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    19 views23 pages

    Upc 660

    Uploaded by

    Mario Corona

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    i ‘oO Dynisco Instruments {38 Forge Parkway, Franklin MA 02036 DYNISCO uPC660 MICROPROCESSOR BASED PRESSURE CONTROLLER OPERATION MANUAL Topic SECTION INTRODUCTION SPECIFICATIONS INSTALLATION MOUNTING AC POWER WiRING INPUT WIRING PRIMARY OUTPUT WIRING ALARM WIRING AUXILIARY OUTPUT WIRING OPTIONAL REMOTE CONTACT WIRING OPERATING INSTRUCTIONS FRONT PANEL DESCRIPTION OPERATING MODES CONFIGURATION MODE CONTROL MODE TRANSDUCER CALIBRATION CONTROL PARAMETERS CONTROLLER TUNING. KEYBOARD LOCKOUT ERROR MESSAGES OUTPUT CALIBRATIONS LOADING DEFAULT PARAMETERS SERIAL COMMUNICATION INTERFACE LOCALIREMOTE SWITCH SERIAL COMMUNICATION WIRING PROTOCOL (see separate manual) CONTROLLER. DEFINITIONS ALARM CONFIGURATION EXAMPLES WARRANTY AND SERVICE MANUAL PIN 974057 3/93 @ 10 INTRODUCTION ‘The uP8E0 is a microprocessor based controller designed fr single loop pressure contol. Input ftom a standard Dynisco $50 ohm strain gage pressure transducer can be eeslly ranged and calbrated through the tront keyboard. The control acon is ul PID wih a user choice of 20/420 ‘Aor 0-10 VDC 12 bit (0.09% F.S.V) resolution output. A dual slope AD conversion of ls than 4100 mS enables the wC86O to respond to today’s rapid processes. Dual 4 digh alphanumeric splays aid in user setup and operation. Also standard are tuly programmable cual alarms, bbumpless autormanval transfer, seven sogment LED deplays and 0-2 VOC auxiliary oulpul Cptiona features inctude a third alarm and serial communications terface via RS232C, AS422, or S85. Please review this manual carefully prior to installation and operation. SPECIFICATIONS. GENERAL ‘Casa: ABS black ‘Displays: Upper cispay four 12.7mm high 7 segment LED's trom -1899 to +9999. Lower display ‘eur 7.6mm high seven segment LED's from -1999 to +9999, Decimal point seltabe at any Postion trom the trot keyboard ‘Dimensions: DIN 43700 96 x 96 mm, 160 mm deep, ‘Panel culos: 92x 92 mm205 mm ‘Bower Sunply: 1207240VAC 50160 HZ 10% ‘ngulatba resistance: > 109 MOnm ‘Analoa Diotal Conversion: dual slope 100 mii second conversion. Display update every four ‘Accuracy: £0.2% FSV 1 dit @ 25°C ambient (77°F) ‘Basoluion: + digit ‘eumicy: 85% RH non-condensing inpurs, ‘Tuas: standard Dyniso 6 wire 950 ohm sain gage pressure transducer ‘Sensity: auto range tom 2 1 4 mViV Zesabaance: + 25% tl sale ‘Budge exctation: VDC nominal ‘Shar Calbyalion Range: programmable rom 40% to 100% (tau is 80% for Dynisco), | any transducer lead is cisconnected, displays show open crcl ard ouput is foreed'e ze, CONTROL ACTIONS: ‘Control made: PID ‘Pragorional band: adustable from 1 to 200%, resolution 1 dig. Inteara: adjustable from 0.1 to 99.8 seconds, resolution 0.1 seconds. Adjusting intogral over 98.9 seconds excludes integral action, ‘Dadvaie adjustable trom 0.1 to 99.9 seconds. Adjusting derivative to 0 seconds excludes ervatve action CONTROL OUTPUT ‘Tuas: (Optosolated) 0-10 VOC or 4-20 mA output selectable by keyboard and itemal jumper ‘Bascltion: 0.1% in marl mode: 0.03% in automatic mode (12 bt. '500 ohm maximum for mA output, 500 ohm minimum for 0-10 VDC output ‘Aclion: drectteveree, keyboard selectable ‘Modes: manual or auto PID, bumpless transfer fom manualto auto ALARMS, ‘Number: two standard, thee optional ‘Alamimade: selectable process, deviaton, or band alarm ‘Alam output: two alam dual SPOT relays, thee alarms; 3 SPST relays ‘Contact ating: 44 @ 250 VAC resistive oad ‘Hysleisis: + 0.99% FSV ‘ANALOG RECORDER OUTPUT ‘ae: Linear, 0-5 VDC non isolated 2m ‘Resolution: 0.09% (12.61) ‘Max Barge: 25% 10 125% of span EXTERNAL CONTACTS (Optional) Inputs: 3 CPU isolated contacts ‘Dazainion: + contact foreach ofthe folowing: aute/manval selection, mereasing power ouput, ‘decreasing power output (manual mode) 10 mA mina Selection: acivated trom ont keyboard INSTALLATION MOUNTING _ Propare a panel cutout per the cimensions detailed below. Remove the four mounting brackets {tom etre side of the instumere. Insert the unt ino the panel cutout trom the ont f the panel Wie oaing the unt femly against the panel re-inetal the mounting brackets by siding them forward until the unt ished firmly agains! he panel. Panels wih a maximum thickness of Stim Gan be used, 92mm (+0.51-0mm) mm (0.51-Omm) o 2-2 AC POWER WIRING ‘AC power is wited as detailed in the folowing