Scematic Hydraulic 777E KYD

UENR7792
December 2020
UENR7792 VOL 1 of 5
(Dimensions: 56 inches x 35 inches)
Component Locations - Volume 1
Schem atic Machine
Description
Location Location
ACCUMULATOR GP - SERVICE AND PARKING BRAKE 1 E-10 1
ACCUMULATOR GP - SERVICE AND PARKING BRAKE 2 G-8 2
ADAPTER AS - ORIFICE 1 G-12 3
ADAPTER AS - ORIFICE 2 D-12 4
ADJUSTER GP - FRONT BRAKE SLACK F-3 5
10
13,19 AND EE
ADJUSTER GP - LH REAR BRAKE SLACK
ADJUSTER GP - RH REAR BRAKE SLACK
G-13
E-14
6
7 777E Off-Highway Truck
Hydraulic System
22 ARE LOCATED
OUTSIDE OF
BRAKE GP - LH FRONT
BRAKE GP - RH FRONT
H-3
D-3
8
9
THE FRAME BRAKE GP - LH REAR H-14 10
BB EE BRAKE GP - RH REAR C-14 11

KYD1-UP
FILTER - BREATHER B-8 12
21 12 13 FILTER GP - BRAKE C-6 13 KZD1-UP

19 MANIFOLD GP - TOW VALVE *NOT SHOWN D-10 14
PEDAL GP - SERVICE BRAKE *NOT SHOWN I-5 15
3 18 PUMP GP - BRAKE RETRACT B-10 16
23 PUMP GP - HOIST B-6 17
6 4 2 SENSOR AS - LOW BRAKE PRESSURE

SWITCH AS - BRAKE FILTER BYPASS
E-9
C-7
18
19
SWITCH AS - SECONDARY BRAKE DEACTIVATION PRESSURE J-13 20
42 Page,
1 8 TANK GP - HOIST
VALVE GP - ARC/TCS
A-7
F-13
21
22
VALVE GP - BRAKE CHARGE D-8 23
VALVE GP - FRONT BRAKE MANIFOLD H-8 24
VALVE GP - SECONDARY BRAKE AND ACCUMULATOR BLEED DOWN J-12 25
7
24
FF
Volume 1 of 5: Service/Parking Brakes (Oil Cooled Front Brakes) and

5 Traction Control System
PUBLICATIONS.CAT.COM
CC
LOCATED
DD OUTSIDE FLUID POWER SYMBOLS
OF FRAME
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
AA (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)
11 20 VALVE ENVELOPES VALVES VALVE PORTS
25
17 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
16 AB
CONTROL VALVES
A B
CHECK VALVES
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
FLUID STORAGE RESERVOIRS
Tap Locations - Volume 1

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pressure, Sampling, and Sensor
MEASUREMENT ROTATING SHAFTS
Tap Schem atic
Description
Num ber Location
AA REAR PARKING BRAKES I-14
BB LH REAR SERVICE BRAKE F-14 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
CC RH REAR SERVICE BRAKE E-14

COMBINATION CONTROLS
DD BRAKE ACCUMULATOR CHARGE F-9
9 EE
FF
BRAKE CHARGE PUMP OUTPUT
FRONT SERVICE BRAKES
B-6
F-3
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
MANUAL CONTROL SYMBOLS
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
UNIDIRECTIONAL UNIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”,
the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.
BRAKE SYSTEM (OIL COOLED FRONT) CHASSIS VIEW
ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH
WIRE NUMBER IDENTIFICATION CODES
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK
PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14 B A
CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(20) SWITCH AS - SECONDARY

BRAKE DEACTIVATION PRESSURE
160-2609
J J
UENR7792 VOL 1 of 5
(25) VALVE GP - SECONDARY BRAKE

AND ACCUMULATOR BLEED DOWN

361-2239
PS
PARK BRAKE
SOLENOID (15) PEDAL GP - SERVICE BRAKE
574-6256
ACCUM BLEED
SOLENOID
I AA I
P B
B T
T
42 Page,
(8) BRAKE GP - LH FRONT

