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Composites Part B 216 (2021) 108852

Contents lists available at ScienceDirect

Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

A review of dental composites: Challenges, chemistry aspects, filler


influences, and future insights
Alireza Aminoroaya a, Rasoul Esmaeely Neisiany b, **, Saied Nouri Khorasani a, ***,
Parisa Panahi a, Oisik Das c, 1, *, Henning Madry d, Magali Cucchiarini d, ****,
Seeram Ramakrishna e
a
Department of Chemical Engineering, Isfahan University of Technology, Isfahan, 84156-83111, Iran
b
Department of Materials and Polymer Engineering, Faculty of Engineering, Hakim Sabzevari University, Sabzevar, 9617976487, Iran
c
Structural and Fire Engineering Division, Department of Civil, Environmental and Natural Resources Engineering, Luleå University of Technology, Luleå, 97187, Sweden
d
Center of Experimental Orthopaedics, Saarland University and Saarland University Medical Center, Kirrbergerstr. Bldg 37, D-66421, Homburg, Saar, Germany
e
Centre for Nanofibers and Nanotechnology, Department of Mechanical Engineering, National University of Singapore, Singapore, 117575, Singapore

A R T I C L E I N F O A B S T R A C T

Keywords: Resin-based dental composites are promising tooth-resembling materials in restorative dentistry. The limited
Dental composite longevity of dental composite restorations due to the bulk/marginal fracture and secondary caries as well as
Dental composite challenges possible health risks are the critical challenges faced by such materials. Therefore, developments of resin-based
Monomer chemistry
dental composites received considerable attention in academic researches for clinical applications. A compre­
Filler phase characteristics
hensive review of the recent developments in the scientific literature on resin-based dental composites is pre­
sented in this article. Firstly, in the article, the challenges in dental composites are introduced and then the
chemical aspects of the systems are classified through a review of employed resins. Subsequently, the different
characteristics related to the fillers employed for the development of the resin-based dental composites are
described. Finally, conclusions are drawn and future insights are proposed. This article provides an insight that
paves the way for tailoring and designing resin-based dental composites for clinical applications.

1. Introduction literature review by Eltahlah et al. [4], resin-based dental composites


(44%), amalgams (40.9%), glass ionomers/resin-modified glass ion­
Oral diseases negatively impact human health, well-being, and omers/dental compomers (13.4%), and other types of restoration (e.g.,
quality of life worldwide. Moreover, poor oral health linked to systemic indirect and temporary restorations) (1.7%) have been used as dental
bacterial and inflammatory vulnerability can cause undesired outcomes, restorative materials since 1981. Placement of restorations are divided
including uncontrolled diabetes, cardiovascular disease, and respiratory into two groups: 1) initial restoration placement due to primary caries
disease [1]. Despite the widespread advancements in oral hygiene ed­ and non-carious defects and 2) restoration replacement that is reported
ucation and practice, dental decay (or dental caries) treatment remains to be performed for more than half of the initial restorations due to
an inseparable part of everyday dentistry. More than 90% of adults and secondary caries, bulk/marginal fracture, poor anatomic form, and
approximately 20% of people in all age groups in the United States and bulk/marginal discoloration [4]. The trend of using resin-based dental
more than one-third of people in all age groups worldwide have expe­ composites instead of amalgam is increasing in dentistry. Furthermore,
rienced tooth decay [2]. Restorative dentistry approximately costs 46 56% of the total dental restoration placement was related to the
billion dollars in the United States annually [3]. According to the replacement of restoration before 2000, which increased to 58% for the

* Corresponding author.
** Corresponding author.
*** Corresponding author.
**** Corresponding author.
E-mail addresses: r.esmaeely@hsu.ac.ir (R.E. Neisiany), saied@iut.ac.ir (S.N. Khorasani), oisik.das@ltu.se (O. Das), magali.madry@uks.eu (M. Cucchiarini).
1
Oisik Das dedicates this manuscript to his uncle, Late Dr (Prof) Devdutta Das, who succumbed to COVID-19 in September 2020. Dr (Prof) Devdutta Das
dedicated his entire life to the service of dental education and research.

https://doi.org/10.1016/j.compositesb.2021.108852
Received 23 February 2021; Accepted 26 March 2021
Available online 31 March 2021
1359-8368/© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
A. Aminoroaya et al. Composites Part B 216 (2021) 108852

total restoration placement after 2000 [4]. These statistics reveal the plate-like, and nano-porous structured fillers are discussed, while it is
poor longevity of dental restorations and increased dental care cost attempted to draw specific trends and mechanisms related to the char­
related to the subsequent clinical interventions. acteristics of the filler phase, which influence the properties of dental
Resin-based dental composite materials (also referred to as “dental composites. Finally, section 5 provides the possible and expected future
composite” or “dental composite resin” or “dental resin composite” or advances of resin-based dental composite materials. This article there­
“dental polymer composite” in the literature) are widely used in fore delivers an overview of the subject possibly paving the path for
dentistry to provide direct aesthetic tooth-resembling restorations [5]. designing tailored dental composites for practical applications.
They are used in dental practices as a restorative material, pit and fissure
sealant, cavity liner, veneer, crown, endodontic sealers, and orthodontic 2. Challenges and strategies
devices. These materials are composed of two phases: an organic resin
matrix and the inorganic/organic filler [6,7]. Organic resin matrix phase In order to achieve superior performance and increased longevity of
is made from a mixture of multifunctional monomers and light-sensitive dental resin composites, recent research is facing three main challenges,
initiators while inorganic/organic filler phase contains including 1) secondary caries, 2) bulk/marginal fracture, and 3) health
micro/nano-sized fillers, which are mainly used as reinforcement [8,9]. risk, which are pinpointed in the following subsections.
In situ polymerization of dental resin composite by light-irradiation (in
the blue region of the light spectrum) forms a highly crosslinked poly­ 2.1. Secondary caries
mer network that restores the missing dentin/enamel structure [10].
Dental resin composites with different curing systems, known as “self-­ According to in vitro and in vivo assessments, dental resin composite
cure” and “dual-cure” are also commercially available for special ap­ materials form more plaque biofilm on their surfaces compared with
plications. Despite many signs of progress in the performance of other types of dental restorative materials [22]. Gram-positive bacteria
resin-based dental composites, their service life and longevity as present in the human oral environment, including Streptococcus mutans,
dental restoration are limited. Annual failure rates of up to 3–11% have Actinomyces naeslundii, and Lactobacillus casei are the main constituting
been reported for dental composite restoration in posterior and anterior bacterial species of human dental plaque [23]. In addition, the increased
teeth [11–15]. Secondary caries and bulk/margin fracture of the dental surface roughness of dental composites, over time, intensifies the degree
composite are the main reasons for restoration failures. From the ma­ of bacterial colonization [24,25]. Combination of these behaviors
terial properties perspective, health risks and limited longevity of coupled with the gap formation in the tooth-restoration interface due to
resin-based dental composite materials have been generally related to the polymerization shrinkage of the composites and cyclic mechanical
the complicated interaction of high surface bacterial biofilm formation and thermal loading of the oral environment provide suitable host lo­
tendency, polymerization shrinkage related strain and stress, low frac­ cations at the margin of the restoration for colonization of bacteria. This
ture toughness (FT), incomplete degree of monomer conversion (DC), leads to subsequent secondary caries and failure of the dental composite
high water sorption (WS) and water solubility (WSl), and the possibility restoration. Dental composites with low polymerization shrinkage stress
of human exposure to bisphenol-A. (SS-S) and strain (SS-N) may lead to lessened restoration failure due to
Web of Science search reveals that there are several beneficial review the formation of secondary caries. As such, various studies on the
papers on dental composite, which studied different monomers, initia­ reduction of polymerization shrinkage of dental composites are
tors and fillers utilized as dental composites components and discussed reviewed in the following sections. Other strategies such as formulating
the impact on physical, mechanical, antibacterial and self-healing dental composites with antibacterial and bacteriostatic properties that
properties of dental composites [16–20]. However, these articles did have been developed in recent research are beyond the scope of this
not provide an overall and comparative classification of the chemistry of article, but will be briefly addressed in section 5.
monomers and various structural features related to fillers in order to
address the design of dental composites, which can face their main 2.2. Bulk/marginal fracture
clinical challenges from the material design point of view. Therefore, the
current paper aims to review the main clinical challenges of dental Bulk/marginal fracture is also a prevalent dental composite resto­
composites and provide a comprehensive classification of monomer ration failure mode. Diminished mechanical properties of dental com­
chemistry and structural filler properties, which encompass the progress posites, over time, in the oral environment, leads to this type of failure.
of resin-based dental composites after 2010. In addition, characteriza­ Several factors such as incomplete monomer conversion after polymer­
tion methods of dental composites were comprehensively reviewed and ization, significant SS-N and SS-S, high WS, low FT of the material, poor
described in our previous review paper [21]. Section 2 of the current filler-matrix interaction, and inefficient stress dissipation by filler phase
study is dedicated to present the current challenges of resin-based dental are assumed to deteriorate the mechanical properties of dental com­
composites and to clarify the strategies for future improvements. Section posite over time. The DC depends on monomer(s) chemistry, concen­
3 provides the progress related to the matrix phase of the dental com­ tration and composition of the initiator(s), polymerization conditions,
posites. Investigation of bulky dimethacrylate monomers, Bisphenol A and light scattering effects of filler particles. However, it has never
glycidyl methacrylate (BisGMA) or triethylene glycol dimethacrylate reached 100% due to vitrification or gelation phenomenon during
(TEGDMA) monomer substituents, liquid crystalline monomers, fluori­ polymerization [26]. A higher DC leads to improved mechanical and
nated dimethacrylates, diallyl and divivylbenzyl monomers are pro­ chemical stability [27]. Stress and strain induced by polymerization of
vided in this section. Moreover, new monomer chemistry with the dental resin composite in the cavity generally depend on the
alternative polymerization mechanisms for free radical chain-growth, monomer type, initiator system reactivity, and filler size and load in the
including thiol-enes, thio-micheals, thio-urethane oligomers, spi­ resin composite formulation [28]. It can lead to marginal gap formation,
roorthocarbonates, vinylcyclopropanes, and epoxy monomers are thor­ diminished mechanical properties, and crack formation in the tooth
oughly discussed. Monomers with antibacterial activity, which are structure [28]. Additionally, WS has a plasticization effect on the
incorporated in the dental composite formulation such as quaternary polymer network of dental composite that reduces the mechanical
ammonium methacrylate and furanone derivatives, are also discussed in properties and wear resistance [29,30] leading to the chemical insta­
section 3. Section 4 delves into the introduction of the recent advance­ bility of the resin and deteriorated resin-filler interface via hydrolysis,
ments related to the investigation of various characteristics of the filler which further reduces the mechanical properties over time [29]. The WS
phase such as size, distribution, shape, porosity, and interfacial prop­ and subsequent swelling of dental resin composite have been reported to
erties on the characteristics of dental composites. Nano/micro-sized produce micro-cracks in the composite [31]. The degree of dental
fillers with different shapes including particulates, fibers, whiskers, composite WS is dependent on the chemistry of the polymer matrix,

