Turbine Prosedure

PAGE
1 of 100
PROCEDURE INSTALLATION OF TURBINE PROPER UNIT

#02 OF BEIJING BEIZHONG STEAM TURBINE 3 X 330
MW INDRAMAYU
DOCUMENT NO: P-T 3109-CONS-059
DOCUMENT NO. :
PROCEDURE INSTALLATION OF TURBINE P-T 3109-CONS-059
ISSUED DATE :
January 20, 10
UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

CONSTRUCTION 2 of 100 02
APPROVED
ORIGINATED BY REVIEWED BY DISTRIBUTION
BY
- SDCC : Original
- CNEEC : Copy
- Originator: Copy
Dorsangkap Sigiro Joko Purnomo Iman Paryaman Subrata Dey
Engineer Area Manager SMR Site Manager
EFFECTIVE
REV. NO ISSUED DATE BRIEF OF REVISION
DATE
00 18 November 18 November Comments from SCP Jo
2009 2009
01 14 December 14 December Comments from SCP Jo
2009 2009
02 20 Jan 2010 20 Jan 2010
W-QC-A-001.E4
TABLE OF CONTENT
No. Descriptions Page
1. TITLE 4 of 98
2. SCOPE 4 of 98
3. OBJECTIVE 4 of 98
4 REFERENCE 4 of 98
5. SEQUENCE OF LP INSTALLATION 5 of 98
6 GENERAL VIEW OF TURBINE GENERATOR UNIT 8 of 98
6.1 COMPOSITION OF TURBINE GENERATOR UNIT OUTER VIEW 8 of 98
6.2 COMPOSITION OF TURBINE GENERATOR UNIT TOP VIEW 8 of 98
6.3 COMPOSITION OF FOUNDATION TURBINE GENERATOR UNIT TOP VIEW 9 of 98
6.4 SUMMARY &PREPARATION CONSTRACTION EQUIPMENT & MATERIAL 9 of 98
6.5 REQUIREMENT FOR COORDINATION IN CIVIL WORKS 12 of 98
6.6 GENERAL REGULATION FOR ERECTION 14 of 98

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6.7 HSE MEASUREMENT 18 of 98
7 PROCEDURE INSTALLATION OF LP TURBINE 20 of 98
7.1 REQUEREMENT FOUNDATION 20 of 98
7.2 PREPARETION BEFORE INSTALLATION OF SOLE PLATE & BASE PLATE 21 of 98
7.3 INSTALLATION OF SOLE PLATE 21 of 98
7.4 INSTALLATION OF FOUNDATION BOLTS 23 of 98
7.5 ADJUSTMENT SOLE PLATE 24 of 98
7.6 GROUTING WORKS 24 of 98
7.7 POSITIPNING OF KEY SEATS, LP AXIAL KEY & SLIDING PINS 25 of 98
7.8 PREPARATION & INSTALLATION OF BEARING PEDESTAL&JOURNAL BEARING 27 of 98
7.9 ASSEMBLY & PRE ADJUSTMENT OF LOWER OUTER CASING 38 of 98
7.10 INSTALLATION & ADJUSTMENT LP ROTOR 42 of 98
7.11 EQUIPMENT INSTALLATION FOR THROUGH FLOW PART 52 of 98
7.12 ERECTION & PREADJUSTMENT OF LOWER DIAPHRAGM & INLET DEFLECTOR 54 of 98
7.13 ERECTION OF LOWER SHAFT END SEAL 57 of 98
7.14 MEASURENT AXIAL & RADIAL OF LP BLADING 58 of 98
7.15 ASSEMBLY & ERECTION OF LP OUTER CASING UPPER 62 of 98
7.16 TURBINE CONDENSER CONNECTION 64 of 98
8 INSTALLATION OF THE HP MODULE 65 of 98
8.1 SEQUENCES INSTALLATION OF HP MODULE 69 of 98
8.2 ACCEPTENCE OF CLOSED HP CASING AND VISUAL INSPECTION PARTS 39 of 98
8.3 INPECTION OF CLOSED HP CASING AND PRE ADJUSTMENT 70 of 98
8.4 CHECK CLEARENCE OF FRONT & REAR HP/IP CASING LOWER GUIDING 71 of 98
9 INSTALLATION OF THE IP TURBINE 72 of 98
9.1 SEQUENCES INSTALLATION OF IP MODULE 74 of 98
9.2 ACCEPTENCE OF CLOSED IP CASING AND VISUAL INSPECTION 74 of 98

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9.3 INSTALLATION OF CLOSED IP CASING AND PRE ADJUSTMENT 75 of 98
9.4 REAR IP FIXED POINT ADJUSTMENT 75 of 98
9.5 ASSEMBLY OF LOWER INLET PIPE ON IP CASING 76 of 98
10 INSPECTION & CORRECTION OF COUPLING ALIGNMENT 77 of 98
10.1 ADJUSTMENT IN HEIGHT 82 of 98
10.2 TRANSVERSAL BEARING BLOCK ADJUSTMENT 82 of 98
10.3 AXIAL BEARING BLOCK ADJUSTMENT 83 of 98
10.4 TRANSVERSAL ADJUSTMENT OF THE LOWER LP EXHAUST HOOD 83 of 98
10.5 AXIAL ADJUSTMENT OF THE LP EXHAUST BOX 83 of 98

POSITION OF THE DIAL GAUGES DURING ALIGNMENT-EFFECT OF
10.6 84 of 98
TOLERANCES
PREPARATION ASSEMBLY OF HP/IP AND IP/LP COUPLING INTERMEDIATE
10.7 87 of 98
SHIM
10.8 PREPARATION & INSPECTION OF COUPLING AND STUDS BEFORE ASSEMBLY 88 of 98
10.9 INSTALLATION OF MAIN STOP VALVE & REHEAT STOP VALVE 89 of 98
10.10 INSTALLATION OF ROTOR TURNING GEAR 92 of 98
10.11 SECONDARY CONCREATE POURING FOR FOUNDATION 94 of 98
10.12 ACCEPTANCES 97 of 98
13 ATTACHMENT AS SCHEDULE, ORGANIZATION CHART, & HSE STANDART
1. TITLE
Procedure for installation of Turbine proper unit #02 of 3 x 330 MW coal fire steam power
generation.
2. SCOPE
This procedure is to describe assembly & erection method of the turbine unit #02 for 3 x 330 MW
coal fire steam power plant in Indramayu Indonesia for china national electrical equipment
corporation (CNEEC) Beijing Roc.
3. OBJECTIVE
As guidance for engineer and supervisor or related person for providing and following erection
method of turbine, the procedure is applicable for turbine of above steam power plant.
4. REFERENCES
4.1. Erection manual LP , IP & HP module
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4.2. Erection manual steam piping & manual turbine unit

4.3. Industrial standards of electric power plant of people’s republic of china
(The code of erection and acceptance of electric power contraction section of
turbine set
4.4.P-T3109-SDCC-001, Guidelines for Establishing Project Procedure.
4.5.E03033-PR-3001, Construction Execution Plan.
4.6.P-T3109-MC-001, Material Receiving,
4.7.P-T3109-MC-003, Moving Storage Procedure.
4.8. SCP-SQD-SITE-ITP-010, Quality Inspection Scope List of Steam Turbine
Installation.
4.9.Installation and Maintenance Manual.
4.10. Construction/Vendor Drawing.
4.11 ASME B.31.1 – 2004
5. SEQUENCE OF LP INSTALLATION
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Summary and preparation of

contraction equipment and material
Preparation of handling and
transportation material, separate
location, personal management, unpack,
alloy spectrum, material certificate and
packing list
Requirement for coordination in civil
works
Check embedded plate, elevation,
center line, technical document &
sump pump
General requirement for erection
Factory drawing, technical

document, familiar technician,
access road, hoists, transport facility
and HSE measurement TG Foundation preparation
Check concrete surface, check material

for sole plate and thickness, marking
center line, elevation, chipping,
setting, Padding, sole plate & base plate
& Sole plate positioning installation
Check elevation, check grouting material,

deviation elevation sole plate, and
installation of foundation bolts,
Assembly and on base of Lower LP
positioning of key seats, LP axial key and
outer casing turbine side and
sliding pins, & grouting works of sole
generator side
plate
Check deflection elevation of LP outer

casing and clearance between base plate
and LP lower & welding process
Final erection and adjustment of LP
lower outer casing and finishing
welding
Pre adjustment and check clearance of

key seats, LP axial keys and sliding pins
Erection of LP Inner casing lower

part
Final check of fix point key blocks & shim

and machined according to actual
measurement clearance
A
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Assembling of inner casing lower

and upper part
Assembly of LP steam inlet connection

expansion joint
Erection and pre adjustment of LP

diagram lower part and shaft end
seal
Check dimension of centering and

suspension pin to be machined
Assembly of LP diagram lower and

Installation of LP journal and LP bushing upper part
bearing, centering rotor in cyl, check
deviation rotor, reamer coupling bolts,
check clearance and journal baring
bridge gauge
Offering up and positioning of LP
rotor
Check axial, radial, LA clearance of LP
beading clearance and rotor casing
centering
Assembling of LP diaphragm and
inner casing upper part
Visual check, free of grease and
centering for partition
Final erection of lower LP diaphragm
Check clearance between seal strip and

rotor (on gland casing and LP) by lead
wire
Final erection of lower LP shaft end

seal
Welding procedure, install 12 dial
indicator, hammering and check
clearance sole plate and outer casing
Final erection of LP rotor
B
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Welding connection turbine -

condenser
Final erection of upper LP diaphragm
Final closure of upper LP inner

casing
Erection of LP steam inlet connection

with expansion joint
Final erection of upper shaft and

seal
LP covering
LP cylinder load distribution, used
cylinder jack as tools
Installation of bearing cover and
tightening bolts of horizontal surface
LP turbine
Installation and inspected of oil baffles &
lube oil flushing started
Final alignment of rotor
Tighten LP anchor bolts
Secondary concrete pouring for

foundation
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6. GENERAL VIEW OF THE TURBINE GENERATOR UNIT

6.1 Composition of Turbine Generator Unit Outer view
Bearing pedestal No.03 Bearing pedestal No.06

Bearing pedestal No.08
HP, IP, LP inlet piping Bearing pedestal No.04
Generator
Front bearing pedestal

Exciter
Front Rear
Side Side
HP Turbine IP Turbine LP Turbine Bearing pedestal No.05

6.2 Composition of Turbine generator unit top view
Left Side
Rear
Front Side
Side
HP main stop valve & IP

HP Main Control Reheat stop valve Right Side
valve & IP
Intercept valve
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6.3 Composition of foundation Turbine generator unit top view
Bearing pedestal padding plate, sole plate &

base plate
LP Padding plate, sole plate, &

base plate
Anchor fix point IP-LP

Anchor fix point front bearing Bearing pedestal
pedestal
Front HP IP LP Generator Rear
Anchor fix Generator padding

point base plate, sole plate & base
plate plate
Anchor fix point Step bearing Anchor fix point
Bearing base plate of exhaust hood
pedestal IP-LP Reheat stop &
intercept valve
6.4 Summary and Preparation of Contraction Equipment & Material
- Before installation, equipment shall be kept by referring to "Regulations on Maintenance and

Care of Thermal Power Equipment for Electric Infrastructure Construction" issued by the
Ministry and relevant technical documents, according to natural conditions, climatic conditions,
ambient environment conditions, and storage time. Any distortion, deterioration, erosion,
damage or loss shall be avoided.
- When ordering equipment, technical documents provided by the manufacturer and those
attached to the equipment shall serve as important basis for construction and quality inspection. The
documents required are as follows:
1. Equipment delivery list and packing list
2. Equipment installation, operation, maintenance instructions and technical documents
3. Ex-factory certificates, inspection and test data sheets, and records of fatal deficiencies
4. Equipment erection drawings and component structural drawings
5. Certificates for quality of materials of major parts

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6. Whole set of accompanied drawings and data.
- Besides "Safety Regulations on Installation of Heat Engines", the following clauses shall be
followed in equipment handling and transportation:
1. Bind the slings at hoisting positions specified on crates during hoisting. Underlay shall
be inserted at bending positions of slings to avoid damage to equipment.
2. Identify the centric positions of equipment or boxes, fix movable parts on equipment, and
prevent overturn of equipment due to flow of internal liquid deposit and excursion of
center-of-gravity.
3. Take necessary measures for equipment with less rigidity to avoid

deformation.
- Equipment and materials shall be deposited by classification at separate

locations and shall meet the following requirements:
1. The deposit areas shall be partitioned with obvious demarcation lines and provided
with fire passages, reliable fire fighting devices and effective illumination
2. Deposit positions of large units shall be arranged according to construction management

plan, sequence of construction, and conditions for transportation to avoid re-
transportation
3. Equipment shall have good padding below it and keep certain clearance from the
ground; the stacking place shall be arranged with good draining facilities; equipment
shall not be stacked too high
4. Ensure the ground and storage racks have adequate bearing capacity
5. Frost prevention, moisture protection, shockproof, dustproof, and anti-overturn

measures shall be taken for equipment
6. Special measures shall be taken for salt mist area (e.g., seashore) and
Caustic environment to avoid corrosion of equipment

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7. Delicate components shall be deposited on storage racks or in heat insulating rooms.

Tubes, pipes, and components made of special steel shall be deposit by classification
8. For equipment protected with nitrogen, nitrogen pressure and equipment sealing
conditions shall be checked routinely, and replenishment is necessary when pressure of
nitrogen drops to lower than 3.5kPa.
- Equipment management personnel shall be familiar with equipment preservation regulations

and special preservation requirements for steam turbine sets, and they shall check equipment
deposit conditions periodically to keep equipment in good condition.
- When equipment arrives at the site, the contractor shall, together with relevant
departments, unpack and check equipment; visual inspection shall be done for equipment
name, specification, quantity, and integrity. Especially, equipment and parts suspected to be
defective shall be inspected and recorded with more attention, and:
1. Appropriate tools shall be used during unpacking; it is prohibited to knock by force to

avoid damage to equipment. Special care shall be taken for processed surfaces of
precision equipment.
2. It is prohibited to turn or slide rotatory and sliding component before anticorrosive

paint is removed. Antiseptic treatment is necessary after inspection.
3. Equipment that cannot be installed immediately after unpacking for an inspection shall
be returned to the package and sealed; equipment exposed for long time shall be
protected with rain hood.
- Inspection according to this Code is necessary before Equipment installation. Any damage or
quality defect shall be submitted to the organizations concerned for joint inspection.
Equipment manufacturing defects shall be submitted to the manufacturer for disposal. If the
installation quality can't meet the requirements in this Code due to poor manufacturing quality,
the builder, manufacturer, and the owner shall determine installation quality standards
through negotiation before further construction; necessary record and signature shall be
provided for equipment inspection and defect treatment.
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- Alloy spectrum analysis and hardness inspection shall be done before construction for parts
and fasteners made of alloy steel or special materials, in order to verify their materials and confirm
the compliance to drawings from the manufacturer and relevant standards. Any unconformity shall
be submitted to the manufacturer for disposal.
- Conformity certificates and material quality certificates shall be provided for important materials
used for construction. In case of any suspicion during the material verification, necessary
examination is required. Performance of high quality steels, Alloy steels, non-ferrous alloys, high
pressure high temperature welding materials, lubricants (grease), fire resistant liquid and heat
insulating materials shall comply with design criteria and relevant national standards.
- Spare parts provided along with steam turbine sets shall be checked and kept with care. Necessary
approval procedures shall be carried out for them whenever they are to be used in construction.
Accompanied drawings and technical documents shall be submitted to the archives.
- Finished products or semi-finished products consigned or manufactured on site and materials

manufactured or prepared in-house shall be checked according to this Code and relevant
regulations before use.
- The builders shall keep the equipment for erection with care to avoid any damage, corrosion,
frozen to the equipment during erecting stage; if major equipment of steam turbine sets after test
commissioning has to be deposited for over 2 months, necessary maintenance measures shall be
put forth according to relevant requirements of the manufacturer, and the major equipment shall
be preserved on the spot with approved maintenance measures.
6.5 Requirement for Coordination in Civil Work
- Close coordination is required for the following building operation before

installation of the steam turbine sets:
1. For civil work that requires close coordination due to the installation process, the
schedule shall be arranged with the builder and necessary technical requirements shall be
put forward.
2. Sizes of block outs, embedded ironworks, steam turbine generator pedestals, foundations of
major auxiliary facilities, and elevations, center lines, and foundation bolt holes related
with installation shall be verified according to civil work drawings and installation
drawings. For the size of major equipment, shop drawings, factory drawings, and actual
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sizes of equipment shall be verified in advance as much as possible according to the

actual size of equipment.
3. Foundations and roots of lifting systems for hoisting heavy equipment as well as layout of
reinforcement for constructions in case of overload hoisting shall be determined with design
and building units before civil work.
4. For foundations of main engines that require embedded foundation bolts, anchorage plates,
and valve base structural parts, along with prefabricated metal frameworks for positioning,
the errors of physical dimensions and accumulated errors shall be restrained in allowable
ranges. During framework installation and concrete pouring for formworks, those
dimensions shall be measured repeatedly to ensure correct positions and to avoid
dislocation during concrete pouring.
- The following technical documents shall be provided for constructions

handed over before installation of steam turbine sets:
(1) Acceptance records of foundations of major equipment and buildings