8X-3810
H H
(10) BRAKE GP - LH REAR

572-4061 (24) VALVE GP - FRONT
BRAKE MANIFOLD F
390-9225
FRONT BRAKE
SOLENOID
(3) ADAPTER AS - ORIFICE 1
357-4342
G (2) ACCUMULATOR GP - G
ACCUM LEFT FRONT
LEFT REAR SERVICE AND PARKING BRAKE 2
SLK2 360-3828
P1
(6) ADJUSTER GP - LH ACCUM
REAR BRAKE SLACK
420-8599
T T1 (5) ADJUSTER GP - FRONT BRAKE SLACK
8X-7921
BB
ARC/TCS FF
LH BRAKE
F ENABLE SOLENOID F
SOLENOID
DD
(22) VALVE GP - ARC/TCS
340-6409
PDL
(1) ACCUMULATOR GP -
SERVICE AND PARKING BRAKE 1
RH BRAKE 360-3828
SOLENOID
T
(18) SENSOR AS -
LOW BRAKE PRESSURE
E CC 344-7391 A3 E
RIGHT FRONT
(7) ADJUSTER GP - RH REAR BRAKE SLACK SW
420-8599
A1
A2
SLK1
(14) MANIFOLD GP - TOW VALVE
TANK 309-1615
RIGHT REAR
(4) ADAPTER AS - ORIFICE 2 A2 F

357-4342
D (23) VALVE GP - BRAKE CHARGE D
341-2634
ACCUMULATOR RELIEF
(PED ONLY)
SYSTEM RELIEF
(9) BRAKE GP - RH FRONT
8X-3810
P TO BRAKE COOLING
(11) BRAKE GP - RH REAR
572-4061
(19) SWITCH AS -
HOIST PILOT
PRV BRAKE FILTER BYPASS
C 355-7004 C
TOW PUMP
RELIEF (13) FILTER GP - BRAKE
473-3858
S P T
TO HOIST PILOT (16) PUMP GP - BRAKE RETRACT

175-7051 EE
B BRAKE SECONDARY
M B
RETRACT
PUMP
STEERING
PUMP
(17) PUMP GP - HOIST
527-8932
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

(12) FILTER - BREATHER
8X-4575 BRAKE BRAKE HOIST Drain / Return Lines
CHARGE COOLING
FULL PUMP PUMP
PUMP Air Line
Component Group
(21) TANK GP - HOIST CALLOUTS
552-4923
YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SUPPLY LINE DL DL D Connectors (By letter)
FILL BRAKE PUMP OUTPUT
Callout Number Component
DRAIN / RETURN LINE (Machine Location from (52) VALVE GP - CONTROL Name
SECONDARY STEERING PUMP OUTPUT Component LocationsTable)
138-1234 Part Number
DRAIN / BRAKE COOLING
A A
THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 5: SERVICE/PARKING BRAKES (OIL COOLED FRONT BRAKES) AND TRACTION CONTROL SYSTEM
LOW Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
MEDIA NUMBER: UENR7792
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 574-2669, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR7792
December 2020
UENR7792 VOL 2 of 5
Schematic Machine
Description
Location Location
ACCUMULATOR GP - SERVICE AND PARKING BRAKE 1 F-10 30
ACCUMULATOR GP - SERVICE AND PARKING BRAKE 2 G-8 31
ADAPTER AS - ORIFICE 1 G-12 32
777E Off-Highway Truck

ADAPTER AS - ORIFICE 2 D-12 33
41,47 AND EE ADJUSTER GP - LH REAR BRAKE SLACK G-14 34
38
Hydraulic System
50 ARE LOCATED
OUTSIDE OF
ADJUSTER GP - RH REAR BRAKE SLACK
BRAKE GP - LH FRONT
E-14
H-3
35
36
BRAKE GP - RH FRONT E-3 37
THE FRAME
BB EE BRAKE GP - LH REAR H-14 38
KYD1-UP
BRAKE GP - RH REAR D-14 39
49 40 41 FILTER - BREATHER B-8 40 KZD1-UP

47 FILTER GP - BRAKE
MANIFOLD GP - TOW VALVE*NOT SHOWN
C-6
D-10
41
42
32 46 PEDAL GP - SERVICE BRAKE*NOT SHOWN I-5 43
51 PUMP GP - BRAKE RETRACT B-11 44
34 33 31 PUMP GP - HOIST
SENSOR AS - LOW BRAKE PRESSURE
B-6
E-9
45
46
SWITCH AS - BRAKE FILTER BYPASS C-8 47
42 Page,
30 36 SWITCH AS - SECONDARY BRAKE DEACTIVATION PRESSURE
TANK GP - HOIST
J-13
B-8
48
49
VALVE GP - ARC/TCS F-14 50
VALVE GP - BRAKE CHARGE D-8 51
VALVE GP - FRONT BRAKE MANIFOLD H-8 52
35 VALVE GP - SECONDARY BRAKE AND ACCUMULATOR BLEED DOWN J-12 53
52
FF
Volume 2 of 5: Service/Parking Brakes and Traction Control System

