Ammann Av95

Operating instructions (EN)
E/N/EK/NK AV75, AV95 Serial Nr. 0751-
Yanmar
-1- 521524 01/03
2
Preface
Congratulations on your purchase of an AMMANN road roller. This modern compaction

device is characterised by simple operation and maintenance and is the product of many
years of AMMANN experience in the field of road roller engineering. In order to avoid faults
due to improper operation and maintenance we request that you read this operating manual
with great care and keep it for later reference.
With kind regards,
Ammann Schweiz AG, Eisenbahnstrasse 25, CH-4901 Langenthal

0041 (0)62 916 61 61 FAX 0041 (0)62 916 68 04
This operating manual consists of:

• Safety regulations
• Overview
• Operating
• Maintenance
• Diagrams
• Fault messages
• Technical data
The following explanations serve to familiarise the machinist (operator) with the roller and to
support him during handling and maintenance. It is therefore absolutely necessary to provide
the operator with these instructions and to ensure that he reads them carefully before using
the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are thus avoided.
Adherence to maintenance instructions increases reliability and the lifetime of the machinery.
It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly
operated and / or operating modes are employed which represent improper use.
Spare parts must meet AMMANN technical specifications. This requirement is fulfilled if only
original AMMANN spare parts are used.
These instructions must always be kept available on the vehicle.
3
Index
Preface .................................................................................................................................3
Index .....................................................................................................................................4
Safety.......................................................................................................................................6
Operating instructions...........................................................................................................7
Safety decals, noise levels ...................................................................................................8
Safety (maintenance)............................................................................................................9
Safety (maintenance)..........................................................................................................10
General working safety .......................................................................................................11
Note ....................................................................................................................................12
General layout ......................................................................................................................13
Side view ............................................................................................................................14
Top view .............................................................................................................................15
Identification plate...............................................................................................................16
Cabin ..................................................................................................................................17
Multi-function operating lever (MFL) ...................................................................................18
Operating lever (comfort model) .........................................................................................19
Operating lever keys...........................................................................................................20
Instrument panel .................................................................................................................21
Instrument panel keys.........................................................................................................22
Instrument panel keys.........................................................................................................23
Instrument panel display.....................................................................................................24
Cabin panel keys ................................................................................................................25
Note ....................................................................................................................................26
Operation ..............................................................................................................................27
MFL driver’s seat ................................................................................................................28
Driver’s seat, comfort model ...............................................................................................29
Starting the engine..............................................................................................................30
Emergency stop..................................................................................................................31
Display ................................................................................................................................32
Turning off the engine.........................................................................................................33
Driving / service brakes mechanical ...................................................................................34
Driving / service brakes electric ..........................................................................................35
Vibration control..................................................................................................................36
Sprinkling ............................................................................................................................37
Emergency sprinkling .........................................................................................................38
Steering modes / steering zero setting ...............................................................................39
Traction aid (flow divider)....................................................................................................40
Crab steering ......................................................................................................................41
Roller drum crab steering ...................................................................................................42
Cabin traverse ....................................................................................................................43
Cabin operating switches....................................................................................................44
Options ...............................................................................................................................45
Gritter..................................................................................................................................46
Side cutter...........................................................................................................................47
Anti-adhesive ......................................................................................................................48
Maintenance..........................................................................................................................49
Important notes...................................................................................................................50
Roller maintenance.............................................................................................................51
Maintenance Yanmar-engine..............................................................................................52
Engine spare parts / tools AV75 / AV95 .............................................................................53
Opening the engine compartment door ..............................................................................54
Consumables, tightening toques ........................................................................................55
Engine compartment fuses / cabin top ...............................................................................56
-4-
Index
Cabin fuses top...................................................................................................................57

Hydraulic oil and filter change.............................................................................................58
Vibrating roller drum AV75..................................................................................................59
Vibrating roller drum AV95..................................................................................................60
Lubricant .............................................................................................................................61
Lifting ..................................................................................................................................62
Towing the AV75 ................................................................................................................63
Towing the AV75 ................................................................................................................64
Towing the AV95 ................................................................................................................65
Towing the AV95 ................................................................................................................66
Water tank, sprinkling system, frost hazard........................................................................67
Note ....................................................................................................................................68
Error Messages ....................................................................................................................69
Control and warning lamps .................................................................................................70
Fault display........................................................................................................................73
Fault display........................................................................................................................74
Note ....................................................................................................................................75
Hydraulic diagrams ..............................................................................................................76
Hydraulics diagram mechanical drive .................................................................................77
Hydraulics diagram electrical drive .....................................................................................78
Electric diagrams .................................................................................................................79
Note ....................................................................................................................................80
Block diagram / control wiring.............................................................................................81
Circuit diagram, Page 1 – Battery feed, engine panel ........................................................82
Diagram legend, Page 1 – Battery supply, engine panel....................................................83
Circuit diagram, Page 2 - I/O Box “Engine” ........................................................................84
Diagram legend, Page 2 - I/O Box “Engine” .......................................................................85
Circuit diagram, Page 3 - I/O Box “Engine” ........................................................................86
Circuit diagram, Page 4 - I/O Box “Front” ...........................................................................88
Circuit diagram, Page 5 - I/O Box “Front” ...........................................................................90
Circuit diagram, Page 6 - I/O Box “Rear”............................................................................92
Diagram legend, Page 6 - I/O Box “Rear”...........................................................................93
Circuit diagram, Page 7 - I/O Box “Rear”............................................................................94
Diagram legend, Page 7 - I/O Box “Rear”...........................................................................95
Circuit diagram, Page 8 - I/O Box “Cabin” ..........................................................................96
Diagram legend, Page 8 - I/O Box “Cabin” .........................................................................97
Circuit diagram, Page 9 - I/O Box “Cabin” ..........................................................................98
Diagram legend, Page 9 - I/O Box “Cabin” .........................................................................99
Circuit diagram, Page 10 – CAN Bus, feed, ACE operating and display..........................100
Diagram legend, Page 10 – CAN Bus, feed, ACE operating and display.........................101
Circuit diagram, Page 11 – Cabin electrics.......................................................................102
Diagram legend, Page 11 – Cabin electrics .....................................................................103
Note ..................................................................................................................................104
Technical data ....................................................................................................................105
Dimensions .......................................................................................................................106
Dimensions .......................................................................................................................107
Technical Data AV75 ........................................................................................................108
Technical Data AV95 ........................................................................................................109
Note ..................................................................................................................................110
-5-
SAFETY
-6-
Operating instructions
Starting the roller

Only start the roller from the driving position.
Operating the roller

Stay away from the front and rear of the
roller during operation.
Operating the roller

Persons necessary for operations at the
sides of the roller must remain at a distance
of at least 1 m.
1m 1m
Safety belt
The driver must always wear the safety belt.
Keep the following hazards in mind

• Plane surfaces are not always uniformly
load-bearing.
• Cavities or large stones may be located
below the surface.
• Loamy/clayey soils become slippery when
wet.
• Vibration can increase the hazard of
sideways slipping.
• High steering angles at slope edges
increase the hazard of overturning.
WARNING
• Keep a safe distance to slope edges!
• The edges of filled areas can give way
• Do not drive over steps on roadways!
• Danger of overturning!
-7-
Safety decals, noise levels
Safety decals on the roller

• Safety decals and signs must be kept intact
and legible.
• Safety regulations must be observed at all
times.
• Damaged and illegible safety decals and
signs must be immediately replaced with
new ones.
Noise levels
The following listed noise level measurements were carried out in accordance with the CE
machine directive 93/68/EEC.
Measurement conditions:
• Engine running at rated speed.
• Microphone fixed on a tripod 1.20 m above ground.
• Firm, snow-free and dry ground, no sound reflecting objects within a 20 m radius.
• The ambient sound level and the wind noise level must be 10 dB(A) below the measured
noise level.
• Noise emission in accordance with Appendix 1, Section 1.7.4 f of the CE machine
directive.
Noise at driver’s ear level 77.5 dB(A)

Equivalent continuous noise level 65.6 dB(A)
-8-
Safety (maintenance)
Only open engine doors with the engine off.

Hazard of injury to fingers and hands!
If fault finding makes it impossible to avoid
working on moving parts (engine or roller),
never wear necklaces, bracelets, scarves, ties
or other loose clothing. If any of these get
caught in moving parts there is a danger of
serious injury!
When working under a raised roller, ensure that

it is securely supported.
Never work below equipment which is
supported by a crane only or other electrical /
hydraulic lifting devices. Always ensure that
equipment is mechanically secured before
moving below it.
Use only sturdy ramps suited to the weight of
the roller when loading for transport purposes.
Correctly chock the roller on transport vehicles
against rolling, lateral slipping and overturning.
Exhaust fume hazard!

Do not leave the engine running in confined
spaces.
If use of the roller in a confined space cannot
be avoided, the exhaust fumes must be
extracted directly from the exhaust pipe.
Battery fumes are explosive!

Protect the battery from fire, flames and sparks.
Use a torch to check the electrolyte level (no
lighters, etc.)
Never check the battery charge by shorting the
terminals with a metal object – use a voltmeter
or an electrolyte meter.
When disconnecting the battery always
disconnect the negative terminal first (-), when
reconnecting, connect the positive terminal
first (+).
-9-
Safety (maintenance)
The sulphuric acid in the battery is poisonous

and aggressive. It can burn holes in clothes. If it
gets into eyes it can lead to blindness.
Topping-up / re-charging safety measures:

• Top-up / recharge battery only in well
ventilated rooms
• Wear eye protection and rubber gloves.
• Avoid breathing in acid fumes.
• Fill / refill without spilling acid.
• Start with the aid of a jumper battery
according to regulations.
Remove the radiator / expansion tank cap only

when the engine is not running. First, loosen
the cap to the first stop to release the pressure.
Only open it fully after the pressure is released.
WARNING
Never remove the radiator / expansion tank cap
on a running engine!
WARNING
Danger of scalding from hot water / steam.
- 10 -
General working safety
Operating
1. Only suitably trained, reliable personnel over 18 years of age may operate the roller.
2. The manufacturer’s operating instructions and the safety regulations must be adhered to.
Safety regulations during operating

3. Rollers may only be used with all safety devices operating.
4. Steering and brakes must be checked when commencing work. If defects are apparent
roller operation is not permitted.
5. Before commencing a shift the operator must check the effectiveness of the operating
and safety equipment and the presence of protective devices.
6. If defects in the safety equipment or other irregularities that may compromise the safe
operating of the equipment are determined, the person in charge must be immediately
informed.
7. If defects which endanger safe operation are determined, operations must cease
immediately.
8. The roller may only be driven from the driver’s seat.
9. Operational work may only be performed on the equipment if it is at a standstill and
secured against rolling.
10. The engine must be switched off during refueling. Do not refuel in a confined space. No
naked flames.
11. Do not ascend slopes that are steeper than the maximum climbing capacity of the
equipment. Always drive the roller carefully perpendicular to the slope dip.
12. On steep slopes, rollers must be used or parked so as to avoid overturning.
13. The driver must keep the driver’s cabin and the ladder free from obstacles, grease, oil,
dirt and ice.
14. The driving and working field of view may not be obstructed in any way. Any mirrors
required for this purpose must be correctly adjusted and kept clean.
15. Before leaving the driver’s cabin, the operator must activate the parking (emergency)
brake. If the roller is equipped with a hydrostatic drive, the driver must set the operating
lever in the neutral position.
16. Before leaving the roller the driver must switch off the engine. He must also secure the
roller against rolling and against unauthorized starting.
17. Parked rollers representing an obstacle must be visibly and adequately marked with
proper warning signs.
18. Applies to all types of rollers: depending on the use of equipment it is possible that the
allowed noise level of 90 dB (A) is exceeded. In such cases ear protectors must be worn
in accordance with local regulations.
19. The doors must remain closed during operating.
Maintenance (may only be carried out by trained personnel)

20. Servicing and repair works may only be performed with the engine switched off. This may
be deviated from if the work is not possible without the engine running.
21. Hydraulic pipes must be made pressureless before commencing work on them.
22. Before working on the electrical system, the battery must be disconnected, covered with
an insulating cover or removed. This does not apply to work requiring an electric current.
Injuries caused by battery acid must be rinsed with plenty of clean water and treated by a
doctor.
23. When servicing and repair work is complete, protective devices must be correctly refitted.
- 11 -
Note
- 12 -
GENERAL LAYOUT
- 13 -
Side view
9 10 12 7
6/11 6/11
8
5
13
4 2
2
14
3 1
1 Engine oil drain plug