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

crosslink density, and hydrophilicity [32]. Furthermore, crack nucle­


ation at the filler-matrix interface of dental composites due to the
different modulus of inorganic filler phase and organic polymer matrix
as well as crack propagation are influenced by the FT of the organic
matrix and stress transition/dissipation through the composite medium,
which is related to the filler phase and interface properties [33]. The
aforementioned factors along with the cyclic mechanical and thermal
loading of the oral environment cause significantly lowered mechanical
properties and microcracking of the dental composites over time. The
combination of reduced mechanical properties and growth and accu­
mulation of the cracks cause premature fracture of the dental composite
restoration. To address the challenges, several strategies regarding the
modification of monomer chemistry and filler/interface phase charac­
teristics have been proposed and investigated in the literature, which are
detailed in the following sections.

2.3. Health-associated risks

The presence of leachable species in dental composites as a result of


incomplete monomer conversion, enzymatic and hydrolytic degradation
of the components of the dental composite may cause biocompatibility
problems, harm to surrounding tissues, and increase systematic health
risks [34]. More importantly, in the case of BisGMA containing dental
resin composites, the possibility of human exposure to the bisphenol-A
compound, which is known to be responsible for several diseases like Fig. 1. Chemical structures of conventional dimethacrylate monomers used in
spermatogenesis impairment and male reproductive abnormalities, is a dental composite materials.
cause of great concern to many research [35–38]. In this regard, many
researchers tried to propose non-bisphenol-A monomers as an alterna­ [45]. According to ongoing research studies, several types of monomers
tive to BisGMA (section 3.2). have been synthesized and characterized to address the deficiencies of
conventional dimethacrylates in terms of enhanced polymerization ki­
3. Matrix phase: chemistry aspects netics, rheology, mechanical properties, and cytocompatibility. These
new monomers are classified according to their chemistry as I)
3.1. Initiators and co-initiators methacrylated-based monomers, II) vinyl monomers, III) click chemistry
monomers, and IV) ring-opening polymerization monomers (Fig. 2).
The camphorquinone (CQ)/amine initiating system is commonly used
in commercial dental composite materials [39,40]. This photo-initiation 3.2.1. Methacrylate-based monomers
system produces radical active centers, which lead to polymerization of Methacrylate-based monomers are widely used in the formulation of
monomers when irradiated by visible light sources especially in the blue commercial dental composites that polymerize by the chain radical
region of the spectrum. Different types of amines, including ethyl polymerization mechanism of double bonds [70]. Highly crosslinked
4-(dimethylamino)benzoate, N,N-dimethylaminoethyl methacrylate, methacrylate-based monomer mixture obtained after
2-ethyl-dimethylbenzoate, N,N-dimethyl-p-toluidine, and N-phenylglycine photo-polymerization of dental composites have displayed satisfying
have been used as co-initiator for CQ in order to accelerate the photo­ mechanical properties in clinical practices [71]. However, the chain
polymerization. Alternative choices for CQ includes other visible light ini­ radical polymerization mechanism of methacrylate-based monomers
tiators such as trimethylbenzoyl-diphenyl-phosphine oxide, 2,3 leads to a heterogeneous polymeric network, which is correlated to high
buanedione, phenyl bis(2,4,6-trimethylbenzoyl) phosphineoxide, ivocerin, SS-S and SS-N, and high values of WS [72]. Furthermore, high viscosities
and UV-initiators 2,2-dimethoxy-2-phenyloacetophenone (Irgacure 651), of methacrylate monomers such as BisGMA have imposed several limi­
and bis(2,4,6-trimethylbenzoyl)-phenylphosphineoxide (Irgacure 891). tations on DC as well as on the design/incorporation of suitable filler
For a monomer system that utilizes ion-mediated polymerization mecha­ phase (section 4). Several modifications and introduction of newly
nisms such as spiroorthocarbonate, vinylcyclopropanes, and epoxides, designed methacrylate monomers are studied in the literature in order to
initiator capable of producing ionic active agent to trigger polymerization address these shortcomings, which can be classified as follows.
are utilized. The examples of such initiators are phenyl iodonium hexa­ Furthermore, a summary of highlighted research studies on
fluoroantimoate [41], bis(4-methaoxybenzoyl)diethylgermane [42], methacrylate-based monomers utilized in the preparation of dental resin
4-octylpheyl phenyliodoniumhexafluoroantimoate [43], and [4-(octyloxy) are summarized in Table 3, and the chemical structure of related
phenyl]phenyliodonium SbF6 [44]. monomers are depicted in Fig. 3.

3.2. Monomers I) Synthesis of methacrylate monomer with higher molecular vol/wt:

Three conventional dimethacrylate monomers (Fig. 1) have been Polymerization shrinkage of resin matrix is due to the reduction of
widely used in the resin formulation of dental composite materials. intermolecular distance between monomer molecules into the intra­
Generally, all new proposed dental resins in research studies have been molecular covalent bond in the polymer chains during polymerization.
compared with the conventional dimethacrylate monomers. In this re­ Therefore, several studies have synthesized dimethacrylate monomers
gard, the different physicochemical and mechanical properties of these with increased molecular weight to reduce the SS-N. As the molecular
conventional monomers and their homopolymer/copolymer are pro­ weight of dimethacrylate monomers increases the subsequent reduction
vided in Table 1 and Table 2, respectively. Variances in reported values in the concentration of carbon-carbon double bond in the organic matrix
are mainly due to the different characterization methods, curing pro­ leads to lessened polymerization. Such modifications include the
cedure, and initiation compositions utilized in different research studies

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Table 1
Physicochemical properties of conventional dimethacrylate monomers employed in methacrylate-based dental composites.
Monomer(s) Molecular weight Concentration of double bonds (mol/kg) Density Viscosity (Pa.s) Refractive index In vitro cytotoxicity (ED50
concentrations)a [46]

BisGMA 510.6 3.9 1.1741 [47] 1200 [49] 15.50 [47] 0.11 ± 0.01 (3T3)
1.161 [48] 1369 [50] 15.40 [48] 0.10 ± 0.01 (HGF)
1188 [51] 0.14 ± 0.02 (HFP)
0.08 ± 0.03 (HPLF)
UDMA 470 4.25 1.1195 [47] 23 [53] 1.485 [47] 0.10 ± 0.05 (3T3)
1.11 [52] 28 [50] 1.483 [48] 0.13 ± 0.05 (HGF)
22 [51] 0.47 ± 0.14 (HFP)
0.06 ± 0.02 (HPLF)
TEGDMA 286.3 6.99 1.092 [54] 0.011 [49] 1.532 0.19 ± 0.04 (3T3)
1.09 [48] 0.05 [50] 0.23 ± 0.6 (HGF)
0.01 [51] 0.26 ± 0.2 (HFP)
0.12 ± 0.06 (HPLF)
BisGMA: – – – 0.28 [51] – –
TEGDMA (1:1, wt:wt) 0.155 [55]
BisGMA: – – – 3.5 [51] – –
TEGDMA (7:3, wt:wt) 1.5 [56]
a
ED50 Values (mM) of monomers were obtained by Permanent 3T3 Cells, Primary Human Gingival Fibroblasts (HGF), Primary Human Pulp Fibroblasts (HPF), and
Primary Human Periodontal Ligament Fibroblasts (HPLF).