CC
LOCATED
DD OUTSIDE FLUID POWER SYMBOLS
OF FRAME
MAIN AUX
COMPENSATED)
AA (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)
39 48 VALVE ENVELOPES VALVES VALVE PORTS
53
45 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
44 AB
CONTROL VALVES
A B
CHECK VALVES
P T P T
Tap Locations - Volume 2 MEASUREMENT ROTATING SHAFTS

Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
AA REAR PARKING BRAKES I-14
BB LH REAR SERVICE BRAKE G-15 COMBINATION CONTROLS
CC RH REAR SERVICE BRAKE E-14
37 DD BRAKE ACCUMULATOR CHARGE F-9
EE BRAKE CHARGE PUMP OUTPUT B-6
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
FF FRONT SERVICE BRAKES F-3 OR MANUAL & PILOT PILOT OR MANUAL
MANUAL CONTROL SYMBOLS

SUPPLY PRESSURE


DIRECTION
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”,
the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.
BRAKE SYSTEM CHASSIS VIEW

G
M
(FLUID) (GAS / AIR)

(ADJUSTABLE) SWITCH


WIRE WIRE
COLOR
CIRCUIT NUMBER

PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14 B A

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(48) SWITCH AS - SECONDARY BRAKE DEACTIVATION PRESSURE

160-2609
J (53) VALVE GP - SECONDARY BRAKE AND ACCUMULATOR BLEED DOWN J

UENR7792 VOL 2 of 5
361-2239
PS
PARK BRAKE
SOLENOID
ACCUM BLEED (43) PEDAL GP - SERVICE BRAKE

SOLENOID 574-6256
AA
I I
P B
B T
T
42 Page,

P 125-1384
572-4061
H H
(52) VALVE GP - FRONT BRAKE MANIFOLD
523-6088
F
FRONT BRAKE
SOLENOID
(32) ADAPTER AS - ORIFICE 1
357-4342
LEFT FRONT
LEFT REAR
ACCUM
G (31) ACCUMULATOR GP - G
SLK2 SERVICE AND PARKING BRAKE 2
360-3828 P1
ACCUM
(34) ADJUSTER GP - LH REAR BRAKE SLACK
420-8599
T T1
BB
FF
ARC/TCS LH BRAKE
ENABLE SOLENOID
SOLENOID
F F
DD
(50) VALVE GP - ARC/TCS
340-6409
PDL
(30) ACCUMULATOR GP -
SERVICE AND PARKING BRAKE 1 RIGHT FRONT
360-3828
RH BRAKE
SOLENOID
T
(46) SENSOR AS -
LOW BRAKE PRESSURE
344-7391 A3
CC
E (35) ADJUSTER GP - RH REAR BRAKE SLACK SW E
420-8599
A1
A2
SLK1 (37) BRAKE GP - RH FRONT
RIGHT REAR 125-1384
TANK
(42) MANIFOLD GP - TOW VALVE
309-1615
A2 F
(33) ADAPTER AS - ORIFICE 2 (51) VALVE GP - BRAKE CHARGE
357-4342 341-2634
D D
ACCUMULATOR RELIEF
(PED ONLY)
SYSTEM RELIEF
P TO HYD TANK
572-4061
HOIST PILOT
PRV
TOW PUMP
RELIEF (41) FILTER GP - BRAKE
C (47) SWITCH AS - BRAKE FILTER BYPASS 473-3858 C
355-7004
S P T
TO HOIST PILOT
EE
(44) PUMP GP - BRAKE RETRACT
BRAKE
RETRACT
PUMP
SECONDARY
STEERING
PUMP
M
175-7051
B (40) FILTER - BREATHER B

8X-4575 (45) PUMP GP - HOIST LINE PATTERNS
256-0561
BRAKE Pressure Line
CHARGE
HOIST
FULL PUMP PUMP Pilot / Load Sensing Pressure
Drain / Return Lines