2 Roller drum scraper
3 Battery cut-off switch
4 Sprinkler pipe
5 Fuel drain
6 Water filter
7 Water pump
8 Hydraulic oil drain
9 Engine air intake
10 Steering wheel
11 Water drain
12 Gravel container bracket
13 Drum lighting
14 Edge cutting device (ECD)
- 14 -
Top view
2 2
1 1 4/6
3
5
7
2 2
1 Lifting bracket
2 Water tank cap
3 Fuel filling pipe
4 Blocked filter indicator (hydraulic)
5 Oil level indicator (hydraulic)
6 Hydraulic oil filter
7 Engine air intake
- 15 -
Identification plate
The identification plate is located on the right

side (looking forward), above the entrance
steps.
1 5 1 Chassis no.
2 Service weight according to CECE
3 Max. weight 1st axle
4 Max. weight 2nd axle
5 Engine power
Engine no.
Please refer to the diesel engine operating
manual.
2 3 4
- 16 -
Cabin
6
9
3
7 mechanical
electrical
1
10 2
11
1 Driver’s seat
2 Seat adjustment
3 Steering wheel
4 Reversing lever, mechanical *)
5 Operating lever, electrical *)
6 Working panel
7 Driving panel
8 Cabin heating
9 Interior lighting
10 Fuse
11 Foot switch for traction aid (flow divider)
*)
Model variant
- 17 -
Multi-function operating lever (MFL)
1 Vibration
2 Elec. steering: rear roller drum to left *)
3 Elec. steering: rear roller drum to right *)
4 Cabin traverse
*) Function is only active with “automatic crab steering”
e INDICATION
All functions are mirrored on the left and the right lever.
- 18 -
Operating lever (comfort model)
7
1
10
1 Operating lever
2 Reduce speed
3 Vibration on / off
4 Increase speed
5 Traverse cabin to left
6 Continuous sprinkling on
7 Traverse cabin to right
8 Elec. steering: rear roller drum to left
9 Rear roller drum zero position
10 Elec. steering: rear roller drum to right
- 19 -
Operating lever keys
Yellow keys
With these two keys the travel speed pre-selection is increased or decreased.
The maximum travel speed can be altered between 2.0 km/h and 10.0 km/h in
increments of 0.5 km/h.
Individual (short) activation of a key respectively increases or reduces the speed
in 0.5 km/h increments.
Individual (continuous) activation of a key respectively increases or reduces the
speed in between 2.0 km/h and 10.0 km/h steplessly.
When one of these two keys is adjusted the selected travel speed is shown on
the instrument panel display
With this key vibration is switched on / off.

The appropriate vibration settings must first be selected on the instrument panel.
With these two keys the cabin is traversed to the left or the right.
The cabin continues to traverse left or right as long as a key is pressed.
Displacement: left/right ± 300 mm.
With this key the continuous sprinkling is switched on (front/rear). The sprinkler
continues to operate as long as the key is pressed.
With this key the rear roller drum is electrically adjusted to the left. The roller
drum continues to move as long as the key is pressed.
The electrical adjustment of the roller drum is only active when the electrical
steering is available (yellow key near the steering wheel).
With this key the roller drum is set back to the zero position.
With this key the rear roller drum is electrically adjusted to the right. The roller
drum continues to move as long as the key is pressed.
The electrical adjustment of the roller drum is only active when the electrical
steering is available (yellow key near the steering wheel).
- 20 -
Instrument panel
1 2 3 4 5 6
7
9 10 12
15
14
8
11
13 16
1 Pre-select switch, front vibration

2 Pre-select switch, rear vibration pneumatic tyre sprinkling (for combination rollers)
3 Automatic vibration on / off
4 Left indicator on / off
5 Hazard flasher on / off
6 Hazard flasher on / off
7 Interval sprinkling – less water (longer intervals)
8 Sprinkling on / off
9 Interval sprinkling – more water (shorter intervals)
10 Roller drum lighting on / off
11 Dipped lights and parking lights on / off – with ignition switched on
Parking lights on / off – with ignition key in the “Park” position functional test!
12 Horn
13 Big amplitude “on”
14 Steering mode front steering
15 Steering mode rear steering
16 Main beam lighting
- 21 -
Instrument panel keys
“Front vibration” pre-selection

The lamp indicates that the pre-selection is active.
“Rear vibration” pre-selection

The lamp indicates that the pre-selection is active.
Automatic vibration: This function automatically interrupts the vibration at the

reverse point
(forwards / backwards) of the roller.
The lamp indicates that the automatic mode is active.
Sprinkling: Water sprinkling is switched on / off with this key.

The lamp indicates that the sprinkler is active.
Interval sprinkling:
Using these two keys the sprinkler interrupt can be altered in two-second steps.
The sprinkling duration is pre-set and cannot be modified by the driver.
Each key activation increases or decreases the interrupt up to the maximum
value of 18 seconds or minimum of 0 seconds respectively.
The two keys “+” and “–“ refer to the water volume.
The sprinkler volume is shown at the left of the display (0 - 10)
“Vibration amplitude” pre-selection:

Using this key the amplitude is switched from small to big.
The lamp indicates that big amplitude is pre-selected.
“Front steering” pre-selection

If this steering modus is selected, steering only operates at the front wheel.
The lamp indicates that this function is active. Whilst changing from one mode to
another the lamp flashes until the desired condition is reached.
“Rear steering” pre-selection

If this steering modus is selected, steering only operates at the rear wheel.
The lamp indicates that this function is active. Whilst changing from one mode to
another the lamp flashes until the desired condition is reached.
e INDICATION
If no pre-selection is active, both wheels are synchronously steered
- 22 -
Instrument panel keys
Direction indicators:
Indicator left or right - the indicator must be switched on / off each time.
This function is available with the ignition switched on.
The respective lamp flashes when the appropriate function is switched on.
Hazard flasher:
This function is available with the ignition switched on and in the parking position.
However, it must be switched 20 seconds at the latest after reaching position “P”,
as the roller controls are then switched off.
This key is provided with a red lamp and indicates the active function by flashing.
Drum lighting:
With this key the work light (roller drum lighting) is switched on / off. This function
is available with the ignition switched on.
This key is provided with a yellow lamp and indicates the active function by
flashing.
With this key the parking lights are switched on / off when the park position is
active. With the ignition switched on the parking lights and dipped headlights can
be switched on / off.
If the ignition is activated after the parking lights are switched on, the dipped
headlights are also automatically switched on.
This key is provided with a green lamp and indicates the active function by
flashing.
Main beam lighting:

With this key the main beam headlight is switched on / off.
With this key the horn is activated.

The horn is activated as long as the key is pressed.
Possible key allocations
With this key the front cleaning fluid pump is switched on / off on the combi
version.
With this key the rear cleaning fluid pump is switched on / off on the combi
version.
- 23 -
Instrument panel display
1 2 3 4 5 6 7
15
8 9 10 11 12 13 14
1 Warning lamp – air filter blocked

2 Control lamp – pre-heating
3 Control lamp – left indicator
4 Display / sprinkler volume / max. speed / hour counter
5 Control lamp – right indicator
6 Control lamp – parking light
7 Control lamp – dipped lights
8 Warning lamp – coolant temperature
9 Warning lamp – engine oil pressure
10 Warning lamp – battery charge control
11 Warning lamp – diesel level on reserve
12 Diesel level gauge
13 Warning lamp – brake / feed pressure
14 Warning lamp – water level on reserve
15 Control lamp centre position of front / rear roller drum
- 24 -
Cabin panel keys
Working / Traffic pre-selection switch

Functions which could endanger traffic are not available in the traffic position.
Acceleration behaviour is adjusted to meet legal regulations.
With this key the softer work ramp can be selected. The lamp draws attention to
this condition.
Attention: In this mode the roller demonstrates sluggish braking behaviour.
With this key the wheel brake can be briefly activated without the diesel engine
being switched off, key function. The engine speed drops to idle. By pressing the
key the roller can be held at an angle until the engine is switched off.
Attention: The key may only be pressed with the roller standing still.
Vibration / gravel strewer (option) pre-selection.

Attention: This function may only be pre-selected if the plug couplings are
connected.
Gravel volume regulation for gravel strewer option

The lamp indicates that the centrifugal wheel is being driven.
ACE Control element for ACE, Ammann Compaction Expert

(Description in separate appendix)
To %
Tu
f
kB
E
- 25 -
Note
- 26 -
OPERATION
- 27 -
MFL driver’s seat
1 Weight adjustment
Turn hinged lever (1) to the left (+);
seat suspension will get harder.
Turn hinged lever (1) to the right (-);
seat suspension will get softer.
3
2 Rotating the driver’s seat
Pull lever (2) up and turn the seat into the
desired position.
2 Caution: the seat only engages every 10°.
3 Back rest adjustment

At the left of the seat cushion, pull lever (3) up
and adjust the back rest to the desired position.
1
4 Forward/backward seat and console

adjustment
Pull lever (4) up and adjust the seat and the
console to the desired position.
5 Seat forward/backward adjustment

Pull lever (5) up and adjust the seat cushion to
the desired position.
4
5
6 Transverse adjustment including
console
Press one of the two levers (right/left) down
with the foot and adjust the seat to the desired
position. Ensure that the seat engages!
1
WARNING
Never adjust the driver’s seat whilst the roller is operating.
Ensure that the seat engages in each position and is secured.
- 28 -
Driver’s seat, comfort model
1 Weight adjustment
Turn hinged lever (1) to the left (+);
• seat suspension will get harder.
Turn hinged lever (1) to the right (-);
• seat suspension will get softer.
2 Rotating the driver’s seat

Pull lever (2) up and turn the seat into the
desired position.
Caution: the seat only engages every 10°.
3 Back rest adjustment

At the left of the seat cushion, pull lever (3) up
and adjust the back rest to the desired position.
1 3 2
4 Forward/backward seat and console

adjustment
Pull lever (4) up and adjust the seat and the
console to the desired position.
5 Seat forward/backward adjustment

Pull lever (5) up and adjust the seat to the
desired position.
Transverse adjustment including

console
Press one of the two levers (right/left) down
5 with the foot and adjust the seat to the desired
position. Ensure that the seat engages!
4
WARNING
Never adjust the driver’s seat whilst the roller is operating.
Ensure that the seat engages in each position and is secured.
- 29 -
Starting the engine
Ignition switch
P Park
0 Off
I Ignition on
II Pre-heating
III Start the engine
Reversing lever / joystick

Bring to the zero position.
Emergency stop switch

1 Activate the emergency stop switch by
pressing.If the emergency stop switch is
activated and the engine is started, the engine
operates at idling speed.
e INDICATION
If the emergency stop switch is released the
engine speed automatically increases to
operating speed.
Start procedure
Turn the ignition clockwise to position III until
the engine runs.
If the outside temperature is below 0° C, first
turn the ignition key to position II and leave in
this position until the pre-heating control lamp
goes off on the instrument panel. Then turn the
key further to position III.
- 30 -
Emergency stop
Position of emergency stop switch

The two emergency stop switches (1) are to the
1 left and right of the drive panel.
Activating the emergency stop

In emergencies, stop the roller by pressing one
of the emergency stop switches.
Releasing the emergency stop

Bring the reversing lever in the zero position.
ATTENTION
The roller can only be driven again when the
reversing lever is in the zero position.
Releasing the emergency stop

Turn the emergency stop switch slightly in the
direction of the arrow until it disengages.
e INDICATION
When the emergency stop is activated the
vibration is switched off.
The sprinkler is not switched off.
- 31 -
Display
Operating hours counter

After the ignition is switched on, the current
operating hours appears in the display.
Stop
If the indicator display changes to “STOP“ after
the roller is started, the emergency stop button
is still activated.
If the speed pre-select is increased or

decreased, the selected travel speed is
permanently shown in the display as long as
the sprinkler is not switched on.
The travel speed can be altered between 2.0

km/h and 10.0 km/h in increments of 0.5 km/h.
- 32 -
Turning off the engine
Reversing lever / joystick

Bring to the zero position.The roller will be
automatically hydrostatically braked.
Emergency stop switch

If the emergency stop switch is activated, the
engine automatically slows to idling speed.
Turning off the engine

Turn the ignition key anti-clockwise back to the
0 position.
Parking position
In the parking position the hazard flasher and
the parking lights can be switched on.
The ignition key can be removed in the parking

position.
- 33 -
Driving / service brakes mechanical
1
0
2
Driving
1 Forward driving
Slowly move the reversing operating lever from the neutral position (0) to the front
position (1).
Max. speed 0 - 10 km/h.
2 Reverse driving
Slowly move the reversing operating lever from the neutral position (0) to the rear
position (2).
Max. speed 0 - 10 km/h.
Service brakes
Activating the service brakes

Slowly move the reversing operating lever from position (1) or position (2) to the neutral
position (0). The roller will be automatically hydrostatically braked.
- 34 -
Driving / service brakes electric
2
0
Driving
1 Forward driving
Slowly move the operating lever from the neutral position (0) to the front position (1). (Max.
speed 2 - 10 km/h, according to setting in display)
2 Reverse driving
Slowly move the operating lever from the neutral position (0) to the rear position (2). (Max.
speed 2 - 10 km/h, according to setting in display)
Service brakes
Activating the service brakes

Slowly move the operating lever from position (1) or position (2) to the neutral position (0).
The roller will be automatically hydrostatically braked.
- 35 -
Vibration control
Vibration pre-select keys

2 3
1 1 Front vibration on / off
2 Rear vibration on / off
3 Manual / automatic vibration:
Manual: Vibration is switched on / off on
the reversing lever.
Automatic: Vibration switches on and off
automatically.
Vibration on = V > 4 km/h.
4 Vibration off = V < 4 km/h.
4 Big / small amplitude vibration.
During manual operation vibration is switched

on / off with the vibration key (1) on the
reversing lever.
During automatic operation vibration is
1 automatically switched on / off with a speed of
4 km/h.
Vibration on = V > 4 km/h.