(2) Records of concrete grades and strength tests
(3) Reference lines and reference points on buildings and
foundations;
(4) Settlement observation records, such as pre-pressure record.
-The following criteria shall be met for buildings handed over before Installation of steam turbine
sets:
1. Running rails are laid; concrete poured in second stage reaches design strength and
is accepted through examination
2. Foundations and pedestals of primary and auxiliary equipment are placed; formworks are
removed; concrete reaches 70% of design strength or higher; all of them passed the
acceptance
3. Trenches in workshops are prepared overall; earthwork is backfilled; rough flat
concrete surfaces are done for some positions with good conditions; entry passages
or railways to the factory are built
4. Workshops where turbine engines to be installed shall be enclosed to avoid rainwater or
sand storm ingression
5. Formworks, scaffolds, surplus materials, sundries and rubbish related with civil work are
cleared
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6. The foundations has clear and accurate center lines, elevation lines are provided for
zero elevation and operation layer of workshops
7. Platforms, footpaths, ladders, handrails, head beams, and root guard plates are
mounted and welded firmly; reliable substitution cover plates and handrails are
provided for holes and unfinished parts with openings
8. Sump pits for drain ditches, pump sumps, and pipe delves in workshops are cleaned
up and water deposit is drained outside of workshops
9. Fire fighting devices are set up; hydraulic pressure test is passed, and reliable and
clean water sources with adequate pressure heads and flux are prepared
10. For locations where fitment of constructions may damage adjacent installed
equipment, fitment work shall be finished before equipment is settled.
6.6 General Regulation for Erection.
- Equipment installation shall generally be carried out according to the

following documents
1. Factory drawings and technical document
2. System diagrams, arrangement diagrams, and instructions for design of power plant
3. Construction schemes in construction management plan.
- Erection technicians and erection director of steam turbine sets shall be familiar with
erection drawings, workshop drawings, and technical documents belonging to their working
scope as well as principles and structures of equipment; common constructors shall keep in
mind the content of General Provisions of this Code and relevant erection regulations, correct
installation procedures, methods, and techniques, as well as techniques related with precision
measurement.
- The erection site for steam turbine sets shall be arranged reasonably according to
construction management plan and shall meet the following requirements:
1. Ensure the sites, platforms, and transport channels are capable of bearing
corresponding equipment and have adequate area for deposit and access
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2. The ambient temperature of job location shall be kept above +5°C. In case that the air
temperature may drop to under 0°C and frost damage to equipment may occur,
necessary freezing prevention measures shall be taken and enforced
3. Transport roads to equipment depositing/assembling/erecting areas shall be provided
4. Adequate water, electricity, illumination, compressed air, oxygen and ethane

facilities shall be provided
5. Necessary satisfactory safety facilities as well as locations for depositing flammable

and explosive gas vases shall be provided
6. Necessary separation facilities shall be provided to separate erection site of expansion

project from site of production steam turbine sets.
- Use and management of hoisting and transport facilities for steam turbine sets shall
comply with "Regulations on Safety Management of Hoisting Machinery" issued by original
Ministry of Labor, and hoisting work shall meet the following requirements:
1. Hoisting weight, running speed, lifting height, hoisting speed, and limit ranges of
hoisting and longitudinally and horizontally running of lifting machines shall be
checked seriously, and those figures shall meet technological requirements for erection
2. S pe ci al te ch n i cal me asu re s sh al l be tak e n f or abn ormal l oad an d overweight

hoisting and shall be approved by the chief engineer
3. Hoisting heavy pieces by means of building structure shall be calculated and

approved by authorities concerned. It is prohibited to place heavy piece at discretion
without knowledge of weight of equipment or bearing strength of building structure.
- During erection of steam turbine sets, care shall be taken for constructions:
1. It is prohibited to alter or spoil structure of construction at discretion; in case such

alternation is needed, necessary technical measures shall be put forward and strength
calculation shall be carried out and approved by the design authority.
2. It is prohibited to punch with sledgehammer directly on structure; in case any steel bar
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in structure is to be cut, reinforcement shall be provided in advance. Necessary remedy

scheme shall be provided for reinforcing bars to be cut and approved by the design
unit before work
3. It is prohibited to carry out welding, cutting or drilling work on important building

structure at discretion. In case such work is necessary, it shall be approved by the
design authority in advance.
- During erection of steam turbine sets, the erection site, equipment and
facilities shall be kept clean and orderly. Clear the working site after daily work.
- During and after erection of steam turbine sets, the installation personnel shall clean
thoroughly the site and ensure the erection quality conforming to the following requirements:
1. After clean work, processed surfaces and interior of all components shall be clean and
without any sundries
2. It is prohibited to remove dust with flat chisel or file as well as remove oil with blaze
from finished surfaces of equipment
3. Moisture content shall be removed from parts that are blasted with steam
4. It is forbidden to step over journals and bushings. Moreover, necessary protective

measures shall be taken during the construction.
- Usually, the following regulations shall be obeyed during erection of steam turbine sets:
1. Unless otherwise specified by the manufacturer and jointly approved by erection

organization and the owner, necessary inspection, measurement, and adjustment shall
be done for equipment during erection.
2. Disassembly and Reassembly of equipment and components shall be carried out

according to workshop drawings. And equipment structure and interconnection
relationship between equipment and components shall be made clear in advance and
corresponding tags shall be labeled. Moreover, appropriate special tools and
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instruments shall be used. In case that disassembly/assembly of parts is baffled, the

causes shall be found out, and knocking blindly shall be avoided.
3. Removed parts shall be placed in dedicated accessory cases, delicate parts

shall be packed and protected with care, stacking or piling is prohibited. Those parts
shall be guarded by appointed personnel.
4. S ock e ts an d bore s on e qu i pme n t an d pi pe l i ne s sh al l be cu t ou t, we l de d,
and cleaned jointly by thermal technicians and electric technicians
5. Welding work for parts and sealing units on important structures and bearing
equipment shall be carried out by qualified welders according to welding codes and
drawings. It is prohibited to weld or spot weld at discretion on alloy steel materials.
- Besides that hydraulic pressure test shall be carried out for pipelines and equipment of
steam turbine sets according to relevant regulations, temporary connected systems shall
be no leakage and verified with gauges, the water shall be clean; before lifting pressure,
air in pipes shall be exhausted; after the hydraulic pressure test, water shall be drained out
and then the steam turbine sets shall be dried. In winter, frost prevention measures shall be
taken, and corrosion resistance measures shall also be taken if necessary.
- When erection of important parts of steam turbine sets comes to an end, the interior of steam
turbine sets shall be checked and then the steam turbine sets shall be sealed and meet the
following requirements:
1. Before final sealing for equipment and pipelines, they shall be checked
by appointed personnel for any sundries; if necessary, joint inspection and signing
shall be done by personnel concerned
2. Personnel accessing interior of equipment shall wear special clean

clothing without button and pocket as well as special shoes without iron tails to avoid
introduction of sundries in equipment.
3. Whether formal or temporary sealing shall be implemented in evidently

exposed form, it is prohibited to fill cotton, rag, or spitballs into openings. The sealing
shall be firm and tight.
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4. It is p ro h i bi te d to we l d , b or e , or unseal on sealed e qu i pm e n t or
p i p e l i n e s . If such work is required, it shall be approved in advance. Measures for
keeping clean and safe for important equipment shall be taken and shall be
enforced under supervision of guardians; necessary records for such work are
required. It is necessary to recheck after unsealing work to ensure conformity to
specifications.
- During work, technical records and acceptance signing shall be carried out
According to requirements in this Code; and those records shall be collected in time. For
changes to important systems, completion drawings shall be provided and shall be signed by
technical directors after completion of work.
6.7 HSE Measurement
- Installation work for steam turbine sets shall be carried out according to this Code and latest
regulations on safety technologies, labor protection, environmental protection, and fire
prevention issued by the State Council and relevant authorities as bellows:.
1. Power Industry Ministry, "Administrative rule for power industry technology (trial
version)", 1980
2. SDJ-88, "Technology specification of power construction and check"(boiler unit section)
3. DJ56-79 "Technology specification of power construction and check" (pipe section)
4. SDJ-279-90 "Technology specification of power construction and check (thermo-

meter and controller)"
1. DL5007 –92 "Technology specification of power construction and check (fire power
plant welding section)"
5. DLJ 58-81"Technology specification of power construction and check (fire power

plant chemical section)"
6. SDJ 69-87 "Technology specification of power construction and check

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(Construction Engineering Section)"
7. SDJ 67-83 "Technology specification of power construction and check

(supersonic wave testing for pipe welding)"
8. GB/T 12605-90 "Ray penetrating process for pipeline melting welding of butt joint and
quality classification"
9. GB232-82 "construction and checking specification for power unit"
10. Power industry ministry "checking specification for starting thermal power capital
construction"
11. DL 50091-92 "Operating specification for security of power construction"
12. GBJ204-83 "operating and checking specification for reinforced concrete

engineering"
13. TJ 25-78 "construction specification for wetting sinking yellow land"
15. National Labor Bureau "Supervising specification for security of pressure
vessel"
16. National Labor Personnel Ministry, "supervising specification for security of steam
boiler"
17. SD 167-85 "supervising specification for power industry boiler"
18. Water and power Ministry "specification of generator operating"
19. GBJ 4-73 "trial standard of industrial three waste discharging" (issued by national
educational council, National planning commission and health ministry)"
20. The State Council, "Regulation for fire Fighting of P.R.C", 1984
21. Ministry of Public Security, "Administration Rule of Fireproof and Security for Storehouse"
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22. TJ6-74, "Fireproof Specification for Architectural Design"
23. Ministry of Construction, "Temporary Rules for working out completing Drawing
of Capital construction engineering", 1982
24. " Administration Stipulations for Environment Protection in Construction Project of

Thermal Power", 1989
7. PROCEDURE INSTALLATION OF LP TURBINE
7.1 Requirement for foundation
- The foundation shall meet the following criteria at handover for erection:
1.Comply with relevant regulations according to building handed over as per chapter 6.5.
2. Concrete surface of foundation shall be smooth, without defect such as crack, hole,
comb, pit, and exposed
3. The parts require finishing and plastering, in particular air chamber and air chute of
generator shall be flat, smooth, and robust, without peeling or dry linting, heat-resistant
paint shall be applied if necessary, corrosion resistance methods shall be taken for internal
metal platforms and lifting racks
4. Longitudinal center line of foundation shall be perpendicular to transversal center lines of

condenser and generator pedestal, connection and heat expansion of upper and lower
parts in steam turbine sets shall not be blocked
5. Elevations of concrete bearing surface under equipment and top of concrete air chute
of air-cooled generator shall be consistent to the figures in drawings, and the deviation shall
+0
not exceed _10 mm
6. Foundation bolt holes shall be clean up; the deviation of bolt hole center line from center
line of foundation shall not exceed 0.1d ("d" is the inner diameter of embedded steel sleeve)
and shall not be less than 10mm, the verticality of bolt hole wall shall not exceed L/200
("L" is the length of embedded steel sleeve or foundation bolt) or shall not be less than
10mm; the bolt holes shall be unblocked, without furring strips and sundries, the concrete
surface where bolt hole contacts with under board of foundation bolt shall be flat, the holes
for placing under board shall have enough space to accommodate under board
7. Materials, models, and elevations of longitudinal and transversal center line of direct
buried embedded foundation bolts and ironworks shall comply with drawings, the center
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

deviation of bolts and ironworks shall not exceed 2mm, longitudinal deviation shall be
less than L/450, the elevation deviation of ironworks shall not exceed 3mm & the elevation
deviation of foundation bolts shall not exceed+3 -10 mm.
8. Deviation of longitudinal and transversal center lines and elevations of embedded
longitudinal and lateral pins (anchorage plates) of imported turbine sets shall not
exceed 3mm, the top elevations of them shall be incremental values and additional
margins of steam turbine or engine foundation adjusted according to the natural
vertical arc of rotor: the center deviations of embedded anchors of main throttle
valve and combined reheat valve shall not exceed 2.0mm, and the elevation deviation of
them shall not exceed 3.0mm, the top surfaces of them shall be flat, and elevation
differences between relevant embedded parts shall be controlled within l mm
9. Longitudinal and transversal center lines, cross sections, and elevations of bull legs and
embedded holes, physical dimensions of installation space of generator and condenser,
and dimensions and relative positions of duct holes for outlets of generator and
exciter, ventilation ducts, hydrogen cooling and water cooling ducts shall adhere to
specifications
10. Formworks and sundries in shock insulation gaps between foundation, workshops,
and relevant operation platforms shall be cleared
11. Pipe trench bottom shall be flat; the gradient and direction of tilt, longitudinal and
transversal centerlines, elevation of trench bottom, and cross section of trench shall
adhere to specifications.
- Settlement observation shall be done for foundation along with at least the
following procedures:
1. After curing period of foundation (the measured value will be raw data)
2. Before and after all cylinders of steam turbine and generator stator are perched
3. Before secondary concrete pouring for steam turbine and generator
4. After commissioning of entire equipment.
- The times of measurements shall be increased appropriately for slumping loess area.
- Settlement observation shall be carried out with Class B instruments. Observed data shall be
logged in appointed logbooks, and spots settlement observation shall be protected in good order.
- In case evident variations exist in measured values in every other day for alignment, leveling,
and centering for steam turbine due to uneven settlement of foundation, equipment
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

installation is not allowed. In addition to strengthening settlement observation, they shall

be studied and treated.
7.2 Preparation before installation of padding plate, sole plate (edge iron) &
Base plate (bed plate)
- The following preparation work shall be done for foundation before the
steam turbine bedplates are in place:
1. New rough surface shall be chiseled out on contact surfaces between primary concrete
and secondary concrete & oil dirt infiltrating on foundation shall be cleaned up
2. Main dimensions of foundation shall be verified in accordance with physical

dimensions of equipment to meet the requirements for installation
3. Concrete surface at edge irons shall be cut flat to ensure firm contact and avoid tilting
4. Positions where small jack or temporary edge iron is mounted shall be flat.
- General Regulations for form, material, and quality of edge irons between
foundation and bedplates are as follows:
1. The edge irons shall be made of steel or cast iron, or tailor-made concrete blocks specified
by manufacture
2. Thickness of thin edge of taper edge iron shall not be less than 10mm, and the slope shall
be 1/10 – 1/25
3. Edge irons shall be flat and burr free, with 45° chamfer at edges, roughness
of surface after facing shall be contacted surface of adjacent edge irons shall be tight
and tilt free.
7.3 Installation of sole plate (edge iron)
- Disposition of edge iron shall comply with the following principles
1. At positions where load concentrates
2. At both sides of foundation bolts of bedplate
3. At four corners of bedplate

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

4. Edge irons shall be applied at strengthening ribs of bedplate
5. Dead load of edge irons shall not exceed 4MPa
6. Distance between adjacent edge irons shall be 300 – 700mm.
An edge iron layout shall be provided according to actual conditions after formal
installation of the edge iron.
- Installment of edge irons shall meet the following requirements:

1.Edge irons may be attached to foundation with epoxide resin grout
2.More than 3 blocks of edge iron in a stack is prohibited ,in particular cases, up to 5
blocks are allowed, however, only one pair of taper edge irons is allowed in
them (calculated as 2 blocks)
3.Staggered area between adjacent taper edge irons shall not exceed 25 % of the
surface of either edge iron
4.Bedplate/edge iron as well as edge irons shall contact with each other tightly,
usually a thickness gauge (0.05mm) can't be inserted between them or partial
inserted part shall not exceed 1/4 of side length inserting depth shall not
exceed 1/4 of side edge length;
5.For imported steam turbine models that employ embedded edge irons, the elevation of
edge iron along vertical axis of steam turbine shall ensure the elevation
difference between bearings complying with regulations of the manufacturer;
the deviation of elevation of edge iron from theoretic value shall not exceed 1-
2mm; levelness of each block shall match the tilting degree of shaft, with
deviation not greater than 0.1mm
6.Calculated on the reference of longitudinal and transversal center lines of steam
turbine sets, the deviation of positions of embedded edge irons from screw
center line shall not exceed 3mm
7.Spot welding shall be done for each stack of edge irons at the side surfaces before
cylinder is covered.
7.4 Installation of the foundation Bolts / anchor bolt
- Foundation bolts shall meet the following requirements:
1. No paint or dirt
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

2. Nuts and bolts are well engaged to each other
3. Length and diameter of foundation bolt shall comply with design specifications,
dimensions of center holes of washers and under boards shall comply with relevant
requirements.
- Installation of foundation bolts shall meet the following requirements:
1. At least 5mm clearance shall be kept between bolts and bolt holes/bolt sleeves.
2. Bolt shall be in upright state, and the allowable deviation is L/200 ("L" is the length of
foundation bolt) and shall not exceed 5mm
3. Washers shall be provided between bolt head and nut
4. Pad under bolt shall be horizontal and contact firmly with foundation, nut shall be spot
welded or fastened
5. When bolt is tightening up, 2-3 threads shall extrude above nut
6. Level and elevation of foundation bolt shall be adjusted in cylinder, rotor shall be
fastened after centering, at the same time, sliding surface between bedplate and
bearing seat as well as bedplate and cylinder shall be checked with a 0.05mm thickness
gauge; bedplate and edge iron as well as edge irons shall contact with each other
tightly. When bolts are fastened, no variation of load distribution and central position of
cylinder shall occur.
7.5 Adjustment & Installation of the sole plate
- Mark center line of the turbine generator foundation
- Be positioned of the sole plate according to drawing no. N17A.00.30 –1(3) S
- Mark center line of the sole plate
- Check the elevation of the LP sole plate (11,830 mm), sole plate bearing pedestal IP-LP (11,970
mm), sole plate HP-IP & sole plate front bearing pedestal (12,200 mm), according to drawing no.
N17A.00.30-1(3) S (use theodolite for check the elevation)
- Checks the level of the sole plate with adjustment screws M20 and using precession level 0.02 mm
for checked the level (tolerance 0.02 mm maximum)
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Ensure that the distance between sole plate and foundation is correct according to drawing
N17A.00.30-1(3) S.
- Check holes of the anchor bolts on the sole plate side and install PVC pipe inside holes in order the
mixing grouting is not entrance to inside of the anchor bolts holes
- Fabrication & Installation of the formwork and all corners inside & outside of the formwork should
be sealed by epoxy cement to avoid grouting leakage.
7.6 Grouting works of LP & bearing pedestal sole plate
- Straighten the foundation so that the level differences under the sole plate to be
grouted are less than 5 mm
- Remove the slag, and then roughen the surface to favor bonding
- The concrete shall be dry, without any spots of oil or grease.
- The surfaces to be grouted must be cleared of scale and oxides by grinding or sand-
blasting. Clean these surfaces using a degreasing product.
- Mix Sikadur cement (epoxy resin material) with electric hand mixer, which sikadur 42
consist of Component A (resin chemical 4.17 kg), component B (resin chemical 0.83
kg) & component C (powder cement 25 kg)
- Continued to mix for at least 4 minute to achieve an even consistency

- Pour in one side to avoid air entrapped & Pour continuously to ensure free flow
- The pouring opening should be well filled with mortar to ensure adequate head of pressure
to maintain free flow.
- Roding the mortar at the pouring opening with a steel rod or wooden stick
7.7 Positioning of key seats, LP axial key & sliding pins.

7.7.1 Assembly and adjustment of the key seats (stop blocks)
- These stop blocks shall be adjusted, welded and grouted with non-shrinking cement
before the positioning of the base plates.
- Check the cleanliness of the blind sleeves grouted in 1st phase in the foundation block.
- Position the stop block in the corresponding sleeve after cutting rib over length.
- Carry out the adjustment of the stop block along its reference axes
- Adjust the altitude of the stop block using a tooling (e.g. : bridge resting on the
concrete face and altitude adjustment of the stop block using a threaded stem screwed
into the tapped hole used for handling).
- Weld the stop block ribs to the sleeve
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Fill in the empty spaces with non-shrinking cement.

