Amendment-1 Amendment-1 to specification No. EDTS132, Rev. °C’ ‘This amendment is issued to specification for “Thin Walled Electron-beam irradiated flexible elastomeric cables with copper conductors for coaching stock applications (working voltages upto 3KV),to change the colour of outer sheet of 1.8/3.0KV ‘ade cables and 600V/1.0KV grade cables. Clause 6.0 is amended as given tow : Clause 6.0 may be read as : ‘The conductor formation, minimum thickness of insulation/sheath and tolerance 1 overall diameter of the cable shall be according to the following table: Description Data sheet Colour | Single core cable 1800/3000V {4 Data sheet-1 | Black outer sheath | grade | Single core cable 600/1000V grade 2 . ACE Data sheet-2 | Grey outer sheath Fi 7 Black outer sheath | Multi core unscreened cables Data sheet-3 with coloured cores a Multi core screened cables Data sheet-4 | Black outer sheath with coloured cores | 7 Black outer sheath UIC Data sheet-5 | with White numbered cores Black outer sheath Multi core cables Data sheet-7_ | White numbered | cores | EDTs132, 1 | 47.03.2007 Loi e he, [| ar. No._|"Aamat.|"“Date | “Sse/Cab-1_| DY.CEED&D | Page‘Amendment-2 Amendment No. 2 to specification no, EDTS132, Rev-'C’ ‘This amendment i issued to specification for "Thin Walled Electron- beam ae) flexible elastomeric cables with copper conductors for coaching stock applications (working voltages upto 3 KV)" to conduct the flame retardance & flar Propagation test as acceptance test specified in the clause 9,0 and placed at S.No. 30 & 31 respectively. Clause 9.0 is amended as below: S.No.30 & 31 of Clause 9.0 may be read a i \ [Smo [rest Product [Type [Routine [ Accept. | Test Inethods & dev. Test |test | test ___| test requirements ia Flame retardance x |v [x v CL. 10.30 = Flame propagation ¥ x v co 103t NOTE:- Firm shall ony out flame retardance & flame propagation tests mentioned ‘above as per dlause 16.5 of IS: 694-1990 with every lot of supply & for each size ‘and submit test report along with the supply. Epis] C [2 a Toi] ‘Spee. 0. | Rev. | Amd& SEICAD_|_DY"CEEIDEDHorne araaton covers the requirements of single core, multcore screened unscreened and UIC cables for Working voltage upto 3000V, Suppliers shall have manufacturing capabilites and adequate experience for ‘manufacturing and supply of ‘Such cables for rolling stock applications, ‘The cable shal be sutable for continuous operation at conductor temperature of 120 deg. C SERVICE CONDITIONS. ENVIRONMENTAL CONDITIONS ‘Ambient Temperature £5°C to 55°C Maximum relative humidity + 100% saturation ANtitude Maximum 1000 meters WORKING CoNDrTIONS Train speed 2 6OKMPH Vibration and shocks: ] a) Maximum vertical acceleration 1.09 'b) Maximum lateral acceleration ©) Maximum: longitudinal acceleration Frequency and amplitude: ‘a= 25/P for values of *F between 10 and 50 Hz GOVERNING SPECIFICATION ) 1ec-228 Conductors of insulated cables WM) tec-332 ‘est on electric cables under fre conditions It) VDE-0295 Conductors for cables and fleuble cords for power instalation ') __DIN-53507 ~"=Betermination of tear strength of elastomers EDTSI32 c 14.2.07 € 8a Lofig | Spec. No. | Rev. Date SSE/CAD-I_| DYCEE/D&D Page |4.0 4a 42 | fees 43 44 5.0 ‘TEST METHODS AND REQUIREMENTS PRODUCT DEVELOPMENT TESTS: ‘These tests shall be carried out on the insulation and sheath materials to establish, a) Safe