Vibration off = V < 4 km/h.
- 36 -
Sprinkling
1 1 Water tank
Fill front and rear water tanks (1) with water.
Turn sprinkler system on / off

The sprinkler is switched on and off with key (1).
3
The interval sprinkler is operated with keys (2)
and (3).
• With key (2) the water quantity is reduced
(longer intervals).
• With key (3) the water quantity is increased
(shorter intervals).
The sprinkler interval can be altered in
2 1 2-second steps between 0 and 18 seconds.
The sprinkling time (work phase) is set to 4
seconds and cannot be modified.
Indicator display
Left:
Sprinkler amount
1 bar = small amount of water
• 10 bars = large amount of water
• e INDICATION
• The work phase is preset and cannot be
modified.
- 37 -
Emergency sprinkling
In the case of a defect in the front or rear sprinkler system, water pump or shut-off valve, the
sprinkler can be switched to emergency sprinkling.
The roller can now be operated further, whereby water constantly runs on to the roller drum
with the emergency sprinkling switched on.
4
5 1 Water pump
2 Shut-off valve
3 Water filter
4 Drain cock
5 Emergency sprinkling switch-over valve
1
3 2
Procedure
1 Emergency sprinkling switch-over valve (1) is
switched from position b to position a.
Position a = emergency sprinkling

Position b = pressure sprinkling
a b
e INDICATION
The sprinkling time can vary according to the amount of water in the front or rear tank.
- 38 -
Steering modes / steering zero setting
Steering modes
3 The steering mode function can be selected by

means of keys 1 and 2
2
Key 1: front steering only, the function is
1
indicated by a lamp (3).
Key 2: rear steering only, the function is

indicated by a lamp (3).
If both keys are inactive, the roller steers

synchronously with both axles.
If the steering mode is altered to a non-defined

condition, the first steering mode is kept until a
1 zero position is reached.
This process is indicated by the flashing
lamps (1)
Zero position steering indicator
Roller drums zero position

1
If the front roller drum is in the zero position,
2
the yellow control lamp (1) in the display lights
up.
If the rear roller drum is in the zero position, the

yellow control lamp (2) in the display lights up.
- 39 -
Traction aid (flow divider)
The flow divider ensures equal drive of the front

and rear wheels and thus avoids free rotation of
one wheel.
1 This function is useful for negotiating inclines

with poor adhesion qualities (e.g. loading the
roller via a loading ramp).
By activating the foot switch (1) the “Traction

aid“ function becomes active and the driver is
made aware of this by an audible signal.
ATTENTION
The traction aid is only active as long as the foot switch is activated. The function is not
necessary for normal operating. If constantly activated the hydraulic system is additionally
and unnecessarily heated.The installed locking function does not operate from the left to the
right wheel half on split wheels.
- 40 -
Crab steering
After switching on the ignition, press the yellow

button (1) beside the driver’s panel.
1 With this key the „crab steering“ function is

made available
ATTENTION
This operating mode should be selected when it actually needs to be applied.
Because the roller wheels are offset the operator must pay increased attention.
If the key is switched off, the roller returns to normal operating mode. The flashing yellow
lamp indicates that this is active.After reaching normal operating mode the pre-selected
steering type is assumed.
- 41 -
Roller drum crab steering
Electrical rear drum roller adjustment

Key 1:
the rear wheel moves to the left.
2 Key 2:
the rear wheel moves to the right.
1
1 2
The rear roller drum moves to the zero

position.A new traverse can be carried out.
ATTENTION
This process can only be stopped
with the emergency stop key.
Adjustment during travel

After pressing the crab steering keys (1) or (2)
2
on the operating lever, the rear axle moves in
the desired direction.
1 During adjustment the steering is effective at

the front axle via the steering wheel.
1
2
- 42 -
Cabin traverse
1 EFH 2
MFF
If key (1) on the operating lever is pressed, the complete cabin will traverse to the left,
looking forwards.
If key (2) on the operating lever is pressed, the complete cabin will traverse to the right,
looking forwards.
The cabin continues to move right or left as long as a key is pressed.
Displacement left/right ± 300 mm.
e INDICATION
The cabin can only be moved with the engine running (idling or at operating speeds).
ATTENTION
When traversing the cabin the roller’s centre of gravity is displaced.
- 43 -
Cabin operating switches
The combination of switches is located on the

right of the operating panel.
Switches
1 Front windscreen wiper on / off
2 Front windscreen washer on / off
3 Rear windscreen wiper on / off
4 Rear windscreen washer on / off
1 2 3 4
5 Cabin ventilation on/off

1st stage: weak
2nd stage: strong
6 Beacon light (customer option)
7 Customer option
8 Customer option
5 6 7 8
Three-stage switch for interior lighting

Stage:
1 Interior lighting on
0 Interior lighting off
2 Interior lighting on
2
1
0
- 44 -
Options
Gritter Anti-adhesive
Side cutter
- 45 -
Gritter
Switching on the gritter when starting

1 the roller
3 • Start the diesel engine.
• Move the pre-select switch (1) on the gritter
control panel to the “gritter” position. Switch
the gritter on/off with the vibration key (3) on
the reversing lever.
2
• The gritter speed can be infinitely varied (0 -
4 3 560 1/min.) by means of the rotary switch
(4).
• As soon as the gritting disk turns, this is
indicated by the lamp (2).
Switching from vibration to gritting with

A
B the engine running
• Switch the roller to double-vibration (front
and rear vibration on) by means of keys
(A + B) in the drive panel.
The front and rear vibration functions are
equipped with a yellow lamp which light up if
this function is pre-selected.
• Pre-select a small amplitude (yellow lamp
C does not light) with key (C) on the drive
panel.
Grit volume regulation

The grit volume can be adjusted using the
rocker switch.
1
• Up (1) = more grit
• Down (2) = less grit
e INDICATION
This function can only be pre-selected
(switched on) if the plug couplings (1) are
connected and the small amplitude is active. If
the gritter is pre-selected, the vibration is
automatically switched off.
1
- 46 -
Side cutter
Version with “Comfort” operating lever:
Lowering the side cutter

The side cutter lowers as long as button (1) in
the arm rest is pressed.
1 2 Lifting the side cutter

The side cutter lifts as long as button (2) in the
arm rest is pressed.
Sprinkling the side cutter

3 With key (3) in the arm rest, the water supply to
the side cutter is switched on / off (continuous
sprinkling).
Version with multi-function lever:
Lowering the side cutter

The side cutter lowers as long as button (1)
beside the driver console is pressed.
Lifting the side cutter

2
The side cutter lifts as long as button (2) beside
the driver console is pressed.
3
Sprinkling the side cutter
1 With rotating switch (3) beside the driver
console, the water supply to the side cutter is
switched on / off (continuous sprinkling).
WARNING
All persons must remain clear of the side cutter
when it is being lowered or raised.
- 47 -
Anti-adhesive
Anti-adhesive sprinkler
1
The anti-adhesive pump is switched on/off with
key (1) in the drive panel (key function).
Depending on how the roller is equipped (front
or rear pneumatic types), the front or rear anti-
adhesive pump is switched on.
e INDICATION
Anti-adhesive is a water solvable specialised liquid for asphalt compaction rollers. The anti-
adhesive ensures an effective separation between the rollers/pneumatic surfaces and the
bitumen course.
Mixing anti-adhesive and water:

• The anti-adhesive (concentrate) is always added to the water.
Advantages of anti-adhesive:
• No tearing of the course thanks to the special separating effect.
• Extremely low anti-adhesive consumption.
• The course can be worked at higher temperatures.
• Lower shocking to the course due to lower water consumption.
• Anti-adhesive does not attack the pneumatic tyre rubber.
• Penetration of superfluous anti-adhesive has no subsequent negative effects.
• The anti-adhesive is biodegradable.
Anti-adhesive designations
Manufacturer Name Quantity Mixing ratio Part number

AGIP ESTRAMET S 33 3 : 100
BP BP anti-adhesive 27 T 10 kg / 25 kg / 200 kg 1 : 200
ESSO FORMENOEL E 20 B 8 : 100
FORMENOEL FO 30 B 8 : 100
MOTOREX MOTOREX OEKOFILM 4700 210 litre 1 : 100 923625
MOTOREX OEKOFILM 4700 25 litre 1 : 100 921732
- 48 -
MAINTENANCE
- 49 -
Important notes
ATTENTION
Disconnect the battery before commencing
welding on the roller. Otherwise electronic
control components may be damaged!
CAUTION
If hydraulic hoses need replacing on rollers using synthetic ester oil
hoses, only those with a supplier’s synthetic ester conformity
declaration may be used.
Changing to biodegradable hydraulic oils on used rollers is

forbidden!
ATTENTION
Never splash electronic components with

water!
- 50 -
Roller maintenance
e NOTE
Regular inspections and maintenance are absolutely essential for perfect roller operating
safety. The following table shows the inspections to be carried out and their intervals.
After 10 operating hours (daily) 1 2 3

• Engine oil level • •
• Cooling water level (AV95) • •
• Fuel level • •
• Hydraulic oil level • •
• Sprinkler system • •
• Roller drum scraper • •
• Roller drums / tyre pressure • •
After 50 operating hours (weekly)

• Air filter element • •
• Battery electrolyte level • •
• Hydraulic oil filter soiling • •
After 500 operating hours

• Vibroshaft gear oil •
• Replace hydraulic oil filter •
• Steering crown / steering cylinder •
After 2000 operating hours (annually)

• Hydraulic oil •
1 Check
2 Top up / clean / lubricate
3 Replace
e INDICATION
Furthermore, please observe the Yanmar engine operating instructions and the maintenance
tasks and intervals given there.
- 51 -
Maintenance Yanmar-engine
Part
Once every every every every
Description daily
after 50h 250 hrs 500 hrs 1000 hrs 2000 hrs
Check and top up fuel-level ○

Fuel circuit
Fuel filter and check ○

water
separator clean ○
Fuel filter element change ○
Check engine oil-level ○

Lubricating-
Oil-system
○ ○
Change engine oil st
(1 check)
nd
(2 and following)
○ ○
Change engine oil filter st
(1 check)
nd
(2 and following)
Check Cooling water ○

Cooling system
Check and clean cooling fins ○

○ (clean)
for pollution
Check V-belt ○
Change cooling liquid ○
Check and clean cooling

●
circuit
Check leaking of Fuel-, Lubricating
○
oil- and cooling circuit
Check and change oil-and water
●
pipe
○
Electr. Air entraining
clean with use in dusty areas ○

Air cleaner
system
element ○ ○
change with use in dusty areas
Clean ventilator ●
Check
system
○
Control -and warning light
Check accumulator acid ○
Adjust inlet and outlet valves ●

Check correct function of
●
pump
Injection nozzle
Fuel
Fuel injection pump

●
check injection beginning
The steps market with a black point (●) must be completed by an authorised Yanmar dealer.
Take into consideration the Operating instructions for the Yanmar-engine and carry out all
the detailed maintenance activities mentioned within.
- 52 -
Engine spare parts / tools AV75 / AV95
AV75 engine type 4TNE98-AMM

Description Number Part number
Valve cover gasket 1 129900-11310
Oil filter 1 129150-35151
Fuel filter 1 119000-55600
V-belt 1 25132-004100
Outer air filter element 1 129062-12560
Inner air filter element 1 119005-12571
Water separator 1 121850-55800
Stop solenoid 1 129953-77803
AV95 engine type 4TNE106-AMM