7.7.2 Installation of LP axial key
- Mark center line of the LP axial key, the center line of the axial key is 60 mm on the front
of center line LP sole plate (see drawing N17.00.30-1(3) S & N17.09.01.09-1(1) S
- Measure & record the dimension of the axial key and key, ensure that diameter of the key
is bigger then axial key and actual difference is 0.08 mm
- Install the axial key first and be continued with key and install temporary shim and the
original shim to be installed after casing alignment finished.
- After final alignment of the LP casing finished, check the clearance between LP casing and
key and machined the shim according to actual clearance.
7.7.3 Installation of sliding pin
- The sliding pin system shall be checked as following before installation of cylinder, and
the system shall meet the following requirements:
1. Dimensions of sliding pins, key seats, and longitudinal and transversal positioning
anchorage plates of low-pressure cylinder of imported steam turbine sets shall be
checked and verified to match the equipment; sliding fit surfaces shall be free
from injury and burr, and shall be reamed if necessary.
2. Fit clearance between sliding pin and key seat shall be measured with
thickness gauge, or the corresponding dimensions of sliding pin and key seat
shall be measured with internal/external micrometers respectively and the
difference between the dimensions shall be regarded as the fit clearance, then
the fit clearance shall be included in the installation log. The requirement for
fitting of sliding pins shall comply with regulations in workshop drawings.
3. Measure 3 points on sliding pin and sliding pin groove along sliding direction
respectively; the difference between corresponding dimensions at each of the 3
points shall not exceed 0.03mm.
4. Assemble the sliding pin to ensure it may slide smoothly. In the case that two
sliding pins on the same line exist on a bedplate, the transversal relative
displacement of them shall be regarded as clearance; the reciprocating sliding of
the sliding pins shall be smooth.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

5. Sliding pins shall be fixed firmly on cylinder, bedplate, or bearing seats; inlaid
sliding pins shall be tightly embedded; guide pins connected with bolts shall be
fastened, and the bolts fixing the sliding pins shall not affect clearances of sliding
pins; lateral pins on horizontal faying surfaces between inner and outer cylinders
shall be fixed at axial positions and then welded.
6. Bearing surfaces and sliding surfaces of lateral pins for pawls shall be checked
with staining method to verify they contact well. During trial assembly, they shall
be checked from both ends with a 0.05mm thickness gauge; except for partial
irregularities, no clearance is allowed.
7. Positioning pins of lateral pins for pawls shall be smooth and burr free; when
checked with staining method, they shall demonstrate even bearing; no
mismatch on pinholes is allowed
8. For imported steam turbine sets, when the cylindered are positioned, permanent
positioning under boards shall be applied on both ends of anchorage plates, and the
clearance between the under boards and the anchorage plates shall be 0.03 –
0.04mm
9. When the connection bolts for bearing seats or cylinder/bedplate are tightened to
limiting positions, a clearance of 0.04 – 0.08mm shall exist between washers of
those connection bolts and bearing seats/cylinder seats; adequate gap shall be
reserved between threaded rods and screw holes on seats in thermal expansion
direction
10. Grease holes on sliding surfaces of bearing seats shall be clean and
unobstructed; in expansion range, oil passages on bearing seats shall not be
overlapped with foundation bolt holes on bedplates; for slide block structures,
bolts on slide blocks shall be removed after scraping.
7.8 Preparation & installation of bearing pedestal and journal bearing
- Pre overhaul for bearing pedestal casing including all equipment
- Marking of all journal bearing & bearing bushing/support.
- LP, IP & HP cylinder bearing pedestal kerosene test or penetrant test
- Pillow contact interface of inspection between bearing support and bearing
Pedestal casing
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Remove journal bearing, support bearing and all equipment from inside
Bearing pedestal.
7.8.1 Installation of radial journal bearing
- Before radial journal bearings are installed, the manufacturing quality of equipment
shall be checked as follows and shall meet relevant requirements:
1. Steel impression marks shall be provided for components of bearings to ensure
correct mounting position and direction.
2. No slag inclusion, pore, pit, or crack is allowed in the tungsten alloy, and no poor
adhesion phenomenon shall occur on bearing surfaces, usually such problems may
be checked with oil impregnation or staining method & any suspected T-oil wedge
or tilting bearing bush shall be checked through ultrasonic examination to verify no
falling-off exists. Any poor adhesion problem shall be submitted to the manufacturer
for disposal.
3. Wedge-form oil clearance and oil bag under bearing bush seat shall comply with
regulations in manufacturer's drawings & in case that the oil bag is to be scraped;
the manufacturer shall be notified for treatment.
4. Horizontal faying surfaces of bearings shall contact well, and it is unable to insert
a 0.05mm thickness gauge between them. Bottom of bearing bush shall contact
closely with bearing bush seat or bearing bush sleeve.
5. The faying surface between sphere of bearing bush and spherical seat shall be
smooth, and the area where contact points exist in each cm 2 shall account for 75%
of the entire spherical surface and shall be distributed evenly; it is unable to insert
a 0.03 thickness gauge into the joint seam; in case that poor contact of the
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

spherical surface is found, please notify the manufacturer for treatment. After
assembly, no mismatch is allowed at the horizontal faying surface between
spherical bearing bush and spherical seat.
6. For bearing bushes of imported turbine sets, bearing bushes supported by lugs on
both sides shall keep the bearing bushes approximately in formal installation state,
and the contact condition shall be checked.
7. The oil inlet of bearing bush shall be clean and unobstructed and shall align with
oil supply bore on bearing seat. Cushion block-type oil inlet shall contact with the
concave completely on the circumference. For oil inlet with throttling orifice plate,
the diameter of throttling orifice shall be measured and recorded. The thickness of
orifice plate shall not hinder close contact between cushion block and concave.
8. The temperature measuring points embedded in bearing bushes shall comply
with the requirements in drawings and shall be wired firmly.
- The installation of bearing bush or bearing bush sleeve with cushion blocks
shall meet the following requirements
1. When the included angle a. between center line and vertical line of cushion blocks on
both sides is approximately 90°, the three cushion blocks and their concaves shall contact
well whether the rotor is pressed on the lower bearing bush or not, and it is unable to
insert a 0.05mm thickness gauge between the faying surfaces.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

2. In case that the included angle between center line and vertical line of cushion blocks
on both sides is less than 90°, when the rotor is pressed on the lower bearing bush, the
three cushion blocks and their concaves shall contact well. In case clearance appears at
the side cushion blocks, zero clearance shall be ensured at the side cushion blocks
when the rotor is not pressed on the lower bearing bush, the lower cushion block shall
contact with its concave less tight than the side cushion blocks, or a clearance of 0.03
– 0.05mm exists.
3. The adjusting shims under bearing bush cushion block shall be full sheets of steel
gaskets, and it is recommended that the gaskets for each cushion block do not exceed 3
layers, the gaskets shall be flat, without burr or doubled edge, and they shall be
slightly narrower than the cushion block. The diameters of bolt holes or oil holes on
gaskets shall be larger than the original hole and shall be aligned with the original
hole. After final positioning, the number of each stack of gaskets as well as the
thickness of each gasket shall be recorded.
4. When the contact condition of cushion blocks on lower bearing bushes is checked with
staining method, the rotor shall be pressed slightly on the lower bearing bushes. When the
contact condition of general bearing cushion blocks is checked, the thrust bearings shall
be fixed at axial positions and grinded together, the contact area where contact points
exist in every cm 2 between cushion block and concave shall account for 70% of
cushion block surface or higher and shall distribute evenly.
7.8.2 Pre alignment of bearing pedestal casing lower part.
- Check elevation/level of bearing pedestal casing by theodolite
- Adjusted the elevation by special screws of base plate
- Check distance from center bearing LP journal bearing front side to center of IP/HP journal
bearing
- Adjust the distance between each journal bearing with anchor fix point and monitor with
dial indicator.
7.8.3 Tolerance of bearing Bushes of Radial Journal Bearing
- Clearances of bearing bushes of radial journal bearings shall be as follows:
1. In case that the journal diameter is greater than 100mm, the top clearance of
cylindrical bearing bush shall be (1.5 – 2)/1000 X journal diameter (the higher
value applies to the smaller diameter), and the clearance on either side shall be half
of top clearance.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

2. In case the journal diameter is greater than 100mm, the top clearance of elliptical
bearing bush shall be (1 – 1.5)/1000 X journal diameter, and the clearance on
either side shall be (1.5 – 2)/1000 X journal diameter (the higher value applies to
the smaller diameter).
3. The clearances may be measured as follows:
a. Top clearance shall be measured by means of pressing a fuse, and the

diameter of the fuse shall be about 1.5 times of the clearance to be measured.
Zero clearance shall be ensured for horizontal faying surfaces of bearing bushes
after the bolts are fastened. More than 2 times of measurement shall be carried
out, and the average value shall be used. If applicable, a thickness gauge
may be used as an assistant tool to check the clearances at upper shell openings
on both sides, and an approximate value may be selected.
b. Clearances at both sides shall be determined by means of checking oil

blocking edges with a thickness gauge, the insertion depth of thickness gauge
shall be 15 – 20mm, and an even wedge-form oil clearance shall exist under
the shell opening clearance.
- When the rotor is placed in, the contact surface of tungsten alloy for bearing bushes of
radial journal bearing along the lower bearing bush shall reach 75% of full surface of
lower bearing bush or higher and shall be distributed evenly, without any deflection,
specific hard contact points may be scraped under the premise of not impairing to the
contours, in case that a great deal of scraping work is necessary due to poor contact
or unacceptable clearances of bearing bushes, the manufacturer shall be notified for
treatment. After scraping, for elliptical or cylindrical bearing bushes, the angle of
contact to journal shall be 30° – 45°.
- The size of oil bag at lower bearing bush shall comply with requirements in the
drawings, and usually the depth of it shall be 0.20 – 0.40mm, the area of oil bag shall
be 1.5% – 2.5% of projected area of journal (the higher value applies to the large shaft
diameter), the oil bag shall contact closely with journal along its circumference. The tip
of shaft oil tube shall be embedded under tungsten alloy firmly and shall be kept clean
and unobstructed.
- For T-shape oil wedge bearing bushes, the length of oil wedge shall be verified according
to the drawings and the depth of it shall be measured, the clearance between its oil
blocking edge and the journal usually shall be (1.2 – 1.7)/1000 X journal diameter
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

and shall be recorded, no scraping is allowed for the oil wedge structure. In case the
oil wedge structure is unacceptable, the manufacturer shall be notified for treatment
- Th e in s tal l ati on of ti l ti n g be ari n g bu s he s sh al l mee t the f ol l owi n g

requirements
1. Check every block with a micrometer to verify the thickness is uniform and
the deviation doesn't exceed 0.03mm.
2. The clearance of bearing bush "c" shall comply with regulations in drawings
(usually is (1.2 — 2.0)/1000 X journal diameter), it may be adjusted by means of
adding/reducing gasket, in case that the clearance of bearing bushes is unacceptable or
the bearing bushes don't contact well with journal, the manufacturer shall be notified for
treatment.
7.8.4 Inspected & Installation of Thrust Bearing
- Thrust pads shall be numbered, and the thickness difference between them shall
not exceed 0.02mm, otherwise they shall be scraped immediately, the thrust
discs shall be pressed onto the pads during final assembly, and then they may
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

be scraped if necessary according to abrasion marks. In case that a great deal of

scraping amount is necessary, the back of the pads shall be scraped, and
gasket may be applied for the locating rings, finally, the log shall be worked out.
- The temperature measuring points embedded in thrust pads shall comply with
the requirements in drawings and shall be wired firmly.
- The bearing area of thrust bearing shall be smooth, and the thickness
difference along the circumference shall not exceed 0.02mm, the thickness
value shall be included in the installation log.
- The locating rings of thrust bearings shall be knocked in with a 0.5kg hand
hammer.
- The support spring at the end thrust bearing shall be adjusted appropriately,
after the rotor is placed in, the bearing bushes shall be knocked with a copper
rod to ensure the horizontal faying surfaces maintaining original longitudinal
horizontal tilting degree
- Clearance and contact level of thrust pad shall be checked as follows:
1. The clearance of thrust pad shall be adjusted according to the drawings and usually
is 0.25 – 0.50 mm (the higher value applies to larger steam turbine sets), when
measuring the clearance of thrust pad, upper/lower thrust pads, locating rings,
and upper/lower thrust pad sleeves shall be mounted. Then, push the turbine
rotor to and from and measure rotor displacement value and thrust bearing
displacement value, and take the difference between them as the clearance value
of thrust pad. The thrust force pushing the rotor shall be provided by the
manufacturer and usually shall be 20% – 30% of rotor weight, when
measured with a dial gauge, the thrust bearings shall exhibit no notable axial
displacement; otherwise re-measurement is necessary. In case that the error
values are all larger than expected in repeated measurements, the causes shall be
found out and re-measurement shall be carried out.
2. For imported steam turbine sets, the clearance of thrust pad may be
measured by means of moving the sleeve of thrust pad.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

3. The area where contact points exist in every cm 2 on each thrust pad shall
account for 75% of total surface of the thrust pad (excluding the area of oil
wedge), otherwise scraping is necessary, in case that a great deal of scraping
work is necessary, carefully study shall be carried out.
4. When checking the contact surface of thrust pad, upper/lower thrust pads shall
be mounted according to clause (1), and then push the rotor to check the
abrasion marks.
5. For half ring shape thrust pads, both the contact condition of tungsten alloy
and gradients and chamfers at oil inlet/outlet of tungsten alloy shall be checked
and all of them shall comply with the requirements.
- For rotor journal with flanges at both ends, adequate end play shall exist between
the flanges and the end face of bearing bushes to ensure that the rotor may expand
normally during operation.
7.8.5 Installation & Clearance of oil baffles
- The installation of oil baffles shall meet the following requirements:
1. Oil baffles shall be fixed firmly.
2. The contra-aperture at split of oil baffle shall be tight, and the maximum clearance
shall not exceed 0.10mm. Any mismatch is unacceptable.
3. Usually, the edge of oil baffle shall be 0.10 – 0.20mm, otherwise it shall be reamed, and
the beveled edge shall be at the outer side, the outlet of oil baffle shall be connected to
the oil cavity.
4. When checked with a thickness gauge, the clearance of oil baffle shall comply with requirements
in Table bellows:
Position of Oil Baffle Clearance (mm)

0.2-0.25
Top
Oil baffles on bearing Side 0.1- 0.2
bushes and bearing seats Bottom
0.05-0.1
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

Top clearance at support

bearing bush shall be
Tungsten oil baffles in front Top about 0.20 of average
combined thrust Side value of top/bottom
bearings Bottom clearances.
Top 1.00-1 .50

Side 0.70 – 0.80
Oil baffle of thrust disc
Bottom About 0.30
- Proper clearance shall exist between lock discs, stop pin or thermometer pocket of bearing
bush and the bearing bush, so that the bearing bush may be braked but not locked. The lock
disc shall be 0.03 — 0.20 mm lower than the horizontal faying surface of bearing bush.
- The tightening force for bearing bushes shall meet the manufacturer's regulations,
usually it is as follows: 0.05 — 0.15 mm for cylindrical bearing bushes (the higher value
applies to bigger bearing bushes); +0.03mm for spherical bearing bushes (i.e., with
tightening force or clearance) for bearing bushes that the temperature of bearing cover
increases significantly during operation, the tightening force shall be higher; however,
the maximum tightening force in cold state shall not exceed 0.251mm. For large
diameters bearing bushes (in imported steam turbine sets) that the upper half is a whole
round shape and the lower half comprises two pieces, the clearance in cold state shall
be 0.20 — 0.30mm; the tightening force for 4 pieces of tilting bearing bushes shall be 0.03
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

– 0.10mm. Usually, the tightening force of bearing bush may be measured by means of
pressing a fuse; however, it shall not be measured along with bearing bush clearance.
7.8.6 Preparation & installation of connecting rods HP-IP
- Place the cams in the connecting rods
- Check the cam clearance in each pad as per inspection sheet
- Adjust the four cams in their middle position
- Remove the IP and HP side support plates
- Assemble the connecting rods equipped with sealing rings
- On the HP side, assemble the link pins equipped with stop pieces without turning
the cams
- Insert the HP side link pins and adjust the cams to obtain a correct distance
between exes on each connecting rod
- Assemble the IP side link pins
- Lock the cams (punch marks)
- Assemble the IP and HP side support plates
- Pin and tighten the fastening screws
- Remove the link pins of both HP/IP connecting rods. These link pin must be able to
slide freely without seizing. If this is not the case, correct the alignment of the
three bores housing the link pin
- Remove the HP and IP side support plates
- Drill and tap the M10 holes for eccentric sleeve locking screws
- Assembly the screw and lock them by punch marks
- Re-assemble the link pins, then the IP and HP side support plates, the pins and
fastening screws
- Tighten and check that the link pins still slide freely in the bores
- Mount the stop plates on the support plates and fasten with screws
- Place the link pins in contact and hold them on the stop plates using their screws
- Lock the fastening screws of each unit
- Disassemble the HP casing axial position temporary shims put in place during the
pre adjustment of the casing
7.8.7 Installation of bearing cover
- The installation of bearing covers shall be carried out as follows:

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

1. Verify the bearing seats are clean and inclusion-free, all components are
installed, bolts are tightened up and locked, thermodynamic instruments are mounted
and adjusted, and all clearances are correct and recorded.
2. Verify bearing oil cups receptacle contacts well with bearings to avoid
oil leakage.
3. Check sealing paint is applied on horizontal faying surfaces of bearing

covers as well as engaging points between oil baffles and bearing bushes.
- When lifting turbine journal slightly to remove lower bearing bushes, use dedicated
tools and remove carefully related thermal detecting elements to avoid damage to
them. Under the premise that the upper half of steam seal is mounted, monitor lifting
height of rotor with a dial gauge to ensure that it doesn't exceed the clearance of upper
steam seal; it is noted that the lifting work shall not be carried out simultaneously at both
ends of the rotor
7.8.8 Installation log after bearing seat are seated
- After bearing seats are installed, the following installation logs shall be
prepared:
1. Bearing bush clearance log
2. Bearing bush tightening force log
3. Log of gaskets of cushion blocks for bearing bushes
4. Log of thickness of thrust pads
5. Log of thickness of locating rings of thrust bearings
6. Thrust pad clearance log
7. Oil baffle clearance log
8. Log of diameters of oil inlet throttling orifices of bearing bushes
9. Log of dimensions of oil bags at shaft oil holes of bearing bushes.

