SITE TEST REPORT DATE :

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)

REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 1/8
RELAY REF615

 GENERAL DATA AND INFORMATION.

Panel No: Designation REF615

Make ABB Rated current 1/5 A

Serial No: Aux: Voltage 125 V DC

Model No: CT Ratio A

 MECHANICAL CHECKS AND VISUAL INSPECTION.

ITEM DISCRIPTION REMARKS

1. Inspect for any physical damage or defects.
2. Verify connections as per approved drawing.
3. Check tightness of all connections.
4. Case earthing check.

 ELECTRICAL TESTS.

- FUNCTION TESTS.

ITEM DISCRIPTION REMARKS

1. Indication/ Target checked.
2. Test switch / plug checked for correct function.
3. Test switch CT shorting checked.
4. Trip/ output contact checked
5. Binary inputs checked.

1. Measurement Check
1.1 CURRENT MEASURMENT: ( C.T RATIO: A)

Injected Current Expected Value Measured Current (A)

(A) (A) IA IB IC IN

0.5

0.75

1
Note: Neutral Injection is Separate , - Current Tolerance= ± 1.5 %

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 2/8
RELAY REF615

1.2 VOLTAGE MEASURMENT: ( P.T RATIO: 4160/√3: 115/√3 :115/√3 V )

- L-L Voltage Measurements

Measured Voltage (KV)
Exp. Value L-L
Inj. Volt (V) VBC VCA
(Kv) VAB

25 % =16.59 1.04

50 %= 33.19 2.08

100 %= 66.4 4.16

2. PROTECTION FUNCTION TESTING

2.1 Over Current Protection Function
2.1.1 Definite Time Check

Relay
Setting Pick Up (A) Drop Off (A)
Stage
Is
R Y B R Y B

I>1 (PHLPTOC1) 1

I>> (PHHPTOC1) 2

I>>>(PHIPTOC1) 3

Pass Criteria
- ±1.5% of the set value or ±0.002 x In - Reset should occur at 0.95 Is. ±1.5%.

Relay Setting Operating Time @ 2Is (Sec)

Stage
Is t (Sec) R Y B

I>1 (PHLPTOC1) 1 3

I>> (PHHPTOC1) 2 1

I>>>(PHIPTOC1) 3 0.3

Pass Criteria - ±1.0% of the set value or ±20 ms

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 3/8
RELAY REF615

- Inverse Time Test:

- Timing Test @2Is

Relay Setting Operating Time at 2Is(Sec)
Characteristic I>1 Measured
(PHLPTOC1)
TMS Calculated
R Y B
Normal Inverse 1 0.2 2.01

Very Inverse 1 0.2 2.70

Extremely Inverse 1 0.2 5.33

Long Time Inverse 1 0.2 24

Pass Criteria - ±1.0% of the set value or ±20 ms

- Timing Test @5Is

Relay Setting Operating Time at 5Is(Sec)

Characteristic I>1 Measured
(PHLPTOC1)
TMS Calculated
R Y B
Normal Inverse 1 0.2 0.856

Very Inverse 1 0.2 0.675

Extremely Inverse 1 0.2 0.667

Long Time Inverse 1 0.2 6

Pass Criteria - ±1.0% of the set value or ±20 ms

2.2 Earth Fault Protection Function :

2.2.1 Definite Time Check:
Relay Setting
Stage Pick Up (A) Drop Off (A) Operating Time @ 2Is Sec)
Is t (Sec)

IN1> (EFLPTOC1) 0.2 1

IN1>> (EFHPTOC1) 0.4 0.5

IN1>>> (EFIPTOC1) 1.0 0.2

Pass Criteria - ±1.5% of the set value or ±0.002 x In

- Reset should occur at 0.95 Is. ±1.5%. - ±1.0% of the set value or ±20 ms

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 4/8
RELAY REF615

2.2.2 Inverse Time Test:

- Timing Test @2Is

Relay Setting Operating Time at 2Is(Sec)

Characteristic
I1> TMS Calculated Measured

Normal Inverse 0.2 0.4 4.012

Very Inverse 0.2 0.4 5.40

Extremely Inverse 0.2 0.4 10.667

Long Time Inverse 0.2 0.4 48

- Timing Test @5Is

Relay Setting Operating Time at 5Is(Sec)