Valve cover gasket 1 123900-11310
Oil filter 1 119005-35100
Fuel filter 1 119000-55600
V-belt 1 123900-42480
Outer air filter element 1 942708
Inner air filter element 1 942709
Water separator 1 120324-55750
Stop solenoid 1 129953-77803
Tools AV75
Tool set 1 592447
Handle 1 365819
Pressure hose DN 12 x 750 1 495060
Straight screw union GES 15L ½“ 1 901064
Tools AV95
Tool set 1 592370
Handle 1 365819
Nipple GF 530 DN ½“ x 250 1 922477
Elbow 45° GF 120 DN ½“ 1 905284
- 53 -
Opening the engine compartment door
Locking device
Open the locking device (1), which is located on
1
the side of the engine compartment door with
the lever provided (standard equipment).
Opening
Open the engine compartment door.
WARNING
Never open the engine compartment door with
the engine running.
Danger of serious injury to hands and

fingers!
WARNING
Only work on a cool engine.
Danger of burns!
- 54 -
Consumables, tightening toques
Consumables
Description Make Quantity Part number
Engine oil Motorex Topaz SAE 15W50 1l 921197
Grease (vibrocasing) Blasolube 371 900 gr 371
Grease (vibrocasing) Blasolube 371 14 kg 920266
MOTOREX Compound Plus ISO
Gearbox oil 1l 920255
220
High temperature grease MOTOREX 182 17.5 kg 923431
High pressure grease MOTOREX 3000 17 kg 922672
Anti-freeze Motorex green 30 l 922341
e Bolt adhesive Loctite 243 (blue) 50 ml 907977
e Bolt adhesive Loctite 243 (blue) 250 ml 907975
e Bolt adhesive Loctite 262 (red) 50 ml 907978
e Bolt adhesive Loctite 262 (red) 250 ml 907979
Colour spray RAL 1016 sulphur yellow 400 ml 922700
Colour spray RAL 6033 turquoise blue 400 ml 922701
Glass adhesive Sikatech Ultrafast 310 ml 923215
Cleaner SIKA Cleaner 205 1l 923216
ATTENTION
Unless instructed otherwise, all bolts must be secured with Loctite 243/blue. (Loctite 262/red
for nuts and bolts of rubber bearings).
Standard tightening torques

Description Strength class Torque in Nm
M6 8.8 10
M8 8.8 25
M10 8.8 49
M10 10.9 67
M12 8.8 86
M12 10.9 117
M16 8.8 210
M16 10.9 290
M20 8.8 410
- 55 -
Engine compartment fuses / cabin top
Engine compartment fuses

The fuses are located in the engine
1 2 3 4 5 compartment above the drive pump.
1 Pull-in solenoid Timer F1(60A / 950884)

2 I/O box “engine” F2 (60A / 950884)
3 I/O box “rear”F3 (60A / 950884)
4 I/O box “front” F4 (60A / 950884)
5 Cabin F5 (60A / 950884)
6 ACE F6 (40A / 950883)
6 7 7 Pre-heating F7 (100A / 950885)
Engine compartment relays

1 Relay (K31), stop solenoid
2 Timer (K30) for the stop solenoid relay.
3 Starter relay (K14), 70 A
3
1
2
Cabin fuse bottom

The fuse is located in the lower half of the
driver’s console
1 Control F10 (7.5A / 921718)
ATTENTION
Always disconnect the supply when working on
the electrical system.
b Battery cut-off switch
The battery cut-off switch is located on the
chassis behind the left engine compartment
door.
a
a) Supply off
b) Supply on
The key can only be removed in the off position.
- 56 -
Cabin fuses top
The fuse box (1) is located below the right sun

visor.
1 Main fuse (30A)

4 5 6
Front windscreen wiper
2 Main fuse (30A)
Rear windscreen wiper
3 Main fuse (10A)
Front and rear windscreen washer,
radio (optional), interior lighting
4 Main fuse (20A)
Fan: heating / ventilation, cigarette lighter
5 Main fuse (10A)
1 2 3
Beacon light (optional)
6 Main fuse (10A)
Work light (optional)
1 1 Fusible links
1 Fuse defect
2 Fuse in order
ATTENTION
Always disconnect the supply when working on
the electrical system
b
Battery cut-off switch
The battery cut-off switch is located on the
chassis behind the left engine compartment
a door.
a) Electricity supply off

b) Electricity supply on
The key can only be removed in the off position.
- 57 -
Hydraulic oil and filter change
Ventilation filter
1
Unscrew the ventilation filter (1). If the
ventilation filter is closed, oil cannot be filled.
Oil drain plug

Unscrew the oil drain plug (1) and drain the oil
into a drip tray. Replace the oil drain plug.
1 Hydraulic oil filter

Loosen and remove the hydraulic oil filter (1).
Hydraulic oil filter change

Change the hydraulic oil filter when the clogged
filter indicator (2) needle is in the red area with
the hydraulic oil at operating temperature (at full
engine revs).
2
Hydraulic oil
Fill with new hydraulic oil and screw on the new
hydraulic oil filter. Tighten the ventilation filter.
ATTENTION
Always replace oil and filter at the same time.
First oil and filter change after 500, then every
2000 operating hours.
At least once a year.
e INDICATION
When filling new hydraulic oil, the oil must be pre-filtered and correspond to a purity class of
8 according to NAS 1638 or 17/14 according to ISO/DIN 4406.
- 58 -
Vibrating roller drum AV75
Vibroshafts – oil change every 500 h, at least

once a year.
1
Position the front or rear roller drum so that the

2 oil drain plug (2) is at the bottom.
The oil level sight glass (1) must be on the right

of the roller drum.
Procedure
1 Remove the venting plug (3).
2 Remove the oil drain plug (2) and drain the

3 oil into a drip tray.
3 Replace the oil drain plug.
4 Remove the oil filling plug (4).

Fit the oil filler hose (vehicle tools) and fill
with oil.
5 Check the oil level at the oil level sight

4 glass (1).
6 Remove the oil filler hose and replace the

oil filling plug. Replace the venting plug
and tighten to the prescribed torque.
Oil quantity:
• At 2 amplitudes: 4.4 l gearbox oil

- 59 -
Vibrating roller drum AV95
Vibroshafts – oil change every 500 h, at least

1 once a year.
Position the front or rear roller drum so that the

oil drain pipe with the drain plug (2) is at the
bottom.
Procedure
2 1 Remove the venting plug (1).
2 Remove the oil drain plug (2) from the

drain pipe and drain the oil into a drip tray.
3 Replace the oil drain plug.
4 Remove the oil filling plug at the vibropipe.

5 Screw in the straight hose union (vehicle
tools) and fill with oil.
6 Check the oil level in the oil level sight
glass Η.
7 Remove the hose union and screw in the
Η sealing plug.
8 Replace the venting plug (1).
Oil quantity:

- 60 -
Lubricant
Hydraulic oil Gearbox oil

Grease
ISO VG 46 HV Vibroshaft
LI NL GI 2EP
0°C to + 45°C DIN 57517 T3-CLP
AGIP Longtime 2 Amica 46 Blasia 220
ASEOL Litea EP 6-077 ASEOL 16-705 MIPRESS 11-318
BLASER Blasolube 472 BLASOL 237
Bartran HV 46
BP Energrease LS-LP 2 Energol GR-XP 220
Bartran SHF-S46
Hyspin
CASTROL LMX 2 Alpha SP 220
AWH 46
ELKALUP GLL7 – N2 PC HVI 46 LFC 1048
ESSO Beacon EP 2 UNIVIS HP 46 Spartan EP 220
Compound Plus
MOTOREX 190 EP Corex EP VI 510
ISO 220
OPTIMOL Olista Longtime 2 HYDO MV 46 OPTIGEAR 220
SHELL Alvania EP 2 Tellus T46 Omala 220
TOTAL EQUIVIS ZS 46 Carter EP 220
TRIBOL Molub-Alloy 777-2 1100-220
ATTENTION
Synthetic hydraulic fluids may only be used if the roller was originally filled with these fluids!
Other oils may not be used under any circumstances!
- 61 -
Lifting
1 1
2
2
The roller may only be suspended at the eyes (1) provided for this purpose.
For transport, the roller may only be secured by the eyes (2) provided for this purpose.
WARNING
Do not linger below suspended loads!Use only
sturdy ramps suited to the weight of the
equipment when loading for transport purposes.
e INDICATION
On transport vehicles, correctly chock the roller against rolling, lateral slipping and
overturning.
- 62 -
Towing the AV75
3
1 WARNING
Secure the vehicle against rolling!
Short circuit the hydraulic system:

• Loosen the securing nuts (2) on the two
2 pressure limiting valve cartridges (1).
• Screw in the interior hexagonal screw (3)
until it is level with the securing nut (2).
1 • Retighten the securing nut (2).
The brake valve is located at the right of the

engine compartment
• Loosen the securing nut with the hexagonal

spanner.
• Using the allen key, turn the interior

hexagonal head screw out be approximately
one turn.
• Retighten the securing nut.
Turn the ignition to parking position (position P

on the ignition). The emergency stop circuit
must be closed (arm rest, seat contact,
emergency stop switch activated).
Simultaneously activate the front/rear steering

keys (1) briefly.
1 1
Then turn the steering wheel to the left until the

brake symbol in the drive panel goes out.
ATTENTION
Max. towing speed 3 km/h.
Max. towing distance 500 m.
- 63 -
Towing the AV75
Leaving the towing mode

The brake can be reactivated with the
emergency stop and the towing mode can be
left by means of the ignition. (Ignition at
position 0)
Loosen the securing nuts (2) on the two

pressure limiting valve cartridges.
1 Unscrew the interior hexagon head screw (1)

until it stops and secure again with the securing
nut (2).
2

engine compartment

spanner.

hexagonal head screw all the way in.
- 64 -
Towing the AV95
1
WARNING
Secure the vehicle against rolling!
Short circuit the hydraulic system:

• Loosen both pressure limiting valve
1 cartridges (1) (22 spanner size) by two turns.

engine compartment

spanner.

hexagonal head screw out be approximately
one turn.
Turn the ignition to parking position (position P

on the ignition). The emergency stop circuit
must be closed (arm rest, seat contact,
emergency stop switch activated).
Simultaneously activate the front/rear steering

keys (1) briefly.
1 1
Then turn the steering wheel to the left until the

brake symbol in the drive panel goes out.
ATTENTION
Max. towing speed 3 km/h.
Max. towing distance 500 m.
- 65 -
Towing the AV95
Leaving the towing mode

The brake can be reactivated with the
emergency stop and the towing mode can be
left by means of the ignition. (Ignition at
position 0)
1
Retighten both pressure limiting valve
cartridges (1) (22 spanner size).

engine compartment

spanner.

hexagonal head screw all the way in.
- 66 -
Water tank, sprinkling system, frost hazard
1 1 Cleaning
In case of soiling of the front or rear sprinkling
2 2 system, clean the water tank (1), water filter (2)
or sprinkling pipes (3).
3 3
2 If the front or rear water filters are soiled loosen

the sight glass (1) at the water filter housing
and remove the water filter element (3).
1 Clean the sight glass (1) and water filter
3 element (2) and reassemble in reverse order.
ATTENTION
Frost hazard
If there is a frost hazard completely drain the sprinkling system (water tanks, water filters and
sprinkling pipes) and remove the filter element from the water filter.
Procedure
1 Drain the water in the front and rear water tanks (remove the drain cover from the water
tank).
2 Remove the sight glass from the front and rear water filter housing.
3 Remove the front and rear water filter elements.
4 Switch on the sprinkler to drain the remaining water from the system.
- 67 -
Note
- 68 -
ERROR MESSAGES
- 69 -
Control and warning lamps
ATTENTION
The engine oil pressure warning lamps and the battery charging control must light up when
the ignition is switched on. They must extinguish as soon as the engine is started.
Battery charging control lamp lights up

If the battery charging warning lamp and the warning signal activate during operations or do
not extinguish after starting the engine, the engine must be immediately switched off,
otherwise it will stop automatically after 30 secs.
• Stop the engine and check the tightness / condition of the v-belt.
• If, after carrying out these checks, the battery charging lamp is still lit, call a specialist.
Insufficient engine oil pressure

If the engine oil pressure warning lamp and the warning signal activate during operations or
do not extinguish after starting the engine, the engine must be immediately switched off,
• Check the oil level and inspect the engine for leaks.
• If the oil level is correct, call a specialist.
- 70 -
High coolant temperature warning lamp (engine overheating)

If the coolant temperature warning lamp and the warning signal activate during operations,
the engine must be immediately switched off, otherwise it will stop automatically after
30 secs.
WARNING
• Allow the engine to cool before removing the radiator cap (see ‘’Safety / maintenance”).
• Examine the cooling system for leaks and the radiator / expansion tank for the correct
level.
• If no faults are detected, call a specialist.
Insufficient brake / supply pressure

If the brake / supply pressure warning lamp and the warning signal activate whilst driving or
do not extinguish after starting the engine, the engine must be immediately switched off,
• Check if the EMERGENCY STOP switch has been released.
• If, after carrying out this check, the warning lamp is still lit, call a specialist.
STOP fault message and BRAKE / SUPPLY PRESSURE warning lamp: If these signals
suddenly appear after the engine has been started or whilst driving, the roller must not be
driven any further.
Possible cause: The EMERGENCY STOP circuit is open!
- 71 -
Warning lamp for air filter soiling

If the air filter soiling warning lamp lights up during operating, the engine must be
immediately switched off!
• Stop the engine and check the air filter for soiling.
• Replace the air filter element if soiled.
• If, after carrying out this check, the warning lamp is still lit, call a specialist.
Engine pre-heating control lamp

The control lamp lights if the engine is pre-heated with the ignition at position II for ambient
temperatures below 0°C.
Engine pre-heating takes approximately 15 secs. The control lamp then extinguishes
automatically.
- 72 -
Fault display
If the control system recognises one or more

faults, this is displayed by means of a flashing
numerical code and two lamps in the instrument
panel display:
The fault indicator extinguishes if:

• the fault is rectified
• if the function is left in which the fault occurred
Example:
Fault “58“ for the front left roller drum can only be displayed if the roller drum lighting is
switched on.
If several faults occur they are displayed in sequence.