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

7.9 Assembly & Pre adjustment of lower LP outer casing lower part
13.010 - 2 mm
Deviation elevation shall be less then 0.2

mm
LP Outer Casing Lower

parts
Washer
Clearance shall be less
then 0.05 mm Special screw
Base plate
Shim plate
Jacking screws
Turbine Foundation Anchor / foundation bolts
Washers
Nut
Tighten the anchor bolts

Step 1: 1/3 x 33,700 N.M (Tighten during alignment LP outer casing lower)
Step 2: 2/3 x 33,700 N.M
Step 3: 1 x 33,700 N.M (after final alignment)
- The lower half exhaust hoods are sent to the site overturned for transport. It is therefore
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

necessary to handle them on the machine floor so as to put them in position again.
- Before carrying out this operation, clean the machine contact surfaces
Contact surface on base plate, assembly surface, smooth holes and pin holes-Key grooves.
- Turning over of lower half LP outer casing.
Complete cleaning of joint plane, tapped holes and pins.
- Carry out honing of vertical faces to be assembled.
Prepare and clean the screws for assembly of the vertical joint.
- Ensure that LP base plate & screws M64 already installed together with outer Casing lower
part
- Adjust a lower half exhaust hood on LP sole plate with the face to be assembled absolutely
vertical.
- Sling the other half, with the face to be assembled absolutely vertical.
- Bring the two halves together using the assembly screws

- Fasten the pins.
- Check that there is no displacement at the joint plane between the two halves, if necessary
correct with a jack (use two dial gauge) and ensure that max radial clearance 0.01-0.02
mm.
- Tighten the vertical joint; lock the screws M48x90 according to the check and inspection
sheets.
- Shim the lower half LP outer casing lower part and remove the slinging.
- Check the diagonal dimension of the outer casing
- Remove the LP outer casing lower part outside from turbine foundation in order, fully weld
of the connection.
- Carry out a scaling line of welding between the two lower halves.
- Welding process and tack weld the screws
- Erection of lower outer casing.
Before erection of the lower LP exhaust hood, smear of the surface outer casing with oil
SAE 40 and smear of the base plate keys with molicote and use the base plate keys as
guide.
7.9.1 Assembly and Final adjustment of lower LP outer casing
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

Elevation < 0.2 mm
IP Side Generator
- Measure distance between LP base plate and condenser upper neck and Ensure that LP
lower casing not touches to condenser upper neck.
- Sling the LP outer casing lower part according to the handling instruction (use chain block
20 tons on the turbine side and overhead crane on the generator side), clean and hone the
support surfaces on the base plates.
- Check all base plates are assembled with the upper faces coated (oil SAE 40)
- Place the LP outer casing onto the pre adjusted base plates paying particular attention
during lowering.
- Position the exhaust hood along the axes using a wire representing the centerline or using
an optical sight glass and adjust the height (heights of bearing sections).
- Pre adjusts the LP outer casing as per an optical adjustment of flatness at the joint plane
and according to the theoretical deflection of the shaft line & tolerance of deflection
elevation shall not exceed 0.2 mm.
- Assemble the base plate keys between the fixed point base plates and the LP outer casing
(filling and contact surfaced first the keys)
- Make sure that all the base plates are in contact with the LP outer casing whilst
maintaining the pre adjustment in the initial condition (Monitor this operation with a clock
gauge and clearance between outer casing and base plate shall not exceed 0.05 mm).
- Tighten the foundation bolts to a third of their final force
1. Step one, 1/3 x 33,700 NM
2. Step two, 2/3 x 33,700 NM
3. Step three, 1 x 33,700 NM
- Assemble the temporary longitudinal guiding keys
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- `The turbine is connected to the condenser once pre adjustment of the shaft line has been
carried out.
- Make sure that shim plate 2.0 mm already installed above of base plate LP outer casing
- Check that there is no dis alignment of the horizontal joint plane after assembly (toler ance
0 + 0.02 mm).
- Check the weld fillet between the 2 lower halves.
- Check the locking of the screws and bolts.
- Adjust the fixed point keys (base plate side and lower outer casing support pad side
clearance tolerance 0.05 to - 0.10 mm).
- After tighten anchor bolts, check clearance between sole plate and outer casing
- Used four jack on each corner of the outer casing
- Used two gauges to check the movement.
7.9.2 Erection & adjustment of LP Inner casing
- The lowers half LP casing is sent to the site overturned for transport. It must therefore be
handled on the machine floor to be correctly positioned again according to the handling
instruction.
- Prepare the four longitudinal guide bars and check the condition of the threads and the
operation of the nuts. During alignment, nuts on drawing GBV.R60297 can not tightening and
after alignment finish, fastening the nuts with moment 1300 N.m
- Assemble the guide bars equipped with locks and nuts whilst waiting for their installation on
the exhaust hood, Clean the lower LP inner casing
- Sling and assemble the lower half of the inner casing equipped with four support screws which
also serve as guide rods.
- Pre-adjust the height of the lower inner casing using jacks adapted to this task and on this
axis. Monitor with the aid of clock gauges and bring the support screws into contact.
- In the case of hard spots and in order to avoid seizing of the support screws, there is a
possibility of using hydraulic jacks attached to the exhaust hood that can be placed upon the
supports which are suited to this task.
- Check uplifting tilting degree of the inner casing with using precision level 0.01 mm.
- Adjust the casing along the transverse axis and assemble the fixed point key blocks with the
shims at the left and right joint planes between the exhaust hood and the inner casing.
- Check the clearance of shim and machined the shim plate according to dimension measured.
- Measure the dimensions and machine the bearing plates of the lower casing taking account of
the clearance specified on the inspection sheet.
- Lower the lower inner casing.
- Installation of upper LP inner casing
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Check and clean the joint planes of the two half inner casings.
- Prepare the nuts and screws for assembling the joint plane
7.9.3 Assembling LP inner casing and diaphragm
-To check clearance LP inner casing (lower & upper part) & diaphragm (lower and upper part) with
hammering and not hammering, record all clearance and measure that the clearance shall be
smaller then 0.05 mm after hammering.
-To check LP inner two casing centering key(fixed key block) & four shim plate
-To measure the clearance between housing and centering (inner casing grouping & diaphragm),
check axial (J1) with clearance 0.4 ± 0.1 mm and radial Ja,Jb,Jc &Jd (see manual book erection
LP module page 77) on the reverse and forward & left, right and top side.
- Prepare and install four provisional (temporary) bearing plates on the inner casing as a way of
adjusting the joint plane of the inner casing to the same height as the exhaust hood joint plane.
At the end of the adjustment, measure the thickness of the wedging to machine the final shims.
Assemble the upper inner casing, tighten the joint plane.
-Place the inner casing resting on the four supports.
-Adjust the inner casing along the longitudinal axis with the help of the jack screws positioned at
the four points of the exhaust hood.
-Adjust the four lower guide bars to hold the inner casing in place.
- Weigh the inner casing. See instruction and inspection sheet
-After weighing, keep the inner casing in position with the help of the guide bars held in place by
nuts and locked in addition to the fixed key blocks which will be welded after adjustment of the
keys.
-Position the inner casing on the four support screws, each support screw shall be raised by an
additional 0.10 mm.
-Loosen the joint plane and remove the upper inner casing.
-Connect the drain system piping
7.10 Installation & Adjustment of the LP Rotor
7.10.1 Preparation before Installation rotor
- Rotor shall be hoisted with dedicated pole arms and lifting ropes provided
by the manufacturer and with ex-factory certificates, otherwise 200% of working load
test shall be carried out for the pole arms and lifting ropes for 1 hour. Those pole arms
and lifting ropes may be used only when they pass that load test. When not used, the
dedicated lifting ropes shall be kept properly to avoid corrosion and damage. When
hoisting, the binding positions of lifting ropes on the rotor shall comply with regulations
in the manufacturer's drawings and shall be cushioned or wrapped with soft material; it
is prohibited to hoist the rotor with lifting rope bound at the journal. When placing rotor in
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

cylinder or hoisting rotor from cylinder, leveling shall be carried out with a level meter at rear
journal in order to lift up and lay down the rotor successfully.
- The following items shall be checked before mounting the rotor:
1. The through-flow part shall be free of grease & components such as gland seal,
journal, thrust discs, gears, worms, and shaft coupling shall be free of rust or paint.
2. All parts of the rotor, including welding seams, shall be free from crack or other
injuries. Journal, thrust discs, gears, worms, and shaft coupling shall be smooth
and burr free. Balance weights on hubs, chains, closure plates for center holes,
and other securing parts shall be fixed and fastened, and the shaft coupling shall
be checked
3. Gaps between adjacent hubs of shrunk-on discs shall be clean and

inclusion-free
4. Ellipticity and cylindricity of journal shall not exceed 0.02mm; otherwise necessary
measures shall be taken.
5. The amount of deflection of shaft shall be measured and recorded, and the data
and phase position shall be overall consistent to the manufacturer's final
assembly record; the maximum amount of deflection at middle parts of rotors of
shrunk-on discs shall not exceed 0.06mm; in case the deflection value exceeds
allowable value or is inconsistent to ex-factory record, the manufacturer shall be
notified for disposal.
6. The run out value of end surface of outside edge of thrust disc shall not exceed
0.01/100 X its radius; otherwise necessary measures shall be taken. After
reaming, the run out value shall be measured again; in addition, staining test shall
be carried out to ensure that the end surface is flat and smooth; the radial run out
value of thrust disc shall be less than 0.03mm.
7. The flange on rotor corresponding to the device for detecting axial

displacement and expansion difference shall be no injury or lumpy.
8. Rotor blades and compound rings shall not be loose or injured, without bulge.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

9. Gland seal plates inlaid on shaft shall be firm, without deflection or injury.
10. Usually, it is prohibited to carry out spectral analysis on rotor.
11. The parties concerned shall be notified for static frequency test for the blades.
12. Defect detecting test for center hole of rotor shaft shall be carried out at the factory,
under the witness of the owner's personnel; after the test is passed
successfully, test record and certificate shall be provided; any problem occurs
during the test shall be solved in time. Usually, defect-detecting rechecking for center
hole of rotor will not be carried out on site.
- The shaft coupling on rotor shall be checked as follows according to its type:
1. Components on the shaft coupling shall not get loose; dowels, locking
screws, and nuts shall keep fastened reliably.
2. Steel impression marks shall be provided on bolts, nuts, and

snake-spring-type, claw-type, and gear-type coupling bands of shaft coupling.
3. End surface of coupling flange shall be smooth and burr free. The deflection
of end surface of flange of rigid shaft coupling shall not exceed 0.02mm; the
deflection of end surface of semi-rigid shaft coupling or shaft coupling to
extension shaft shall not exceed 0.03mm; otherwise necessary measures shall
be taken to correct the problem. The value and orientation of high spot of
radial run out of coupling flange shall be recorded as the basis for rechecking.
4. The rotor of steam turbine set has an extension shaft. The radial run out at oil
baffle of the extension shaft shall be measured, and it shall not exceed
0.10mm; otherwise the manufacturer shall be notified for disposal.
5. The wave tube of shaft coupling shall be clean, without welding slag, scrap iron,
or other sundries, and shall have drain holes.
6. The radial run out of outer circle (inner circle) of coupling flange shall not
exceed 0.02mm.
7. Shaft couplings fitted with rabbet to each other shall be fitted tight.
8. When snake spring type, claw type, or gear type coupling is assembled,
certain clearances shall exist between the components to ensure the springs
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

can act and the halves of shaft coupling can move relatively to each other; the
clearance values shall be included in the installation log.
9. Usually, the clearance of gear type coupling shall be 0.01 – 0.20mm.
10. On every flexible coupling, the clearance of the component that prevents the
rotor from axial play shall meet the requirements.
11. For shaft coupling with oil passage, the oil passage shall be clean and
unobstructed.
7.10.2 Centering Rotor in Cylinder
- Centering for rotor in cylinder shall meet the following requirements:
1. Centering for rotor in cylinder shall be measured at the concave specified by the
manufacturer, usually, the measuring point shall be at the concave at front/rear gland seal
or oil baffle on cylinder. The measuring point shall be smooth. Each time of measurement
shall be carried out at the same position.
2. Components of each bearing shall be placed properly and contact well to prevent
radial displacement of the bearing center when the rotor is turned.
3. When placing the rotor in cylinder for the first time, all gland seal blocks shall be
removed.
4. Before turning the rotor, please check whether there is any foreign matter between the
rotating part and the fixed part. When turning the rotor with tools, care shall be taken
to prevent damage to surfaces of rotor, cylinder and bearing seats.
5. When turning the rotor, temporary thrusting device and device blocking the
bearing bushes to rotate shall be mounted.
- After centering for rotor in cylinder is carried out, relevant components of

the turbine set shall meet the following requirements:
1.The central position of rotor and the tilting degree of journal shall comply with the
requirement for centering; the center positions of front/rear concaves shall be
verified and recorded, and the measuring positions shall be specified.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

2. The load distribution of cylinder shall meet the requirements, and the load
distribution value and horizontal tilting degree of cylinder shall be recorded.
3. Contact surfaces of tungsten alloy blocks at lower bearing bushes, contact

condition between bearing bush cushion blocks and concaves, and contact
condition of spherical surfaces shall comply with relevant regulations in
section 5 of this chapter.
4. Contact surfaces between bedplates and bearing seats, bedplates and

cylinder, as well as pawls and their bearing surfaces shall comply with relevant
regulation.
5. Sliding pins shall be adjusted and fixed.
6. The central position of rotor at bearing bush concaves and oil baffle concaves
shall meet the requirements that the bearing bushes and oil baffles can be
taken out when the cylinder head is closed.
7. For rotors of double-cylinder or multi-cylinder turbines, the centering work

for shaft couplings shall take turns to be carried out continuously, and formal
logs shall be prepared for them.
8. Centering work shall be carried out for main oil pumps, turbine sets or
reduction gears connected to rotors.
7.10.3 Allowable deviation during centering rotor
- Allowable deviations during centering for shaft couplings of turbine rotors

shall comply with requirements in bellow Table.
Values in Table don't include compensation values in the following cases:
1. Drop of half-flexible (wave tube) long shaft coupling
2. Cylinder distortion and center variation due to water filled condenser, vacuum
pumping, or tightening bolts at closing the big cylinder head
3. Descending of generator rotor center resulted from distortion of the nd cap of

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

end cap bearing-type generator under hydrogen pressure;Above compensation

values shall be determined according to data provided by the manufacturer; in
case that such data is not available, they shall be determined with reference to data of
similar steam turbine sets
Table Allowable Deviation of Centering for Shaft Coupling (Maximum Value of Opposite Reading
Difference)
Allowable Deviation (mm)
Type of Shaft Coupling Circumference Note
Surface
nce
Rigid vs. Rigid 0 .0 4 0.02 -0.03 Plane difference shall be

Rigid vs. Semi-Flexible 0 .0 5 0.04 average values of opposite
Snake Spring 0 .0 8 0.06 reading differences after turn
Tooth or Claw 0.10 0.05 rotors for 3 or 4 times
- Centering work for shaft coupling shall comply with the following
regulations:
1. Relative positions of two flanges of shaft coupling shall be aligned to each other
according to the manufacturer's mark; in case that such mark is not available,
complement the deviation values of the two flanges with consideration of
inter-registering of bolt holes to minimize reaming work; mark the positions for
centering and final alignment for shaft coupling.
2. Each measurement shall be carried out after the two shaft couplings rotate
90° or 180° respectively in the same direction; during each measurement after turning
the rotor, the measuring points of the halves shall be the same, and the turning angle
shall be accurate and consistent.
3. Deviation of end surface shall be measured at two corresponding points (180°) in

order to eliminate any error resulted from radial play of rotor.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

4. For rotor with only one radial journal bearing, in case temporary shells are used for
centering for shaft coupling, the rotor shall be always kept at the center of the oil baffle
concave at the bearing side during measurement.
5. Adequate clearances shall exist between oil baffle, gland seal, and rotor; when placing
in the rotor, ensure the rotor is not pressed on oil baffle or gland seal.
6. During measurement, rigid connection between two rotors is not permitted; in stead, the
rotors shall be in free situation. It is prohibited to carry out centering for tooth type
coupling when the coupling band is assembled.
7. Tools for centering for shaft coupling shall be rigid enough and mounted firmly and
reliably. When a dial gauge is used for centering for shaft coupling, the dial gauge stand
shall be mounted firmly to avoid bump, in order to ensure correct measurement. When
the shaft coupling rotates a cycle and returns to its original position, the reading on dial
gauge shall returns to its original value.
8. During measuring end clearance, it is prohibited to insert 4 pieces of thickness gauges;
in case of excessive clearance, gauge blocks or precision-machined gaskets may be
used as assistance.
9. Turning the rotors shall be carried out

10. While centering for shaft coupling, tilting degrees of oil baffle concave and
positioning rotor journal shall be kept within prescribed limits and ensure no clearance
exists between bedplate and edge irons. Ensure that it is impossible to insert a 0.05mm
thickness gauge between bedplate and edge iron or between edge irons.
11. During centering for shaft coupling, whether the condenser is filled with water and the
quantity of water filled shall be determined according to the manufacturer's
instructions.
12. For centering for shaft couplings of rotor supported at three points, the gap between the
shaft couplings shall be determined according to the manufacturer's instructions, and
usually it is 0.15 – 0.25mm.When the shaft couplings are coupled, if applicable, hoist the
rotor (with only one radial journal bearing) at the bearing end, take out the bearing,
mount dedicated temporary shells and dedicated temporary shell lifting tool, then turn the
rotor and check the run out of journal at the temporary shells (usually the run out shall not
exceed 0.10mm).
13. In cast the conflict exists between shaft coupling center and rotor tilting
Degree, the shaft coupling center value shall take the precedence
- After shaft coupling is centered, it shall be rechecked during the following
working stages:
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

1. Condenser and cylinder are connected (excluding floor-type bearings)
2. Secondary concrete pouring for foundation is done and foundation bolts are fastened
3. Cylinder head is closed and bolts for faying surfaces are fastened
4. Steam tubes or cold drawn tubes are connected to cylinder.
7.10.4 Reamer & Tightened coupling bolts
- Bolts shall be reamed on site for rigid or semi-flexible couplings; and bolts
shall be tightened as follows:
1. Before reaming or boring, shaft coupling center shall be verified and the strength of secondary
concrete shall reach 70% or higher.
2. The two shaft couplings shall be aligned to each other at relative positions determined during
centering.
3. Before reaming boring, shaft couplings shall be connected temporarily, and run out values of them
shall be measured before/after temporary connection, relative variation of each measuring point
shall not exceed 0.02mm. First, ream two holes at positions approximating the diameter and
fit through 2 formal bolts prepared for the shaft couplings, next, turn the rotor to ream other
screw holes in turn. Tightening bolts for shaft couplings shall be carried out alternatively at
diameter direction of shaft coupling; during the overall process of boring and reaming, it is
prohibited to draw out the said 2 formal bolts.
4. During reaming or boring, unless otherwise specified by the manufacturer, it is prohibited to

carry out any work that may affect shaft coupling center, such as filling a great deal water
into condenser or connect tubes or pipes to cylinder, etc.
5. Bored or reamed bolt holes shall be perpendicular to end surface of flange of shaft coupling, and
any deflection is prohibited. Usually, bolts and screw holes are
Clearance fitted (H7/h6); roughness of surface of pins is , roughness of surface of