(49) TANK GP - HOIST
Air Line
552-4923
Component Group
CALLOUTS
FILL YY Taps (Pressure, Sampling, Sensor - by letter)
SUPPLY LINE
DL DL D Connectors (By letter)
BRAKE PUMP OUTPUT
DRAIN / RETURN LINE Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
SECONDARY STEERING PUMP OUTPUT Component LocationsTable)
A A
LOW THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 5: SERVICE/PARKING BRAKES AND TRACTION CONTROL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR7792
in neutral and with parking brake set.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR7792
December 2020
UENR7792 VOL 3 of 5
Schematic Machine
Description
Location Location
BRAKE GP - LH FRONT J-2 58
BRAKE GP - LH REAR I-13 59
BRAKE GP - RH FRONT G-2 60

BRAKE GP - RH REAR C-13 61
CORE AS - BRAKE COOLING OIL COOLER 1 E-11 62
CORE AS - BRAKE COOLING OIL COOLER*NOT
2 SHOWN F-11 63
Hydraulic System
CYLINDER GP - HOIST C-8 64
58 FILTER - BREATHER C-9 65
PLATE - BRAKE COOLING BALANCE ORIFICE
*NOT SHOWN H-4 66
PLATE - ORIFICE 1 C-7 67
KYD1-UP
65 PLATE - ORIFICE 2
PUMP GP - BRAKE COOLING
D-7
C-11
68
69
KZD1-UP
PUMP GP - HOIST C-9 70
73 SENSOR GP - LH REAR BRAKE OIL TEMPERATURE
SENSOR GP - RH REAR BRAKE OIL TEMPERATURE
I-14
D-14
71
72
PP 70
TANK GP - HOIST B-11 73
SS VALVE GP - HOIST C-4 74
36 Page,
68 MM
HH GG
64 62
69
Volume 3 of 5: Hoist and Brake Cooling System (Oil Cooled Front Brakes)
71
NN 60 FLUID POWER SYMBOLS

74 RR MAIN AUX
59 COMPENSATED)
KK 67 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT
COMPENSATED)
VALVE ENVELOPES VALVES VALVE PORTS

JJ
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
61 CONTROL VALVES CHECK VALVES

AB A B
P T P T

Pressure, Sampling, and Sensor PRESSURIZED
VENTED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Tap Schematic
Description MEASUREMENT ROTATING SHAFTS
Number Location
GG LH REAR BRAKE COOLING OUT I-14
72 HH LH REAR BRAKE COOLING IN I-12
JJ RH REAR BRAKE COOLING OUT D-14 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
KK RH REAR BRAKE COOLING IN C-12
LL BRAKE COOLING PUMP OUT (SOS) *NOT SHOWN D-10
MM HOIST PUMP OUTPUT D-9
NN HOIST CYLINDER HEAD END D-8
PP HOIST CYLINDER ROD END D-6 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
RR HOIST LOWER PILOT E-3 OR MANUAL & PILOT PILOT OR MANUAL
SS HOIST RAISE PILOT D-3 MANUAL CONTROL SYMBOLS

TT FRONT BRAKE COOLING IN *NOT SHOWN I-6
UU FRONT BRAKE COOLING OUT *NOT SHOWN G-1

SUPPLY PRESSURE


DIRECTION
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
CHASSIS VIEW (OIL COOLED BRAKES

G
M
(FLUID) (GAS / AIR)

(ADJUSTABLE) SWITCH


WIRE WIRE
COLOR
CIRCUIT NUMBER

PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14 B A

14 13 12 11 10 9 8 7 6 5 4 3 2 1

8X-3810
J J
UENR7792 VOL 3 of 5

572-4061
(71) SENSOR GP - LH REAR
BRAKE OIL TEMPERATURE
I 134-2252 TT I
HH
GG LEFT FRONT
36 Page,
RIGHT FRONT
H H
(66) PLATE - BRAKE COOLING BLALNCE ORIFICE