Fault code
Diagram
Diagram
code
page
Element name [D] Fault description Pos. on roller
No communication I/O box

10 CAN connection to "engine" I/O box 10 Engine comp.
connection “engine”
12 Solenoid, pump, forwards driving open circuit, short circuit Y25 2 Engine comp.
13 Solenoid, pump, forwards driving Fluctuating current Y25 2 Engine comp.
14 Solenoid, pump, rearwards driving open circuit, short circuit Y26 2 Engine comp.
15 Solenoid, pump, rearwards driving Fluctuating current Y26 2 Engine comp.
16 Valve, brakes open circuit, short circuit Y35 2 Engine comp.
17 Valve, longitudinal flow divider open circuit, short circuit Y30 2 Engine comp.
18 Stop-solenoid open circuit, short circuit Y32 1 Engine comp.
19 Valve, emergency stop open circuit, short circuit Y31 2 Engine comp.
20 Solenoid, pump vibration small amplitude open circuit, short circuit Y27 2 Engine comp.
21 Solenoid, pump vibration small amplitude Fluctuating current Y27 2 Engine comp.
22 Solenoid, pump vibration big amplitude open circuit, short circuit Y28 2 Engine comp.
23 Solenoid, pump vibration big amplitude Fluctuating current Y28 2 Engine comp.
24 Valve, front vibration open circuit, short circuit Y16 2 Engine comp.
25 Valve, rear vibration open circuit, short circuit Y17 2 Engine comp.
31 Valve, steering rear left open circuit, short circuit Y1 2 Engine comp.
32 Valve, steering rear right open circuit, short circuit Y2 2 Engine comp.
33 Valve, steering rear right open circuit, short circuit Y3 2 Engine comp.
34 Valve, steering rear left open circuit, short circuit Y4 2 Engine comp.
35 Valve, synchronous steering open circuit, short circuit Y5 2 Engine comp.
36 Valve, synchronous steering open circuit, short circuit Y6 2 Engine comp.
37 Valve, steering rear open circuit, short circuit Y7 2 Engine comp.
38 Valve, cabin traverse left open circuit, short circuit Y51 3 Engine comp.
39 Valve, cabin traverse right open circuit, short circuit Y52 3 Engine comp.
41 Valve, cabin traverse lock open circuit, short circuit Y60 3 Engine comp.
- 73 -
Fault display
Fault code
Diagram
Diagram
code
page
Element name [D] Fault description Pos. on roller
Chassis engine
42 Horn open circuit, short circuit B3 2
front
43 Valve, edge cutter up open circuit, short circuit Y41 3 Engine comp.
44 Valve, edge cutter down open circuit, short circuit Y42 3 Engine comp.
Chassis front /
45 Valve, edge cutter sprinkler open circuit, short circuit Y54 3
rear
Valve, edge cutter, front / rear switch-
46 open circuit, short circuit Y40 3 Engine comp.
over
47 Valve, gritter open circuit, short circuit Y18 3 Engine comp.
48 Valve, anti-adhesive open circuit, short circuit Y53 3 Engine comp.
50 CAN connection to "front" I/O box connection
10 Chassis front
“front”
52 Left dipped light open circuit, short circuit E16 4 Lamp array front
53 Right dipped light open circuit, short circuit E15 4 Lamp array front
54 Left main beam open circuit, short circuit E17 4 Lamp array front
55 Right main beam open circuit, short circuit E18 4 Lamp array front
56 Front left indicator open circuit, short circuit E7 4 Lamp array front
57 Front right indicator open circuit, short circuit E8 4 Lamp array front
58 Front left roller drum lighting open circuit, short circuit E27 4 Front roller drum
59 Front right roller drum lighting open circuit, short circuit E28 4 Front roller drum
Valve, sprinkling front / pump, sprinkling Y15 /
61 open circuit, short circuit 4 Chassis front
front M15
70 CAN connection to "rear" I/O box 10 Chassis rear
connection “rear”
72 Reversing light left open circuit, short circuit E25 6 Lamp array rear
73 Reversing light right open circuit, short circuit E26 6 Lamp array rear
74 Brake light left open circuit, short circuit E21 6 Lamp array rear
75 Brake light right open circuit, short circuit E22 6 Lamp array rear
76 Indicator rear left open circuit, short circuit E9 6 Lamp array rear
77 Indicator rear right open circuit, short circuit E10 6 Lamp array rear
78 Roller drum lighting, rear left open circuit, short circuit E29 6 Roller drum rear
79 Roller drum lighting, rear right open circuit, short circuit E30 6 Roller drum rear
Valve, sprinkling rear / pump, sprinkling Y14 /
81 open circuit, short circuit 6 Chassis rear
rear M14
85 Engine, gritter, funnel adjustment (L) open circuit, short circuit M10 6 Lamp array rear
86 Engine, gritter, funnel adjustment (R) open circuit, short circuit M11 6 Lamp array rear
- 74 -
Note
- 75 -
HYDRAULIC
DIAGRAMS
- 76 -
Hydraulics diagram mechanical drive
Drwg. 362’370
- 77 -
Hydraulics diagram electrical drive
Drwg. 362’371
- 78 -
ELECTRIC
DIAGRAMS
- 79 -
Note
- 80 -
Block diagram / control wiring
AVH (AV75 / AV95) Blatt 0

Blockschaltbild / Verdrahtung Steuerung Index: a / 29.01.2003
File: AVH_ELO_Schema_a.vsd
Bearbeiter: D. Müller
RS232
I/O's
ACE-Anzeige, "Kabinen- Kabine
Bedienung Himmel" div. I/O's
div. I/O's Zündschloss,
ACE-MMI Vorwahl Hundegang,
BAT:
Splittstreuer Links/Rechts, ...
(Leistungsspeisung)
abgesicherte Batterie-
Steuerprint "Kabine"
Aktoren / RS485 speisung für Aktoren
Bedientableau
Sensoren I/O's "Sitz"
Lenkkonsole Fahrhebel,
ACE-
(T23) K KSG-Bedienung,
Sitzkontakt,
Logik-Speisung:
Sitzlehnen-Schalter abgesicherte Speisung
Bandage Logik- der Steuerungs-Elektronik
Speisung
CAN BAT
CAN:
BAT
CAN-Bus
CAN
Getriebemotor- Batterie
Steuerung
NOT-AUS
ACE-GMS Motor-Tableau Batterieschalter Option
BAT ACE
BAT
I/O's ACE
CAN BAT BAT
I/O-Box "Vorne" Logik- I/O-Box "Motor" Logik-

I/O's I/O-Box "Hinten"
Speisung Speisung
V M H
NOT-AUS
Relais
CAN
Sicherheitskreis bei NOT-AUS:

I/O's - Fahrventile stromlos I/O's
"Vorne" - Bremse fällt ein (stromlos)
I/O's "Motor" "Hinten"
- 81 -
Circuit diagram, Page 1 – Battery feed, engine panel
Batteriespeisung, Motortableau Blatt 1

Batterie, Absicherung, Anlasser, Alternator, Start/Stop-Magnet, Vorglühen Index: b / 12.02.2003
Datei: AVH_ELO_Schema_b.vsd
[2] Halterelais
[2] Vorglühen
[2] Zündfolge
[2] Start
103
100
109
107
X14 -02
X14 -04
X14 -11
X14 -03
105 B+ (Kupfer-Stromschiene auf Motortableau)
15+ 30 30
86 30
F1 F7
G2 M1
103
85 87
60A 100A
50 31 118
D+ 31
G1
129
121
K1 86 87
X14 -05
115
rt rt/ws 85 30
137
Timer 85 30 F4 F2 F3 F5 F6
sw gb 86 87 60A 60A 60A 60A 40A
K32
K30 K31
Betriebsstunden
123
131
B+ (I/O-Box "Hinten")
120
B+ (I/O-Box "Vorne")
B+ (I/O-Box "Motor")
S1
B+ (ACE-GMS)
2 3
B+ (Kabine)
B- (Kabine)
E H R3
101
141
143
145
147
051
149
119
111
113
139
Y32 127
135
125
X16
[2] D+
[10] [10] [10] [10] [10] [5]
1 => D+ 1 X19
199
Y32 3 2
2 => 15+ Masseanschluss
G2 Motortableau
Alternator Stoppsoleonid
(Ansicht "Front")
- 82 -
Diagram legend, Page 1 – Battery supply, engine panel
Code Element name [D] Pos. on roller part of ...

F1 Fuse, pull-in solenoid (60A) Engine comp. Engine (periphery)
F2 Fuse, I/O box “engine” (60A) Engine comp. Engine (periphery)
F3 Fuse, I/O box “rear” (60A) Engine comp. Engine (periphery)
F4 Fuse, I/O box “front” (60A) Engine comp. Engine (periphery)
F5 Fuse, cabin feed (60A) Engine comp. Engine (periphery)
F6 Fuse, ACE gear motor (40A) Engine comp. Engine (periphery)
F7 Fuse, pre-heating (100A) Engine comp. Engine (periphery)
G1 Battery Engine comp. Engine (periphery)
G2 Generator (alternator) Engine comp. Engine (periphery)
K1 Starter relay Engine panel I/O box “engine”
K30 Timer relay Engine panel Engine (periphery)
K31 Relay, stop solenoid Engine panel Engine (periphery)
K32 Pre-heater relay Engine panel I/O box “engine”
M1 Starter motor Engine comp. Engine (periphery)
R3 Heating coil Engine comp. Engine (periphery)
S1 Switch, battery cut-off switch Engine comp. Engine (periphery)
Y32 Stop-solenoid Engine comp. I/O box “engine”
X14 Pin connector, 25 pin. => engine I/O's Engine panel I/O box “engine”
- 83 -
X10, X20
Y25
251 Fahren vorwärts (PWM) CAN-Adresse [Bit 0]
X19
241
X10 -13 X20 -26
X26 -1 X14 -16 /
X26 -3 CAN-Adresse [Bit 1]
Proporz.
X20 -27
Y26
253 Fahren rückwärts (PWM)
CAN-Adresse [Bit 2] 201
X19
243
X10 -14
X26 -2 X14 -17 / X20 -41
X26 -4 0V
Proporz.
Y30
255 X20 -38
Mengenteiler längs
X17
X10 -09
I/O-Box "Motor"
245
Betriebsstunden
Y31
251 Kammerkurzschluss (Bremse) X10 -30 [1] D+
X19
101
Fahren, Lenkung, Vibration, Hupe
X10 -15
X14 -01 / 247
X26 -1
X26 -5
Motorüberwachung, Asphalttemperatur,
Y35
259 Feststellbremse
S6
X10 -42 Motoröldruck
X19
249
(Belegung I/O-Stecker: X10; X20)
X14 -22 X10 -21 211

Chassis
X14 -10
Y1
Lenkung hinten links
X18
261
X20 -07
X25 -1 /
S32
X29 -4 Speise-/Bremsdruck
X10 -24
X17
Y2
Lenkung hinten rechts 213 223
X20 -08
X25 -2 / 263
X29 -3
275
Y3
Lenkung hinten rechts Oeltemperatur
265
X20 -09
X25 -3 / X10 -22 215
Chassis
X29 -2 X14 -07

S72
Y4
Lenkung hinten links
X20 -10
X25 -4 / 267
Kühlwassertemperatur
X29 -5
X25 -8 /
X29 -1
X10 -23
217
Y5
Chassis
Lenkung synchron X14 -06

S7
269
X20 -11
X25 -5 /
X29 -8
275
Y6
Lenkung synch. / nur hinten Luftfilter verschmutzt
X17
X20 -12 X10 -20

X25 -6 / 271 219 229
S28
X29 -7
Y7
Lenkung nur hinten
- 84 -
X18
273
X20 -13
X25 -7 /
X29 -6 B6
X23 -4 /
Y16
Vibration vorne Asphalt-Temperatur (Signal +) X27 -1
X10 -11 X20 -18 4
X19
289 281 231
X14 -20
X23 -8 /
Asphalt-Temperatur (Speisung +)
Y17
Vibration hinten
X27 -5
X20 -40 2
X19
X10 -05 235
291 283
X14 -21 X23 -5 /
X27 -8
1
X18
Y27
Vibration kleine Amplitude (PWM) 351

X10 -02
X19
293 285
X14 -19 3
Proporz.
5
B6
Asphalt-Temperatur (Stecker)
Vibration grosse Amplitude (PWM) 6