working temperature. b) Life (Arrhenius Plot) » ©) Infra red spectrograph (Polymer identification) ‘These tests shall be applicable for sources considered fit for development orders, ‘TYPE TEST: ‘These tests shall be caried out to prove conformity with the requirements of specification and ‘general . (ualty/design features of the cable. Complete type tests on one lower size (upto 10 son) of cable from. ach voltage grade shall be carried out. "The results of the type tests shall be valid for a maximum period of ice, years forall sizes of faling in that volage grade, In case of any change in the material or design of the cable, complete type tests shall be repeated, ROUTINE TEST: tress fests shal be caried out by the manufacturer on all rished cable lengths to ensure consistency of the product. However, the purchaser cany out these tests on samples selected at random as per the relevant specification to verify the results observed by the manufacturer, ACCEPTANCE TESTS: ‘These tests are to be caried out on samples taken from a lot for the purpose of acceptance of the lot. ‘Acceptance tests shall not be carried out on a particular size from the: already been conducted, ‘MATERIALS conbucrors: | The conductor shall be made up with craular tn annealed copper wires complying to 1EC-228, Cass, Nominal cross-sectional area, nominal diameter of wires in conductor, number’ of wires and maximum resistance of conductor at 20°C shall as per Data sheets enclosed, I 5.2 INSULATION AND SHEATHING: i 5.2.1 As envisaged in RDSO specification no. ELRS/SPEC/ELC/O019, Rev-0, material to be used for Insulation shall bbe EPDM type Polyolefin co-polymer and sheathing material shall be EEA/EMAVEVA based type polylesr based co-polymer ony suitable for Electron Beam Irradiated cross linking purpose. Firm shall bmi deals of compound used to RCF during tendering as well as final inspection ty regard to materal to be use Sereund used inthe Insulation and sheathing shal be halogen fre and sultable for continuous operation. I 38120 deg, C. Manufacture wil aso submit ira-red spectograph for above material for veritcation | 522 Ttragrcetucd) shall be cross Inked polyolefin based eo-pohmers and wrapping of the cables shall be with woven glas tape, i Sates 7 | 5.2.3 EMC-screen (ifrequired) shal be deié with tn plated copper braiding, EDTSI32_[_¢ 142.07, “thor oe Zofi6 Spec. No. | Rev, Date Sse/caD-1_| DYCEE/DaD Page6.0 CONSTRUCTION and COLOUR: ‘The conductor formation, minimum thickness of inulation/sheath and tolerance In overall diameter of the ‘cable shall be according to the following table: [SNe Deseription Data cheat Colour 1. | Single core cable 1800/3000V grade ‘ata sheet-1 | Grey outer sheath Z| Single core cable 6OO/TO00V grade Data shect 2 | Black outer sheath ‘Black outer sheath with 3. | Mull core unscreened cables Data sheet-3 | Chomred Black outer sheath with 4, | tut core screened cables Data sheet-4 | Pace Black outer sheath with eee Data sheet | white numbered cores Black outer sheath 6. | Multicore cables Data sheet? | Nivte numbered cores 7.0 ‘The colour of cable shall be black, grey, green-yellow, white numbered cores or any other If specified. 