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

Pinholes, and all of them shall comply with GB1800-1804-79. During mounting
bolts, lubricant shall be applied, and the bolts shall be knocked in with a small hammer;
too loose or too tight is not permissible. Steel impression marks shall be applied on bolts
and screw holes after the bolts are mounted.
6. As for fastening bolts for shaft couplings, data of fastening force shall he acquired from the
manufacturer as much as possible, and the bolts shall be fastened with a torque-indicating
wrench or force-indicating wrench to ensure appropriate tightening force; except for tri-
supported rotors, it is prohibited to adjust runout of shaft coupling or shaft by means of
changing bolt tightening force.
7. After reaming and the bolts for shaft couplings are tightened finally, verify the run out and
variation of shaft coupling circumference are not exceed 0.02mm; next, lock the nuts.
8. Due to the fact that bolt holes and bolts for shaft couplings of imported steam turbine sets are
loose fitted, it is necessary to ream; however, the rabbets of shaft couplings shall not be too
loose, and the concentricity between the rabbets and circum-circles of shaft couplings shall be
verified; bolts and nuts shall be weighed one by one before mounting: weight difference
between two bolts/nuts at symmetric positions on diameter of shaft coupling shall not exceed
10g. During final tightening, tightening force for bolts shall be controlled according to the
manufacturer's instructions (for (1)50 bolts or smaller bolts, the elongation amount
shall be 1.05/1000+10% of grip).
- For shaft coupling with axial position adjusting shims, reaming or boring work shall
meet regulations and the following requirements:
1. The thickness of gasket shall be the average value of measured clearances (left and right)
between two shaft couplings, and the machining tolerance shall not exceed 0.02mm, the
roughness of surface shall be less than , and the gaskets shall be free of burr, crack, or
oil stain.
2. Bolt hole on gasket shall be reamed or bored along with shaft coupling; before reaming or
boring, the temporary connection between gasket and shaft coupling shall be concentric.
7.10.5 Clearance between bridge gauge and journal bearing

- Clearance between the bridge gauges of bearings and the journal shall be adjusted and
measured (usually 0.50mm). The bridge gauges shall contact well with bearing seats. Necessary
marks shall be drawn at positions of the bridge gauges; direction, code, and gap width of bridge
gauge shall be marked on it and recorded.
7.10.6 Installation Log when installation turbine rotor & shaft coupling
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- The following installation logs shall be prepared when turbine rotors and
shaft couplings are installed:
1. Log of ellipticity and cylindricity of journal
2. Log of shaft deflection
3. Log of deflection of end surfaces of thrust discs
4. Log of turbine rotor at the center of oil baffles concave;
5. Log of journal tilting degree of turbine rotor
6. Log of journal bridge gauges of turbine rotor
7. Log of centering for shaft couplings of rotors of steam turbine
8. Log on deflection of end surfaces of rigid or semi-flexible couplings
9. Log of assembly clearance between components of snake spring type shaft coupling
10 Log on radial run out of shaft coupling and shaft coupling to extension shaft
before/after formal connection
11. Log on elongation amounts of bolts for loosely fitted shaft couplings and log on
thickness of gaskets between shaft couplings.
- Clearance between rotor & bearing seat oil catch groove and inner casing
Rotor
B
Bearing seat oil

C catch groove
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

A+B =C
2
A=B
A, B, and C could be adjusted with adjust of adjusting plate of journal bearing.

- Measuring of LP rotor coupler data of run out & off set.
Turbine side Generator side
Turned the rotor and record all measuring showing by dial indicator.
A & D -- radial position of the rotor
B, C, E, & F --- axial position of the rotor
- Tilting lifting degree of the rotor (LP rotor deflection)

Generator
IP Side Side
Measuring LP rotor uplifting degree
1. The tilting degree of turbine rotor journal shall be determined according to the
manufacturer's requirements. Usually, the tilting degree of rotor of single-cylinder turbine or
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

rear journal of low voltage rotor of double-cylinder turbine shall be zero or slightly tilt toward
generator end, for the rotor of three or four cylinder turbines, the tilting degree of middle
shaft at shunting ring of the first low voltage cylinder shall be zero.
2. Tilting uplifting degree could be adjusted with adjusts of horizontal and vertical adjusting plate
of the journal bearing, record all data using precision level 0.01 mm.
3. Before lifting the rotor, measure that lower journal bearing on the front and rear side in the
position
4. When turned the LP rotor, measure that the bearing lubricant by oil SAE 40
7.11 Equipment installation for through flow part
7.11.1 Positioning of lower inlet deflector (annulus flow dividing)
- Sling and handle the lower deflector.
- Blow through and clean the whole part
- Lubricate all the housings.
- Lower the part slowly, keeping it perfectly level until it comes into contact with the first
diaphragms and adjust the anti-rotation screws.
- Inspection and installation of nozzles shall meet the following requirements:
1. Visual inspection: no crack, sand-inclusion, burr, or oil stain, no paint on faying

surfaces between nozzles and steam chamber/nozzle grooves;
2. Faying surfaces between nozzle blocks and nozzle grooves/steam chamber shall be
checked with staining method, the contact areas shall account for 75% of total engage
surfaces or higher and without run-through defects; scraping shall be carried out if
necessary; for nozzles packed in bulk, the clearances between faying surfaces of
nozzles and between faying surfaces of sealing dowels and sealing pins at end
surfaces of nozzle blocks shall not exceed 0.04mm. Nozzles or nozzle blocks
assembled shall be loose and vent holes of nozzle blocks shall be uniform.
3. For single-head bolts for fastening nozzles, at least 0.50 clearance shall exist
between bottom end of bolt screw and bottom end of thread of screw hole after the
bolts are fastened up; the fastening moment and elongation amount of bolts shall
meet requirements of the manufacturer and shall be recorded; bolts and pins shall be
welded or locked with retaining washers before the cylinder head is closed.
4. When mounting nozzles, high temperature resistant paint shall be applied on each
faying surface evenly.
7.11.2 Inspection & installation of deflector rings

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Inspection and installation of deflector rings shall meet the following

requirements:
1. Stationary guide blades and compound rings shall have no crack or injury; vapor baffles
shall be integral, and their edges shall be sharp and curve free; thermo-stable powder
type coating shall be applied to contact surfaces of deflector rings.
2. Bearing surfaces of support arms of velocity compound stage steering deflector rings
shall contact well, and the contacted areas shall not exceed 75%. Clearances between support
arms and cylinder/slide blocks/gaskets shall comply with regulations in drawings.
3. The Assembling of single-row velocity stage deflector rings shall meet the
following requirements:
a. The contact area of contact surfaces between deflector rings and cylinder grooves shall
be greater than 70% of accumulated contact surfaces of arc segments of the cylinder.
b. Temperature holes on deflector rings shall be aligned with temperature holes on

cylinder, drainage holes shall be unobstructed; after locating pins are mounted, no
mismatch in axial direction or radial direction shall exist at horizontal faying surfaces.
c. Bolts connecting labyrinth rings to cylinder shall be fastened.
d. Clearances of deflector rings shall be adjusted according to the drawings.
e. The clearance diametric between velocity stage ring and labyrinth ring
shall be 1.0 – 1.8mm (the higher value applies to bigger steam turbines).
7.12 Erection & pre adjustment of lower diaphragm and inlet deflector
- Each diaphragm must be completely lowered into its housing .The joint plane of the diaphragm
must be 3mm lower than of the inner casing (value of the clearance between the inner casing
and the diaphragm when it is suspended by suspension keys).
- The joint plane of the diaphragms must be at the same height as the joint plane of the inner
casing.
- Adjust the clearance between the diaphragm and inner casing so that they are the same on
both sides.
- Check the centering of the diaphragms in relation to a wire representing the rotor center line.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- The temporary suspension and centering keys shall be replaced by the definitive keys once the
preliminary inspection of clearances with the rotor shaft line has been completed.
- After inspecting and adjusting the axial and radial LP blading clearances, measure the dimen -
sion in order to machine the LP inlet deflector taking the housing of diaphragm No 1, flux 12
and diaphragm No 1, flux 11 as a reference face to define the finish machining dimension
- Before mounted, partitions/diaphragm and partitions sleeves shall be checked as follows and
meet the requirements:
1. Stationary blade shall have no sand-inclusion, burr, crack, curve or protrusion on

edge, and no loose phenomenon. Holes required by the manufacturer shall be reserved
on hollow stationary blades.
2. All parts of partitions and partition sleeves shall be free of grease; horizontal faying
surfaces of partitions and partition sleeves, contact surfaces between partitions, partition
sleeves, and cylinders, as well as concaves where gland seal blocks are mounted shall
be free of injury, paint, rust, and dirt, and shall be cleaned to exhibit metallic luster;
thermos-table powder type coating shall be applied on the contract surfaces.
3. Partitions and steam baffles shall be intact, without curl; their edges shall be
sharp and thin; cast iron partitions shall be free of crack, sand-inclusion, or pore.
4. The clearance between horizontal faying surfaces of partition and partition sleeve
under the free state when the lower cylinder half is mounted shall be: 0.05mm
for high-pressure and medium-pressure partition sleeves, 0.10mm for low-pressure
partition sleeves (rear gaps of fastening bolts shall be less than 0.05mm), 0.05mm for
cast steel partitions; ---.0.10mm for cast iron partitions, 0.05mm for diagonal planes.
5. Fitting between dowels, positioning keys, and corresponding slotted holes to

fix upper/lower parts of partitions or partition sleeves shall not be too tight or too loose.
A clearance of 0.05 – 0.08mm shall exist between sealing dowels and grooves at the
split.
6. Clearances between partitions, partition sleeves, and cylinders shall comply

with regulations in drawings. Gaskets for partition lugs shall not exceed 3 pieces,
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

and the pieces shall contact well with each other; the material of gaskets shall meet the
requirement for working temperature.
7. Drainage passages shall be reserved on lower partitions or partition sleeves

according to the manufacturer's drawings; when the partitions or partition sleeves are
perched, those drainage passages shall not be obstructed.
8. Steel impression marks shall be applied to all fixed blade rings, partitions and
partition sleeves, gland seals, and gland sleeves according to codes of components on
steam turbine main body; and the mounting positions of them shall be labeled.
8. Verify the axial direction run outs of fixed blade ring, gland sleeve of balancing
piston, and shaft seal sleeve comply with regulations of the manufacturer (usually
0.20mm for high pressure cylinder, 0.45mm for low-pressure cylinder).
- Centering for partition shall meet the following requirements:
1. It is recommended to carry out centering for partitions of large or middle-

size steam turbine sets after high-pressure and medium-pressure cylinders are
positioned, big diameter tubes (such as combined throttle valves, steam
pipes) are welded to cylinder blocks under empty cylinder condition, and
front/rear cylinder concaves on high-pressure and medium-pressure cylinders
are verified to have not notable displacement, or the horizontal/longitudinal
displacements of cylinders resulted from welding are corrected.
2. The concaves of centering tools for partitions shall be similar to positioning

concaves on cylinders for rotor; the deviations of the tools and rotors from the
centers of concaves shall not exceed 0.05mm; if the vertical arc difference exceeds
0.10mm, rectification shall be carried out.
3. When centering with a dummy shaft, the supporting seat of the dummy shaft
shall contact well with the concave; any displacement or axial runout of the
dummy shaft is prohibited during measurement.
4. When centering with steel wires, the diameters of the steel wires shall not
exceed 0.40mm; tension force for the steel wires shall be about 3/4 of the
limit strength of the steel wires; the steel wire tension apparatus shall be capable of
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

tune the tension force and position; during measurement, the vertical arcs of
steel wires shall be corrected (see Appendix G for the calculating
expression); in case relevant instruction from the manufacturer is available, the
instruction shall be obeyed.
5. It is recommended to take the long steel wire passing through centers of

concaves of high-pressure, medium-pressure, and low-pressure bearings as the
reference line when centering with steel wires, and the center positions of oil
baffles, gland seals, and partition concaves shall be determined according to
the reference line.
7. The measuring points for centering may be at the gland seal concaves of
the lower partitions; in case that the concaves are not in round shape, the
clearances of gland seals may be adjusted appropriately.
8. Values acquired in centering for partitions in exported steam turbine sets in half-
load cylinder state shall be adjusted to the values in full-load cylinder state
according to the manufacturer's regulations.
9. When centering for pivot-mounted partitions (fixed blade rings) of imported

steam turbine sets, the center of each partition shall be measured and
recorded
10 Lateral deviation of partition center: 0.05mm for high-pressure and medium-

pressure cylinders, 0.08mm for low-pressure cylinders; longitudinal deviation of
partition center: -0.05mm – 0mm.
11. For suspension-type partition, in case that the horizontal deviation of it doesn't
exceed 0.30mm, it may be adjusted by means of raising a lug and lowering the
other lug
7.13 Erection of lower shaft end seal
- Check the cleanliness of all the machined faces and check that the plugs have been
removed.
- Check that the joint has been positioned when the shaft end seal was assembled.
- Check that the wedges holding the sealing segments in place have been removed.
- Check that the positioning pins have been installed and the tightening of screws.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Check the locking of the positioning pins.

- Check the connection of the pipes with their joints, etc.
- The installation of gland seal blocks of partitions and shaft seals shall meet
the following requirements:
1. Fix-mounted vapor baffles shall be mounted firmly.

2. After gland seal blocks with springs are mounted, they shall not be
obstructed in their grooves; instead, they may be pressed down by hand and
return to original position when released.
- Adjustment of LP shaft end seal
1. The LP shaft end seal clearances should be adjusted when the upper exhaust
hood is in place and with the joint plane tightened. The final alignment and
connection of the turbine/condenser (welding of the exhaust hood on the pipe
connection) should also have been performed.
2. Adjust the left and right hand clearances at the level of the shaft end seal joint
plane (the joint plane shall remain horizontal).
3. To adjust the bottom clearance, use an insert of thickness equal to the
theoretical clearance, placed around the rotor (to facilitate the operation,
remove the segments located at the joint plane).
4. Adjust the bottom clearance by raising the shaft end seal until sliding the insert
becomes slightly difficult. (During this operation, the joint plane shall remain
horizontal).
5. Inspect the clearances at the top by means of lead wires in order to check
parallelism (for this operation, do not forget to block the retractable segments).
6. Only pin and tighten the shaft end seals to the exhaust hood after final
alignment has been performed and clearances have been checked.
7. Lock the pins.
8. If the shaft end seals are pinned after the final closure of the exhaust hood, the
plate welded on the inner side of the exhaust hood cannot be assembled. In
this case install tapered pins.
9. On units that have a deflector which is welded on site, perform the theoretical
clearance between this deflector and the shaft end seal casing according to the
inspection sheet. This part should be assembled after final adjustment of the
seal
7.14 Measurement axial/radial of LP blaring & Gland shaft end seal clearance
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

7.14.1 Preparation works
- Place the lead wires on the various rows of stationary blading and on the glands,
Clearance at section Ji & Js
taking care to shim the gland segments. Use the lead wire whose diameter is
greater by 50 % than the theoretical clearance (approx.diameter 4.0 mm for
stationary blade and 2.0 mm for gland casing), expected for each row of blades.
- Positioning of rotor for measurement, sling the rotor level as per the handling
instruction. Handle the rotor above the lower inner casing. With the journal
bearings flush with the joint face, lower the rotor into the journal bearing,
maintaining a correct rotor position in relation to the bearing block or casing.
Check that the journal bearings are correctly positioned and lay the rotor down.
- Place the lead wires on the rotor so as to measure the clearances at stationary and
moving blading
- Proceed in the same manner for the glands.
- Assembly of shaft gland diaphragm, diaphragm carrier upper inner casing.
- Sling the inlet and outer shaft glands according to the handling instruction. Position
the glands at the joint plane with centering rings and positioning pins.
- Tighten the glands by means of screws.
- Measurement of labyrinth clearances shall comply with the following regulations:
1. After all labyrinth clearances (including radial and axial clearances of

gland seals at rotor ends, partition glands, and vapor baffles of compound
rings) are adjusted; they shall be measured one by one and then included in
the installation logs.
2. Radial left/right clearances of gland seals shall be measured with thickness

gauges. The thickness gauges shall not exceed 3 pieces; top/bottom
clearances shall be measured by means of pasting a sticking plaster or
pressing a fuse.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