Table 2
Physicochemical and mechanical properties of conventional dimethacrylate homopolymer/copolymer in methacrylate-based dental composites.
Homopolymer/copolymer DC (%) FS (MPa) FM (GPa) SS-N (vol. %) SS-S (MPa) WS WSl
( μg ) ( μg )
mm3 mm3

poly(BisGMA) 47.3 [47] 84.8 [47] 4.12 [47] 4.88 [47] 0.3 [51] 3.1 [49] –
41.46 [57] 85.9 [57] 3.872 [52] 3.43 [57] 11.1 [60]
39.15 [58] 5.3 [59] 32.18 [52]
poly(UDMA) 69.6 [61] 118.7 [47] 3.12 [47] 6.88 [47] 6.8 [51] 33.6 [62] 8 [62]
70 [47] 117.5 [62] 3.93 [62] 8.7 [59] 23.85 [52]
63.5 [58] 135 [52] 3.488 [52] 6.95 [52]
poly(TEGDMA) 75.7 [61] 48 [64] 0.63 [64] 14.1 [59] 14.2 [51] 6 [49] 1.48 [64]
81.3 [63] 82.2 [54] 0.71 [54] 13.8 [54] 6.18 [64] 6.9 [65]
79.4 [54] 76.3 [65] 3.91 [52] 11.4 [65] 53.6 [65]
poly(BisGMA): 60.9 [61] 128.7 [57] 2.7 [67] 5.1 [67] 4.1 [67] 28.6 [68] 2.38 [68]
TEGDMA (1:1, wt:wt) 67.3 [57] 120.5 [55] 3.48 [55] 9.51 [55] 8.2 [51] 36 [55] 2.9 [55]
72 [55] 64.6 [66] 0.94 [66] 57.3 [66] 33.8 [66]
poly(BisGMA): 54.9 [61] 66 [69] 3.1 [69] – 4.4 [51] 39 [56] 7 [56]
TEGDMA (7:3, wt:wt) 62 [58] 135 [56] 4.3 [56] 1.16 [56]

synthesis of dimethacrylate monomers having bulky bicycloaliphatic


rings [73] and aromatic rings [55,66] with different hydrocarbon
segment lengths. These monomers showed lower SS-N at similar DC in
comparison to the BisGMA/TEGDMA resin composites.

II) Synthesis of low viscosity methacrylates as novel diluent


monomer:

Several shortcomings of conventional resin mixture such as in vitro


cytotoxicity, low mechanical properties, high polymerization shrinkage
are attributed to the utilization of TEGDMA monomer. Thus, several
attempts were made in recent studies to propose new dimethacrylate
monomers with low viscosity as a substitute for TEGDMA in
methacrylate-based resin formulations. In this regard, several low-
viscosity dimethacrylate monomers including acetyloxypropylene
dimethacrylate (Acet-GDMA) [54], bio-based Ethoxylated Isosorbide
Dimethacrylate (ISETMDA) [65], and poly (propylene glycol) dime­
thacrylate (PPGDMA) [74] were proposed as a possible substitute of
TEGDMA in the dental resin mixture formulation. These monomers
generally exhibited comparable viscosity to TEGDMA as well as reduced
volumetric shrinkage (VS), increased/comparable mechanical proper­
ties, and lower in vitro cytotoxicity compared to the TEGDMA-based
analogous composites.

III) Synthesis of non-bisphenol-A methacrylate monomers:


Fig. 2. Classification of proposed dental monomers based on their chemistry
and their characteristic functional groups.

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Table 3
Summary of highlighted research studies related to the utilization of methacrylate monomers in dental resin.
Purpose Modification/Monomer(s) Results Ref

Reduction of SS-N Dimethacrylate esters having ● Reduction of SS-N compared to BisGMA, UDMA, and TEGDMA [73]
bicycloaliphatic rings homopolymers
NA-EG, NA-BG, and NA-HG
Dimethacrylate esters having aromatic rings ● Similar SS-N at higher DC compared to BisGMA/TEGDMA copolymer [55]
PhA-13, PhA-14, PhA-15, PhA-16, and Acet- ● Higher FS, hardness, and Young’s modulus than BisGMA/TEGDMA
PhA-15 based control
● Reduction of FS, hardness, and Young’s modulus by the increase of
monomer aliphatic hydrocarbon length
Dimethacrylate monomer having aromatic ● Lower DC, VS, WS and WSl compared to BisGMA/TEGDMA based [66]
rings control
BMPB
Synthesis of novel diluent monomer Acet-GDMA ● Comparable viscosity, refractive index, density, DC, and FS to [54]
(TEGDMA substitutes) TEGDMA
● Reduced VS compared to poly(TEGDMA)
Bio-based Ethoxylated Isosorbide ● Low viscosity [65]
Dimethacrylate ISETMDA ● Lower VS and higher Tg at similar DC compared to BisGMA/TEGDMA
based control
PPGDMA ● Reduction of VS, WS and increase of DC compared to methacrylated- [74]
based control
● Increased BFS and lowered modulus compared to methacrylate-based
control
● Improved in vitro cytotoxicity (by resazurin, WST8, and MPS assays)
compared to TEGDMA
Reduction of human exposure to bisphenol-A Bio-based isosorbide urethane methacrylic ● High DC [75]
(BisGMA substitutes) monomer/Is-UDMA ● Lower VS, WS, and WSl compared to BisGMA based control
● Increased storage modulus, FS, and FM compared to BisGMA based
control
Non-bisphenol-A monomers/SiMA ● Lower FS, FM, VS, WS, higher DC, and similar WSl compared to [36]
BisGMA-based control
● Higher relative growth rate than the commercial dental composite of 3
M ESPE FiltekTM Z250
Non-bisphenol-A monomers/SiMA ● Higher DC and VS compared to BisGMA/TEGDMA based control [48]
● Similar FS and water contact angle with BisGMA/TEGDMA based
control
Modification of BisGMA structure Synthesis of BisGMA analogous ● Higher hydrophobicity and lower viscosity than BisGMA [77,
● Lower VS and comparable mechanical properties compared to 78]
BisGMA-based control

In order to reduce human exposure to bisphenol-A, several research 3.2.2. Vinyl monomers
studies proposed a new formulation as a substitution for BisGMA In the recent years, research on new multi-functional monomers
monomer in resin formulations. For this purpose, several recent studies capable of polymerizing by chain radical polymerization mechanism,
synthesized non-bisphenol-A dimethacrylates as a possible dental especially allyl monomers, introduced new monomer choices for dental
monomer to limit human exposure with bisphenol-A derivatives [36,48, resin composite development with promising outcomes [29,79–82].
75]. Especially, bio-based monomers synthesis based on isosorbide These recent researches are summarized in Table 4, and the related
resulted in lessened in vitro cytotoxicity, which served as appropriate chemical structure of the utilized monomers are depicted in Fig. 4.
choices for substitution of BisGMA and TEGDMA monomers [65,75,76]. Several recent studies have investigated various diallyl monomers as
These studies suggested that new monomer structures should exhibit a reactive diluent monomer for the development of BisGMA-based resin
balance between rigidity (provided by stiff moieties such as ring struc­ composites [79,83,84]. These studies generally concluded that the uti­
tures or urethane group) and flexibility to maintain mechanical prop­ lization of diallyl monomers instead of TEGDMA offers a higher DC,
erties compared to BisGMA-based formulations as along with high DC lower VS, and appropriate mechanical properties and cytocompatibility.
[36,48,75]. In fact, the characteristic of allyl monomers is that the polymerization
rate of allyl functional group is lower than methacrylate functional
IV) Modification of conventional dimethacrylate monomers: group, which leads to lower SS-S, and also encourage radicals to
terminate by combination mechanism during copolymerization result­
Modification of the BisGMA chemical structure also exhibited several ing in a higher DC [84]. Moreover, in another set of studies, some new
enhancements. In this regard, recent studies investigated the effects of vinyl monomers including triethyleneglycol-divinylbenzyl ether
new BisGMA-analogous monomers, obtained by the substitution of hy­ (TEG-DVBE) [29] and N-methyl-bis(ethyl-carbamate-isoproply- ∝
droxyl groups of BisGMA monomer by various ester groups having -methylstyryl)-amine (Phene) [80] were studied as co-monomer for the
different alkyl chain length and branching structures, on dental resin development of methacrylate based dental composites. These monomers
composite properties [77,78]. The results showed that the functional resulted in improved mechanical properties, lower VS and SS-S, and
group of the alkyl chain group increased the hydrophobicity of the resin, higher DC, which may promote the lifespan of the material [29,80].
which result in lower WS, WSl and consequently lessened their adverse
consequences. Incorporation of new dimethacrylates in the formulation 3.2.3. Click chemistry monomers
leads to higher DC. Also, new monomers significantly reduced the VS, Since the appearance of click chemistry in 2001, many thiol-X re­
which is related to their higher molecular weights than BisGMA and actions have been introduced to dental resin formulations. These mod­
their side-chain length (not the branching structure) prevent the close ifications including thiol-ene [72,85–88], thiol-Micheal binary
packing of polymer chains. monomer systems [69], and thio-urethane oligomers [89–93] provided
several kinetic-related advantages. In contrast to the radical