8.0 IDENTIFICATION, PACKING AND MARKING: f 8.1 IDENTIFICATION: “The following details shall be printed on the sheath of the cable within 100mm, 2) Manufacturer name/trade mark b) Rated voltage ©) Year of manufacturer <4) Indication of insulating material and its operating temperature viz. “HR 120 deg.C’ 82 PACKING AND MARKING: 8.2.1 _Allcables shall have their ends seated with non-hygroscopic sealing materal, 8.2.2 The cables shall be ether wound on reels or drums or supplied in colls packed and labelled. The packing length of cables shall be 100 +5 m or in muttple. 8.2.3 The label or the stencling on the drum shall contain the following information:- a) Reference specication number b) Manufacturers name, brand name or trade mark : ©) Types of cables and voltage grade 4) Number of cores €) Nominal cross-sectional area ) Length of the cable on the drum/reel/cot ) Number of lengths of the reel, drum or col (if more than one) h) Direction of féation of drum, (by means of arrow) 1) Approx. gross weight J) Year of manufacturer mM EDTS132 Cc 14.2.07 ‘ay Ber, 3 of 16 Spec. No. | Rev. Date SSE/CAD-I_| DYCEE/D&D PageTest Product | Type | Routine | Accept. | methods | dev. Test | test |test [Test | & requirement + | Test for entiation of cross Inked : Can polyolefin based copolymer v el x v ; 2._| Mechanical properties of insulation a alee x 1 10.2 3 | Mechanical properties ofthe sheath e wees 7 103 | Thermal endurance test and duration” of cu04 sablity at break absolute v vj x x sa 5 | Weatherabiity of sheath material a vdex x cl105 Resistance to Ceaner Tor 24 Hr. at room ; ei tee . vex 7 110.6 7 | Construction and dimensions 7 Vole a 1. 10.7 8 | Conductor x Me lex x 1108 9 | Tin Plating : x a : x 109 10. | Conductor resistance . vey y__|_o1010 11 | Voltage test after water Immersion : gel y_| oso 12. | Spark test A salty y | o1035 13. | Dielectric strenoth x voliex : cu 10.12 14 | Insulation resistance constant oe vel : i 10.13 15. | ocstapiity | ie Pe . cu 10.14 16 _| Tracking resistance & ve les y_|_atoas | 17 Tear restance of aton and sheath x lv bx ly | ati | 18 _| Strippabity for section 1.5 to 6 sqm. Ri oe y__| o1087 | 19 _ | Hot set test insulation and sheath x iy x x 10.18 #) Heat shock 2 x yen x | G.10.20 Fp | Drrannic cat rough resistance y py x | C102 | 23_| Notch sensitivity eel ye Lx x | 1022 EDTS132 c 14.2.07 he: BRL 4 of 16 Spec. No. | Rev. Date SSE/CAD-I | DYCEE/D&D Page| Blaby a a pile x yi ch. 10.23, ‘Abrasion resistance 25 a 7 x 1.10.24") 26 | Windabilty (deformation) of finished cable x ve fey ne 1, 10.25, received Impact 7 a . x i. 10.26 Slippage test 28 7 Pie c 10.27 Resistance to Nulds 29 x yey vy 1. 10.29 Flame retardance 30 x yes x 1, 10.30 Flame propagation an saat % ve hex 7 cl. 10.31 Jaa _ | Corosivity of combustion gases : pairs , aint Tg) | TRY of combustion gases on shes onty | _ x | at0% ‘Smoke intensity on sheath only 34 ee yy cl 10.34 Ozone resistance 35 7 vlx a. i, 10.28 10.0 TEST METHODS AND REQUIREMENTS (Cause | Description Requirements “Test methods 10.1 | Test for identincation of rubber polymers | ~~ ‘ASTM-D-3677-83, used for insulation and sheathing _ 10.2 | Mechanical properties ofthe insulation ‘+ Tensile strength as received 27Njmme TECBIA-1-1 C1.9 tongation as recelved 2125% : © Variation after ageing 100.1504/-3 ' | +30% deg.c 03 | Mechanical properties of the sheath * Tensile strength as received 28N/mm? ‘TECBIL-1-1 C19 ‘© Elongation as received 2 125% ‘© Variation after ageing 10d,150+/-3 | #30% TECB11-1-2 C18 deg c Where dumbbell test ‘cannot be prepared, tubes of