lagram. Note that al ear ‘mace wit Fast Ons" Amphenol PIN 640805-1for 4 the 16 AWG or equal, SS (c 240v 120¥ minal connections are pl Terminel 33 must be connected to eerth ground Termine! number 5 must be connected to terminal 35, 2-3 INPUT WIRING Connect the pressure traiscucer per the instructions detaled below. Do not run input wires inthe ‘same condult with power cables. Shielded cable should be used and grounded athe aneducor end only (Dynisco's cable assemaly provides this grounding) 7 Shiota 7 [ signst (+) [Signal (=) = Excitation (+) TRANSDUCER Excitation ao F shunt cat TT Shunt cel 10 = " DYNISCO STANDARD WIRE CODE TRANSDUCER PIN-OUT LEAD. goLoR PIO SERIES pT4s0 SERIES EXCITATIONS wirTe A ¢ ‘SONAL RED 8 A BxCrTATION. GREEN © > sc. BLACK o 8 ‘CALIBRATION BLUE E E (CALIBRATION ORANGE F F G unused) H (unusec) 2-4 PRIMARY OUTPUT WIRING 1WPCEE0's cutouts leolated from main crcut ground. Wiig is achiaved as detaled betow. 2a —_-— 500 OHM for na ouput ps : LOAD] 509 Gut ain. for WC supa ae, 25 ALARMS WIRING |uPCE60 is avalabe wih ether two alarms (standard) or tree alarms (optional). The two alarm version has SPDT contacts whie the tree alarm version has SPST contacts, In both cases arm contact rating is 4A @ 250VAC resistive load. Alarm wig sdetails below. See secion 2: or alarm programming =—}— sore ee | ee sf» 3 [= —c »=}—"" » =} a }+—* A a [=—}—c 2 {=}—” 2 =} Ww |e Two aLsn TREE ALAM VERSION VERSION 2-6 AUXILIARY OUTPUT WIRING [NPCSE0 has @ -5VDC ausilarycupet which canbe found a terminals 2{+) and 3) 2_E= 2S 2.SKOHMMINIMUM 2:7 OPTIONAL REMOTE CONTACT WIRING ‘The uPO86O controle is ofered wih an EC! option that allows the functions ofthe Auto/Manual and UprDown keys io bo remetely operated via the conte’ rea terminals e 6 oso —_ 18[=}40~o—_J 6s =} oso —_} ie eon “The terminals have the folowing function: an ‘open = automat operation 425% of full scale. For example spanis Err 1000, input value is 300 tare can net : eceur, a “The measure value is »-258 of fll scale, ‘Attempt has been made to set the span Err ‘value negative, orthe span value is < 7% of SOmY. oooo Overrange. The inpat of the calibrated range oris greater than {the maximum display capability (9999) -ooo Underrange. The input signal is < -25% of the calibrated range oris lover than the capability of the display (-1998). OPEn ‘Transduscerline open. One ormore of the trans ducerlines are open. The unit Gees upscale (control output goes to 2010). 4 The intemal ute zere measurements ‘out of tite. Recalibrate the unt Err 5 Theinternal auto span measurement is ut of ints. Recalibrate the unit. Err 16) (error messages cont) 8 At power upthe unittings one ormore Darumetera which are out of txed limits, Err Referte section 4-2 and reoad defaut parameters. I Not possible to write te EEPROM. New datais written to RAM. In case of pover Err loss data ill be lost. F When transfering from mansal to auto and affecting a setpoint change th Err measured variable is outside the limits established by and EEEE Ram failure. Unit needs to be repaired. NOTE: Sond all units requiring repair to Dynisco, attention Repair Coordinator. 4-2 OUTPUT CALIBRATIONS ‘The PC86O conto! and auxilary outputs ae calibrate atthe factory: however, fs possible for the user to perform a calbraton as needed. Place the conrle in the configuration mode (soe figure 1) and serol through setup parameters Pt - P16 by pressing the FUNC key, Aer P16, the ‘contr enters the primary output ealoaton step. Primary Outpt Calbcation I the mA contol culput was selected in P2, the output cabrtion wal begin with Ct (shown nthe lower dispay). Be sure the output jumpers are correct postioned (igue 2}. Connect ala digt ‘mA meter tothe uPC660's conto outout terminals 21() and 22(). By using the uB/éown arow Kays ofthe controle, ajust the mA output to 0,0 mA =100 miro Amps. Press the FUNG hey ‘once 1o advance to C2 then adjust the output fo 20.0 mA +100 miro Amps, I the 0-10 VOC contro output was programmed in P2, the output cation will begin wih C3 in the lower display. Connect a 4Vp dg vot meter to terminals 2 (4) and 22 (). Via the unidown arrow keys adjust the VOC output io 0.0 VOC 22.5 mv. Press the FUNC key once to advance to (C4 then aust the euput fo 10 VOC 22.5 mv. ‘Alter C4 for votage output) oF C2 tl mA output) the controler wil advance to CS which forthe (0-5 VOC austiary ouput eatin, Aualary Output Calbration ‘This calbratin procedure is pertormed at 25% and +125% of