DB68-03340A-04

INSTALLATION MANUAL
Requirement
Please read ‘Safety Precautions’ described in the installation manual of the air conditioner.
• Condensate may occur on the heat insulation surface according to the atmosphere inside of the ceiling.
•Check the following parts in the package.
• If the inside of the ceiling has high temperature or humidity rate is more than 80%, please add proper
• For further information of the piping material and size of the refrigerant pipes, refer to the installation insulation to prevent water drops.
manual of the air conditioner.
• The stopper area of the pipe or socket should be spread with a welding material. EX)

Branch joints
Y-joint
Name Model MXJ-YA1509M MXJ-YA2512M MXJ-YA2812M MXJ-YA2815M MXJ-YA3419M MXJ-YA4119M MXJ-YA4422M
ID ø12.9

ID ø25.6
ID ø12.9

ID ø12.9

ID ø16.1

ID ø19.2

ID ø19.2

ID ø19.2
255
ID ø9.7

ID ø16.1

ID ø16.1

ID ø19.2
255 282 282 364
ID ø9.7

ID ø9.7
255 282
127 127 127 147 147 147 172

Liquid side

80
80

80
ID ø12.9

80

80
ID ø12.9

ID ø12.9

80

80
ID ø19.2

ID ø19.2

ID ø19.2

ID ø22.4
ID ø25.6
127 127 127
ID ø12.9

147 147 172

ID ø12.9
2 x 2 EA 2 x 2 EA 1 x 1 EA
ID ø12.9

147

ID ø25.6
ID ø19.2

ID ø19.2

ID ø19.2
1 x 2 EA 1 x 2 EA 1 x 2 EA 2 x 2 EA 11 x 2 EA 11 x 2 EA 3 x 2 EA

ID ø35.1
ID ø19.2

ID ø25.6

ID ø31.9

ID ø31.9

ID ø41.4
ID ø16.1

ID ø38.3
364
ID ø28.7

ID ø28.7
282

ID ø41.4
ID ø44.6
ID ø54.1
387 387 419
147 172 438
195 195 199 267
3 x 1 EA 3 x 1 EA
Gas side

80
80

80

110
80
80

110
ID ø19.2

ID ø31.9
ID ø35.1
ID ø38.3
9 x 1 EA 62
5 x 1 EA 4 x 1 EA
ID ø19.2
ID ø22.4
ID ø25.6

ID ø31.9

ID ø31.9

ID ø41.4
ID ø38.3
99
147 172 195 195

ID ø28.7
244
ID ø19.2

ID ø25.6

ID ø25.6
10 x 1 EA x 1 EA x 1 EA

ID ø25.6
3 x 2 EA 3 x 1 EA 3 x 1 EA 9 475 5

ID ø38.3
ID ø35.1
2 x 2 EA 8 x 2 EA 7 x 1 EA 7 x 1 EA 12 x 1 EA 12 x 1 EA 6 x 1 EA

Reducer
1 2 3 4 5 6 105 7 Model name Total indoor unit’s capacities
OD ø19.05

OD ø25.4

OD ø38.1

OD ø31.75
OD ø41.28
ID ø22.4
ID ø19.2
ID ø16.1

ID ø12.9
OD ø12.7

ID ø31.9
ID ø28.7

ID ø25.6
ID ø38.3

ID ø31.9
ID ø28.7
ID ø16.1
ID ø12.9

70

ID ø28.7
ID ø25.6
ID ø22.4

ID ø16.1
ID ø9.7

ID ø6.5

MXJ-YA1509M 15.0 kW (51 MBH) and below

ID ø9.7

ID ø6.5

30
(5)
MXJ-YA2512M Over 15.0~40.0 kW (51~136 MBH) and below
40
85 45
75
45 40 20 MXJ-YA2812M Over 40.0~45.0 kW (136~154 MBH) and below
120 80 80 75 55
MXJ-YA2815M Over 45.0~70.3 kW (154~240 MBH) and below