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 3. Chemical structure of dimethacrylate monomers proposed in recent research studies as a dental monomer.

chain-growth polymerization of methacrylate-based monomers, a rates terminating with low amounts of unreacted functional groups and
thiol-ene binary monomer system is converted to the polymer through a insignificant polymerization inhibition by oxygen. Furthermore, due to
radical step-growth polymerization mechanism [94–98]. First, the the evolving nature of the polymer molecular weight by step growth
anti-Markovnikov addition reaction of the thyl radical to the mechanism, the high molecular weight polymers are obtained at high
carbon-carbon double bond of the ene monomer produces a carbor­ degree of functional group conversions, and the gelation or vitrification
adical. Following that, a chain transfer reaction of the carboradical to a phenomenon is delayed. Therefore, the more uniform the polymer
thiol, via abstracting the hydrogen of the thiol, reproduces a thyl radical. network (with narrow glass transition), the lower is the SS-S [72,85,86,
This step-growth mechanism continues cyclically. This polymerization 100]. The thiol-ene binary systems, however, exhibited some short­
mechanism is related to thiol-ene binary monomer systems with comings, particularly in flexural strength (FS) and flexural modulus
non-homopolymerizable ene monomers including norbonenes, vinyl (FM) [101,102]. To compensate for this limitation, several studies uti­
ethers, and allyl ethers [99]. Compared to methacrylates, thiol-enes lized ternary methacrylate-thiol-ene monomer formulations for dental
demonstrated several advantages such as rapid photopolymerization resin composite preparation [72,85,86]. These systems synergistically

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Table 4 Table 5
Summary of highlighted research studies related to the utilization of vinyl Summary of highlighted research studies related to the utilization of click
monomers in dental resin. chemistry-based monomers in dental resin.
Purpose Monomer Results Ref. Type Monomer(s) Results Ref.

Reactive diluent HMFBA ● Lower FS, VS,SS-S, and SS-S [84] Thiol-ene binary Thiol-terminated ● Comparable SS-S to [56]
monomer compared to BisGMA/TEGDMA systems oligomers BisGMA/TEGDMA
based control TATATO based control even at
● Higher DC compared to the control higher DC
● Superior cytocompatibility ● Low values of WS, WSl,
35DACBzA ● Lower FS,FM, VS and SS-S, higher DC [83] and swelling in water
than BisGMA/TEGDMA based control Methacrylate- PETMP, TMPTN, ● Off-stoichiometric [85]
● Lower WS and WSl than control thiol-ene TATATO, BisGMA, molar ratio of thiol:ene
● Superior cytocompatibility (by WST- ternary BisEMA, and TEGDMA (>1) in ternary
1 assay) systems methacrylate-thiol-ene
BPhADAC ● Lower VS and SS-S, higher DC [79] systems increases the
● Superior cytocompatibility ene functional group
Comonomer TEG-DVBE ● Enhanced FS and FT [29] conversion
● Higher DC, lower VS and WSl ● Lower SS-S and flexural
Phene ● Lower VS and SS-S [80] properties compared to
● Higher DC BisGMA/TEGDMA
● Comparable FS and FT based control
PETMP, TATATO, and ● Increasing the molar [86]
BisEMA thiol:ene ratio results in
higher ene conversion,
lower VS and SS-S
● Higher FM, FS, WS and
WSl than those of the
controls
UTAE, PTEMP, BisGMA ● Increased FT and a [72]
and TEGDMA narrower glass
transition temperature
as the thiol:ene content
was increased in the
resin formulations
Thio-urethane six thiol-terminated ● Significant reduction of [103]
oligomers thio-urethane SS-S and an increase in
oligomers by using FT for all thio-
PETMP and TMP as urethane-methacrylate
thiol monomers and composites compared
BDI, HMDI, and HDDI to the BisGMA/
as diisocyanates, in TEGDMA based control
BisGMA/TEGDMA
resin
Thiol-Micheal SR368 and DVS as ● Higher degree of [104]
based systems electron-deficient functional group
vinyls and PETMP and conversion and lower
SiTSH as thiols SS-S than the control
● Lower Glass transition
temperature, FS,
Young’s modulus, and
toughness than the
control
● Better water-
immersion behavior
than the control

another thiol-based class reaction of click chemistry, thiol-Micheal


polymerization systems became a candidate for new dental resin for­
mulations recently [104]. Thiol-Michael resin systems include
multi-functional thiols and electron-deficient vinyl monomers that
Fig. 4. Chemical structures of allyl monomers proposed as potential monomers polymerize by an anion-mediated step-growth mechanism. Summarized
for the incorporation in an organic resin matrix of dental composites. research studies on click chemistry-based dental resin composites and
the related monomer structures are provided in Table 5 and Fig. 5,
benefit from the kinetic advantages of thiol-ene and the good mechan­ respectively.
ical performance of methacrylates. Utilization of both types of ene
monomers, homopolymerizable and non-homopolymerizable, in those 3.2.4. Ring-opening polymerization monomers
systems leads to a dual mechanism of radical step-growth and free Owing to the ring-opening polymerization mechanisms, many
radical chain growth. In another set of studies, incorporation of monomer chemistry including spiro orthocarbonates (SOCs) [41,105],
thio-urethane oligomers in the mixture of methacrylates monomer vinylcyclopropanes [42,106,107], epoxies [43,44,108,109], and silor­
favorably resulted in reduced VS and higher FT [90,103]. These results ane [110,111] have effectively alleviated the VS and SS-S of dental
originated from the transfer reaction of radicals during photo­ materials. Due to the nature of their double ring-opening polymerization
polymerization of methacrylate monomers to thiol groups. It leads to mechanism, allylic or methacrylic modified-SOCs presented promising
delayed gelation or virtification phenomenon, a higher degree of DC, reductions in VS and SS-S for dental composite materials. In addition,
and a more homogeneous polymer network [90]. Furthermore, as the novel vinyl cyclopropanes and epoxy monomers have shown to be

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 5. Chemical structures of thiol-ene monomers proposed as possible dental resin.

useful for the reduction of VS and SS-S. This behavior is attributed to the phase from a different point of view on the properties of dental
different character of their ring-opening polymerization mechanism composites.
compared to previously utilized monomers. The summary of recent
research studies on dental resin composites and the related chemical 4.1. Content
structures of their monomers, with ring-opening mechanism, are sum­
marized in Table 6 and Fig. 6, respectively. Mechanical properties, polymerization shrinkage, and handling
properties are dominated by the filler content of dental composites
4. Fillers phase: structural characteristics [123–125]. The role of the content of particulate fillers on the properties
of dental composites is more straightforward than other characteristics
Various inorganic particles with different components such as silica, of the filler (e. g. size, distribution, shape, etc.), and several studies have
alumina, zirconia, silicate glass, quartz, and ceramics have been investigated this relationship. However, more specific research works
employed in the resin matrix of dental composites as reinforcing filler considering the influence of the content of various fillers with specific
phase in research studies as well as commercial formulations [115]. The characteristics (e.g. size, distribution, shape, and surface properties) to
first key property for the selection of a filler for dental composites is the provide a more accurate investigation of its influence on the different
similarity of the refractive indices of the filler particles with organic properties of dental composites will be influential.
matrix resin to provide sufficient DC and depth of cure as well as Generally, mechanical reinforcement is developed as the content of
appropriate aesthetic properties [116]. In order to achieve an ideal an inorganic filler increases in the polymer matrix of dental composites
dental restoration material, filler phase is incorporated in the organic materials [123]. Considering a filler phase with specific characteristics,
matrix of dental composites to tailor different mechanical properties to the mechanical properties development for the dental resin composite is
ideally mimic the properties of the dental tissue that they replace. Some better studied with regards to the three filler content zone [123]:
values reported for the mechanical properties of human dentin and
enamel are summarized in Table 7. In addition to the composition of the Zone I: low filler concentrations in which the particles are in a non-
fillers, several other characteristics such as content, size, distribution of aggregated form and a small fraction of them may come together to
size, shape, morphology, porosity, and surface properties of filler par­ form aggregates.
ticle play a critical role in the development of dental composites with Zone II: intermediate filler concentration in which the particles are in
desired properties for their special applications, which are presented in close proximities to form a particle gel-like system known as perco­
Fig. 7. The role of each of these characteristics of the filler phase of lated particle network. The minimum volume fraction of the filler
dental composites has been investigated in several recent research works resembling percolated particle network is known as the percolation
by utilization of a controlled case study in order to clarify the perfor­ threshold.
mance of each characteristic on the property outcome of dental com­ Zone III: maximum possible filler concentration at which the
posites. Thus, the following subsections review the influence of the filler network does not allow the incorporation of additional fillers.