Circuit diagram, Page 2 - I/O Box “Engine”
X19
3
4
287
X10 -03
295
2
X14 -18
6
1
Proporz.
(Ansicht "Front")
B3
Y28
Hupe
X20 -28
X18
297 296
NOT-AUS - Speisung
X10 -27 299 X14 -14
NOT-AUS - Signal
X10 -41 298 X14 -15
100
[1] Zündfolge X10 -06
Index: a / 29.01.2003
X111
103
[1] Start X10 -01
107
[1] Halterelais X10 -12
Datei: AVH_ELO_Schema_a.vsd
109
[1] Vorglühen X10 -29
Schleife
Blatt 2
NOT-AUS-
(auf Motortableau)
Diagram legend, Page 2 - I/O Box “Engine”

B3 Horn Chassis engine front I/O box “engine”
B6 Sensor, asphalt temperature Chassis engine front I/O box “engine”
S6 Sensor, engine oil pressure Engine comp. I/O box “engine”
S7 Sensor, coolant temperature Engine comp. I/O box “engine”
S28 Sensor, air filter soiled Engine comp. I/O box “engine”
S32 Switch, supply pressure + brake pressure Engine comp. I/O box “engine”
S72 Sensor, temperature hydraulic oil Engine comp. I/O box “engine”
X10 Plug, 42 pin => I/O's I/O box “engine” (left) I/O box “engine”
X14 Pin connector, 25 pin. => I/O's Engine panel I/O box “engine”
X20 Plug, 42 pin => I/O's I/O box “engine” (right) I/O box “engine”
X23 Tab connector, 8 pin. (yellow) => options Engine comp. I/O box “engine”
X25 Tab connector, 8 pin. (blue) => steering valves Engine comp. I/O box “engine”
X26 Pin connector, 9 pin. => drive valves, chamber short Engine panel I/O box “engine”
X111 Short circuit plug in emergency stop circuit Engine panel I/O box “engine”
Y1 Valve, steering rear left Engine comp. I/O box “engine”
Y2 Valve, steering rear right Engine comp. I/O box “engine”
Y3 Valve, steering rear right Engine comp. I/O box “engine”
Y4 Valve, steering rear left Engine comp. I/O box “engine”
Y5 Valve, synchronous steering Engine comp. I/O box “engine”
Y6 Valve, synchronous steering Engine comp. I/O box “engine”
Y7 Valve, steering rear Engine comp. I/O box “engine”
Y16 Valve, front vibration Engine comp. I/O box “engine”
Y17 Valve, rear vibration Engine comp. I/O box “engine”
Y25 Solenoid, pump, forwards driving Engine comp. I/O box “engine”
Y26 Solenoid, pump, rearwards driving Engine comp. I/O box “engine”
Y27 Solenoid, pump vibration small amplitude Engine comp. I/O box “engine”
Y28 Solenoid, pump vibration big amplitude Engine comp. I/O box “engine”
Y30 Valve, longitudinal flow divider Engine comp. I/O box “engine”
Y31 Valve, EMERGENCY STOP Engine comp. I/O box “engine”
Y35 Valve, brakes Engine comp. I/O box “engine”
- 85 -
X10, X20
Y51
Kabinenverschiebung links Digital OUT (4A) 397
X18
X20 -15 X10 -07 X14 -08
307 301
Analog IN (0-10V 395
X10 -16 X14 -09
Y52
Kabinenverschiebung rechts
X18
X20 -42 Digital OUT (4A) 383
309 303 X10 -04 X14 -12
Digital IN 381
X10 -31 X14 -13
Y60
Kabinenverriegelung
X18
X20 -06
I/O-Box "Motor"
311 305 12V geschaltet 389

X10 -40 X14 -23
Analog IN (4-20mA) 387

X10 -19 X14 -24
(Belegung I/O-Stecker: X10; X20)
X24 -2 /
Kabinenverschiebung, KSG, Splittstreuer, Reserve
Y40
X28 -3 KSG Vor/Hint.
313
X20 -02
X24 -3 /
Y41
X28 -2 KSG auf
315
X20 -03
325
X24 -6 /
Y42
X28 -7 KSG ab
X18
X20 -04
317
X24 -8 /
Y54
X28 -5 KSG Wasser
X28 -8
X24 -5 /
319
X20 -29
Digital IN 363 X23 -2 /

X20 -22 X27 -3
Digital IN 369 X23 -3 /
X20 -30 X27 -2
12V geschaltet 361 X23 -6 /
X20 -39 X27 -7
Y18a
- 86 -
X23 -5 /
X23 -7 / X27 -8
X27 -6 Splittstreuer ein (Vibr.hint.aus) 351 X23 -7 /
X18
X18
333
X20 -05 X27 -6
X23 -1 / 331
X27 -4
Digital OUT (10A) 391 X24 -4 /

Y18b
X20-14 X28 -1
X24 -5 /
Trennmittel X28 -8
X18
341
X20 -01 355
X24 -7 / X24 -1 / 339 X24 -7 /
X18
X28 -6 X28 -4 X28 -6

Y53
Circuit diagram, Page 3 - I/O Box “Engine”
=====
8 - Masse
6 - Masse
7 - Reserve
3 - Reserve
2 - Reserve
GELB (X27)
1
2
3
4
X27
5
6
7
8
1 - Asphalttemp.-Signal
4 - Splittstreuer-Umschalt.
5 - Asphalttemp.-Speisung +
1
2
3
4
====
X28
5
6
7
8
8 - Masse
6 - Masse
ROT (X28)
7 - KSG Ab
1 - Reserve
2 - KSG Auf
4 - Trennmittel
1
2
3
4
5 - KSG Wasser
(Ansicht "Front")
X29
5
6
7
8
3 - KSG Vorne/Hinten
Index: a / 29.01.2003
=====
5 - Masse
BLAU (X29)
Datei: AVH_ELO_Schema_a.vsd
8 - Lenkventil Y5
7 - Lenkventil Y6
6 - Lenkventil Y7
4 - Lenkventil Y1
3 - Lenkventil Y2
2 - Lenkventil Y3
1 - Lenkventil Y4
Blatt 3

Y18 Valve, gritter Engine comp. I/O box “engine”
Y40 Valve, edge cutter, front / rear switch-over Engine comp. I/O box “engine”
Y41 Valve, edge cutter up Engine comp. I/O box “engine”
Y42 Valve, edge cutter down Engine comp. I/O box “engine”
Y51 Valve, cabin traverse left Engine comp. I/O box “engine”
Y52 Valve, cabin traverse right Engine comp. I/O box “engine”
Y53 Valve, anti-adhesive Engine comp. I/O box “engine”
Y54 Valve, edge cutter sprinkler Chassis front / rear I/O box “engine”
Y60 Valve, cabin traverse lock Engine comp. I/O box “engine”
X24 Tab connector, 8 pin. (red) => options Engine comp. I/O box “engine”
X28 Tab connector, 8 pin. (red) => options Engine comp. I/O box “engine”
- 87 -
X30
E11
X35 -04 Standlicht vorne links
X30 -03
443
E13
X35 -03 Standlicht vorne rechts
445
X30 -02
463
E16
X35 -02 Abblendlicht vorne links
X30 -07
447
I/O-Box "Vorne"
E15
Licht, diverse Funktionen
X35 -01 Abblendlicht vorne rechts

X30 -15
449
X38
X35 -12
E17
X35 -08 Fernlicht vorne links
X30 -09
(Belegung I/O-Stecker: X30)
451
E18
X35 -07 Fernlicht vorne rechts
X30 -08
453
463
E7
X35 -05 Blinker vorne links
X30 -05 Wasser Reserve vorne
455
X30 -20
411 412
X38
E8
X35 -06 Blinker vorne rechts
S38
X30 -04
S38 -1
S38 -2
457
X35 -11 Reserve (Dig.Out)

X30 -12 Niveau Dieseltank (Signal +)
495
X30 -16
R14
413
Niveau Dieseltank (Speisung +)
X30 -34
417
Niveaugeber
Niveau Dieseltank (Signal -)

X30 -25
415
Kraftstoffniveau
E27
E27 -2 E27 -1 Bandagenbeleuchtung vorne links
X38
X30 -28
479 459
H
E28 -2 E28 -1 Bandagenbeleuchtung vorne rechts

Nullage Bandage vorne
X38
X30 -10
479 461 X30 -22
410
X38
437
E28
S91
S91 -1
S91 -2
- 88 -
Y15
Berieselung vordere Bandage
X38
X30 -01
487 485
Asphalt/Kies (Signal +) X70 -A
M
X30 -30
S70
429
M15 -1 M15 -2
induktiver
Asphalt/Kies (Speisung +) X70 -B

X30 -33
433
M15
PNP
X70 -C
Näherungsschalter
Arbeitseinsatz
431
Circuit diagram, Page 4 - I/O Box “Front”
Freigabe Sicherheitsrelais
X30 -41
499
15+
X30 -40
Index: a / 29.01.2003
Blatt 4

E7 Front left indicator Lamp array front I/O box “front”
E8 Front right indicator Lamp array front I/O box “front”
E11 Parking light, front left Lamp array front I/O box “front”
E13 Parking light, front right Lamp array front I/O box “front”
E15 Right dipped light Lamp array front I/O box “front”
E16 Left dipped lights Lamp array front I/O box “front”
E17 Left main beam Lamp array front I/O box “front”
E18 Right main beam Lamp array front I/O box “front”
E27 Front left roller drum lighting Front roller drum I/O box “front”
E28 Front right roller drum lighting Front roller drum I/O box “front”
M15 Pump, front sprinkling Chassis front I/O box “front”
R14 Sensor, diesel level Diesel tank I/O box “front”
S38 Sensor, water level front, reserve Water tank front I/O box “front”
S70 Sensor, 4-amplitude wheel front Front roller drum I/O box “front”
S91 Sensor, zero position roller drum front Chassis front I/O box “front”
Y15 Valve, front sprinkling Chassis front I/O box “front”
X30 Plug, 42 pin => I/O's I/O box “front” (left) I/O box “front”
X35 Plug, 12 pin => lighting Lamp array front I/O box “front”
X70 Plug, 3 pin => sensor asphalt / gravel Chassis front I/O box “front”
- 89 -
X33
[1]
X89
CAN-Adresse [Bit 0]
X33 -26
CAN-Adresse [Bit 1]
X33 -27
CAN-Adresse [Bit 2]
B- (ACE-GMS)
B+ (ACE-GMS)
403
X33 -41
0V
I/O-Box "Vorne"
ACE-Sensoren, -Aktoren
X33 -38
X90 -1
2
Winkelcodierer (Data +)
X33 -33
021
D10
X90 -6
10
Winkelcodierer (Data -)
X33 -34
052
051
023
(Belegung I/O-Stecker: X33; X201; X202)
X90 -5
3
Winkelcodierer (Clock +)
X33 -35
025
X90 -4
11
Winkelcodierer (Clock -)
α
Stecker 16pol.
X33 -36
Winkelcodierer
027
Verstellwinkel
X90 -2
8
Winkelcodierer (Speis. +)
X33 -32
029
X90 -3
1
Winkelcodierer (Speis. -)
X33 -37
031
E42
X86 -3
X86 -1
X86 -4
X86 -2
M2 -1 Verstellmotor links Getriebe-0 (Signal +) S87 -2
X33 -02 X33 -20
S87
061 E42-A 055 001

S87 -1
Induktiver
Verstellmotor rechts
M
X33 -03
M2
Getriebe-
E42-B 057 S87 -3

PNP
Getriebe-0 (Speisung +)
Nulldurchgang
Näherungsschalter
ACE-GMS
Verstellmotor
X33 -40
ACE-Getriebe
M2 -2 Bremse (Masse) 005
- 90 -
063 E42-C 069
Geschwindigkeit (Signal +) S88 -2

X33 -21
S88
009
S88 -1
Hall-Sensor
S88 -3
PNP
Bremse (ACE-Getriebe) Geschwindigkeit (Speisung +)

Geschwindigkeit
X33- 04 X33 -39

067 013
E45
Circuit diagram, Page 5 - I/O Box “Front”
ACE-Getriebe
Verstellbremse
X83
Beschleunigung links (Signal -)

D2
links
X82 /
g
Beschleunigung links (Signal +)

Beschleunigung
X202
Beschleunigung
Beschleunigung rechts (Signal -)

D3
g
rechts
Beschleunigung rechts (Signal +)