ID ø44.6

ID ø54.1
110 115 110

OD ø41.28
140 115 90
150 145 140 140
170 165
125
MXJ-YA3419M Over 70.3~98.4 kW (240~336 MBH) and below
170
MXJ-YA4119M Over 98.4~135.2 kW (336~461 MBH) and below
8 60 9 130 10 210 11 60 12 60 MXJ-YA4422M Over 135.2 kW (461 MBH)
25 90 160 20 20
55 125
20 90
55
ID ø28.7

OD ø25.4

20
OD ø19.05

ID ø22.4

OD ø38.1

ID ø41.4
OD ø34.9

ID ø31.9
ID ø28.7

ID ø25.6

OD ø28.58

ID ø25.6
ID ø22.4
ID ø19.2
ID ø16.1
ID ø12.9

Y-joint for HR (High pressure gas)

Model Reducer
MXJ-YA1500M MXJ-YA2500M MXJ-YA3100M MXJ-YA3800M 1 2 60 3 145 4 145 Model name Total indoor unit’s capacities
OD ø22.2

25 120 120
ID ø35.1

ID ø19.2
ID ø16.1
ID ø22.4

ID ø35.1

472
ID ø19.2
ID ø22.4
ID ø25.6

85
MXJ-YA1500M 22.4 kW (76 MBH) and below
ID ø16.1
ID ø19.2

ID ø16.1

ID ø22.4
ID ø28.8
ID ø35.1

85
241 50
50

Over 22.4~70.3 kW
ID ø28.7

OD ø25.4

MXJ-YA2500M
80

110

20
80
80

ID ø35.1
ID ø41.4
ID ø44.6

(76~240 MBH) and below

OD ø28.58

ID ø22.4
ID ø19.2

173 ID ø16.1
OD ø34.9

ID ø28.7
ID ø22.4
ID ø19.2

149 194 55
ID ø22.4

ID ø28.7

365 1 x 2 EA 3 x 1 EA
ID ø16.1

ID ø35.1

284 90
407
Over 70.3~ 135.2 kW
2 x 1 EA 4 x 1 EA 3 x 2 EA MXJ-YA3100M
(240~461 MBH) and below
MXJ-YA3800M Over 135.2 kW (461 MBH)

Header joint
Reducer
Name Model MXJ-HA2512M MXJ-HA3115M MXJ-HA3819M
425 60
265
60 425 60 1 60 2 60 3 60 4 100 5 210
6 140
ID ø9.7

15 15 50 160
ID ø9.7

15 90
ID ø9.7

58.8

125
ID ø19.2

ID ø22.4
57.2

15 55
55.6

Liquid side
ID ø16.1

ID ø19.2
ID ø12.9

ID ø16.9

90 20
OD ø12.7

ID ø9.7

55
OD ø15.88

ID ø12.9
OD ø9.52

ID ø6.5

85 40 40 40 85 40 40 40 40 40 40 40 85 40 40 40 40 40 40 40 20
OD ø15.88

ID ø12.9
ID ø9.7

OD ø28.58

ID ø25.6

ID ø22.4

ID ø16.1
1 x 4 EA 2 x 1 EA 7 a x 1 EA 1 x 8 EA 4 x 1 EA 7 b x 1 EA 1 x 8 EA 7 c x 1 EA
OD ø28.58

ID ø25.6

ID ø22.4

ID ø19.2

ID ø16.1

ID ø12.9

305
445 445
80.9

Gas side
77.7

ID ø28.7

ID ø31.9

The maximum
84.0
ID ø31.9
ID ø28.7

ID ø35.1
ID ø38.3

ID ø16.1
7 50
a 50
b c 8 Model name Total indoor unit’s capacities
ID ø19.2

55
ID ø22.4

90 40 40 40
ID ø16.1 95 40 40 40 40 40 40 40
ID ø16.1
95 40 40 40 40 40 40 40
quantity of connection
3 x 4 EA 5 x 1 EA 8 x 1 EA 3 x 8 EA 6 x 1 EA 8 x 2 EA 3 x 8 EA 8 x 2 EA MXJ-HA2512M 45.0 kW(154 MBH) and below 4
OD ø12.7