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Table 6 refinement of the percolation model by introducing new parameters


Summary of highlighted research studies related to the utilization of ring- accounting for the influence of polymer-filler interface, particle braches
opening polymerization monomers in dental resin. or isolated particle aggregates are needed. Gonçalves et al. [124] re­
Type/mechanism Monomer(s) Results Ref. ported an exponential increase in elastic modulus of a
Spiro orthocarbonates BMSOC, ● Lower VS and SS-S than [105]
methacrylate-based resin by increasing the content of barium glass
(SOCs)/Step double BisGMA and the control particles (2 μm). This accentuated increase of elastic modulus could be
ring-opening TEDMA related to the formation of percolation network structure at high filler
polymerization SOC-UDMA, ● Increasing [41] concentration. However, the authors attributed it to the reduced elastic
SOC-IP-UDMA, spiroorthocarbonates
deformation of the organic matrix due to bonding with the filler surface
BisGMA, content decreased the
UDMA, and SS-S, while increased the and shortening of polymer chains as the result of filler content increase.
TEGDMA DC, WS and WSl, as well SS-S development in the dental composite is a complex phenomenon,
as FM of the composites and it is related to several variables including DC, polymerization re­
Vinylcyclopropanes Four di- ● Lower VS (1.3–1.33 vol [112] action kinetics, shrinkage strain, and elastic modulus [124]. A recent
(VCPs)/Radical functional vinyl %), and SS-S, and com­
ring-opening cyclopropane parable FS relative to the
research study investigated the influence of micron-sized glass filler and
polymerization monomers dimethacrylate-based methacrylate monomer composition on SS-S and its variables [130]. The
(VCP1-4) control composite study showed that SS-S, polymerization reaction kinetics, and DC are
● The FM and hardness mostly influenced by monomers composition in the resin, while filler
were slightly lower than
content has a stronger influence on SS-N, elastic modulus and loss
the control
VCP1-4 ● Lower VS and SS-S than [113] tangent. Thus, the study suggests formulating low SS-S dental compos­
UDMA/TEGDMA-based ites by modification of resin chemistry and composition instead of
control sacrificing the filler phase content. As filler content increase, the number
Epoxy monomers/ BP and ECH ● Higher Vickers hardness [43] of reactive functional groups decreases in the resin matrix leading to
Cationic ring- and FM
lower SS-N [130,131]. As long as the filler surface area is not too high,
opening ● Lower FS
polymerization ● The post-gelation VS was filler content does not affect the DC of dental composites, and the DC
significantly lower than variable is eliminated when a research study investigates the role of
the methacrylate-based filler content on polymerization shrinkage [124,128]. However, the
control
thickness of the specimen should be kept less than 2 mm in order to
● Similar cytotoxicity to
commercial dental eliminate the light attenuation effect for composite with high filler
composites content [124]. Considering the effect of filler content on SS-S, contra­
EP5000 and ● Reduced SS-S at a similar [114] dicting results have been reported in the literature. A research study by
DPHA VS compared to the Gonçalves et al. [124] resulted in an inverse correlation between SS-S
BisGMA/TEGDMA based
and filler content/elastic modulus, while other similar research studies
control
demonstrated a direct correlation [132,133]. Both sets of studies utilized
the same measuring technique (a universal testing machine) for the
With the increase of filler content, the hydrodynamic effects of in­ determination of SS-S but with high compliance poly (methyl methac­
dividual particles are responsible for mechanical reinforcement (espe­ rylate) (PMMA) and low compliance metal or glass as a substrate. These
cially modulus and strength) in zone I (before percolation threshold) contradicting results may originate from different used substrates and
[126]. However, the formation of the percolation network structure is two-sided influence of elastic modulus on SS-S development as following
responsible for mechanical reinforcement in zones II and III (after [124]: I) dental composites with higher elastic modulus have lower
percolation threshold) [123]. Stress transfer at the filler-matrix interface strain capacity, which intensifies the SS-S, and II) dental composites
is the predominant mechanism for mechanical reinforcement in zone I with higher elastic modulus lead to higher elongation of bonding sub­
[127], however, enhanced stress dissipation as a result of interparticle strates, which reduces the load cell sensitivity to SS-S.
frictions as well as stress transmission to nearby fillers in the percolated
network structure is responsible for highly improved mechanical rein­ 4.2. Size
forcement in zone II [128]. It is noteworthy to mention that the increase
in filler phase content leads to mechanical reinforcement as long as the In addition to the importance of filler phase content on the properties
integrated filler-matrix interactions and strength are maintained and the of dental composites, filler phase size and its distribution play a critical
quality of filler dispersion is acceptable (e.g. negligible filler particle role in the outcome performance of dental composite materials [17,
agglomeration and void formation) [123]. These pre-requirements 134]. Several research studies have been designed carefully to investi­
strongly depend on the filler surface characteristics and quality of the gate the influence and role of filler size and/or distribution on maximum
mixing equipment utilized for the preparation of dental composites. filler load content [123,128,135,136], mechanical properties [33,123,
Percolation threshold can be identified experimentally by scanning 128,131,136–140], polymerization shrinkage [141,142], DC [125,131,
electron microscopy (SEM)/field emission scanning electron microscopy 137,143], and rheology [125] of dental composites. Although the in­
(FESEM) analysis of the fracture surface of the dental composite as the fluence of filler phase content on DC of dental composites was reported
concentration at which a loose interconnected particle network or to be insignificant, the filler phase size exhibited considerable effects on
gel-like particle structure network is formed. Rodrígueza et al. [123] DC and depth of cure [143]. Thus, it is important to trace the DC when
evaluated the percolation threshold, maximum filler content, flexural the filler size influence on other properties of dental composites is being
and compression properties of three different composite containing studied in order to draw a correct interpretation of the results. The filler
monomodal silica fillers in the form of spherical nanoparticles (150–160 size and distribution determine the degree of light scattering during
nm), nanoclusters (3.5 μm), and irregular-shaped glass (1 μm). The au­ photo-polymerization of dental composite by visible-light cure unit, in
thors compared the experimental results with the percolation threshold which the increase of light scattering reduces the light intensity going
and elastic modulus was calculated theoretically according to the through the medium leading to lower DC and depth of cure [143]. Ac­
percolation model [129]. The authors demonstrated the reinforcing ef­ cording to Ruyter et al. [143] the light scattering is influenced by surface
fects of the fillers especially after their percolation threshold as well as reflection, refraction and diffraction of the filler particles present in the
the agreement of the results obtained from experiments and theory. matrix. The authors investigated the effect of filler size on the degree of
However, the authors reported that for more accurate estimation, some light scattering according to a semiempirical equation proposed by

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 6. Chemical structures of dental resin composites utilizing monomers, with ring-opening polymerization mechanism.

Clewell et al. [144], which relates the light scattering to the particle I) maximum scattering (related to lowest DC) is achieved when the
diameter (size), refractive indices of organic matrix and inorganic filler, particle size is approximately half of the wavelength of visible
and wavelength of the visible-light curing unit. They concluded the light curing unit,
following (by considering only the particle size as a variable): II) for micron-sized filler particles, reduction of size increases the
light scattering that leads to lower DC, and

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 7. Classification of filler phase influencing factors on the properties of dental composites.

III) for nano-sized filler particles, reduction of size reduces the light attrition (enhanced wear resistance) (Fig. 8a and b), which was mainly
scattering, which increases the DC. attributed to the reduction of the mean distance between neighboring
particles and the increased number of particles at the surface by the filler
These conclusions were in accordance with the recent studies [125, size-reduction providing a higher contact area between the filler parti­
137]. Three different research studies investigated the size influence of cles and antagonist. Less particle protrusion at the composite surface due
spherical silica (100–1000 nm) and irregularly-shaped Ba-Al-B to filler size-reduction prevent particles from pulling out, which may
(450–1500 nm) silicate glass-filled composites on their wear behavior contribute to enhanced wear resistance. Moreover, composites with
[137], SS-N [141], and SS-S [142]. Organic matrix composition and specific bimodal and trimodal filler sizes (spherical or irregular)
filler content were the same for all the studies and formulations, and the exhibited high wear resistance in addition to acceptable DC level, which
influence of monomodal, bimodal, and trimodal dental composite using advocates the reason for utilizing multimodal filler distribution in
various filler size were studied. Spherical silica fillers with the size of commercial dental composite formulations (known as microhybrids and
250 and 500 nm showed lower DC than the other spherical silica sizes nanohybrids) in order to maintain required characteristics of dental
(100 and 1000 nm) [137]. Additionally, irregular glass with a size of composites as well as a high level of filler loading [137]. Additionally,
450 nm showed lower DC than the other sizes (700, 1,000, and 1500 an increase in filler size (spherical or irregular) showed the reduction of
nm) [137]. This behavior was due to the filler particle size approaching SS-N [141] and SS-S [142], with the exception of spherical silica with
approximately half of the wavelength of the visible-light cure unit and is the size of 1000 nm (Fig. 8c,e). However, the insignificant difference
in accordance with the previously mentioned study by Ruyter et al. between the minimum and maximum values obtained for SS-N (only
[143]. Reduction of filler particle size resulted in lower abrasion and 0.55 vol%) shows the importance of other factors such as organic matrix
chemistry and filler content in regulating the SS-N of dental composites.
Table 7 DC has a direct correlation with SS-N, and it is also influenced by the
Mechanical properties of human enamel and dentin. filler size. However, this correlation was not observed for
irregularly-shaped fillers, which was possibly related to the low differ­
Property Enamel Dentin
ence of DC because of the wider distribution of filler size and mor­
Young’s modulus (GPa) 40-100 [117] 10-30 [117]
phologies than the spherical fillers [141]. Spherical bimodal filler sizes
20-25 [118]
Tensile strength (MPa) – 52-105 [118]
of 100 and 1000 nm showed similar values to the lowest shrinkage strain

1

0.7–1.27 [119] 1.13–3.13 [120,121] obtained. These results suggest the investigative importance of the filler
Fracture toughness ⎝MPa m 2 ⎠ packing structure and e DC effects on the SS-N for future studies.