the combined sheath and insulation = shall be used. 104 | Thermal endurance test and duration of | 250% AFTER 20000h AT TEC 216 usability elongation at break absolute __| 120:+2 DEG.c Arrhenius Plot TOS | Weatherabilty of sheath material ‘+ Elongation at break 280% ‘ASTM 53-1984 (exposure 144) : wteng Un EDTSi32 c 4.2.07 ye a 5 of 16 Spec. No. | Rev. Date SSE/CAD-I_ | DYCEE/D&D Page[105 Resistance to cleaner for 24n at room temp. (ordinary soap solution) Nov, Grads or => deterioration In sheath Insulation” layer. breakdown when tested according to Cl, 10.11 of this specification anf Test equipment according to IEC 811-2- 1 CL10.-Mandret dia according to C19.27.1, of - this specification. The specimen shall be immersed inthe specified medium for the described test duration. The ends of the specimen shall rise above the test medium at least 50mm. 0.7 | Construcion and dimensions “Technical data sheet UIC 895 OR CIS.h. oF TECBLI-1-1 C8 10.8 | Conductor “Technical data sheet EC 226, CLS 109” [Tin plating No bistering UIC 8950R CIE. No colour change TO:10 | Conductor resistance “Technical detas a& per data | UIC 550R C15.1.2 * . sheets enclosed Or TEC245-2 C121 TO | Voltage test after water immersion © SKV grade(DS-1) ‘KV, 50Hz,15min after 2ahr | UIC 8950RC15.3.3.2 water Immersion at room| Or 1EC 885-1 C13 temp. No breakdown © 1KVgrade(os-2) 3k, 50Hz, Smin after 24hr ‘water Immersion at room temp. No breakdown +1 KV grade(0-3 and DS-7) A.5KV, 502, Smin after 24hr ‘water’ immersion at room i temp. : No breakdown + _ 0.6 KV grade(DS-4) don i 1012 | Dielectric strength + AKV grade 25Kv r © 3kVgrade i 215K t No breakdown f 10.13 | Insulation resistance constant at room 2400 M ohms Km TEC 885-1 C4 i temp for DS-1 t K245 M ohms km t For DS-2 Tilton essence constant at 904] — [REZ H ohms kr 3°c For DS-1 i K26.6 M ohms km!) i for0S-2 i 1014 | DC Stbiiy Tor Single core cables 10 days daring water UIC HE ORASSIS i immersion i + KV grade 600 VDC. i © 3KV grade as. 1800 v DC~* i No breakdown | : ie. | EDTSI32, c 14.2.07 a aL 6 of 16 | Spec. No. | Rev. Date SSE/CAD-1_ | DYCEE/D&D Page | | j0.15 | Tracking resistance for single core cables | Current consumption ‘After 105 at 2K Cross section <25 sqm 21.0mA 4-10 sqm 21.5mA 25-95 sqamm 22.0mA 25-300 sqm 22.5ma ‘© Tracking voltage >20Kv = Breakdown voltage >25KV TO16 | Tear resistance of the insulation and 2.5N/mm DINS3507 tearing force sheath “Test specification: strip from compound S (2x15,00mm) T0i7 — | Stippabilty for section 1.5 to Gsqmm | The admissible stripping force | Appendin-A of tis shall be between the min. & | specication ‘max. values. The conductor shall not be damaged and shall be free of residues. TOI | Hot set test insulation and sheath Maximum elongation TECHIES Under load $100% ‘Test temp. 200#3°C ‘After cooling $25% Test oad 20n/sqamn To13 | Shrinking ‘Shrinkagest Smm TEI C10 Length of specimen 300mm test temp. 4804/-3 deg.C exposure time 6h. F020 | eat shock Wo cracking in sheath of TEC B11-3-1 C19 Insulation layer “Test temp. 180+/-3 deg.C Manirel dla according to Cl 10.25.4 ofthis specification — Exposure time 1Hr. To2t | Dynamic at trough resistance “The mean value P for 4 tests | TDE/76/P/16 CL27 each with 90 deg.’ rotation of the specimen and. 100mm Tongitudinal displacement. shall not be lower than the values ‘alven inthe following table. ¥Section [Grade ‘Gut through force] ~ Cut through force P PN) at 232°C. | (Ny) at 704/-2°C 25 3KV 05-1 =100N. 30H 35 3KV DSL 3000. 