OD ø15.88

OD ø19.05

20
MXJ-HA3115M 70.3 kW(240 MBH) and below 8
OD ø15.9

55
90
MXJ-HA3819M Over 70.3 kW (240 MBH) 8

Outdoor joint
Name Model MXJ-TA3819M MXJ-TA3419M MXJ-TA4422M MXJ-TA4122M Reducer
145 105 60
1 2 120 3 85 4 20
ID ø19.2

364
ID ø25.6
ID ø19.2

282 282 364

ID ø25.6
ID ø16.1
ID ø16.1

ID ø19.2

OD ø19.05

85
ID ø19.2

50
ID ø16.1
ID ø12.9

147 147 172

ID ø9.7

172 50
OD ø19.05

ID ø22.4

Liquid side
80
80

80
ID ø19.2

80
ID ø19.2

OD ø34.9

ID ø31.9

ID ø28.7
ID ø22.4
ID ø25.6
ID ø22.4
ID ø25.6

1 x 2 EA 1 x 2 EA
OD ø34.9

ID ø28.7
ID ø22.4

ID ø19.2

20
147 147 172 172
ID ø19.2
ID ø19.2

ID ø25.6
ID ø25.6

55
4 x 1 EA 4 x 1 EA 5 x 2 EA 5 x 2 EA 95
145
479 ID ø22.4 470 ID ø22.4 70
240 ID ø28.8 334 ID ø28.8 5 6 Total outdoor unit’s
35
Model name
OD ø25.4

ID ø22.4
ID ø19.2
ID ø16.1

ID ø12.9

ID ø35.1 ID ø35.1
capacities
ID ø35.1
ID ø38.3
ID ø41.4
251±2

ID ø54.1
ID ø41.4
266
ID ø35.1

Gas side MXJ-TA3819M

ID ø41.4

Below 135.2 kW
ID ø35.1
ID ø38.3
ID ø41.4

ID ø41.4
ID ø54.1

2 x 1 EA
262

ID ø28.8
2 x 1 EA MXJ-TA3419M (48HP, 461.3 MBH)
272

ID ø35.1

ID ø28.8
OD ø41.3

ID ø25.6 40
240
3 x 1 EA ID ø25.6 334
ID ø41.4
ID ø35.1

6 x 1 EA
ID ø22.4 75
ID ø19.2 3 x 1 EA 479±2 ID ø22.4
ID ø19.2 6 x 1 EA 470
110
MXJ-TA4422M Above 140.2 kW
145 MXJ-TA4122M (50HP, 478.4 MBH)
165

Outdoor joint for HR (High pressure gas)

Model Reducer
MXJ-TA3100M MXJ-TA3800M 1 180 2 3 407
4 70
327
Model name Total outdoor unit’s capacities
OD ø41.28

125 35
ID ø38.3

ID ø31.9

ID ø28.7

423 90 220
422
55 160
264 266
20 125 MXJ-TA3100M Below 135.2 kW(48HP, 461.3MBH)
90
2 x 1 EA
OD ø41.3

MXJ-TA3800M Above 140.2 kW(50HP, 478.4 MBH)

ID ø35.1

45 55
ID ø34.9

ID ø41.4

20
ID ø28.8

ID ø35.1

ID ø41.4

ID ø44.6

OD ø34.9
173

ID ø28.7

ID ø22.4

ID ø19.2

ID ø16.1

59

3 x 1 EA 80
173

1 x 1 EA 115
3 x 1 EA 4 x 2 EA
OD ø28.6
ID ø28.7
ID ø25.6
ID ø22.4
ID ø19.2
ID ø16.1

ID ø28.8 140
ID ø28.8

DVM OPTION-MXJ_IM_03340A-05_EN.indd 1 2015-06-12 오후 4:06:25

 Connecting Method
To other outdoor unit  Use the attached reducer according to the selected pipe size.