Beschleunigung
X201
Beschleunigung
Index: a / 29.01.2003
Blatt 5

D2 Sensor, ACE, acceleration 1 Front roller drum I/O box “front” (ACE)
D3 Sensor, ACE, acceleration 2 Front roller drum I/O box “front” (ACE)
D10 Sensor, ACE gearbox, adjustment angle ACE gearbox I/O box “front” (ACE)
E42 Electronics, ACE geared motor control (ACE-GMS) Chassis front I/O box “front” (ACE)
E45 Solenoid, ACE gearbox, brake ACE gearbox I/O box “front” (ACE)
M2 Engine, ACE geared motor ACE gearbox ACE (periphery)
S87 Sensor, ACE gearbox, current zero (pin connector, 3 pin) ACE gearbox I/O box “front” (ACE)
S88 Sensor, drive motor front, speed (pin connector, 3 pin) Front roller drum I/O box “front” (ACE)
X33 Plug, 42 pin => I/O's I/O box “front” (right) I/O box “front”
X82 Plug, 2 pin (screened) ACE gearbox I/O box “front” (ACE)
X83 Plug, 2 pin (screened) ACE gearbox I/O box “front” (ACE)
X86 Plug, 4 pin => feed ACE-GMS Chassis front I/O box “front” (ACE)
X90 Pin connector, 6 pin => angle sensor ACE gearbox I/O box “front” (ACE)
X201 Elbow plug, 2 pin (screened) I/O box “front” I/O box “front” (ACE)
X202 Elbow plug, 2 pin (screened) I/O box “front” I/O box “front” (ACE)
- 91 -
X40
X45A -1
E12
Hecklicht hinten links
X48
X45A -2
X40 -03
643
E14
Hecklicht hinten rechts
X45B -2
X40 -02
645
E21
Bremslicht hinten links
X45A -4
X40 -12
647
E22
Licht, diverse Funktionen
I/O-Box "Hinten"
Bremslicht hinten rechts

X45B -4
X40 -09
649
663
663
E25
Rückfahrlicht hinten links
X40 -07
(Belegung I/O-Stecker: X40)
X45A -5 651
E26
Rückfahrlicht hinten rechts
X45B -5
X40 -08
653
E9
Blinker hinten links
X45A -3
X40 -05 Wasser Reserve hinten
655
X40 -20
X45B -1
611 612
X48
E10
Blinker hinten rechts
X48
S39
X40 -04
S39 -1
S39 -2
X45B -3 657
Rückfahrsummer
X48
H
663
X40 -13
697
B19 -2 B19 -1 Nullage Bandage hinten
X40 -22
B19
610
X48
637
Bandage
Nullstellung
S92
S92 -1
S92 -2
Auslenk. Band. hinten
E29
X40 -23
Bandage
E29 -2 E29 -1 Bandagenbeleuchtung hinten links 609

X48
639
X48
X40 -10
679 659
S93
S93 -1
S93 -2
Auslenkung Rechts
E30 -2 E30 -1 Bandagenbeleuchtung hinten rechts
X48
X40 -28
- 92 -
679 661
E30
Freigabe Sicherheitsrelais
X40 -41
Y14
699
15+
Berieselung hintere Bandage X40 -40
X48
X40 -01
687 685
M
M14 -1 M14 -2
M14
Circuit diagram, Page 6 - I/O Box “Rear”
Asphalt/Kies (Signal +) X71 -A

X40 -30
S71
621
induktiver
Asphalt/Kies (Speisung +) X71 -B

E50
X40 -33
Schalt-Print
625
PNP
Splittstreuer Trichter nach links X71 -C

Näherungsschalter
zu LINAK-Motor
X40 -11
Arbeitseinsatz
693 623
X47-1
X48
Splittstreuer Trichter nach rechts

X40 -15
694
X45B -6
X47-2
4
2
3
1
X49
Index: a / 29.01.2003
X49
3
2
M
4
1
Splittstreuer:
(LINAK-Motor)
Blatt 6
(Ansicht "Front")
Trichterverschiebung
M10 / M11
Diagram legend, Page 6 - I/O Box “Rear”

B19 Reversing buzzer Lamp array rear I/O box “rear”
E9 Indicator rear left Lamp array rear I/O box “rear”
E10 Indicator rear right Lamp array rear I/O box “rear”
E12 Parking light left Lamp array rear I/O box “rear”
E14 Parking light right Lamp array rear I/O box “rear”
E21 Brake light left Lamp array rear I/O box “rear”
E22 Brake light right Lamp array rear I/O box “rear”
E25 Reversing light left Lamp array rear I/O box “rear”
E26 Reversing light right Lamp array rear I/O box “rear”
E29 Roller drum lighting, rear left Roller drum rear I/O box “rear”
E30 Roller drum lighting, rear right Roller drum rear I/O box “rear”
E50 Electronics, gritter, printed circuit board to funnel motor Lamp array rear I/O box “rear”
M10 Engine, gritter, funnel adjustment Lamp array rear I/O box “rear”
M11 Engine, gritter, funnel adjustment Lamp array rear I/O box “rear”
M14 Pump, rear sprinkling Chassis rear I/O box “rear”
S39 Sensor, water level rear, reserve Water tank rear I/O box “rear”
S71 Sensor, 4-amplitude wheel rear Roller drum rear I/O box “rear”
S92 Sensor, zero position roller drum rear Chassis rear I/O box “rear”
S93 Sensor, roller drum rear right Chassis rear I/O box “rear”
Y14 Valve, rear sprinkling Chassis rear I/O box “rear”
X40 Plug, 42 pin => I/O's I/O box “rear” (left) I/O box “rear”
X45A Plug, 6 pin => lighting Lamp array rear I/O box “rear”
X45B Plug, 6 pin => lighting Lamp array rear I/O box “rear”
X49 Pin connector, 4 pin gritter Lamp array rear I/O box “rear”
- 93 -
Circuit diagram, Page 7 - I/O Box “Rear”
I/O-Box "Hinten" Blatt 7

(Belegung I/O-Stecker: X43) Index: a / 29.01.2003
CAN-Adresse, Splittstreuer (Schalter bei Hydraulik-Anschluss, Trichter-Motor) File: AVH_ELO_Schema_a.vsd
Stecker-Pinbelegung "AMP-Junior-Power-Timer 42p." Bearbeiter: D. Müller
705
S78
Splittstreuer angeschlossen
CAN-Adresse [Bit 0]
CAN-Adresse [Bit 1]
CAN-Adresse [Bit 2]
741
742
0V
X10
X43 -24
X43 -37
X43 -26
X43 -27
X43 -41
X43 -38
X20 1 29
X30
X43
15
X33 2 30
X40
16
X43
X200
X210
13 41
27
14 42
28
AMP
Junior-Power-Timer 42p
(Ansicht "Front")
- 94 -
Diagram legend, Page 7 - I/O Box “Rear”

S78 Roller switch, gritter clutch Chassis superstructure rear I/O box “rear”
X43 Plug, 42 pin => I/O's I/O box “rear” right I/O box “rear”
- 95 -
X200, X210
X215, X301
X170 /
X216
X180
Joystick (OUT 1) 08
VCC (5V)
X200 -08 J18MX J18MX
3 X215 -3 Joystick (OUT 2) 09
871 X200 -09 J20MX J20MX
I/O's "Kabine"
+12V Joystick (OUT 3) 10

6 X215 -6 X200 -10
18
16
20
873 J16MX J16MX

14
Joystick (IN 1) 11
A-Signal X200 -11
1 X215 -1 J14MX J14MX
19
877 Joystick (IN 2) 12

g h
d e
a b
B-Signal
X200 -12 J19MX J19MX
i
f
c
15
J1.1-6
4 X215 -4 Joystick (IN 3) 13

879
Fahrtableau, Joystick, NOT-AUS, KSG
X200 -13 J15MX J15MX

GND
11
2 X215 -2 Joystick (Poti-Speisung) 01

X200 -01
Bedien-Tableau (T23)
J11P+
10
GND Joystick links (Signal) 03

5 X215 -5 X200 -03
R10
881 JL10PS
12
Fahrhebel links
29
Joystick links (Nullstellung) 05

X200 -05 JL29NS
27
X256
X255 /
S83
24
25
Tastatur-Matrix:
RS232 (Data RX)

2 X301 -2
883
X300
Service
RS232 (Data TX) J18MX
3 X301 -3
(b) S42: Vibration Ein/Aus
885
J20MX
RS232 (GND)
(e) S45: Dauerberieselung Ein
5 X301 -5
18
16
20
887 J16MX
14
J14MX
(a) S41: Fahrgeschwindigkeit senken
1
(c) S43: Fahrgeschwindigkeit erhöhen
19
(d) S44: Kabine nach links verschieben

g h
d e
a b
(f) S46: Kabine nach rechts verschieben
J19MX
i
f
4
c
15
J2.1-6
9 8 7 6
J15MX
5 4 3 2 1
6
Sub D9 - Female
(g) S47: Hundegang: Bandage hinten nach links
(Ansicht "Front")
11
(i) S49: Hundegang: Bandage hinten nach rechts

(h) S48: Hundegang: Nullstellung hintere Bandage
7
10
Joystick rechts (Signal) 22

8 X200 -23
R11
JR10PS
- 96 -
12
9
Fahrhebel rechts
29
Joystick rechts (Nullstellung) 14

X200 -14 JR29NS
27
S84
24
Masse (GND) 24
X200 -24
25
(S54) Kab.versch. Links KSGW-

1 922
X210 -16
X280
(S55) Kab.versch. Rechts
2 924
X210 -17
X190
S54 - S58
(S56) Vibration Ein/Aus
S3
3 X210 -18
2
926 KSG Ab 19
- Funktionstasten (S57) Hundegang Hint. Li X200 -19
4 X210 -19 KSGAB
928
1
(S58) Hundegang Hint. Re KSG Auf 18

5 930
X210 -20 X200 -18 KSGAU
4
Masse (GND)
Circuit diagram, Page 8 - I/O Box “Cabin”
6
S4
X200 -32 KSGW-

Multifunktionalfahrhebel (MFF):
X232
3
KSG Wasser 20
(S59) Fahrhebel 0-Lage
X200 -20 KSGWS
1 932
X210 -21
MFF:
S81
X281
(S60) Fahrhebel Rückwärts

2 934
X210 -22
(S61) autom. Vibration Ein Soft-NA (Speisung)
S59 - S60
15
3 936
X210 -23 X200 -28 NA+
4
- Positionsschalter
Soft-NA (Signal-Armlehne) 16
[10]
[10]
X200 -16
X222
NAS
S80.1 S80.2
Dauerspeisung (B+)
1
B+ 011
968 Soft-NA (Signal-Sitzkontakt) 23

PLUS15K
X285
PLUS15K X200 -25

2 962
X210 -01
Optionen:
Masse (GND)
S95
3 972 NOT-AUS (Speisung)

Geschwindigkeit (v) X210 -29
4 X210 -30 863
964
Index: b / 12.02.2003
Drehzahl (n)
5 X210 -31
X237
X238
X236
X235
966 NOT-AUS (Signal)

Masse (GND) X210 -13
6 861 865
972
File: AVH_ELO_Schema_b.vsd
7
- Tachograph, Asphalttemperatur
X256
X255 /
8
Blatt 8
Temperatur (T)
9 X210 -39
S82.2
S82.1
970
(Links)
(Rechts)
Diagram legend, Page 8 - I/O Box “Cabin”

J1 elec. operating lever left Armrest Cabin controls
J1.1-6 elec. operating lever left => keypad Armrest Cabin controls
J2 elec. operating lever right Armrest Cabin controls
J2.1-6 elec. operating lever right => keypad Armrest Cabin controls
R10 Operating lever left, displacement (potentiometer) Armrest Cabin controls
R11 Operating lever right, displacement (potentiometer) Armrest Cabin controls
S3 Switch, edge cutter up Armrest Cabin controls
S4 Switch, edge cutter down Armrest Cabin controls
S80 Switch, armrests Armrest Cabin controls
S81 Switch, edge cutter sprinkler Armrest Cabin controls
S82.1 Switch, EMERGENCY STOP left Steering console Cabin controls
S82.2 Switch, EMERGENCY STOP right Steering console Cabin controls
S83 Operating lever left, zero position Armrest Cabin controls
S84 Operating lever right, zero position Armrest Cabin controls
S95 Seat switch Seat Cabin controls
X170 Pin connector, 24 pin => seat Cabin, rear left top Cabin controls
X180 Pin connector, 24 pin => seat Cabin, rear left top Cabin controls
X190 Plug, 4 pin => KSG (if MFL) Cabin floor Cabin controls
Control printed circuit board "Cabin"
X200 Plug, 42 pin => I/O's (top left looking forwards) => seat Cabin controls
(left)
X210 Plug, 42 pin => I/O's (top right looking forwards) => I/O's Cabin controls
(right)
X215 Plug, 6 pin => operating panel Control printed circuit board "Cabin" Cabin controls
X216 Plug, 6 pin => operating panel Steering console Cabin controls
X235 -
Plug, 1 pin => EMERGENCY STOP left Steering console Cabin controls
X238
X280 Plug, 6 pin => Multi-function lever (MFL) Cabin floor Cabin controls
X281 Plug, 4 pin => Multi-function lever (MFL) Cabin floor Cabin controls
X285 Plug, 9 pin => options Cabin floor Cabin controls
X300 Plug, 9 pin => service interface Cabin, top right Cabin controls
X301 Plug, 9 pin => service interface Control printed circuit board "Cabin" Cabin controls
- 97 -
X210
X227
H19
Hundegang aktiv Hundegang (Vorwahl)
X1(HG)
X210 -28 X210 -02 X4(HG)
X2(HG) X3(HG) X225
X228 X226
S40
diverse Funktionen
I/O's "Kabine"
X212 -12
H35
Slittstreuer aktiv Splittstreuer Aufbau
S77
X210 -24 X210 -11 907
Splittstreuer, Zündschloss,
957 905
X212 -01 X212 -04 X212 -01
Splittmenge (Signal)
X210 -40
919 X212 -03
X212 -12
Speisung 5V
X210 -25
920 X212 -14 907
R15
Wipp-Taster
X230
Splittstreuer nach links