80H. 25 {KV DS-2 single core cable 80H - 35 KV_DS-2 single core cable = 2000 = F022 | Notch sensitivity Wo Break down when tested | Appendix C ofthis (applicable for 3KV grade cable) according to Cl10.11 but at | specification 50% of the specified test . voltage. 7023 | Piabilty Recoll angle £30 deg ‘Appendix D of tis specification No. breakdown when. tested KV grade 35 sqrt =x according to the C110.11 Test sample of 3KV grade 35 sqm EDTS132 c 14.2.07 up ReL 7 of 16 Spec. No. Date SSE/CAD-I | DYCEE/D&D Page10.24 | Abrasion resistance: 10241 | OFsheath ‘The scrap abrasion resistance | Appendix B ofthis shall not be less than 1000 | specification double stroke 10.242 | OF marking (indeility) No continuous stripe shall be | AppendixB of this, vistle on the marking under | specification 150 stroke 7025 | Windabiily (deformation) of the finshed cable 1025.1 | Asreceived No. cracking in sheath or | UIC 895 or c.5.3.2 Insulation layer. No | Mandrel dia 3xD for breakdown when tested | cable dia. <10mm according to C1.10.11 5xD for cable dla >10 520mm and xD for ‘able dia >20mm 10.25.2 | After ageing No cracking in sheath or | Mandrel dia according Insulation layer. No | to C1.10.25.1, The test breakdown’ when tested | specimen shall be aged according to 1.10.11 inthe straight form during 10d at 150+/- 3 °C before winding, T0253 | APISH-2degC Wo qracking in sheath or | TEC 811-1-4 C18. insulation layer. No | Mandrel dia according breakdown when tested | to C.10.25.1, The test according to C1.40.11 specimen shall be aged in the straight from during 10d at 150+/- 3°C before deposited for 4h in cold box. 026 | Impact at -15+/-2 degC Wo qracking in sheath oF ireuton yer. No breakdown — when tested according to C.10.11 TEC 811-1-4 C18.5 Test ‘specimens as. received ‘and after ageing In air ‘oven during 10d at 150+/-3 deg.c 10.27 | Slippage test The relevant displacement of | A sample length 350+/- the conductor with Insulation | 5mm 1s taken and bent shall not be more than 40mm | to a radius of 150mm. for cables with 25mm dia and 15mm for cables over 25mm dia 10.28 | Ozone resistance 275+/-25ppm. Soh at room | UIC BIS OR C1s.24 oF temp. No cracks In sheath or | IEC 811-2-1 C19 Insulation’ layer. No breakdown when tested as per CL40.11 EDTSi32 c 14.2.07 Or Boz Bof 16 Spec. No. | Rev. Date SSE/CAD-I_| DYCEE/D&D Page029 Resistance to Nuids 1029.1 | Minera oi No cracks or other | Test equipment ASTI No.2 at 10082° C, 24h, deterioration in sheath and | according to TEC 811-2- insulation layer. No | 4 C110 Mandrel ia 1023.2 | Diesel ol (not applicable for DS-2) 72° | breakdown when tested as per | according to €1.10.25.1 68h clio. ‘ofthis spec. The specimens shall be 10.293 | Cleaner at room temp. for 24h Immersed in the = acid base: 1N Oralic acd solution, specified medium for = Alkaline base: 1N sodium hydroxide the described duration. solution ‘The ends ofthe specimen shall ise above the test medium atleast 50mm 1030” | Flame retardance (Single cabley Charred Teng <200mm cease | TEC 332-1 _ of burning $305 031 | Fame propagation (bunched cable) | The charred or affected TEC 332-3 CALC 3V portion should not have grade 35sqmnm reached a helght exceeding 2.5m above bottom edge of _ the burner 032 yy oF combustion gases PrFIndex 24.3 