1.5–2.7 [122]

Vickers Hardness 300-500 [117] 50-100 [117]


Generally, the influence of filler size on SS-S is two-fold. As filler size

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 8. Influence of filler size and distribution (monomodal, bimodal, and trimodal) of spherical (S) and irregular-shaped (I) silica fillers on (a) abrasion, (b) attrition,
(c,d) SS-N, and (e,f) SS-S. S and I are related to the spherical fillers and irregular-shaped fillers, respectively. The numbers following these letters show the size of the
utilized fillers in monomodal, bimodal, and trimodal composites. Panels a and b were reproduced with permission from Ref. [137]. Copyright 2005 Elsevier. Panels
d and c were reproduced with permission from Ref. [141]. Copyright 2009 Elsevier. Panels e and f were reproduced with permission from Ref. [142]. Copyright
2012 Elsevier.

reduces in the matrix (at a constant filler volume load): and surface area of the filler phase [127]. Finite element analysis of
dental composites containing spherical silica particles at constant filler
I) the surface area of the fillers increases and impose more con­ volume content showed that filler size reduction results in more uniform
straints upon the matrix phase and stress distribution and reduction of stress at the filler-matrix interface
II) the ability for translational/rotational movements by the filler (Fig. 9d–f) [127] leading to an enhanced FM. It is expected that an in­
increases, which leads to enhanced stress relaxation within the crease in filler size increases stress concentration at the filler-matrix
matrix phase [142]. interface causing more susceptibility to crack nucleation in this area
due to the different rigidities of organic matrix and inorganic filler,
The first effect increases the SS-S while the second leads to lower leading to lower mechanical performance such as lower strength of the
values. For more accurate interpretation, other properties such as DC dental composites. Karabela et al. [138] investigated the influence of
and SS-N should be considered. primary particle size of pyrogenic silica nanocluster (commercially
Modulus of dental composites depends on the stress transfer at the known as Aesrosil) in the range of 7–40 nm on the properties of
filler-matrix interface, which is influenced by the interfacial properties methacrylate-based resin at constant filler weight content (55 wt %).

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 9. FESEM image of the spherical silica nanoparticles synthesized by Stober method (a–c). Reproduced with permission from Ref. [136]. Copyright 2018 Elsevier.
Finite element analysis of Von Mices equivalent stress distribution of dental composites reinforced by different spherical silica sizes (d–f). Reproduced with
permission from Ref. [127]. Copyright 2006 Elsevier.

Despite the agglomerate structure of nanoparticles in the form of matrix increases, the light transmission of visible light cure unit reduces
nanocluster particles, fillers with lower primary particle size resulted in due to the intensified refraction/diffraction of the light at filler-matrix
increased DC, which was in accordance with previously discussed interfaces and results in lower DC and depth of cure [139]. Therefore,
trends. Silica nanocluster with lower primary particle size with similar both the filler size and difference between the refractive indices of the
surface modification resulted in increased FS. It was attributed to the inorganic filler phase and organic monomer/polymer matrix should be
higher surface area provided by smaller filler sizes, which increase the considered for comprehending the accurate influence of filler phase on
surface energy and lower the stress concentration at the filler-matrix DC and depth of cure. Another research study reported opposite results
interface. FM was not influenced by filler primary particle size, and it by investigating the influence of spherical silica particles size (75–1000
was reported to be mainly governed by the stress transition at the nm) of methacrylate-based dental composite on DC, where a decrease in
filler-matrix interface that depends on the interfacial properties between particle size resulted in lower DC [125]. The authors reported that the
filler and matrix. In another study by Fujita et al. [139], the effect of a formation of localized nanogel particles before completion of
wide range of spherical silica sizes (50, 400, 900, and 2000 nm) at photo-polymerization of dental composites due to the high intensity of
constant filler weight content revealed that the reduction of silica par­ visible light irradiation and high initiation reaction rates may be the
ticle size increases the depth of cure and reduces the top (irradiating reason for higher conversion obtained for higher irradiation intensities.
surface) and bottom (floor surface) Knoop hardness difference. Therefore, the decrease in interparticle spacing as the result of filler size
Increased depth of cure for smaller sized filled composites, provided by reduction may limit the size of the nanogel particles leading to lower DC.
the filler phase in the range of 50 nm-2 μm, cannot be related solely to As discussed in section 4.1, the mechanical properties of dental
the size effect. This is because the size effect in the range of 50nm-2μm composites are related to the packing structure of the filler phase, which
significantly affects the filler refractive index, which may decrease the is developed in the range of percolation from threshold concentration to
DC. As a general trend, when the difference between the refractive maximum filler loading of the filler phase. Percolation threshold con­
indices of the inorganic filler phase and organic monomer/polymer centration and maximum filler loading of the filler phase depends on the

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 10. Schematic representation of the


packing of spherical particles with FCC and
HCG. Arrangement models within the unit
cell (a, d), a ball-and-stick model (b, e), and
an arrangement of atoms in a unit cell (c, f).
Reproduced with permission from
Ref. [135]. Copyright 2017 Elsevier. (g)
Schematic representation of enhanced
packing of the spherical particles by incor­
poration of secondary spherical particle size
of 360 nm (S-360) 195 nm (S-195) with
embedding in the octahedral or tetrahedral
interparticle voids of primary spherical par­
ticles with the size of 920 nm with FCC or
HCG arrangements. Reproduced with
permission from Ref. [136]. Copyright 2018
Elsevier.

filler size, distribution, and morphology [123,128]. This exceeding structure of the filler phase, which results in the development of me­
enhancement in the modulus and strength is proportional to the number chanical properties of dental composites. Wang et al. [135] studied the
of inter-particle contacts, which transmit and dissipate the stress across theoretical basis of maximum filler loading of spherical particles based
the filler phase network [128]. Thus, increased filler loading increases on the theory of close-packed structure. Based on two close-packed
the mechanical properties of dental composites. In this regard, filler size spherical particle arrangement of face centred cubic (FCC) and hexag­
has an indirect influence on the mechanical properties of dental com­ onal close-packed (HCG) (Fig. 10a–f), the authors reported that mono­
posite by affecting filler content. According to Habib et al. [128], modal spherical filler particle (with narrow particle size distribution)
reduction in the size of spherical silica (in the range of 75–1000 nm) in a can reach a maximum filler loading of 74.05 vol% regardless of their
methacrylate-based resin resulted in increased viscosity as well as particle size. According to their calculation, maximum filler loading can
reduced maximum filler loading. This behavior was explained by the be further improved by the incorporation of smaller secondary spherical
increased interaction between filler and organic monomer matrix due to particles, which can be embedded in the tetrahedral and hexagonal
the enhancement of the filler surface area. Considering composites with interparticle spacing of the primary particles according to FCC and HCG
maximum filler loading, reduction of filler size exhibited lower FM and arrangements [135] (Fig. 10g). FCC and HCG arrangements have the
FS. However, it was reported that filler size did not influence FM and FS highest packing efficacy compared with other close-packed spherical
for composite with a filler content of 60 wt %. In another research study, particle arrangements including body-centred cubic (BCC), random
a methacrylate resin showed increased percolation threshold concen­ close-packed (RCP), and random loose-packed (RLP). In contrary to the
tration and maximum filler loading for micro-glass filler particles (1 μm) ideal close-packed models of FCC and HCG, more realistic random
compared with silica nanoparticles (80 nm) [123]. However, the utili­ packing modes (RCP and RLP with packing efficacy of 64 and 55 vol%,
zation of doughnut-shaped silica nanoclusters synthesized by using sil­ respectively) consider the interparticle sliding friction in their models
ica nanoparticles showed similar values of percolation threshold [136]. A research study investigated the packing properties of spherical
concentration and maximum filler loading as the micro glass-filled silica sizes of 920, 360, and 195 nm on the methacrylate-based resin
composite [123]. The authors reported that although reduction of (Fig. 9a–c) [136]. Monomodal dental composites based on the silica
filler size at constant filler content increases strength, the increased filler filler size of 920 nm were prepared at its maximum filler loading. Then,
maximum loading achieved by larger filler particles leads to more bimodal and trimodal formulations were prepared by incorporation of
enhanced modulus and strength. This reveals the importance of filler secondary 360 and/or 195 nm silica particles in the monomodal
packing density in relation to the mechanical properties of the dental formulation to the maximum filler loading. Secondary particle size was
composite, which may be influenced by several factors such as filler designed based on the sphere sizes that can be embedded in the tetra­
content, and filler size. hedral and octahedral interparticle spacing of the FCC and HCP ar­
rangements of the primary particles. According to the experimental
results, the maximum filler loading for monomdal (920 nm), filler
4.3. Distribution of size
fraction of secondary particles (360 and 195 nm) in bimodals and tri­
modal formulation were lower than the values calculated for ideal
Distribution of filler phase size has a vital influence on the packing

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 11. Schematic representation of the enhanced packing structure of organic matrix filled with nano-sized particles as the result of the incorporation of secondary
particles in the form micron/sub-micron size particles or nanoclusters/mesoporous fillers.