Pipe
To other outdoor joint or outdoor unit
Installing the Y-joint
Reducer
Install the Y-joint ‘horizontally’ or ‘vertically’.
Reducer
<Install horizontally> <Using reducer>
Pipe
- Use connection part of Y-joint or provided
reducer by cutting them in accordance with
diameter of connecting pipe.
To other outdoor joint or Y-joint of the main pipe
- Make certain 10~15mm or more for reducer
which connected with pipe.
- Remove burr on cut part of reducer. <Gas side>
<Install vertically> It is impossible to connect reducer with pipe,
10~15mm if pipe is deformed or reducer is untrimmed.
or more
To other outdoor unit  Use the attached reducer according to the selected pipe size.
Pipe
 Keep a minimum distance of 500mm or more before
connecting a branch joint. To other outdoor joint or outdoor unit

Reducer
Reducer
<Insertion depth of the connecting pipe>
 Basic specification W
 hen cutting the connection part
Rear To other branch Pipe
joints or indoor unit
Pipe
Reducer To other outdoor joint or Y-joint of the main pipe
Reducer
Pipe Rear
Connecting pipe Connecting pipe <High pressure gas side>
Front
To outdoor unit
Main pipe 500mm
Maintain ±15° on
or more Note Connect the Outdoor joint to the pipe by cutting the outlet of the Outdoor joint or provided reducer properly.
the horizon
 Do not insert the pipe deeply into the Y-joint.  Install the Y-joint within ±15° on
( Do not insert more than 70mm.) the horizon or on the vertical.

10~15mm or more
Installing the Header joint
1. Select the reducer fitted on the diameter of the pipe.
Brazed part Reducer
Provided Installation of outdoor joints
Reducer Pipe
Pipe
Pipe
Pipe

To indoor unit
To indoor unit To outdoor unit
To outdoor unit
<Liquid side> <Gas side>
2. Block the reducer that is not used by brazing the cap if the number of connected indoor High pressure
Do not install the outdoor
gas pipe
unit is fewer than header joint holes. joint in this direction.
Brazed part Gas pipe Liquid pipe
Provided
In order In order  High pressure gas pipe only applies to the HR product.

Blocked the hole of

<Liquid side>
Blocked the hole of
header joint <Gas side>
header joint
Insulating the branch joint
Note Connect the header joint to the pipe by cutting the provided reducer properly.
Y-joint & liquid side & gas side of the outdoor unit
 Attach the insulation provided with a branch joint to the insulation supplied in the field
10~15mm without a gap. Wrap the connected part with an insulation (Field supply) of a thickness of at
or more least 10mm.
 Use an insulation with the heat resisting temperature over 120°C.
 Connect the header joint in order respecting the number of the indoor unit. Wrap the branch joint with an insulation of a thickness of at least 10mm.
 Connet the indoor unit as the highest capacity comes first.  When insulating in high humidity(higher than 30°C, 80%), wrap the supplied insulation with
more than 10mm of extra insulation such as Polyethylene Foam or other similar material.
3. Install the header joint horizontally.  Wrap the connected part between the Outdoor joint and the gas side of the outdoor unit to
prevent it from defrosting. Wrap gas side pipe of the outdoor unit wholly to prevent it from
Reducer Header joint The horizon
±15°
dewing.
The or less
±10° Pipe insulation  Attach the adhesive insulation tape to the pipe
horizon or less (Field supply) Provided Fix securely without any gap. as shown in the picture after insulating the pipe.
The horizon Pipe insulation
Pipe ±10° Fix securely Insulation tape
or less without any gap. (Field supply) (Field supply)

The Pipe
horizon The horizon 150mm Pipe insulation
±15° Branch
or less (Field supply)
The horizon joint Pipe insulation
A thickness of the insulation (Field supply) (Field supply)
should be at least 10mm.
<Liquid side> <Gas side>

Installing the Outdoor joint Header joint

To other outdoor unit  Use the attached reducer according to the selected pipe size.  Cover the connected part and fasten the header joint using a cable tie. Insulator
 Insulate the header joint and the brazed part and wrap the connected
part with an adhesive insulation tape to prevent it from dewing.
Pipe Adhesive insulation tape Insulating after brazing the cap
To other outdoor joint or outdoor unit
Reducer

Reducer Insulating
Insulating the pipe Adhesive insulation tape
Pipe header joint

To other outdoor joint or Y-joint of the main pipe

<Liquid side>

DVM OPTION-MXJ_IM_03340A-05_EN.indd 2 2015-06-12 오후 4:06:26