epan, Connect the vott meter to ‘the uPC8O0's rear terminals 2(+) and 3). With CS on the lower cleplay aust the output wih the Uupldown keys to 1.25 VOC 22 mV. Press FUNC once again to advance to C6 then aaj the ‘output to +625 VDC 42 mv. Press the FUNC key once agan fo lock inte carton 43 LOADING DEFAULT PARAMETERS ‘tis possible to load the previously incicated detault paramoters to make it easier to configure and ‘une the instrument, Perform the folowing procedure: Depending upon which mode the conto isin (Le. configuration or controler mode) loacng the ‘default parameters only affects that modo (eter to Section 3-2). Press and hold the down arfow key ane then momentarty press the up artow key. The display wil show OFF dEF. Press the up arrow key and the cisplay wil appear as On GEF. Press the FUNC key and the splay wil show LOAG dEF. When the acing procedure has completed the unt wit automaticaly revert he onal spay ome, 7 50 SERIAL INTERFACE LWPC86O can be supplied with RS2320, RS422, or AS4B5 ceri interace. This is an onion and an be added to a unit inthe fel by the adding a piggyback card to the center printed crout board RS 2520 PN 820645 Sez PN 620656 S485 PNA20657 In order for serial communications to tke place uPCE6omust be enabled to operate in a remote Condit. To do tis cose the contacts betwaen terminals 12 and 13. If these contacts shoul be ‘pened the unt will automaticaly return olcal operating status. Once soil commrarications has stated Its necessary forthe host to send a message to ary device connected to the party ine wit "no more than 3 seoonds between messages. ino message Is Seater seconds tho unt wil retum 6 leal status. LOCAUREMOTE swiTcH Use a ee voltage contac. The contact must be able to crive a minimum lead of 05 mA, 5 Ve, UR Input snot insulted trom main ground. ‘men the contact i cased the master device can take the contol ofthe instrument. When the contacts open (wich sigifis ether an open cuit or fully master device) the cotrller tums to cal mode. ‘men the controler is under control of the master device any operation from the front pane ‘isebled, only montering fs possibi. in case of an emergency the operator must regain contro on the instrument sido. In order tobe abl o obain fe conto. a key ewch shouldbe connected series withthe LR contac, and can be postoned near the Insrument. The swich should have the same rating asthe LR cortact (S08. 6.1), eed 3=}—_” aate Key Switch Figure 5.1 LOCAL / REMOTE CONTACT WIRING 0) 5-2. SERIAL COMMUNICATION WIRING ‘Trvoo types of serial intertaces are offered: RSZ22C, RSA22 and RSABS. Some suggested wiring formats foo. upces0 1. Host. 19 i aK 20 ies ™ Rs2s2c 8 }COMMON COMMON NOTE: Cable length should not exceed 16 m at 9600 Baud pce6o ioe 16 = ARK n= haa! t= HEM | common | stz2 e eS ae 5H are NOTE: Cable length should not exceed 1.5 km at 9600 Baud. nece6o Se Host nx i=! TelRXe 7 a mxlaxc) | Redes 1’ ;COWMON tCoMMON NOTE: Cable length should not exceed 1.5 km at 9600 Baud. e@ 5-3 PROTOCOL (See Separate Operation Manual PIN 974059 For PROTOCOL) 09) CONTROLLER DEFINITIONS Proportional Control - The value shown on the controler is expressed as a percentage of span. The smaller the number, the tighter the contol and grater the response at the controller oc ‘certain enor. However, selecting a value that is to small ends to make the process unstable {eyetng) whe too large a value results ina loose response Integral Response « aids the controler in retuming the process to setpoint. This response is only concemed wih the amount of error that exists between the actual pressure and setpoln, and ow log (imo) the err has existed. The itegral response any functone when an eror exist, Reducing the value of the integral setting (i) increases the amount of inlegral response. A ‘numerical setting that sto large (40) results In process which wil nat return setpoint, while & value which is oo smal (0.1) wil resut in an unstable process. Derivative Response - aids the contol in responding to fast changes in the process. This response is concerned only withthe rate of ertor taking place. The more quickly the adtual pressure begins varying from setpoint, the more quicky this function fores the controller to respond. Note that dorvative only functions when the eror is changing and wil not corect for large errors which are stable. Increasing the numerical value of To inereaces the amount of

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