Characteristic
I1> TMS Calculated Measured

Normal Inverse 0.2 0.4 1.712

Very Inverse 0.2 0.4 1.35

Extremely Inverse 0.2 0.4 1.333

Long Time Inverse 0.2 0.4 12

Pass Criteria
- ±1.5% of the set value or ±0.002 x In - Reset should occur at 0.95 Is. ±1.5%.
- ±1.0% of the set value or ±20 ms

2.3 RELAY ANNUNCIATION:-

OUT PUT CONTACTS CHECK

LED INDICATIONS
OPTO INPUT CHECK

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 5/8
RELAY REF615

3- FINAL SETTINGS

3-1 INVERSE OVERCURRENT PROTECTION SETTINGS (IDMT) (51)

DIRECTION :- NON-DIRECTIONAL
I> CURRENT SET ;-
TMS :-
OPERATING CURVE ;-

Relay Setting Operating Time @ 2Is (Sec)

Stage
Is(A) TMS EXP. TIME R Y B

I>1 (PHLPTOC1)

- ±1.0% of the set value or ±20 ms

3-2 INSTANTANEOUS OVERCURRENT PROTECTION SETTINGS (DT) (50)

DIRECTION :- NON-DIRECTIONAL
I>> CURRENT SET ;-
OPERATING TIME :-

Relay Setting Operating Time @ 15 A (MS)

Stage
Is(A) T(MS) EXP. TIME R Y B

I>>1 (PHHPTOC1)

- ±1.0% of the set value or ±20 ms

3-3 INVERSE EARTH FAULT CURRENT PROTECTION SETTINGS (IDMT) (51N)

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 6/8
RELAY REF615

DIRECTION :- NON-DIRECTIONAL
IN > E/F CURRENT SET ;-
TMS :-
OPERATING CURVE ;-

Relay Setting Operating Time @ 2IN (Sec)

Stage
N
IN(A) TMS EXP. TIME(S)

IN>1 (EFLPTOC1)

- ±1.0% of the set value or ±20 ms

3-4 INSTANTANEOUS EARTH FAULT CURRENT PROTECTION SETTINGS (DT) (50)

DIRECTION :- NON-DIRECTIONAL
IN>> E/F CURRENT SET ;-
OPERATING TIME :-

Relay Setting Operating Time @ 15 A

Stage
IN(A) T(MS) EXP. TIME(MS) N

IN>>1 (EFHPTOC1)

- ±1.0% of the set value or ±20 ms

3-5 PROGRAMMABLE LED’s :

LED FUNCTION

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 7/8
RELAY REF615

1 I>1 (PHLPTOC1) TRIP

2 I>>1 (PHHPTOC1) TRIP
3 IN>1 (EFLPTOC1) TRIP
4 IN>>1 (EFHPTOC1) TRIP
5 CBF STAGE-1
6 CBF STAGE-2
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED

3-6 BINARY INPUT’s

BI FUNCTION
X110- INPUT 1 CBF BLOCK
X110- INPUT 2 NOT USED
X110- INPUT 3 NOT USED
X110- INPUT 4 NOT USED
X110- INPUT 5 NOT USED
X110- INPUT 6 NOT USED
X110- INPUT 7 NOT USED
X120- INPUT 8 NOT USED
X120- INPUT 1 NOT USED
X120- INPUT 2 NOT USED
X120- INPUT 3 NOT USED
X120- INPUT 4 NOT USED
X130- INPUT 1 NOT USED
X130- INPUT 2 NOT USED
X130- INPUT 3 NOT USED
X130- INPUT 4 NOT USED

3-7 BINARY OUTPUT’s

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature:
 SITE TEST REPORT DATE :
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. LTD.(SSEM)
REINFORCENMENT OF AL-QURYAT POWER PLANT CONTRACT NO : 30721197/00
OVER CURRENT AND EARTH FAULT PROTECTION SHEET NO : 8/8
RELAY REF615

BO FUNCTION
X100- PO1 CBF STAGE-1 TRIP
X100- PO2 CBF STAGE-2 TRIP
X100- SO1 (SPARE)
X100- SO2 (SPARE)
X100- PO3 O/C & E/F TRIP
X100- PO4 (SPARE)
X110- SO1 O/C & E/F TRIP To Ann.
X110- SO2 (SPARE)
X110- SO3 (SPARE)
X110- SO4 O/C & E/F TRIP To DCS

Eqpt : FREJA 300 Eqpt : FLUKE

Test Inst. Used
ID# ID#
Tested By Witnessed By
Company Name: Mohamed Company
Name:
Abdulkader
Date:
SSEM Date: SEC
Signature:
Signature: