess of 5.14 times sut .
taken as the tliction force in each cell divided by the D. At 22 m the heave changed tapidly tlom decreasing
cross sectional area. At final penetration the fii~ion to increasing trend at the same time as the pressure
effect gave an excess verlieal stress irr the tricells of difference dropped from 5 to 3 times SUD. Around
about 340 kpa relative to the surmxrnding circular cells. 25 m the heave decreased slightly again as the
Note that pressure measurements between O and 6 m pressure differences increased to about 4 times SUD.
penetration is excluded due to an error in this interval. E. From 27 m to final penetration the slope of the
The heave development may be divided into five parts: heave curve indicates that 20-3070 of the soil went
into the tricell. The pressure difference was
A. The pressure difference was about zero in the between I and 3 times SUD with an average slightly
penetration interval O-5 m. The inclination of the above 2. Such heave would according to the theoty
heave curve indicates that 50% of the soil displaced correspond to a pressure difference of about I
by the skirts went into the tricell, which is in times sun.
accordancewith the theory.
Tricell T2 Tried TI 7
Soil heave (m) Soil heave (m)
-7-6-5-4-3-2-101 234 -7-6 -5-4 -3-2 -lo I 234
0, 0: ,
t’”’’’/A”
I 1
1’
‘h-b‘“”
I
—1
Y- B
+
I o ~ = SOil heave
– Diff. pressure ,+ %
~;
~
<
c! <
/
I
40’ f ,,, ,,,
I
-3-2-101 234567E -3-2 -1OI 2345678
Differential pressure/sud Differential pressure/sud
Figwe Al - Soil heave in Tricells and Differential Pressure normalized with Stren@
70