3. Clearance diametral of gland seals shall meet the regulations of the

manufacturer (usually 0.25 – 0.50cm clearance on each side of small
capacity steam turbines; 0.60 – 0.70mm clearance on each side of larger
capacity steam turbines); the influence of oil film thickness at bearing
bushes and vertical arc of cylinder shall be taken into consideration (top:
0.50 – 0.60mm; bottom: 0.80 – 0.90mm); it is recommended to use upper
limit for inner side of high pressure cylinder, and the clearance for outer
side shall be relatively small.
4. When measuring the axial clearance of gland seals, the position of rotor
shall be determined according to the ex-factory record provided by the
manufacturer, usually the rotor is at a bearing position on the working
surface of thrust pad; the front/rear clearances of gland seals shall meet the
requirement of rotor expansion.
5. Axial clearances of gland seals may be measured with a wedge gauge at

both sides of lower gland seals.
- In case that the clearance diametral of any gland seal is unacceptable, it shall be
adjusted as follows:
1. For oversized radial gland clearance, the part of gland seal block at bearing
position of concave may be scraped to make the entire gland seal block move towards
rotor center.
2. For gland seals made of brass or other extensible materials, the teeth may be
twisted to make the gland seals protrude out.
3. In case of undersized clearance, the edge of gland seal may be scraped or

machined and then trimmed.
4. For gland seal with adjusting shim, the clearance may be adjusted by means
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

of adjusting the thickness of adjusting shim, and then the bolts shall be
fastened and locked; adequate conceding clearance of gland seal block shall
exist ("d" in Fig.2.7.11 (b)), which usually is about 3.50mm. The material of
fastening screws shall be verified to be consistent to the drawings, and pay
attention to not confusing those fastening screw with common bolts.
5. After the clearances of gland seals are adjusted, the total clearance at
circumference of each gland seal block shall be measured (usually 0.03 –
0.6mm); ensure it is unable to insert a 0.05mm thickness gauge between the
contacts surfaces of adjacent arc segments.
7.14.2 Measuring of clearances through-flow parts
- Clearances of through-flow part usually shall be measured according to ex-

factory record provided by the manufacturer and shall meet the requirements in
drawings. The measuring points shall be at protruding peaks of moving/fixed parts,
such as vapor baffles or rivet heads. The clearance of vapor baffles usually is 1.0 –
1.5mm; the clearance of rivet heads usually is about 3mm.
- Before measuring through-flow clearances for imported steam turbine sets, positioning
for rotor shall be carried out according to the gap value (K) between the first stage of
nozzles and the impellers of rotor, and then other through-flow clearances may be
measured. After the rotor is finally positioned, the distance (LA) between end surface
of gland seal and the axial precision processed surface (shaft shoulder with journal,
shaft coupling surface, end surface of last stage blades of low-pressure rotor, etc.)
on the rotor (specified by the manufacturer) shall be measured, and the distance (LA)
will serve as the basis for measuring axial position of rotor from external side of cylinder
after the cylinder head is closed.
- When measuring clearances of through-flow part, usually upper/lower halves of

thrust bearings shall be assembled and the position of rotor shall be determined
according to ex-factory record provided by the manufacturer (usually at a bearing position
on working face of thrust pad). When measuring for the first time, the fly ball of
emergency over-speed governor shall be kept upwards (in case of 2 emergency over-
speed governors, the front fly ball), next time, rotate the fly ball by 90°along the
rotation direction of rotor; each time, the left/right clearances shall be measured.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- When measuring the minimal axial clearance between velocity stage guide vane ring
and upper half of steering guide vane ring, in case no proper measuring hole is
available on upper cylinder, the measurement shall be carried out by means of turning
turbine rotor back and forth (the thrusting pads are not mounted). Before measurement,
any part that may baffle the fore and aft movement of rotor shall be removed, and
ensure the guide vane rings have no displacement; turn the rotor with care to avoid
damage to equipment. Axial run out value of rotor shall be measured at calibration of axial
displacement indication after the rotor is positioned, the cylinder head is closed, and the
bolts are tightened up.
- In case that axial clearances of through-flow part and gland seals are unacceptable,
they may be adjusted by means of machining, planting spikes, adding pads, or spot
welding or by means of scraping or machining compound rings of rotor; however, after
machining, the edge of compound ring shall be sharp, slim, and smooth.
- Confirm of LA value
1. LA value measured while the axial clearance (k) between

diaphragm no.24 and rotor is 8.5 mm.
2. Rotor expansion during operation from thrust bearing to coupling
of LP-Generator is 5mm, from thrust bearing to HP front side 2
mm, and from coupling LP-generator to exciter is 3 mm
7.15 Assembly & Erection of LP outer casing upper part
- Sling the front half of the upper exhaust hood
- Check and degrease the faces to be assembled, clean and prepare the screws and carry
out rethreading in the holes.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Mount the front half on the lower exhaust hood, fit the pins and screws and tighten the
horizontal joint plane.
- Sling and offer up the rear half of the upper exhaust hood to the lower exhaust hood, pin
and tighten the horizontal joint plane.
- Check satisfactory alignment of the flanges receiving the gland seals.
- Before welding, check that the rear half touches the front half, so as to restrict weld
shrinkage. Insert shims if clearance remains between the two halves.
- Sling and position the steam inlet casing between the two parts of the exhaust hood
according to the handling instruction.
- Mark out the weld passes.
- Mark sections, about 250 mm long, on the inside and outside of the exhaust hood and
number them.
- Welding. See erection/welding drawing.
- Throughout welding there shall be no pin in position on the rear element of the exhaust
hood.
- After each pass check if the casing has moved, and check the contact at the joint plane.
- Remove the upper exhaust hood assembly.
- Complete welding of the joint flange on the upper exhaust hood, on the left and right hand
sides.
- Achieve a good flatness of the joint plane by machining this weld (check using a surface
plate).
- Inspection of the welds
- Protection, Welds made on site as well as the heat-affected areas shall be protected
against corrosion
7.15.1 Assembly of steam inlet expansion joint
- Clean the steam flanges on the expansion joint and inner casing
- Sling the steam inlet expansion joint (following handling instruction) and position it
above the inner casing. (Check its marking).
- Position the seal on the inner casing side flange
- Lower the steam inlet expansion joint into contact with the seal.
- Installation of locks and fastening screws
- Tighten and lock all the screws (following inspection sheet) and fill in the check list.
- Connection of the steam inlet expansion joints with the exhaust hood will be made at
final installation.
- Position the seals on the upper flanges of the steam inlet expansion joints.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

7.15.2 Assembly of LP steam inlet connection with expansion joint

- Assemble LP steam inlet piping sections with their gaskets.
- Center the holes for the two flanges (pay attention to the positioning) and tighten
one Screw in four.
- Assemble the piping section using the expansion bellows inside the upper exhaust
hood, placing between the two flanges three spacers 7 mm thick at an angle of
120°, to exert pre stressing of 5 mm on the bellows after installation of the 2 mm
gasket. (Free the connecting sheet from the temporary spot, welds located on the
piping section).
Note: At erection, the stirrups used to protect, the expansion joint during transport
should be freed and the expansion joint should be assembled in its free position.
- Sling the upper exhaust hood, as per the handling instruction. Carefully watch the
passage of the bellows when lowering the upper exhaust hood onto the LP casing.
Attach the upper exhaust hood by pins and tighten one screw in six on the joint face.
- Adjust and spot weld inside the exhaust hood the sheets connecting the two steam
Inlet piping sections. During welding operations, the expansion joint waves should be
carefully protected from weld projections.
- Loosen expansion bellow flanges and joint face of the exhaust hood. Disassemble
exhaust hood (Ensure that no spacers fall out).
- Loosen the steam inlet flanges on the LP casing, disassemble and perform the welds
on the piping sections and on the expansion joints with the connecting sheets.
- Execute marking of the steam inlet sections.
7.16 Turbine & condenser connection
- Measure the actual gap between LP outer casing lower part & condenser upper neck
- Measure that dump tube condenser already installed and welded
- The condenser shall be constructed 50 mm below its design elevation and weighed in that
position.
- The LP exhaust hoods shall be pre aligned.
- The lower inner casings and LP rotors shall be in position in the
Exhaust hood
- The lower LP exhaust hoods shall have a 30 mm over length. Mark this over length,
adopting as reference the condenser flange.
- Cut out the over length at 50 mm plus the clearance to be provided at positioning-of the
condenser to obtain the value specified on the relevant LP-condenser connection drawing.
- Chamfer as per drawing keeping the chamfer and the condenser flange strictly parallel.
- Raise the condenser to its design elevation and position it to fit the LP exhaust hoods
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- The lower exhaust hood is set and the chamfer made.The flange is welded on the
condenser connection, A clearance is obtained between the flange and exhaust hood
- Check of deformations during welding
The condenser rests on its springs to allow the weld shrinkage. Twelve gauges are placed
on each comer of the exhaust hood and record all measuring during welding period, with
the support on the base plate and the point on the support pad. Inside the lower exhaust
hood, mark-out the reference points, and tolerance of movement of gauges are 0.1 mm.
- Take care and follow the sequences for welding of the connection (follow the welding
procedure)
- Frequent tests should be carried out throughout welding

An inspection should be carried out daily on the ends between the bore of the exhaust
hood and the LP rotor.
A second inspection should be carried out daily to check that the longitudinal and
transverse keys of the exhaust hood can be easily positioned at the time of setting.
- All noted deformations should be caulked
- The weld line and heat affected zones should be protected against corrosion (See
protection and conditioning list).
- Hammering the connection after finish one layer welding and to be continuing to next layer
and check Clarence between sole plate and outer casing after each one layer welding
finished.
7.17 Covering of LP Turbine

- Before formally covering steam turbine, all internal parts shall be mounted and trial
covering shall be carried out in order to check fitting condition of internal parts in
cylinder and ensure successful covering. For double-decked cylinder, trial covering may
be carried out for inner cylinder and outer cylinder respectively; however, when
trial covering outer cylinder, bolts at split of inner cylinder shall be tightened up. During
trial covering, the following tasks may be done simultaneously
- Me as u re cl e aran ce di ame tri c be twe e n gl an d s le e ve /parti ti on s le e v e /

partition and cylinder.
1. Try to mount the interconnecting duct between upper half of high-pressure

(medium-pressure) cylinder and upper half of low-pressure cylinder.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

2. After tightening up bolts for inner cylinder, partition sleeve, and gland
sleeve, and then turn the rotor to listen whether there is any friction sound in
cylinder; thrust pads shall be mounted before turning the rotor.
- To avoid cylinder distortion or cylinder center displacement resulted from connecting

large diameter pipes such as main steam pipe or reheat steam pipe, if possible,
installing main throttle valve and reheat steam throttle valve as well as connecting
main steam pipe and reheat steam pipe to cylinder shall be carried out after rotor
shaft coupling is centered, foundation bolts are fastened, cylinder is assembled, and
partial cylinder bolts are tightened. Covering and secondary concrete pouring shall be
carried out after pipelines are welded, supporters and hangers are adjusted, cylinder
is adjusted, clearances of shaft seals and partition glands are checked, and
partitions are positioned formally.
- Before covering steam turbine, the following tasks shall be done and shall meet the
requirements, and specified installation log or certificates are ready:
1. Mount edge irons and fasten foundation bolts.
2. Measure final clearances of longitudinal and transversal sliding pins of
bedplates, longitudinal pin of cylinder, and lateral pin of pawl.
3. Measure clearances of pawls, longitudinal and transversal sliding pins,
and axial locating pins of inner cylinder.
4. Measure clearances between horizontal faying surfaces of cylinder.
5. Measure horizontal tilting degree of cylinder and tilting degree of
turbine rotor journal, including tilting degree of rotor after condenser is
connected to cylinder.
6. Determine center position of turbine rotor at concave of steam seal or oil
baffle, and centering for rotor shaft couplings.
7. Record thickness values of gaskets between rotor coupling flanges when the
rotor is formally positioned.
8. Centering for partitions.
9. Measure clearances of steam seals and through-flow part.
10. Adjust and measure clearances of thrust bearings.
12. Recheck detachable parts in cylinder by means of spectrum method.
13. Eliminate defects on parts in cylinders.
14. Thoroughly clean interior of cylinder, interior of pipeline sections, and
interior of steam chambers, and seal meter receptacles and end caps.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Covering steam turbine shall comply with regulations and

meet the following requirements:
1. Parts necessary for covering shall be verified in advance and shall be

placed orderly.
2. Necessary tools and instruments shall be checked and registered carefully and
shall be checked again after covering work to avoid loss.
3. Parts and gaps in cylinder shall be checked carefully and blasted with
compressed air to keep clean and inclusion-free; faying surfaces shall be clean
and smooth; passages shall be unobstructed; positions required to block or isolate
shall be blocked or isolated for free flowing.
4. Specified or proper paint shall be applied for engaging positions of parts of

cylinder.
5. Parts that may get loose during operation of the cylinder shall be locked before
covering; unnecessary parts that may get loose during operation (e.g., stop
blots) shall be removed.
6. When lifting upper cylinder half, the horizontal faying surface of cylinder shall
be monitored with a precise level meter to ensure it matches to horizontal tilting
degree of lower cylinder half; when settling the upper cylinder half, oiled guide
poles shall be mounted, and checked at all time; uneven falling or blocking
phenomenon is prohibited.
7. Paint shall be applied to horizontal faying surfaces of cylinder when the

upper half approaches to the lower part; at that moment, the upper half shall
be propped up temporary to ensure safety; paint shall be applied evenly and
thinly, and its thickness shall be about 0.50mm; if thereto-stable powder is
used, it shall be smeared by force and excessive dry powder shall be blasted off
While horizontal faying surfaces of upper cylinder half and lower cylinder half
are to be closed together but the lifting ropes haven't got loose yet, the
locating pins shall be knocked into pinholes of cylinder.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

8. Covering cylinder starts from lifting the first part of inner cylinder and ends
when the upper cylinder half is perched, and the entire process shall be carried
out continuously; for double-decked cylinder, the process shall end only when
upper outer cylinder half is closed.
9. After covering, turn the rotor to verify there is no friction sound in

cylinder.
- Cleaning and blowing up inside of the LP turbine and ensure that extraction pipe blocks
already removed
- Ensure that LP extraction pipes already installed and welded together with connection
LP lower casing-upper neck (monitoring and record with dial gauge during welding time)
- Ensure that spraying system injectors already installed and spraying nozzles to be
installed after piping hydro tested.
- For inner cylinder supported with upper pawls, the following requirements shall be
met when shift from lower pawls to upper pawls:
1. Usually, variation of cylinder center shall not exceed 0.03mm.
2. Pawl cushion blocks shall not exceed 3 pieces and shall contact well with
each other. The clearances between them shall not exceed 0.05mm .
3. The material of cushion blocks shall meet the manufacturer's requirement
7.17.1 Tightening bolt of horizontal surface LP turbine
- Tightening bolts for horizontal faying surfaces of cylinder shall meet the following
requirements:
1. Cold tightening shall begin from middle part of cylinder and shall
be carried out symmetrically in several times. For all bolts, the cold
tightening degree in each time shall be equal. After tightening, the
horizontal faying surfaces of cylinder shall contact tightly with each
other, and any mismatch between upper cylinder half and lower
cylinder half at front/rear shaft seals is prohibited; the tightening
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

moment shall be 100 – 150kg•m (the smaller value applies to bolts of

smaller diameters).
2. Usually it is prohibited to strike with sledgehammer during cold

tightening; instead, wrench with sleeve or electric/pneumatic/hydraulic
tools may be used to fasten.
8. Installation of HP module
8.1 Sequences installation of HP module
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

Acceptance HP casing and visual

inspection
Kerosene test and dismantling and
marking journal bearing
Installation of bearing box / pedestal

lower part
Installation and PT of journal bearing
lower part and alignment of bearing box
Installation of HP casing
Assembly lower HP steam inlet pipe

and tightening
Check and record clearance between
bearing pedestal and rotor and load
distribution test
Pre alignment between HP and IP

rotor (centering position)
Assembly and adjustment of HP / IP

coupling
Installation of main oil pump,

turning gear and rotor pedestal
Alignment motor pedestal to coupling
turning gear
A
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

Alignment rotor to main oil pump
Installation and alignment check of

oil baffles
Oil flushing finish
Installation of upper bearing and

bearing bushing, final alignment and
install cover bearing
Installation and welding HP inlet

pipe and monitoring with gauges
Enclosure and thermal screen

installation
8.2 Acceptance of Closed HP Casing And Visual Inspection Part

- The high pressure casing is sent to the site, closed, and secured on a special frame
work. Before leaving the factory, it is protected for transport.
- When the casing is received on site, carry out a visual inspection to check that it
has not been damaged.
- Record the axial and radial position of the HP rotor in relation to the wedging
tooling. See inspection sheet. If the casing is to be stored on site, and if the
protection has been damaged during transport, certain corrections shall be required
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

8.3 Installation Of Closed HP Casing And Pre-Adjustment

- The casing is slung and the lower pipe-ends assembled, journal bearings not
assembled, thrust bearing cage in place, and sliding plates held in support pad
grooves by threaded stems. See handling instruction.
- Preparation and installation of HP casing. See inspection sheets; Centre the casing
above the pit.
- Carefully control the lowering of the casing into the pit.
- Stop lowering 50 mm above the bedding surface.
- Prepare the temporary supports and place down the casing.
- Centre the rotor to the front and the rear in the boring for the journal bearing.
- Record the dimensions of the vertical keys. See inspection sheet in the
corresponding section. Carry out keying with the temporary adjustment shims.
- Rough-machine the axial position of the casing to allow erection of the journal
bearings.
- Remove the upper part of the rotor handling tooling.
- Assemble the complete journal bearings; if necessary lift the casing with the
temporary support tooling connects the jacking oil pipes.
- Using a clock gauge placed between the casing and the rotor, check the load
distribution of the latter in the journal bearing.
- At the same time, lower the right and left sides of the casing to adjust the
temporary supports (clock gauge between bearings and casing).
This operation is to be carried out on only one side at a time.
- Remove the lower part of the rotor support tooling.
- After removing the tooling at the front and rear inspect the centering between the
casing and rotor Follow inspection sheet.
Compare the readings to the factory measurements, readjust the centering if

necessary. (Vertical guide key and temporary supports).
- Assemble the sliding plates on the bearing block. Measure the dimension between
the plate and the supporting face of the sliding plate
Compare this with the thickness of the shims. Adjust by using a set of adjustment
shims.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Assemble the permanent horizontal supports.
- Remove the temporary supports whilst controlling the settling of the casing with
the aid of a clock gauge.
- Inspect the contact of the sliding shims.
- Check that the rotor turns freely
8.4 Check clearance of front & rear HP/IP casing lower guiding
8.4.1 Check clearance of front and rear HP casing lower guiding & front and
rear IP lower guiding
- Check the clearance of the shim & securing shim
- Machined and grinding of the shim & securing shim according to the clearance
measured.
- Install & locked of the shim & securing shim to the bearing block casing after final
alignment.
- Measured & record of the A, B, C, D, and j, tolerance for j is 0.05 to 0.1 mm and
filled the record to above table.
8.4.2 Check bearing block casing position

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Check and record the clearance (dimension) of the above values as follows
G = clearance between rotor & bearing box C = IP thrust bearing support system
A = HP casing rotor position D = IP & rear bearing pedestal
B = HP thrust bearing support
8.4.3 LP casing fixed points foundation
- Check the clearance of the shim & securing shim
- Machined and grinding of the shim & securing shim according to the clearance
measured.
- Install & locked of the shim & securing shim to the bearing block casing before
during pre alignment
- Measured & record of the A, B, C, D, and s, tolerance for s is 0.05 to 0.1 mm.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