382-9203
LEFT REAR
FROM BRAKE SYSTEM

TOW VALVE S-PORT
G G
(60) BRAKE GP - RH FRONT

8X-3810
UU
RAISE RELIEF MAIN RELIEF DUMP SPOOL
FROM BRAKE SYSTEM

ACCUM CHARGE VALVE F-PORT S
F F
(63) CORE AS - BRAKE COOLING OIL COOLER 2

141-4109
LOWER,
LOWER RELIEF FLOAT,
SNUB
SOLENOID

200-5975
RR
E E
B RAISE
A
H1 HOLD
R1 T
(72) SENSOR GP - RH REAR SNUB

134-2252 RIGHT REAR FLOAT
BRAKE
D
JJ (68) PLATE - ORIFICE 2
COOLING
LOWER D
8X-7224 RELIEF
PP
LL MM SS
NN
BRAKE BRAKE HOIST

CHARGE COOLING PUMP
PUMP PUMP
(70) PUMP GP - HOIST RAISE
(69) PUMP GP - BRAKE COOLING 527-8932 SOLENOID
350-9965 (67) PLATE - ORIFICE 1
(64) CYLINDER GP - HOIST 8X-7224
KK 171-1232
C (65) FILTER - BREATHER C
8X-4575 FULL
TRANSMISSION
SCAVENGE
TORQUE
CONVERTER
TRANSMISSION
CHARGE
BRAKE
COOLING
S2
PUMP PUMP PUMP PUMP

572-4061
FILL (74) VALVE GP - HOIST

517-3289
LOW
552-4923
B B
LINE PATTERNS
Pressure Line
Air Line
Component Group
CALLOUTS
HOIST PUMP PUMP OUTPUT
SUPPLY LINE
BRAKE PUMP PUMP OUTPUT Callout Number Component
DRAIN / RETURN LINE Component LocationsTable)
A A
VOLUME 3 of 5: HOIST AND BRAKE COOLING SYSTEM (OIL COOLED FRONT BRAKES)
Do not operate or work on this product unless you have MEDIA NUMBER: UENR7792
tions or heed the warnings could result in injury or in neutral and with parking brake set.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR7792
December 2020
UENR7792 VOL 4 of 5
Hydraulic System
KYD1-UP
84 Component Locations - Volume 4
Schematic Machine
KZD1-UP
Description
Location Location
91 BRAKE GP - LH REAR
BRAKE GP - RH REAR
I-12
C-12
79
80
PP 88
CORE AS - BRAKE COOLING OIL COOLER 1 F-10 81
SS CORE AS - BRAKE COOLING OIL COOLER 2 *NOT SHOWN

CYLINDER GP - HOIST
F-10
D-7
82
83
FILTER - BREATHER C-8 84
36 Page,
86 MM PLATE - ORIFICE 1
PLATE - ORIFICE 2
D-6
D-6
85
86
HH GG PUMP GP - BRAKE COOLING

PUMP GP - HOIST
D-10
D-8
87
88
83 81 SENSOR GP - LH REAR BRAKE OIL TEMPERATURE

SENSOR GP - RH REAR BRAKE OIL TEMPERATURE
I-13
E-13
89
90
TANK GP - HOIST B-10 91
VALVE GP - HOIST C-3 92
87
Volume 4 of 5: Hoist and Brake Cooling System
89
NN FLUID POWER SYMBOLS

92 RR MAIN AUX
79 COMPENSATED)
KK 85 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT
COMPENSATED)

JJ
80 CONTROL VALVES CHECK VALVES

AB A B
P T P T

Pressure, Sampling, and Sensor PRESSURIZED
VENTED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Tap Schematic
Description MEASUREMENT ROTATING SHAFTS
Number Location
GG LH REAR BRAKE COOLING OUT I-14
90 HH LH REAR BRAKE COOLING IN I-12
JJ RH REAR BRAKE COOLING OUT D-14 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
KK RH REAR BRAKE COOLING IN C-12
LL BRAKE COOLING PUMP OUT (SOS) *NOT SHOWN D-10
MM HOIST PUMP OUTPUT D-9
NN HOIST CYLINDER HEAD END D-8
PP HOIST CYLINDER ROD END D-6 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
RR HOIST LOWER PILOT E-3 OR MANUAL & PILOT PILOT OR MANUAL
SS HOIST RAISE PILOT D-3 MANUAL CONTROL SYMBOLS

SUPPLY PRESSURE


DIRECTION
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
CHASSIS VIEW (OIL COOLED BRAKES

G
M
(FLUID) (GAS / AIR)