UNTP Part 268 oF TEC Electrolyte conductivity 734-2 '$100 micr Sfem $50 mier Sfem (for UIC cables) 10.33 | Toxicity of combustion gases on sheath | Toxicty-index <5 Gases as per UNTP part only 267 or NES-713 To34 | Smoke Tntensity on sheath only Cable darters Unt Part 24 oF ASTI <3mmADSO4 1-243 350<9mm A0S0.8 >9mm_—ADs1.2 or SDR 20% max. F035 | Spark test ~min(34(Sxwall thickness in| TDE/V6/P/I6 CL 36 rnin) KV for DS-1 -mmin(14 (oval thickness in rnim))KV for DS-2 No spark faut. DATASHEET-1; (Construction, dimensions and conductor resistance of 1800/3000V grade single core cable) ‘Temperature range: - 40 to + 120 degC ross 0 wa sin | wre, tains |conton [atures cavean ]tan | em Nom. single wire dia (max.) Nxmm | mm (OD)mm | Q ‘Kg./100 ww sheath) Min, mm my |e 1s —faoiae Ts2K005 [070 aa0i0ao} 1872 2556076 2078005 [070 a70%0a5 |B |3 3956031 250%0a0~[ 090 aa0u0as | 500 —[5 3003 300035 [ 030 30035 [339 |7 7 soa == ———}areaa0 90 saoaoz0 295 |2 EDTS132 Cc 14.2.07 ie Bex 9 of 16 ‘Spec. No. | Rev. Date SSE/CAD-I DYCEE/D&D Page| | 6 126x041 502020 [1.20 8304020] 124 [19 | B 960A 6802020| 740 TO22030 | 0795 | 28 | B TOGA FBC] T50 TL7E030 | 565 [39 4 50 [ 385x04T 3508030 | 160 15,620.30 [0303 [55 | 70 OOST i1st035 [170 15,620.30 [0277 | 74 | % FROST 1297040] 190 1732030 | O20 [96 ey SOROST vaeE0as | 70 196E030 | 0164 | 120 | 150 TaOST 168050 [220 232030 [UIT [ISS Minimum bending radius for 0.0. <10mm = 3D ‘Minimum Bending radius for 0.D. >10mm = 5D Where D= cable diameter DATA SHEET-2; (Construction, dimensions and conductor resistance of 600/1000V grade single corecable) | | Bs 182x0.41 6.70£0.20 [0.96 8.90£0.20 | 0.795 [25.0 8 ‘259x0.4T 7.8020.25 10 10.2£0.20° | 0565 [35.0 | Es 444x051 12,840.40 1.40 15.920.25 [0.210 [90.0 120 ‘S510.5T | 14-680.45 | 1.50 1792030 | 0.164 | 118 ee 0 TEmOSL 1682050 [1.60 2032030 [0132 [i46 ‘Minimum bending radius for 0.0, <10mm = 3D ‘Minimum Bending radius for 0.0. >10mm = 5D Where D= cable diameter | EDTS132 c 14.2.07 RET 10 of 16 | Spec. No. | Rev. Date SSE/CAD-I_| DYCEE/D&D Page(voltage grade 600/1000v) eaa- z € 5 2 | 3 : § j g be E 8g 5 = : 8 gl VEE Ebel tel dts z se 5/668 [58 [228/58 /858 |§ = [88 BO50 | 19x08 0.90 035 17 [62203 | Br, W 401 | S1 Ba7s | PRO} Li0 [oso —} 32 eso] ww v7} 67 Bio [3020 [730 — oss 28 | 7503] ww 20} 77 Bis | 3o025 asd —}oss a7 [70s pow By [as BOS 19x0.18 090 035 17 [68£03 | Br, W,Grve \4o1 |3o BOIS | FOI} LO} uso | 22] reEOS wwe, GE 37] 7H BLO | R230 —}0ss —| 3s] 79L03 fw, Weave 7.0} 3 Is [30 —} raf oss | a7 ase03 ware Bros B03 [isa fose | oas pa | raeos wi ww, Gee aor fT 4x0.75 | 24x0.20 Tid 050 22 | 7780.3 | BLK, Br, W, Gn-Ye 267 [88 40 [Sa020 [430 oss fae az03 wk Bw oe —} 00 Ta wS 30x0.25 160 055 27 | 9.1403 [BLK Br. W, Give B7 [is Minimum Bending radius for ed instaation Minimum bending rads for flexible stallion = 3D Where D= cable diameter Colour codes : Br: Bown, BLK: Black, W : White, Gn-Ye: Green/Yetow ‘DATA SHEET-4: uli core screened cables (Voltage grade 600V) g E l¢ 242 £ | . | i i a |& aoe | Sle |i 5 E. fe as lela je JB LE 7, / Es ao RE Fle 5 12 lg B/S /2 dg | [8/8 [3 ache $2) 8 Bas | iwroie [090 | 130} axe aa | 200] —F |S} a wom BLO | TOI [TR L7_| 50z0Imm | 200] 200} 3s] 50 Bais [Boz _[TsY [202 | sazaanM | T37 [sO] I] S| 70 EDTS132 c 14.2.07 ue px 11 of 16 | Spec. No. Rev. Date ‘SSE/CAD-I DYCEE/D&D PageROS [i908 [090 [130 | 45z03mm [401] 200 [3] 5] 