9. Installation of the IP turbine
9.1 Sequence of installation of the IP module
Acceptance IP casing and visual

inspection
Cero sine test and dismasting and
marking journal bearing
Installation of bearing box / pedestal
lower part
Installation and penetrant test of Installation of IP casing

journal include alignment
Assembly lower IP steam inlet pipe

and tightening
Pre alignment between IP and LP

rotor (centering position)
Assembly and adjustment of IP / LP

coupling
Installation and alignment check of

oil baffles
Oil flushing finish
Installation upper bearing and

bearing bushing and final alignment
and install bearing cover
Installation and welding IP inlet

piping and monitoring with gauge
Enclosure and thermal screen

installation
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

9.2 Acceptance of Closed IP Casing and Visual Inspection
- The intermediate pressure casing is sent to the site, closed, and mounted on a
special frame. Before leaving the factory, it is protected for transport
- When the casing is received on site, carry out a visual inspection to check that it
has not been damaged.
- Record the axial and radial position of the IP rotor in relation to the wedging
tooling. See inspection sheet.
- If the casing is to be stored on site, and if the protection has been damaged
during transport, certain corrections shall be required.
9.3 Installation of Closed IP Casing And Pre adjustment
- The casing is slung and the lower pipe assembled (handling instructions) journal
bearings not assembled, sliding pads held in place in the support pad housing by
threaded stems.
- Preparation and installation of IP casing. See inspection sheets. Centre the

casing directly above the pit.
- Carefully monitor the lowering of the casing into the pit.
- Stop lowering the casing 50 mm above its final position.
- Prepare the provision supports and lower IP casing down.
- Centre the rotor in the bores receiving the journal bearing at the front and rear.
- Record the dimensions of the vertical keys. See inspection sheet in the
corresponding bearing. Carry out keying with the provisional adjustment shims.
- Check clearance between HP cylinder module and bearing box HP/IP front side,
if the clearance smaller then 6.0 mm and then cutting the HP cylinder side.
- Alloy spectrum test of IP gland steam piping
- Rough-grind the axial position of the casing to allow the assembly of the
bearings.
- Remove the upper part of the rotor support tooling.
- Assemble the complete journal bearings; if necessary lift the casing with the
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ISSUED DATE :
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temporary support tooling. Connect the jacking oil pipes.
- Using a clock gauge placed between the casing and the rotor, check the load
distribution of the latter
in its journal bearings. At the same time, adjust the provisional supports by
lowering the casing on the left and right (clock gauge between bearings and
casing).This operation is to be carried out on only one side at a time (maximum
tolerance of the dial indicator is 0.05 mm)
- Remove the lower part of the rotor support tooling.
- After removing the tooling at the front and rear inspect the centering between
the casing and rotor. Follow inspection sheet. Compare the valves to the factory
measurements, readjust the centering if necessary.(Vertical guide key and
temporary supports).
- Assemble the sliding plates on the bearing. Measure the dimension between the plate and the
bearing housing in the bearing casing. Compare this with the thickness of the shims. Adjust
by using a set of adjustment shims.
- Assemble the final horizontal supports.
- Remove the temporary supports controlling the amount of settling of the casing
with the aid of a clock gauge.
- Check the contact of the sliding shims.
- Check that the rotor turns freely.
9.4 Rear IP Fixed Point Adjustment
- Position the closed IP casing, place the rotor resting in its journal bearings, carry
out prealign-ment, centering and weighing of the IP casing. Then adjust the
fixed point on temporary keys.
- Adjust the rotor and IP casing in axial position following the factory inspection
sheet.
- Check the dimensions between axes at the rear IP bearing between the journal
bearing axis - the fixed point axis - the journal bearing axis - the coupling face.
- Check the dimension between axes at the HP-IP bearing between the journal
bearing axis and the front IP casing face.
- In this position record the dimension of the front and rear keying of the fixed
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ISSUED DATE :
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point between the casing and the bearing to the left and the right.
- Position the temporary keys. Adjust the clearance between 0, 1 and 0.2 mm.
whilst adjusting, this clearance should be the same both on the left and on the
right of the IP side.
- Final adjustment, to be carried out either after the final alignment, or when
adjusting the HP/IP connections.
- Check the position of the rotor and the IP casing, in relation to the rear IP
bearing, as for temporary adjustment.
- Disassemble the temporary keys.
- Measure the sides at the four corners of the fixed point housing. If there is a
parallelism fault, machine the keys to eliminate the fault.
- Machine the keys with the sides parallel to obtain a clearance of 0.10 to 0.20
mm. Adjust this clearance on the IP side.
- Assemble the well oiled keys
- Measure the dimensions between IP casing clamps and the wedges fastened on
the IP/LP bearing.
- Correct the liners and adjust to suit.
- Assemble the liners with a lubricant
- Hold the liners in place using small bars fastened to the IP casing by means of
screws and pins.
- Lock the fastening screws and secure the positioning pins by caulking.
9.5 Assembly of Lower Steam Inlet Pipe on IP Casing

DOCUMENT NO. :
ISSUED DATE :
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- Pipe Not Welded To the Piping
- Prepare the IP pipe assembly
- Fasten the steam inlet pipe, the segment part towards the top, using adapted
wedges. See handling instruction
- Check the position of the screen (and its fastening) in the steam inlet pipe. Also
inspect the orientation of the segments. See inspection sheet.
- Sling the IP casing, take away the protections, clean and inspect the contact
surfaces (pipe and casing). (See handling instruction).
- Prepare the screws and bolts for assembly, the studs, spacers and nuts.
- Centre the casing above the pipe prepared for assembly.
- Connect the pipe by lowering the casing. Before connecting the segments,
assemble the three stems, spacers and nuts of the assembly tooling
- Install the pipe with this tooling. Adjust the parallelism between the flange and
the casing. Connect the segments. Place the flange onto the casing. Assemble
the nuts and bolts, noting the distribution of studs with the measuring stems
(see inspection sheet). Install the nuts by hand.
- Tightening shall be carried out by a hydraulic spanner after installation of the

casing. Refer to inspection sheet
- Inspect the parallelism of the vertical keys when removing the casing from its
transport frame.
9.5.1 Tightening of IP steam inlet bolt
- Measure the extended length for no extension device bolts according to

reference bolts, L1 original bolts (C), L1 before tightened (D), and permanent
extended length (D-C).
- Use bolts no.08 & 20 as cooled tightened and tested reference
- No measuring extended length device bolts shall be tightened according to the

extended length of ones cooled
- Measure extend length of cooled tightened bolts before tightened (D), tightened
(E), and extended length (D-E)
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- Check & record the position of the a, b, and c
- Follow the sequences of the tightening of the bolts as bellows:

1 2 3 4 5 6 7 8 9 10
25 31 27 33 29 35 26 32 30 36
1~10
37 43 39 45 41 47 38 44 42 48
28 34
11~12
40 46
1 2 3 4 5 6 7 8 9 10
01 07 03 09 05 11 02 08 06 12
1~10
13 19 15 21 17 23 14 20 18 24
04 10
11~12
16 12
- Tightening the steam inlet bolts (M52x5) with moment torque 1684 N.m
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ISSUED DATE :
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9.5.2 IP/LP steam inlet pipe installation
Tightening Sequence
1 2 3 4 5 6 7 8 9 10
01 08 25 18 06 27 03 09 26 05
1~10
15 22 11 04 20 13 17 23 12 19
16 21 10 14
11~20
02 07 24 28
Material Position Dn Torque

Bolts No.
Bolts Nuts Bolts A B C N.m
1 B15-J 46.5 / 53.5 M42×4.5 1520
2 B15-J B15-J 44 44 96 M36×4 950
3 B15-J 36.5 / 53.5 M36×4 950
- Assembly of LP side
1. Each IP-LP crossover consists of two sections which must be assembled,
adjusted and welded on site. Erect scaffolding at the pipe connection
flanges.
2. Remove the protections from the LP steam inlets.
3. Put in place a temporary gasket on each LP inlet flange, position the
connections and flanges, and carry out the pre-tightening of several
screws.
4. Sling level the IP side piping sections fitted with connections and
flanges fixed by spot welding ready for adjusting. See handling
instruction.
5. Install the pipes in the connections until the pipes are in the correct
position along their axes and in height, then clamp them (provide
maintenance and adjustment tooling on site according tooling
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instruction.
6. Hold in position by several spot welds on the outer side only.
7. No welding shall be carried out when the part is slung from the crane.
- Assembly of IP Sections
1. Remove the protections from IP exhaust flange side.

2. Put a temporary gasket in place on each IP exhaust flange, position the
connections and flanges, and carry out the pre-tightening of several
screws.
3. Sling and handle the IP side pipe sections
4. Install the pipes in the connections until they are in the correct position
in their units (provide maintenance and adjustment tooling on site
according to tooling instruction).
5. Hold in position by several spot welds on the outer side only.
6. No welding shall be carried out when the part is slung from the crane.
7. Put in place a temporary gasket, 15 mm thick, between the vertical
IP/LP flanges to achieve the required pre-stress and value of the
gasket.
8. Hold in position (provide tooling). Weld some points on the outer side
9. If necessary, remove the welding points by grinding in order to carry
out the touch-up.
10. After final adjustment, re-weld some points on the connections.
11. Carry out the welds inside and outside the connections according to
specifications of the contract. (See note and inspection sheet).
12. The internal welds must be ground.
- Final Assembly of IP-LP Sections
1. Clean the flanges and pipes correctly

2. Prepare the screws and bolts for fastening of the crossovers on the IP
and LP casings and also the assembly of the vertical IP-LP flanges. Coat
all the threaded parts
3. Perform the final assembly of the pipes and gaskets.
4. Carry out the tightening of the flanges on IP exhaust side and LP inlet
side as per the inspection sheet with the aid of tooling. Lock the screws
with the aid of blocks.
5. Remove the bellows protection straps.
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6. Carry out the tightening of the flanges between IP-LP pipes as per
inspection sheet in sub guide with the aid of tooling.
7. Remove the slings and wedging and dismantle the scaffolding.
10. Inspection and Correction Of Coupling Alignment

- In order to have a shaft line which turns in the best conditions with a minimum of vibrations,
bending stresses shall be avoided. These are generally a result of incorrect adjustments or
poor load distribution between adjoining bearings. This condition implies a perfect alignment
of the rotor axes, obtained by the alignment operation. This alignment operation consists in
adjusting the coupling flanges so that they are parallel and concentric. Refer to the general
instructions defining the conditions to be met, the method of inspection, correction of faults
- Tooling to Be Used: Position the necessary equipment diametrically opposite on the coupling
flanges.
- IP-LP coupling, two separating screws in the free holes for balancing screws in order to maintain
the minimum spacing of the two flanges.
- LP-Generator coupling, two separating screws.
- Two dummy bolts on each coupling to avoid a gap between the two flanges.
- Two of the sets of inspection tooling, several of which are described in the general instruction
- Rotor Alignment Fault Correction
- Adjust the positioning of the rotors for:
Independent bearings (front bearings 2 and 3)
- Position the rotors to the maximum by action on the adjustment device provided between the
bearing and the foundation block
- Carry out the final vertical and transversal adjustment of the rotor by action on the wedging of the
journal bearing adjustment base plate.
- A displacement device shall be provided at each independent journal bearing (sleeves embedded
in 1st phase concrete). This device allows the bearing block to be displaced with rotor
removed with the axial keys free with the casing and the anchor bolts un tightened. For
displacement of the bearing block with the rotor in place, provide and adapted device on more
rigid supports with the foundation block and external parts at the bearing block support face.
- Position the rotor to the maximum by action on the adjustment device provided between the sole
plates of the lower exhaust box (adjustment on turbine assembly).
- Carry out the vertical and transversal final adjustment of the rotor by action on the wedging of the
journal bearing adjustment base plate.
10.1 Adjustment in height
- Un tightens the foundation bolts of the bearing blocks and of the sole plates of
DOCUMENT NO. :
ISSUED DATE :
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the lower LP exhaust box.

- Adjust the height of the bearing blocks and the exhaust box. This adjustment
achieved by altering the height of the assembly using the jack screws
positioned under the sole plates of the bearing blocks or the sole plates of the
exhaust box.
- Adjust the bearing block or the base plate about 0.5mm higher than required in
order to compensate for sinking when the foundation bolts are tightened.
- OBSERVATION: During this operation, it is necessary to keep the bearing block
joint plane (reference face) level in the left to right-hand direction but keep this
reference face parallel to a generatrix of the rotor journal in the front-rear
direction.
10.2 Transversal bearing block adjustment
- This adjustment is carried out by changing the position of the stop screws on
each fixed point of the bearing blocks.
- Displace the bearing block by tightening the stop screws.
- Tighten the opposing stop screws after adjusting the bearing blocks.
- After definitive alignment, lock the stop screws with square locks.
10.3 Axial bearing block adjustment
- This adjustment is carried out by modifying the thickness of the wedges
situated on each bearing block stop piece.
- On assembly: Provide temporary wedging for the pre-adjustment of bearing
blocks.
- After definitive alignment: Machine the definitive shims to the adjustment
values. Position the support plate. Fix the adjustment shim with the two screws
fitted with locks.
- Tighten and lock the support plate screw
- Unlock and un tighten the support plate screw.
- Remove the assembly with the adjustment shims.
- Carry out the axial displacement of the bearing block.
- Re machine the adjustment wedges to the new dimensions.
10.4 Transversal adjustment of the lower LP exhaust box
- This adjustment is carried out by modifying the thicknesses of the shims situated
on each fixed point of the sole plates.
- On assembly after definitive alignment, assemble the adjustment wedges
machined as necessary on the fixed point.
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- During an intervention, Remove the adjustment wedges, Carry out transversal

displacement of the lower exhaust box, Re machine the adjustment wedges on the
fixed point of the LP sole plate. Tighten and lock the fastening screws.
10.5 Axial adjustment of the LP exhaust box
- This adjustment is carried out by modifying the thickness of the adjustment shims
situated on the front and rear fixed points of the lower LP exhaust box.
- On assembly after definitive alignment
- Front side: Position the sliding keys on the IP-LP bearing block sole plate, Tighten
and lock the fastening screws, Machine the definitive shims to the adjustment
dimensions, Position the definitive shims with stop plates., Tighten and lock the
fastening screws.
- Rear side: Position on the lug of the fixed point the machined key with the two
shims and inserts fixed on this key, Machine the definitive wedges to the
adjustment values, Position the definitive shims with the stop plates, Tighten and
lock the stop plate fastening screws.
- During an overhaul: Remove the adjustment shims, Carry out axial displacement of
the lower exhaust box, Re machine the adjustment shims to the new dimensions
(front side), For the rear LP axial key, make the corrections with the set of inserts,
Assemble the new shims on the front axial LP keying and the original wedges on
the rear LP keying after modifying the wedging, Tighten and lock the fastening
screws.
- For fine adjustment of rotor alignment (about 0.2 to 0.3mm max.) an alignment
correction can be made by operating on the journal bearing adjustment assembly.
10.6 Position of the dial gauges during alignment - effects of tolerances
10.6.1 Position of the dial gauges & example of readings and alignment
correction
Because of manufacturing tolerances, the coupling flange may run eccentrically or
show cranking motions when the shaft alone is rotated in the bearings. These
deviations must not exceed the tolerances indicated on the drawing. In general,
the tolerances are 0, 02 mm for axial run out and 0, 02 mm for radial run out.
GEN LP
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ISSUED DATE :
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Position of the dial gauges, height correction
GENERATOR LP
TURBINE
Oben Oder links-- on top or left side

Unten oder rechts -- on bottom or right side
For the alignment procedure, the unbolted flanges are placed opposeach
other (Fig. 1). The dial gauges on the shaft A to be turned, measure the
On the top or left
run out and offset of flange B. Because of a possible
side axial displacement
when turning, two dial gauges are used.
∆Zv = ∆Zo - ∆Zu ∆Rv = ∆Ro -On

∆RuBottom or
2 2 right side
∆Zv = ∆Zo - ∆Zu ∆Rv = ∆Ro - ∆Ru

2 2
∆Zh = ∆ZL - ∆ZR ∆Rh = ∆RL - ∆RR

2 2
The necessary height correction is calculated according to:
∆h1,v = ∆Rv + ∆Zv (a+b)\ dA/2
∆h2,v = ∆Rv + ∆Zv (b)\ dA/2
The necessary side correction is calculated according to:
∆x1,h = ∆Rh + ∆Zh (a+b)\ dA/2
∆x2,h = ∆Rh + ∆Zh (b) \ dA/2
This procedure will be conducted separately for the vertical and horizontal
directions, duly considering the deviations DRH and DZH
Fig. 2: Example of readings and alignment correction, readings (viewed in the
direction z)
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ISSUED DATE :
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5.00 5.00
4.99
4.87
5.06 5.00 5.02 R 4.98

4.97 A
4.87
5.06
5.00
4.89
Fig. 2 shows an example of actually measured values. Provided that the dial
gauges are pre adjusted a positive value, the position of the machine on the left is
too high and too far to the right. It also it’s downward and is displaced to the right.
Therefore, as the following calculation example shows, it I raised with pads (Dh1,
V and Dh2, V are positive) and moved to the left.
Mean values of the axial measurements with vertical values
Top 5.00 = 9.99/2 = 4.995 ---Zo

4.99
Bottom 5.00 = 9.89/2 = 4.945 ---Zu
4.89
Therefore:
∆Zv = 4.995 - 4.945
2
= 0.025
∆Zh = 5.015 – 4.925

2
= 0.045
∆Rv = -0.03
∆Rh = 0.02
With:
Bearing distance a = 2500 mm
Overhang b = 800 mm
Measurement on the diameter dA = 250 mm
The resulting height correction
∆h1v = 0.630
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∆h2v = 0.130
And side correction (coordinates see fig. 1)

∆x1v = 1.208
∆x2v = 0.308
10.6.2 Alignment of HP/IP Rotor
IP HP
- HP-IP coupling, two separating screws in the free holes for balancing screws in
order to maintain the minimum spacing of the two flanges.
- Install the special tools alignment as per above drawing
- Adjust the side and height correction with jacking screws
- Measure the level of the bearing pedestal casing
- Measure the tilting degree of the rotor
10.7 Preparation & assembly of HP/IP and IP/LP coupling intermediate Shim
- To perform machining of these shims, all the prerequisite operations must have
been performed: Final alignment must be completed; the thrust bearing must be
assembled and finally adjusted, The HP-IP connection must be assembled and
finally adjusted, The IP fixed point must be finally adjusted.
- Start up the rotor jacking system. Push the HP and IP casings towards the rear
to make up the connection and fixed-point clearances.
- Place the HP rotor in position against the IP-side thrust bearing. Position the IP
and LP rotors by means of axial positioning plates.
- Place the IP and LP rotor in position by means of axial positioning pates.
- Check the axial dimensions between HP rotor and HP casing and between IP
rotor and IP casing
- Record the dimensions between the HP-IP and IP-LP coupling flanges.
- Machine the intermediate shims to the recorded dimensions
- Machine the over thickness on the side opposite the countersinks
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ISSUED DATE :
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- Check the thicknesses of the intermediate shims after machining; the maximum
permissible parallelism defect is 0.02mm.
- Saw the plates after marking the intermediate shims at the sections (4 mm max
between sections).
- Carefully trim and clean the parts
- Clean the coupling flanges as
- Check the positioning of the elastic pins on the flanges and rear HP and IP
couplings.
- Align the reference-marked holes on the coupling flanges. The rotor jacking
system shall be in operation throughout the entire operation.
- Push the rotors 0.5 mm back towards the rear so as to obtain a clearance to
allow assembly of the coupling-flange adjustment shim halves.
- Offer up the coupling-flange adjustment shim halves between the rotors
- Install two flange bolts to hold them in position.
- Rotate the rotors by a half revolution and assemble the other shim half.
- Install all flange bolts at their reference marking point and fit the contact
surfaces of the rings (for the coupling equipped with tapered rink).
10.8 Preparation & inspection of coupling and studs before assembly
o Inspection the coupling flanges
o Carry out a visual inspection of the two coupling parts.
o Check the condition of the contact surface receiving the nuts of the coupling studs.
o Coupling with shim.
o Inspect the intermediate shim.
o Inspect the support face and eliminate any projecting defects if necessary.
o Check diameters and bores receiving the tapered studs.
o If there is deterioration carry out surface machining to eliminate all traces of seizing.
o Coupling with stud and conical ring, Inspect the bores of the coupling flange holes.
o Check the state of the flange bolts and the conical rings.
o Check the state of the threading.
o Measure the length of the coupling studs (in position).
o Check that the conical ring on each stud is marked "INLET".
o Check the marking of studs and coupling flanges (numbering)
DOCUMENT NO. :
ISSUED DATE :
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10.9 Installation of main stop & reheat stop valve

- Theoretical network
ERECTION PO SIT HP INLET VALVES DISASSEMBLY HP MAIN STOP VALVE
RECONDITIONING HP MAIN STOP W PREPAR.MSV HYDROTEST/STM BLOW
ASSEMBLY POSITION IP INLET W DISASSEMBLY REHEAT STOP VALVE
RECONDITIONING IP REHT STOP W PREPAR.RSV HYDROTEST/STM BLOW
- Tightening of the bonnet

Tightening Sequence
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 7 4 10 2 8 5 11 3 9 6 12
13 19 16 22 14 20 17 23 15 21 18 24
37 43 40 46 38 44 41 47 39 45 42 48
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
- Cooled position of support for main stop valve
1. Supporting beams on both right and left are bilaterally symmetrical.