FCC/HCG models. These results revealed that RLP is probably the best dental composites to obtain multi-modal filler sizes with efficient filler
model for the simulation of real close-packing of the experimental packing (Fig. 11). In this regard, nanoclusters present several advan­
composites. Moreover, the addition of secondary particles improved the tages over micron-size fillers, which include [123,131,140]:
FS, FM, and CS of the composites, and trimodal formulation showed the
best mechanical properties as well lowest polymerization shrinkage. I) nanoclusters present excellent aesthetic properties when com­
The greater size distribution of ground micron-sized glass powders bined with nano-sized fillers. When the composite is subjected to
resulted in enhanced mechanical properties of dental composite mate­ abrasion, the agglomerated structure of the nanoclusters tends to
rials [33]. In this regard, Ornaghi et al. [33] determined the subcritical break apart instead of total debonding of the filler compared to
crack growth susceptibility (SCG) parameters by biaxial flexure dynamic micron-size fillers, resulting in high surface polish stability over
fatigue test for dental composite containing micron glass powder fillers time, and
at constant filler volume content but with various sizes. This type of II) nanoclusters exhibit better filler-matrix interface properties due
mechanical analysis in combination with fractographic and Weibull to their higher surface area than micron-size fillers.
analysis provide beneficial information about the failure mechanism of
dental composites, which can be correlated to the longevity of the ma­ In this regard, Wang et al. [131,140] investigated the properties of a
terials [33]. The authors reported that composites with wider granulo­ methacrylate resin by a combination of silica nanoparticles (70 nm) and
metric filler size resulted in enhanced SCG parameters, which are related silica nanoclusters (0.07–2.7 μm with a primary particle size of 70 nm)
to better mechanical property stability over time and enhanced at a different ratio at constant filler content (Fig. 12). The authors re­
longevity. The authors attributed the results to the increased particle ported that at specific nanoparticle/nanocluster ratio (50:20, wt:wt) the
packing of formulation with wider filler size distribution as smaller maximum FM, FS, CS, and lowest SS-N, as well as highest wear resis­
particles occupy the interparticle spaces of larger ones, leading to more tance, is obtained (Fig. 12), which is attributed to the most efficient
stable mechanical properties by hindering crack propagation by crack packing structure of the fillers at specific filler particles combination.
deflection mechanism as well as hindering water penetration.
Monomodal filler (or narrow particle size filler) dental composites 4.4. Shape and morphology
suffer from a lack of mechanical strength and high polymerization
shrinkage due to the inefficient packing network of their filler phase. Particle fillers that generally are utilized in the formulation of dental
Nanocomposites containing monomodal nano-sized fillers exhibited composites are produced by top-bottom, such as grinding and sieving,
excellent esthetics and polishability, although they presented insuffi­ and bottom-top procedures such as Stöber reaction for the synthesis of
cient mechanical property development. To address these issues, size-controlled silica particles [145,146]. The former generally results in
micron-sized filler particles or nanoclusters were incorporated in particulate fillers with irregular morphology and wide distribution of
conjunction with nano-size particles as co-filler into the formulation of size, however, the latter results in spherical particles with a narrow

15
A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 12. FESEM images of (a) spherical nanoparticles and (b) related nanoclusters synthesized based on the spherical nanoparticles The results of (c) FM, (d) FS, (e)
CS, and (f) wear related to the composites prepared by a different combination of nanoparticles and nanoclusters. Panel a, b, and f were reproduced with permission
from Ref. [140]. Copyright 2013 Elsevier. Panels c, d and e were reproduced with permission from Ref. [131]. Copyright 2015 Elsevier.

distribution of size. Compared with irregular and spherical fillers with [150]. However, utilization of appropriate nanoscale fibrillar filler (such
the same filler contents and similar size, irregular morphology provided as silica) as a co-filler may overcome these shortcomings [151]. Wang
improved wear resistance than the spherical morphology [137]. This is et al. [151] investigated the reinforcing mechanisms of silica nanofiber
because of the irregular morphology provides higher surface area (diameter: 300–500 nm and length: 5–10 μm) as a single filler and
leading to stronger filler-matrix adhesion [137,147], however, the effect co-filler for the silica microparticle filled methacrylated resin
of wider filler size distribution, which may lead to more efficient packing (Fig. 13a–c). The authors reported that silica nanofiber as a single filler
was not taken into account. On the other hand, spherical fillers resulted with the content of 5–10 wt% exhibits the best FS and FM. Crack
in lower values of SS-N and SS-S [141,142]. bridging and energy absorption during fiber pull-out were accounted as
The influence of fibrillar fillers in the form of fiber/nano-fibers, the main mechanisms for reinforcement according to the fractographic
nanotubes, and whiskers on the performance of dental composites has analysis by FESEM. Additionally, silica nanofiber as co-filler (5–10 wt%)
been investigated [148,149]. Incorporation of silica and short glass with silica microparticles resulted in significant mechanical properties
fiber, ceramic whiskers, carbon nanotubes, and organic nanofibers development. In addition to the reinforcing mechanism mentioned for
resulted in improved FM, FS, FT, and fatigue resistance. However, poor silica nanofibers, the special packing structure formed by shielding
esthetics due to refractive index mismatch and poor chemical and me­ network arrangements of nanofibers around silica microparticles
chanical stability over time were the major problems of these fillers (Fig. 13d–f) might act as a skeleton that leads to enhanced stress transfer

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 13. FESEM images of (a) micron-size spherical silica, (b) silica nanofiber and (c) silica nanoparticles synthesized as the filler and co-filler for the reinforcement
of the dental composites. Schematic representations of the packing arrangement of micron size silica particles and silica nanofibers in the organic matrix of dental
composites (d–f). Reproduced with permission from Ref. [151]. Copyright 2016 Elsevier.

through the materials, yielding enhanced FS and FM. Furthermore, this the microscopic imaging of the fracture surface of dental composites.
skeleton like packing structure of the filler phase resulted in lower According to the fracture surface images, three cases are important
polymerization shrinkage and higher wear resistance. Lower polymeri­ observations [33]:
zation shrinkage is attributed to higher network stability as the result of
the incorporation of silica nanofibers. Additionally, enhanced wear I) the presence of exposed particles or naked particles, which shows
resistance was attributed to the shielding role of nanofiber, which pro­ the weak adhesion of filler-matrix interface (Fig. 15b and c),
tects silica microparticles from being detached during the wear process. II) the presence of particles that are fully covered by the organic
However, more research studies investigating the packing arrangements polymer matrix, which shows a good and intact filler-matrix
of nanofibrillar filler with different size and combination ratios would be interface (Fig. 15b), and
desirable in order to clarify the reinforcing mechanisms of these type of III) the fracture surface with high topography, which shows the crack
filler in dental composites. deflection mechanism by the filler particles.

As the case for nanoclusters, fillers with porous structure have


4.5. Interfacial properties and porosity showed improved filler-matrix interface through the formation of micro-
mechanical interlocking between inorganic filler and organic resin
Filler-matrix interaction in dental composites plays a critical role for matrix [159,160]. This type of fillers can result in the enhancement of
the development of mechanical properties of dental composites [152, mechanical properties of dental composites. In this regard, Wang et al.
153]. Stress transfer through the organic matrix phase to the inorganic [160] prepared silica micron-sized particles (wrinkled mesoporous silica
filler phase strongly depends on the quality of filler-matrix interface (WMS), diameter: 496 nm) with mesoporous structure and high specific
strength. Generally, inorganic filler surfaces are chemically modified by surface area (530 m2/g), and compared it to its spherical silica particle
using an appropriate silane coupling agent in order to provide covalent with approximately the same size (Si-507 nm). Both of the filler surfaces
interaction between filler surface and organic matrix. 3-methacryloxy­ were silane-modified by MPS, and WMS filled formulations resulting in
propyltrimethoxy silane (MPS) is frequently utilized for surface modi­ enhanced FM, FS and VH over the filler weight content of 0–35 wt%
fication of inorganic filler for incorporation in methacrylate-based resins (Fig. 15d–g). This enhancement was related to the increased
[154]. Other coupling agents utilized for the surface modification of the filler-matrix adhesion due to the porosity of the WMS fillers. The frac­
inorganic fillers incorporated in methacrylate-based resins include ture surface of WMS reinforced composite (Fig. 15b) shows fewer par­
urethane dimethacrylate silane (UDMS) [155], octyltrimethoxysilane ticle detachments than the fracture surface of Si-507 reinforced
(OTMS) and 10-Methacryloyloxydecyl dihydrogen phosphate (10-MDP) composite (Fig. 15c), which implies a better bonding of WMS filler and
[156]. Depending on the monomer functional groups in the resin matrix resin matrix. However, more research studies arerequired to reveal the
(refer to sec.3), thiol-based, styrylethyl-based, and ally-based silane effect of silane-modification of mesoporous filler structures to clarify the
coupling agents have been utilized in the related research studies [157]. degree of filler-matrix adhesion improvement by micro-mechanical
Schematic modification of MPS-treatment of inorganic filler surface and interlocking. The summary of important mechanisms and general
the chemical structure of different coupling agents are illustrated in tends of results regarding the influence of various filler phase charac­
Fig. 14. teristics on the properties of dental composites are provided in Tables 8
Since the modulus of dental composites is related to the stress and 9.
transfer at the filler-matrix interface, strength of interface adhesion and
quality of surface modification govern the modulus of dental composites 5. Conclusion and future insights
[9,127,158]. The quality of silane surface modification is generally
investigated by spectroscopic and thermogravimetric analyses of filler In light of the aforementioned discussions, it is evident that dental
particles [158]. The interfacial filler-matrix adhesion can be evaluated composite materials are a complex system due to material related factors
according to the height of tanδ at glass transition temperature of dental affecting their physical, mechanical, and chemical properties to satisfy
composites according to the dynamic mechanical analyses [21,138]. the clinical expectations inside the harsh oral environment conditions.
Furthermore, interfacial properties have been investigated according to