40] white, Ba [oO | 122 [7.67] S5a0IMM | 200] TO | —I—| || Bown Bas | IO fS2 [202 | 1e0Imm | IST [ISO | 3] 5] ar 405 [ise | 090_[S30_|sex0anm [aor fis |S] S| a7 | white, LO iswas [A [Ley | saz03mm [200 [a0 | 3 [S| 72 | pea axis (37022 [152/202 [67203mm [i357 | 100 3 5 | 100 | Greeny Yellow DATA SHEET-5:-UIC Cables TTEW-+1 (18 CORE CABLE) Construction: 1 | Centre Filer 2 | quads Fed mime © Conductor Fledble tn plated copper | T0250 4.79mm dia ‘Insulation Crosslinked polyolefin based copolymers + Colour White, Numbered + 4 cores twisted + Conductor Flee tin pated copper | 4.30 mm dia ‘+ Insulation Cross linked polyolefin 4 pair 2x0.75mm2 (data based copolymers foam — | 19x0.22 mm bus) 2.65 mm dia + Colour White, Black + 2core twisted 530mm dia + Wrapping Plastic tape | |e enc screen Tin plated copper braid © Jacket ‘TPE Colour White 6.7 mmdia Bes ross kad payoiein based copolymers 7 Wrapping Plastic tape ‘5 EMC-Screen optimised —| Tin plated copper braid 14.8mm da © [Sheath ross linked polyolefin 17.5205 mm based copolymers EoTsi32__[C 14.2.07 ‘bs = Sp 12 of 16 Spec. No. | Rev. Date SSE/CAD-1 | DYCEE/D&D PageTTEM-2 (22 CORE CABLE) Construction: 1 [a)S-quads ax ‘* Conductor Flexible tin plated copper] 19x0.25mm 4.80 mm dia ‘+ Insulation ‘Coss tinked potyletin based copolymers + Colours white + 4 cores twisted 440mm dia + Conductor Flexible tin plated copper | 19x0.20mm yk pair 2x0.75mm2 (data 2.65mm dia bus) + Insulation Crosslinked Poiylefin based copolymers Foam © colours White, Black + 2cores twisted 5.30mm dia + wrapping plastic tape ‘+ EMC screen tin plated copper brald + Jacket ‘TPE colour wite 6.70mm dia 2 | Files ‘ross inked poivefin based co-polymers 3 [Wrapping Plastic tape 4 | EMC-Screen optimised | Tin plated copper brald 5.0mm dia | Sheath "TPE colour Black TeI05 mm yy c 14.2.07 we we 13 of 16 Spec. No. | Rev. Date SSE/CAD-1,_| DYCEE/D&D PageTECHNICAL DATA: 1] Pair 20:75 Sqamm Conductor resistance at 20°C $287 2 fhm Voltage rating 300/300 v Test Voltage 2000 v | ‘Mutual capactance nominal 40 Prim Impedance 120812 9/km 120.5 to MHz Atenuation | ft te 100 ayxm 122 Mie 5140 jk L ‘Transfer impedance $30 m2Q/m 2} Quad 4.0 sa.mm Conductor resistance at 20°C $226 2/Km Vottage rating 300/300 v Test voltage aoa ay Mutual capacttance nominal 50 jm \ Cable =o ‘Cross talk attenuation * | paifaiag. bie £560 to 200 KHZ Quad/quadt sada “Transfer impedance of totat screen a S40m/m fs30hiHe 3 ‘ Temperature range Fried 40 to +908 Flexing -25 to +90°C in bedang rads Fed 4 xcable dia i flexing 5x cable da Cable weight per 100m Approx. 50kg EE CURRENT RATING: The general method of calculating ratings shal be as follows, however, If any other conditions «are imposed by the manufacturer, these may be advised: Curent rating during the continuous operation Tan «ff (A) Current rating for continuous operation under service conditions 1h (W) + Current rating for continuous operation under standard conltions (0) + Reduction factor for increased ambient temperature £00) + Reduction factor cable bunching crepe values forthe current rating shal be calculated according to the IEC 287 forthe folowing standard conaitions: Continuous operation Single circuit * 30° Cambient temperature and sufficently large and ventilated spaces, whose ambient temperature fs not appreciably increased by thehgat coming form the cables | © 120° C conductor temperature EDTSI32 c 142.07 Ys Wee 14 of 16 | Spec. No. | Rev. Date SSE/CAD-1__| DYCEE/D&D Page‘current rating ofthe cables shall be as per the tables given below for the respective cables: ‘Toble-1 CURRENT RATING FOR 2-PHASE AC (1 CABLE, RETURN WITH BUS BAR) 3” [Cross | Inva/on perforated tray, [On open tay, Th closed duct, No_| section _| SoHz S0Hz 50HZ 145 326 30.0. 