(ADJUSTABLE) SWITCH


WIRE WIRE
COLOR
CIRCUIT NUMBER

PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14 B A

14 13 12 11 10 9 8 7 6 5 4 3 2 1
J J
UENR7792 VOL 4 of 5

(89) SENSOR GP - LH REAR 572-4061
134-2252 HH
GG
I I
FROM BRAKE SYSTEM

ACCUM CHARGE VALVE F-PORT
36 Page,
LEFT REAR
H H
FROM BRAKE SYSTEM

TOW VALVE S-PORT
G RAISE RELIEF MAIN RELIEF DUMP SPOOL G

141-4109
F LOWER, F
LOWER RELIEF FLOAT,
SNUB RR
SOLENOID

200-5975
B RAISE
A
H1 HOLD
E E
R1 T
SNUB
(90) SENSOR GP - RH REAR
134-2252 FLOAT
RIGHT REAR
BRAKE
JJ COOLING
LOWER
(85) PLATE - ORIFICE 1 RELIEF
8X-7224
PP
MM SS
LL NN
D D
BRAKE
CHARGE
HOIST
PUMP RAISE
PUMP
(87) PUMP GP - BRAKE COOLING (88) PUMP GP - HOIST SOLENOID
350-9965 256-0561 (86) PLATE - ORIFICE 2
KK (83) CYLINDER GP - HOIST 8X-7224
171-1232
FULL
TRANSMISSION
SCAVENGE
TORQUE
CONVERTER
TRANSMISSION
CHARGE
BRAKE
COOLING (84) FILTER - BREATHER S2
PUMP PUMP PUMP PUMP
8X-4575
572-4061
C C
FILL
(92) VALVE GP - HOIST
517-3289
LOW

552-4923
B B
LINE PATTERNS
Pressure Line
Air Line
Component Group
CALLOUTS
HOIST PUMP PUMP OUTPUT
SUPPLY LINE
BRAKE PUMP PUMP OUTPUT Callout Number Component
DRAIN / RETURN LINE Component LocationsTable)
A A
VOLUME 4 of 5: HOIST AND BRAKE COOLING SYSTEM
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: UENR7792
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
SCHEMATIC PART NUMBER: 574-2669, CHANGE: 00, VERSION: -
tions or heed the warnings could result in injury or Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
death. Proper care is your responsibility. in neutral and with parking brake set.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR7792
December 2020 FLUID POWER SYMBOLS
MAIN AUX
COMPENSATED)
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
CONTROL VALVES CHECK VALVES

AB A B
P T P T

Component Locations - Volume 5 MEASUREMENT ROTATING SHAFTS
Schem atic Machine
Description
Hydraulic System
Location Location
CYLINDER GP - STEERING F-4 97 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
FILTER GP - RETURN STEERING A-5 98
Tap Locations - Volume 5 COMBINATION CONTROLS
FILTER GP - STEERING PUMP CASE DRAIN A-4 99
Pressure, Sampling, and Sensor KYD1-UP
PUMP GP - LOAD SENSE STEERING B-4 100
Tap Schem atic KZD1-UP
PUMP GP - STEERING D-2 101 Description
Num ber Location
PUMP GP - STEERING HAND METERING E-5 102 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
VV HMU INPUT E-4 OR MANUAL & PILOT PILOT OR MANUAL
SWITCH AS - LOW STEERING PUMP PRESSURE D-6 103
TANK GP - STEERING A-6 104 MANUAL CONTROL SYMBOLS
VALVE - BREAKER RELIEF (BREATHER) B-6 105
VALVE GP - CHECK STEERING C-6 106
VALVE GP - LOAD SENSE PILOT RESOLVER (SHUTTLE) C-4 107

SUPPLY PRESSURE


BIDIRECTIONAL BIDIRECTIONAL
Volume 5 of 5: Load Sense Steering System DIRECTION FLOW FLOW EITHER
DIRECTION
PUBLICATIONS.CAT.COM “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not

G
M
(FLUID) (GAS / AIR)
VV
103 106
UENR7792 VOL 5 of 5
101 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
105 99 (ADJUSTABLE) SWITCH

104

98 HARNESS IDENTIFICATION CODE THIS EXAMPLE

WIRE WIRE
COLOR
CIRCUIT NUMBER
LOCATED ON
107 OUTSIDE OF FRAME CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE*
but could also be shown in metric denoted with mm 325-PK
PREVIOUS STANDARD
100 WIRE WIRE COLOR
24 Page,
325-PK-14 B A