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 14. (a) Schematic for the modification in MPS-treatment of inorganic filler surface and (b–g) the chemical structure of different coupling agents.

Furthermore, dental composites are expected to exhibit a collection of modification of organic resin matrix of a dental composite play a more
desired properties for their applications. However, the enhancement of significant role regarding the reduction of polymerization shrinkage-
different properties may contrast each other adversely, which add to the related strain and stress compared with the modification of the filler
complexity of the design of optimized dental composites formulations. phase characteristics. Various types of resin, based on methacrylate
Based on the scope of study of this review article, it is suggested that monomers, vinyl monomers, click chemistry-based resin systems, and

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Fig. 15. FE-SEM images of the fracture surfaces of (a) unfilled resin matrix, (b) WMS reinforced composite, and (c) Si-507 reinforced dental composite (arrows in the
picture show the filler particles detachment at the fracture surfaces). (d) FS, (e) FM, (f) CS, and (g) VH of WMS or Si507 reinforced composites at different filler
content. Reproduced with permission from Ref. [160]. Copyright 2017 Elsevier.

ring-opening polymerization monomer systems were investigated in the important for designing a filler phase with efficient packing and
recent studies. Dental composites based on the monomers with reduced enhanced filler-matrix interactions in order to provide exceeding
polymerization shrinkage-related strain and stress can be correlated improvement into the mechanical properties of dental composites as
with enhanced longevity due to lower secondary caries and bulk/mar­ well as maintaining acceptable DC and depth of cure. Further in­
ginal fracture. Additionally, the introduction of bio-based monomers vestigations of theoretical studies to model and simulate the packing
with new structures for the replacement of conventional monomers (e. structure of the filler phase with various combination and morphology
g., BisGMA and TEGDMA) will be of great importance to future research in future studies will be beneficial. Additionally, utilization of nano-
studies in order to limit the health-related risks of dental composites. On fibrillar fillers as a co-filler in the matrix of particulate filled dental
the other hand, monomers with reduced viscosities that maintain/ composites in order to improve the packing structure of filler phase is
improve other important properties such as DC, mechanical character­ favorable. More research studies are also necessary to elucidate the
istics, and polymerization shrinkage of the resin are crucial in future impact of various characteristics of porous fillers (such as surface area,
research regarding formulation of dental composites with higher filler type of porosity, and pore size distribution) on the mechanical proper­
content and more efficient packing arrangements of the filler phase. ties of dental composites. Investigation of new type of chemical surface
Moreover, refractive index and in vitro cytotoxicity analysis of new modifications with respect to new monomer chemistry (such as thiol-X
proposed monomers as an alternative for conventional monomers are resin and ring-opening polymerization resin) is interesting that can
recommended to exhibit the true potential of the monomer for further reveal their potential for future dental composites. In addition, the
investigations. Filler phase characteristics play a more significant role development of dental composites with novel properties such as anti­
regarding the development of the mechanical properties of dental bacterial properties, bioactive activity (remineralizing), and self-healing
composites such as modulus, strength, fracture toughness, fatigue life, properties have been investigated in recent studies and will be the
hardness, and wear resistance compared to the modification of organic interesting subjects for future studies. However, the investigation of this
resin matrix. It was comprehended that content, size, distribution, type of modifications was not in the scope of this study.
shape, porosity, and surface modification of filler particles are very

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A. Aminoroaya et al. Composites Part B 216 (2021) 108852

Table 8 Table 9
Summary of filler content and size influences on the performance of dental Summary of filler size distribution, shape, morphology, and interfacial proper­
composites. ties, influences on the performance of dental composites.
Filler phase Important mechanisms General trends of results Filler phase Important mechanisms General trends of results
characteristics characteristic

Content Three filler content zone are ● Increase of filler content Distribution of ● Multi-modal filler phase or ● Multi-modal filler phase
important regarding the filler does not affect DC (when Size wide size distribution filler or wide size distribution
packing structure: I) Low filler surface area is not too phase increases maximum filler phase provides
particle concentration (non- high) [124] filler loading as smaller better packing structure,
aggregated), II) Intermediate ● Exceeding increase of particles occupy the increased mechanical
particle concentration modulus and strength at interparticle spaces of larger properties and wear
(percolation threshold), and high filler content (after ones leading to more resistance in comparison
III) Maximum possible filler percolation threshold efficient packing [33,135, to unimodal/narrow size
concentration concentration) [123,128] 136] distribution filler phase
● In zone, I, the development ● SS-S is mainly governed by [136]
of mechanical properties is matrix phase composition ● Specific combination of a
governed by hydrodynamic and chemistry [130,131], micron size (or
effects of individual and filler content nanocluster)/nano-size
particles (or stress exhibited contradicting filler phase exhibits the
transition at the filler- effects on SS-S [124,132, best packing, which
matrix interface) [126,127] 133] leads to the highest me­
● In zone, I and II, ● Increase in filler content chanical properties as
development of mechanical decreases SS-N [124,128] well as wear resistance
properties is governed by [131,140]
stress transition/dissipation Shape and ● Irregular shaped particulate ● Spherical shaped
at the interparticle contacts morphology fillers exhibit wide size particulate fillers exhibit
across the percolation distribution and higher lower SS-N and SS-S than
network of filler particles surface area than irregularly shaped par­
[123,128] monomodal spherical ticulate fillers [141,142]
Size ● Filler size-reduction ● Filler size affects its particulate fillers, which
decrease interparticle refractive index and provide stronger filler-
spacing, which limits the degree of light scattering matrix adhesion and more
formation of localized in the matrix phase, which efficient packing leading to
nanogel in the matrix lead­ can impact DC and depth enhanced wear resistance
ing to lower DC [125] of cure [139,143] [137]
● Filler size reduction has ● Maximum light scattering ● Nanofibers increase modulus
two-fold influence on SS-S: of fillers, which is and strength by crack
I) increase of filler surface associated with lowest DC, bridging and energy
area provides more con­ is provided when filler size adsorption during fiber
straints on matrix phase, is approximately half of pullout [151]
which increase SS-S, and II) the wavelength of visible ● Nanofibers as co-filler can
facilitation of the trans­ light curing unit [125, provide special packing
lational/rotational move­ 143] structure by providing
ment of filler particles ● Filler size reduction shielding network arrange­
increases stress relaxation generally increases DC and ment of nanofibers around
during photo- Depth of cure [125,137] other particulate fillers
polymerization, which ● At constant filler content, leading to higher wear
lower SS-S [142] reduction of size increases resistance and lower poly­
● Filler size reduction modulus and strength merization shrinkage [151]
increases filler surface area, [127], but the reduction of Interfacial ● Surface silane modification ● Modulus is mainly
which increases the size lowers the modulus properties and of inorganic fillers can governed by stress
uniformity of stress and strength at maximum porosity improve the filler-matric transition at the
distribution through the filler loading [128] interface strength leading to interface, which depends
medium and decreases the improved stress transfer at on interfacial adhesion
stress concentration at the the interface [157] strength at the interface
filler-matrix interface [127] ● Fillers with porous structure [127,158]
● Filler size-reduction re­ provide high surface area ● Quality of filler-matrix
duces the maximum filler and micromechanical interaction can be traced
loading due to increase of interlocking interaction at according to the fracture
composite matrix viscosity, the filler-matrix interface surface imaging [123,
which limits the develop­ that can increase mechanical 160]
ment of mechanical prop­ properties [160]
erties [128] and control of
SS-N [141]
● Filler size-reduction de­ Author contributions
creases mean distance be­
tween neighboring
particles, increases parti­
All authors contributed to the work and approved the article for
cles at the surface, and de­ publication.
creases particle protrusion
at the surface, which en­ Declaration of competing interest
hances wear resistance
[137]
The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influence
the work reported in this paper.

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