22.8 2125 45.2 a5, 31.6. 314 61.0. 56.2 427 4 {6 785. 723 35.0 fa iit 102 779, 616 153, 14 107, 7125: 203, 1086, 442 3/35. 255, 235 179 9 [50 322 296, 225, 1070, 402. 370. 282 [ai_[95 489, 450, 343 i220 578 532, 405; (13 [4s0 670, 16 469 14 | 185. 761 70L 533, ‘Table-2 CURRENT RATING FOR 3 PHASE(3CABLES IN TREFOIL) S| Gross aon perforated tay, | On open tay, | In closed duct, No_| section _| sotiz s0bie 50H ais [aa 21.2 16.1 2 fas [325 209 227 3_|4 447 aL 313 [ate 38.2 53.6 408 [sho 339 712 38.8 6 [16 118) 108 82.8 71S. 158, 146; ti 3 [35_— aon 185 tat 3 [50 256. 236 180) 3070 323 238) 226 i [95 377 365 277 2 [20 Pare 4 330. 13 [150 | 549 305, 385; ia [105 [ons 35 238 . Installation in air Le unrestricted heat dissipation, means that the following Installation conditions are. observed: © Distance of the cables from the wall, from the floor, from the celling = cable diameter © Distance between two adjacent power circuits 22xcable diameter © Vertical distance between power circuits lad one upon another individual cables 22xcable diameter layers of cable>200mm © Perforated tray with a perforation230% of the total surface. b) Open trays are continuous supports with the vertical sides, but without cover. A possible perforation accounts for <30% ofthe total surface. ©) Closed ducts are entirely closed, Pipes belong to this category also. ‘eEptsis2_[ ¢ 14.2.07 Ys Bre 15 of 16 | spec. No. | Rev. Date SSE/CAD-1_| DYCEE/D&D Page‘Table 3: REDUCTION FACTORS FOR INCREASED AMBIENT TEMPERATURE ‘abet [30 735740 1% 50 [55 [60/6 70 [7% [80 [85 temperature Reduction | 100/097 | 054 [090 [oa7 [Oss [079 [OTS (OT | Oe | Osi | O56 factor fL These reduction factors must also be applied when the temperature of the ambient air is increased due to heat lsipation from the cables (e.g In cable tray or cable trunking or due to heat convection heating ducts) Table-4 : REDUCTION FACTOR FOR CABLE BUNCHING Wor Ji 273 4 Js Je [8 | | [i [ie [20 power ccreut Bunched Tad [O70 [es [oe | OS7 |0s2 [OAs OAS [OA [OAT [038 f singe [400 [oss [079 [ors [Ors [O72 [ort leyer # 4 touching +# not for 2 phase AC ‘DATA SHEET-7 : (MULTICORE UNSCREENED CABLES). “These cables have been included for hamess to be laid down in multi core cables for electrical equipment. Construction, Dimensions and conduc or resistance of 600/1000V grade cable “Temperature range :- 40 to + 120 dea. bieir ‘Conductor ase * construction : [sue /Revafwee |S” flneiton Sar | cae ia [SOE | an | MOO | pare Ctra vale) x | ony {9 ey | colour | R20 | (trom) | Par. nn) ‘Onmy | Kar Nx mm dia mm fmm: [mm fmm + he | Kar | 420354 30x 025 16 [Oss | 27 | aaz 04 [Wate [13.7 [33.6 [NA 30x05 TS [055 7 [27 | 163EOS | cores, [37 a7zO | WA OKO 16 [OSE | ZF | T7SLOS | Number [73.7 [520] WA BOO 6 [Oss [27 f2OSEOS | Printing [13.7 [90 [HA 50x02 Bi [oe [as | ie7E0s wal 570 [NA 36x03 a7 [oes [42 | 288 05 508 [750 | NA The cable shall be tested as per Data sheet-3, e (epTs132 c 14.2.07 fits ae 16 of 16 Spec. No. | Rev. Date | | SSE/CAD-I_, | DYCEE/D&D Page . eee