2. Recorder Cards for HP/IP Main Stop Valve Erection Position
3. Check the spring length (L) of the main stop valve & reheat stop valve after
4. After Adjustment of Valve House with Servo-motor and Before Welding Pipes
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ISSUED DATE :
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5. After Welding Pipes of Main Steam Inlet Stop Valve and Before Stress removing
6. after Welding Pipes of Main Steam Inlet Stop Valve and Stress Removing
7. Before Welding Front Pipes of Inlet Valve Housing
8. After Welding Front Pipes of Inlet Valve and Before Stress Removing
9. After Welding Front Pipes of Inlet Valve and Before Stress Removing
10. After Welding Front Pipes of Inlet Valve and Stress Removing
11. After Adjustment of All Pipes Supporting and Before Starting
12. On Running
- Preparation of a Stop Valve for On Site Steam Blowing
1. Disassemble and remove the autoclave assembly used for the hydraulic test.
Carry out the assembly operations in reverse order.
2. Block the steam inlet with a wooden panel.
3. Disassemble and remove the blind flange from the seat. Assembly operations in
reverse order
4. Remove the two seals and reposition them.
5. When the operation has been completed, remove the wooden panel from the
steam inlet
6. Introduce the autoclave flange with its front side set back to allow segments to
pass .See handling instructions.
7. Position the seal and the pressure ring (their surfaces coated)
8. Assemble the segment and hold them until the ring-carrier is installed.
9. Install the segment supporting ring-carrier.
10. Screw in the flange bolts, their threads coated
11. Install the support plate in the valve housing and engage the autoclave flange
by tightening all the screws uniformly. Connect and weld the piping, then carry
out steam blowing
- Erection and Positioning Of HP Inlet Valves
1. Mark the axes of the inlet valve supports onto the plates embedded in the
foundation block. See layout drawings and inspection sheet (Module 10).
2. Mark the main axes from the turbine axes onto the plates fastened on the
foundation block. See layout drawings.
3. Weld the locking-parts of the bush onto the support plates.
4. Prepare and mount the bushes on these plates.
5. Carry out centering, referring to the axes marked and carry out locking with the
locking device.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- Inlet Casing Handling and Wedging
1. Sling the governing valves and inlet valve casings.

2. Wedge them in a horizontal position, taking care to leave free the space along
the vertical line corresponding to the suspensions so that they can be
assembled.
- Assembly of the Suspension Supports on the Inlet valve
1. Lean and prepare all the suspension parts, which adapt to the support pads.
2. Class these parts according to support unit.
3. Check that the nuts slide freely on the rods, remove any obstructions and lubricate
the thread
4. Carry out the recommended surface treatment
5. Check the free length of the springs.
6. Place the suspension rods in a vertical position on the appropriate shims.
7. Assemble the parts on each unit. Centre the rods in the support pad bores using the
centering screws
8. Adjust the upper parts of th e rod using the plate adjustment nuts so that they arc
flush with the support pads.
9. Lock the support pad screws after adjusting the rods.
- Erection and Adjustment of Inlet Valves
1. Sling the inlet casing equipped with suspension supports. See handling instruction.
2. Handle and position it with the rods resting inside the hushes. The support surfaces
arc treated before both positioning and installation of the protective covers.
3. The casing remains slung to carry out preliminary adjustments.
4. Unlock the rod centering screws in the support pad bore to allow the rods to
slide freely.
5. Loosen the slinging as much as possible so that the inlet valve rests on its supports,
while maintaining its position.
6. Inspect and adjust the casing in its axes marked on the foundation block using the
device which blocks the bush, checking the perpendicularity of the rods at the same
time.
7. Adjust the height of the casing, using the spring adjustment device. Inspect the
dimensions between the upper and lower plates.
8. Sec inspection sheet and layout drawings.
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9. Check the height and the distance between axes of the steam inlet piping flange
welded on the inlet casing. Also inspect the gradient in relation to the HP casing
upper flanges. (See turbine generator unit layout drawings).
10. If the dimensional differences arc minimal, any corrections to the adjustment of the
casing will be carried out when assembling the upper steam inlet piping.
11. Lightly relock the rod centering screws in the support pads, to allow the rod to slide
when assembling the servo-motors.
12. Cheek that the casing is stable on its 3 supports (prepare appropriate wedging).
13. Remove the slings.
- Adjustment of Suspension Supports
1. Check the new spring compression values to calculate the bearing load on each
spring. Inspect the dimension between the upper and lower plates.
2. If necessary correct the spring extension with the adjustment device to obtain
correct adjustment of the casing. See tooling.
3. Unlock the stem centering screws in the support pads and tighten the
counter-nuts.
4. Mount the protective covers on the upper support pads.
- The Erection and Adjustment of the Left and Right Inlet Casing
1. The bushes are welded on the plates embedded in the foundation after the lower
and upper steam inlet pipes have been assembled. The allowances for expansion
and the final adjustment of suspensions are also taken into account.
2. Lock each rod and nut assembly used to adjust suspension with a plate which is
welded on each part.
10.10 Installation of rotor turning gear
- This section is applicable to erection and acceptance of rotor turning gear of steam turbine set,
reducers of steam turbines and auxiliary facilities, and turbine set. It may also serve as
reference to reducing units of other gears and turbines.
- Before installation of gear boxes of gear reducers and turbine sets, the
following items shall be checked:
1. There shall be two diagonal locating pins for gearbox and soleplate, and the locating
pins shall contact well with their pinholes.
2. The horizontal faying surface of gearbox shall contact well; after the bolts are
DOCUMENT NO. :
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fastened, it is required that a 0.05mm thickness gauge is unable to be inserted

between the faying surfaces; otherwise the faying surfaces shall be scraped. During
scraping, the influence on bearing tightening force shall be taken into consideration,
and necessary remedial measures shall be taken.
3. Usually, gaskets are not used for faying surface of gearbox; if gaskets are necessary,
oil resistant pads of appropriate thickness shall be used, and oil-proof sealing paint
shall be applied.
- The lubricating units of reducer and turbine set shall meet the following
requirements:
1. The spray tube of lubricating unit shall be blasted before assembling and shall be
assembled firmly; the spray nozzle shall align with gear clutching position; oil
passages and oil holes shall be clean and unobstructed.
2. In case a lubricating unit with gears carrying oil is used, the indication of oil level
gauge shall meet design requirements and shall be consistent to actual oil level;
usually, the normal oil level shall flood the lowest tooth of the lowest gear.
- Before installing the reducer gears, the following items shall be checked and
shall meet the requirements:
1. Gears shall be free of crack, pore, or injury, and the tooth surfaces shall be clean and
smooth.
2. Steel impression marks shall be impressed on inter-meshed gear teeth; however,

mark is not required for inter-meshed gear teeth that have no common divisor
for each other.
3. Gear clearances shall be measured with a dial gauge; when one gear in the gear
pair is fixed, the circumferential runout amount of the other gear shall be
measured, and the clearance shall be 5% of gear module
4. When checking gear meshing condition with staining method, the width of contact
trace shall not be less than 65% of tooth depth, and the length of it shall not be less
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

than 75% of tooth length, usually it shall be a straight line; the color shall be
smeared evenly and thinly.
- Inspection and installation of rotor turning gear of steam turbine shall meet the following requirements:
1. Gears and turbine wheels shall comply with regulations
2. The mounting position of rotor turning gear of imported turbine set shall offset a value
towards generator side, and that value shall be the maximum thermal expansion value of
rotor during operation; the installation of coupling guard shall ensure that the rotor keeps a
constant clearance to coupling guard even when the rotor expands under heat.
3. The oil seal components at positions where shaft and shifting lever pass through the
housing shall be oil-proof.
4. It is required that a 0.05m thickness gauge can't be inserted between longitudinal and
transversal faying surfaces of rotor turning gear (including engaging plane between rotor
turning gear and bearing seat) when the bolts are fastened and paint is not applied.
5. Assembled rotor turning gear shall clutch or release flexible when operated by hand. It
shall release automatically after the turbine rotor actuates. After releasing, the shifting lever
shall be locked down to keep the distance between gearwheel of turbine rotor and rotor
turning gear. The interlock unit for the oil throttle and the lever shall be mounted correctly, that is
to say, reversed mounting is permitted.
6. Internal bolts and fasteners of the rotor turning gear shall be fastened up.
7. Padding and paint for faying surfaces of rotor turning gear shall be treated according to
the requirements for gearbox.
8. Centering for motor shaft coupling of rotor turning gear after centering, a locating pin
shall be mounted on each of the diagonal feet of the motor.
9. In case the motor shaft coupling of rotor turning gear is exposed, a protective
housing shall be provided.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

- After rotor turning gear of steam turbine and gear reducer and turbine set driven by turbine
rotor are installed, top and gear backlashes of them shall be recorded.
10.11 Secondary concrete pouring for foundation

- Unless otherwise specified, before secondary concrete pouring, the foundation of
steam turbine set shall meet requirements in Clause 7.17, and the following tasks shall
be carried out and relevant installation logs shall be prepared. Centering for shaft
couplings of low-pressure rotors of generator and steam turbine.
1. Centering for shaft couplings of generator and exciter
2. Adjustment of magnetic force centers and air gaps of generator and

exciter
3. Adjustment of clearance diametral of water baffle for water outlet support of

rotor of water-cooled generator
4. Foundation edge irons are spot-welded; condenser is connected to low-

pressure cylinder and then welded.
5. Heavy components (e.g., upper cylinder half) are mounted or temporarily

assembled;
6. Pipelines, cables, and instruments passing through secondary concrete layer

are laid and embedded in dedicated sleeves; it is prohibited to directly bury
them in concrete.
- The following tasks shall be carried out before secondary concrete pouring is done for
foundation:
1. Appropriate protective means shall be provided for equipment of steam turbine

sets, in particular to insulating plates at rear bearing seat of generator, sliding
surfaces of bedplates, and electrical apparatus under generator, in order to
avoid polluting or wetting them during secondary concrete pouring.
2. Rough surface between denudation concrete and secondary concrete layer shall
be blasted to remove sundries, paint, and oil stains. Concrete surface shall be
soaked for above 24h.
3. Bedplate surface contacting secondary concrete layer shall be cleaned up to

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

remove paint and oil stains.
4. The foundation bolt holes shall be clean and inclusion-free, foundation bolt
pads shall contact well with foundation concrete to avoid leakage during concrete
pouring.
5. The position of secondary pouring of concrete shall not hinder thermal

expansion of steam turbine and pipes and shall not block oil ways or drainage
holes of bedplates.
6. Sleeves shall be applied to exposed nut of foundation bolt, and clearances

enough for wrenching shall be reserved around nuts.
- Secondary concrete pouring shall be carried out orderly, and the contractor shall be
responsible for overall inspection of civil work and erecting work as well as,
coordination with other contractors. Steam turbine erection personnel shall provide
assistance during the inspection.
- Secondary concrete pouring and maintenance for foundation of steam turbine set
shall be carried out, in this Code and shall meet the following requirements:
1. It is recommended to use slight expansive cement for secondary concrete pouring

without accelerating agent, if accelerating agent is necessary, test shall be carried out
and approved by relevant authorities.
2. Bedplates shall be solid-filled and shall be filled by hand around the

circumference to ensure placing depth.
3. Secondary placement work under every bedplate shall be carried out

continuously.
4. It is recommended to place secondary concrete for steam turbine, generator, and

exciter at one time. For heavy steam turbine sets, secondary concrete pouring may be
carried out by stage in particular cases; however, bedplates related with structures of
turbine set bedplates or connected to secondary concrete layer shall not be placed by
stage.
DOCUMENT NO. :
ISSUED DATE :
January 20, 10

5. During placement, concrete test cubes shall be prepared according to regulations

and shall be cured under the same condition as secondary concrete layer, in addition,
strength test shall be carried out and reports shall be submitted in time.
6. After placement, any mortar splashing to equipment or bolt surfaces shall be

wiped off, and the concrete shall be cured as required; pay attention to not exposing
equipment to water during watering concrete.
7. It is prohibited to disassemble or assemble heavy pieces or carry out colliding

work on steam turbine set before the strength of secondary concrete layer reaches to
50% of design strength; it is prohibited to tighten foundation bolts or start steam turbine
set before the strength secondary concrete reaches to 80% of design strength.
8. Damp dry grout shall be used for secondary concrete pouring for imported steam
turbine sets (see Appendix A for mixture ratio). When grouting, top and side of bedplate
shall be monitored with a dial gauge to avoid distortion, elevation, or displacement of
bedplate.
- Construction techniques shall be controlled strictly for secondary concrete pouring;

when mould is removed after the curing period, appearance and quality of secondary
concrete shall comply with specification and shall be inspected jointly by parties
concerned.
10.12 Acceptances
- Upon completion of erection of steam turbine main body, the following installation
records shall be submitted for acceptance:
1. Observation record of steam turbine set foundation settlement (provided by observing

party)
2. Bedplate installation log and foundation edge iron position log
3. Cylinder and bearing seat installation log
4. Sliding pin system installation log
5. Turbine rotor installation log
6. Log of centering for shaft couplings of steam turbine set

DOCUMENT NO. :
ISSUED DATE :
January 20, 10

7. Partition installation log
8. Log of clearances of steam seals and through-flow part
9. Installation log of radial journal bearings and thrust bearings
10. Inspection certificate for covering steam turbine
11. Inspection certificate for secondary concrete pouring and report on strength test for
test blocks (provided by placing unit)
12. Record and certificate for remedying defects of steam turbine main body
13. Other records as required
14. Report on optical spectrum recheck for alloy steel components

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PAGE

PROCEDURE INSTALLATION OF TURBINE PROPER UNIT

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

No. Descriptions Page

6 GENERAL VIEW OF TURBINE GENERATOR UNIT 8 of 98

6.1 COMPOSITION OF TURBINE GENERATOR UNIT OUTER VIEW 8 of 98

6.2 COMPOSITION OF TURBINE GENERATOR UNIT TOP VIEW 8 of 98

6.3 COMPOSITION OF FOUNDATION TURBINE GENERATOR UNIT TOP VIEW 9 of 98

6.4 SUMMARY &PREPARATION CONSTRACTION EQUIPMENT & MATERIAL 9 of 98

6.5 REQUIREMENT FOR COORDINATION IN CIVIL WORKS 12 of 98

6.6 GENERAL REGULATION FOR ERECTION 14 of 98

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

6.7 HSE MEASUREMENT 18 of 98

7 PROCEDURE INSTALLATION OF LP TURBINE 20 of 98

7.1 REQUEREMENT FOUNDATION 20 of 98

7.2 PREPARETION BEFORE INSTALLATION OF SOLE PLATE & BASE PLATE 21 of 98

7.3 INSTALLATION OF SOLE PLATE 21 of 98

7.4 INSTALLATION OF FOUNDATION BOLTS 23 of 98

7.5 ADJUSTMENT SOLE PLATE 24 of 98

7.6 GROUTING WORKS 24 of 98

7.7 POSITIPNING OF KEY SEATS, LP AXIAL KEY & SLIDING PINS 25 of 98

7.8 PREPARATION & INSTALLATION OF BEARING PEDESTAL&JOURNAL BEARING 27 of 98

7.9 ASSEMBLY & PRE ADJUSTMENT OF LOWER OUTER CASING 38 of 98

7.10 INSTALLATION & ADJUSTMENT LP ROTOR 42 of 98

7.11 EQUIPMENT INSTALLATION FOR THROUGH FLOW PART 52 of 98

7.12 ERECTION & PREADJUSTMENT OF LOWER DIAPHRAGM & INLET DEFLECTOR 54 of 98

7.13 ERECTION OF LOWER SHAFT END SEAL 57 of 98

7.14 MEASURENT AXIAL & RADIAL OF LP BLADING 58 of 98

7.15 ASSEMBLY & ERECTION OF LP OUTER CASING UPPER 62 of 98

7.16 TURBINE CONDENSER CONNECTION 64 of 98

8 INSTALLATION OF THE HP MODULE 65 of 98

8.1 SEQUENCES INSTALLATION OF HP MODULE 69 of 98

8.2 ACCEPTENCE OF CLOSED HP CASING AND VISUAL INSPECTION PARTS 39 of 98

8.3 INPECTION OF CLOSED HP CASING AND PRE ADJUSTMENT 70 of 98

9 INSTALLATION OF THE IP TURBINE 72 of 98

9.1 SEQUENCES INSTALLATION OF IP MODULE 74 of 98

9.2 ACCEPTENCE OF CLOSED IP CASING AND VISUAL INSPECTION 74 of 98

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

9.3 INSTALLATION OF CLOSED IP CASING AND PRE ADJUSTMENT 75 of 98

9.4 REAR IP FIXED POINT ADJUSTMENT 75 of 98

9.5 ASSEMBLY OF LOWER INLET PIPE ON IP CASING 76 of 98

10 INSPECTION & CORRECTION OF COUPLING ALIGNMENT 77 of 98

10.1 ADJUSTMENT IN HEIGHT 82 of 98

10.2 TRANSVERSAL BEARING BLOCK ADJUSTMENT 82 of 98

10.3 AXIAL BEARING BLOCK ADJUSTMENT 83 of 98

10.4 TRANSVERSAL ADJUSTMENT OF THE LOWER LP EXHAUST HOOD 83 of 98

10.5 AXIAL ADJUSTMENT OF THE LP EXHAUST BOX 83 of 98

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

4.2. Erection manual steam piping & manual turbine unit

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

Summary and preparation of

Factory drawing, technical

Check concrete surface, check material

Check elevation, check grouting material,

Check deflection elevation of LP outer

Pre adjustment and check clearance of

Erection of LP Inner casing lower

Final check of fix point key blocks & shim

UNIT ISSUING : APPROVED BY : SITE MANAGER PAGE REVISION

Assembling of inner casing lower

Assembly of LP steam inlet connection

Erection and pre adjustment of LP

Check dimension of centering and