97
102
FRAME VIEW CAB VIEW

7 6 5 4 3 2 1
(97) CYLINDER GP - STEERING

417-0582
F F
L R
(102) PUMP GP - STEERING HAND METERING

195-6617
E E
T P LS
VV
(101) PUMP GP - STEERING

175-7051
D D
PR1
LS
(103) SWITCH AS - LOW STEERING PUMP PRESSURE

313-5104
M
UENR7792 VOL 5 of 5
SECONDARY BRAKE
STEERING RETRACT
SECONDARY PUMP PUMP
BACKUP (107) VALVE GP - LOAD SENSE
(106) VALVE GP - CHECK STEERING RELIEF PILOT RESOLVER (SHUTTLE)
(Dimensions: 34 inches x 28 inches
175-7050 VALVE 8J-6875

PRIMARY
BACKUP
S2
RELIEF
VALVE
C C
LS
(100) PUMP GP -
LOAD SENSE STEERING
261-5630
24 Page,
B B
(105) VALVE - BREAKER RELIEF (BREATHER)

507-0646
C LINE PATTERNS
S
Pressure Line

(98) FILTER GP -
RETURN STEERING
(99) FILTER GP - STEERING Drain / Return Lines
144-0832 PUMP CASE DRAIN
Air Line
173-0159 FULL
Component Group
CALLOUTS
(104) TANK GP - STEERING YY Taps (Pressure, Sampling, Sensor - by letter)
453-8220
FILL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Callout Number Component
A STEERING PUMP PUMP OUTPUT
SUPPLY LINE
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name
A
DRAIN / RETURN LINE
LOW
VOLUME 5 of 5: LOAD SENSE STEERING SYSTEM
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR7792
relevant service literature. Failure to follow the instruc-
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
death. Proper care is your responsibility. in neutral and with parking brake set.
7 6 5 4 3 2 1

Scematic Hydraulic 777E KYD

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Scematic Hydraulic 777E KYD

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UENR7792

BB EE BRAKE GP - RH REAR C-14 11

21 12 13 FILTER GP - BRAKE C-6 13 KZD1-UP

6 4 2 SENSOR AS - LOW BRAKE PRESSURE

Volume 1 of 5: Service/Parking Brakes (Oil Cooled Front Brakes) and

AA (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

11 20 VALVE ENVELOPES VALVES VALVE PORTS

FLUID STORAGE RESERVOIRS

Tap Locations - Volume 1

CC RH REAR SERVICE BRAKE E-14

MANUAL CONTROL SYMBOLS

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

FLOW IN ONE PARALLEL CROSS FLOW IN

BRAKE SYSTEM (OIL COOLED FRONT) CHASSIS VIEW

ELECTRICAL SYMBOLS TABLE

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CIRCUIT NUMBER WIRE GAUGE*

WIRE WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

(20) SWITCH AS - SECONDARY

(25) VALVE GP - SECONDARY BRAKE

AND ACCUMULATOR BLEED DOWN

(8) BRAKE GP - LH FRONT

(10) BRAKE GP - LH REAR

(4) ADAPTER AS - ORIFICE 2 A2 F

TO HOIST PILOT (16) PUMP GP - BRAKE RETRACT

Pilot / Load Sensing Pressure

777E Off-Highway Truck

49 40 41 FILTER - BREATHER B-8 40 KZD1-UP

51 PUMP GP - BRAKE RETRACT B-11 44

Volume 2 of 5: Service/Parking Brakes and Traction Control System

AA (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

39 48 VALVE ENVELOPES VALVES VALVE PORTS

FLUID STORAGE RESERVOIRS

Tap Locations - Volume 2 MEASUREMENT ROTATING SHAFTS

MANUAL CONTROL SYMBOLS

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

FLOW IN ONE PARALLEL CROSS FLOW IN

BRAKE SYSTEM CHASSIS VIEW

ELECTRICAL SYMBOLS TABLE

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CIRCUIT NUMBER WIRE GAUGE*

WIRE WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

(48) SWITCH AS - SECONDARY BRAKE DEACTIVATION PRESSURE

J (53) VALVE GP - SECONDARY BRAKE AND ACCUMULATOR BLEED DOWN J

ACCUM BLEED (43) PEDAL GP - SERVICE BRAKE

(36) BRAKE GP - LH FRONT

B (40) FILTER - BREATHER B

Drain / Return Lines