X210 -26
O(L)
S85
915
Splittstreuer nach rechts
X210 -15
S86
X232
U(R)
X231
PLUS15K Relais-Kabinenelektrik
[10] X210 -14
053
Strasse
X212 -12
S12
Auswahl Strasse/Arbeit
X210 -07 907
923 X212 -06
Arbeit
- 98 -
X212 -12
Rampenwahl X212 -07

X210 -10 907
927
H14
LED Rampenwahl
S63
961
X210 -33
X212 -12 X212 -08
Längsteiler X222
X210 -08
931 X221 915
S64
Feststellbremse
X210 -09 907
935
X212 -02
S65
X212 -12
Circuit diagram, Page 9 - I/O Box “Cabin”
Hinten
S79
KSG Vorne/Hinten
X210 -12 907
855 X212 -05
Vorne
X212 -12
X241
X240
S2
Zündung (S2-Z)
X210 -06
"15"
943
7
Start (S2-S)
1
X210 -04
"50"
945 B+
8
"30"
[10]
Vorglühen (S2-V) 941

X210 -05
"19"
947
10
Park (S2-P)
X210 -03
"58"
949
3
4
Index: a / 29.01.2003
6
5
1
2
7
9
(Ansicht "Front")
X240
10
8
Blatt 9
X241
Diagram legend, Page 9 - I/O Box “Cabin”

H14 Control lamp, acceleration ramp Cabin roof Cabin controls
H19 Control lamp, crab drive active Steering console Cabin controls
H35 Control lamp, gritter active Cabin roof Cabin controls
R15 Dispersion width selection Cabin roof Cabin controls
S2-P Ignition switch – park (58) Steering console Cabin controls
S2-S Ignition switch – start (50) Steering console Cabin controls
S2-V Ignition switch – pre-heating (19) Steering console Cabin controls
S2-Z Ignition switch – ignition (15) Steering console Cabin controls
S12 Switch, working / road traffic operation Cabin roof Cabin controls
S40 Switch, crab drive Steering console Cabin controls
S63 Switch, acceleration ramp selection Cabin roof Cabin controls
S64 Foot switch, longitudinal divider on Cabin floor right Cabin controls
S65 Switch, parking brake active Cabin roof Cabin controls
S77 Switch, switch-over vibration / gritter Cabin roof Cabin controls
S79 Switch, select edge cutter front / rear Cabin roof Cabin controls
S85 Switch, gritter funnel open Steering console Cabin controls
S86 Switch, gritter funnel closed Steering console Cabin controls
X210 Plug, 42 pin => I/O's (top right looking forwards) => I/O's Cabin controls
(right)
X212 Plug, 15 pin => I/O's cabin roof Cabin roof Cabin controls
X221 - X222 Plug, 1 pin => foot switch longitudinal divider Cabin floor right Cabin controls
X225 / X228 Plug, 1 pin => crab steering lamp Steering console Cabin controls
X226 - X227 Plug, 1 pin => crab steering key Steering console Cabin controls
X230 - X232 Plug, 1 pin => gritter funnel Steering console Cabin controls
X240 Plug, 4 pin => ignition switch "B+" Steering console Cabin controls
X241 Plug, 4 pin => ignition switch Steering console Cabin controls
- 99 -
Circuit diagram, Page 10 – CAN Bus, feed, ACE operating and display
Blatt 10
CAN-Bus, Logik- und Leistungspeisung,
ACE-Bedienung und -Anzeige Index: a / 29.01.2003
CAN-Bus-Stecker, Logikspeisung, Leistungsspeisung, Bearbeiter: D. Müller
ACE-Bediengerät (ACE-MMI) und -Anzeige (ACE-Uhren)
CAN-Stecker "Kabine" ACE-Bediengerät
Logikspeisung
Logikspeisung
Instrument 1
Instrument 2
Instrument 3
Instrument 4
CAN-Bus (+)
CAN-Bus (-)
(Ausgang)
(Eingang)
X11
+12V
GND
GND
GND
GND
GND
GND
GND
GND
X31 4 1
X211
X41
X213
X214
1
1
2
3
4
5
6
1
3
7
9
2
6
8
4
5
X211 5 2
6 3
011
013
019
015
017
907
011
Amplitude
003
v-optimal
AMP X212 -11
Masse
Temp.
X212 -12
B+
X212 -09
Junior-Power-Timer 6p
kB
X212 -10
Logikspeisung +
PLUS15K
Logikspeisung -
CAN (Signal +)
(Ansicht "Front")
CAN (Signal -)
Not-Aus
A V opt
[8]
kB: Steifigkeit (or)
A: Amplitude (ws)
v: optimale Geschwindigkeit (bl)
15+ (60A) kB T
[11] X61 /
T: Asphalttemperatur (rt)
6
X62
001 Masse / GND (gn)
ACE-Uhren
PLUS15K
[9]
053
X261
F10
K10
7.5A B+
[8]
X260 941 [9]
968
011
013
019
015
017
011
013
015
017
011
013
015
017
X50 -A / X250
X51 -A
X11
X41
X31
B+ (Kabine)
[1] X52 / X53
1
6
147
B- (Kabine)
[1] 149 055
X54 / X55 CAN / Speisung "Motor" CAN / Speisung "Hinten" CAN / Speisung "Vorne"
X50 -B / X255 / X256
X51 -B
"Hinten"
"Motor"
"Vorne"
X12
X42
X32
Power
Power
Power
B+ (IO Vorne)
[1] 141
B+ (IO Motor)
[1] 143
B+ (IO Hinten)
[1] 145
- 100 -
Diagram legend, Page 10 – CAN Bus, feed, ACE operating and display

F10 Fuse, electronics (7.5A) Cabin floor Cabin controls
K10 Relay, cabin electrics Cabin floor middle Cabin controls
X11 Plug, 6 pin => CAN + feed I/O box “engine” I/O box “engine”
X12 Plug, 1 pin => 12V / 60A I/O box “engine” I/O box “engine”
X31 Plug, 6 pin => CAN + feed I/O box “front” I/O box “front”
X32 Plug, 1 pin => 12V / 60A I/O box “front” I/O box “front”
X41 Plug, 6 pin => CAN + feed I/O box “rear” I/O box “rear”
X42 Plug, 1 pin => 12V / 60A I/O box “rear” I/O box “rear”
X50 Plug, 2 pin => cabin feed 12 / 60A Cabin floor Cabin
X51 Plug, 2 pin => cabin feed 12 / 60A Cabin floor Cabin
X52 / X53 Plug, 1 pin => + feed cabin electrics Cabin floor (distributor 3 pin) Cabin
X54 / X55 Plug, 1 pin => - feed cabin Cabin floor (distributor 3 pin) Cabin
X61 Plug, 6 pin => CAN + feed Cabin floor Cabin controls
X62 Plug, 6 pin => CAN + feed Cabin floor Cabin controls
X211 Plug, 6 pin => cabin controls (CAN + feed) Control printed circuit board "Cabin" Cabin controls
X212 Plug, 15 pin => I/O's cabin roof Cabin roof Cabin controls
X213 Plug, 6 pin => ACE operating unit (CAN + feed) Cabin roof Cabin controls (ACE)
X214 Plug, 9 pin => ACE display ("ACE clocks") Cabin roof Cabin controls (ACE)
X250 Plug, 1 pin => + feed controls (7.5A) Cabin floor (distributor 3 pin) Cabin controls
X255 / X256 Plug, 1 pin => - feed cabin Cabin floor (distributor 3 pin) Cabin
- 101 -
Circuit diagram, Page 11 – Cabin electrics
Blatt 11
Kabinen-Elektrik
Index: a / 29.01.2003
Scheibenwischanlage, Lüfter, ... File: AVH_ELO_Schema_a.vsd
15+ (60A)
[10]
F106 F107 F108 F109 F110 F111

30A 30A 10A 20A 10A 10A
S108 S110 S109 S111 S116 S126 S112 S113 S114
M M M M Radio (Speisung) M
M105 M106 M107 M108 E111 E121 M109 R101 E114 E115
Drehleuchte
Arbeitsleuchte
Waschanlage vorne
Gebläse Heizung / Lüftung

Wischmotor vorne
Waschanlage hinten
Wischmotor hinten
Zigarettenanzünder
Innenleuchte 1
Innenleuchte 2
H103 H104
Kontrollampe
Kontrollampe
- 102 -
Diagram legend, Page 11 – Cabin electrics

E111 Interior lighting left Cabin rear top Cabin electrics
E114 Beacon light Cabin roof Cabin electrics
E115 Work lighting Cabin roof Cabin electrics
E121 Interior lighting right Cabin rear top Cabin electrics
F106 Fuse, wiper motor front (30A) Cabin, top right Cabin electrics
F107 Fuse, wiper motor rear (30A) Cabin, top right Cabin electrics
F108 Fuse, washer, interior lighting, radio (10A) Cabin, top right Cabin electrics
F109 Fuse, fan / cigarette lighter (20A) Cabin, top right Cabin electrics
F110 Fuse, beacon light (10A) Cabin, top right Cabin electrics
F111 Fuse, work light (10A) Cabin, top right Cabin electrics
H103 Control lamp, switch beacon light Cabin, top right Cabin electrics
H104 Control lamp, switch work light Cabin, top right Cabin electrics
M105 Motor, wiper front Cabin, front top Cabin electrics
M106 Motor, wiper rear Cabin rear top Cabin electrics
M107 Pump, windscreen wipers front Cabin, front top Cabin electrics
M108 Pump, windscreen wipers rear Cabin rear top Cabin electrics
M109 Fan, heating / ventilation Steering console Cabin electrics
R101 Cigarette lighter Steering console Cabin electrics
S108 Switch, wiper front Cabin, top right Cabin electrics
S109 Switch, washer front Cabin, top right Cabin electrics
S110 Switch, wiper rear Cabin, top right Cabin electrics
S111 Switch, washer rear Cabin, top right Cabin electrics
S112 Switch, fan Cabin, top right Cabin electrics
S113 Switch, beacon light Cabin, top right Cabin electrics
S114 Switch, work lighting Cabin, top right Cabin electrics
S116 Switch, interior lighting left Cabin rear top Cabin electrics
S126 Switch, interior lighting right Cabin rear top Cabin electrics
- 103 -
Note
- 104 -
TECHNICAL DATA
- 105 -
Dimensions
D
W1
W
Dimensions in mm
L B W W1 H D A K
AV75 4100 1540 1400 2650 2883 1100 3000 300
AV95 4200 1700 1600 2850 3020 1200 3000 300
∗ Cabin width 1524 mm

- 106 -
Dimensions
H1
W
W1
B
Dimensions in mm
L B W W1 H H1 D A K
AV75 4100 1540 1400 2650 2883 2110 1100 3000 300
AV95 4200 1700 1600 2850 2983 2110 1200 3000 300
- 107 -
Technical Data AV75
AV75E AV75N AV75EK AV75NK
Unladen weight 6,500 kg 7,300 kg 6,550 kg
Service weight according to

7,100 kg 7,900 kg 7,150 kg
CECE
Linear load front/rear 25.4 kg/cm 28.2 kg/cm 28.2 kg/cm
Wheel load - - 800 kg
Turning radius (inner) 2,750 mm 2,750 mm 2,750 mm 2,750 mm
Diesel engine Yanmar Yanmar Yanmar Yanmar

4TNE98 - AMM 4TNE98 - AMM 4TNE98 - AMM 4TNE98 - AMM
50.0 kW 50.0 kW 50.0 kW 50.0 kW

Power to DIN 6270 B
68 HP 68 HP 68 HP 68 HP
Engine speed 2300 1/min 2300 1/min 2300 1/min 2300 1/min
Travel speed 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h
Max. gradient with vibration 30 % 30 % 30 % 30 %

Max. gradient without 40 % 40 % 40 % 40 %
vibration
Pneumatic tyre pressure - - 2 - 3 Bar
Steering angle ± 25° ± 25° ± 25° ± 25°
Total lateral float ± 9° ± 9° ± 9° ± 9°
Vibration frequency 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz
Amplitude 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm
Centrifugal force per wheel 40.0 kN 6.0 kN - 40 kN 40.0 kN
Centrifugal force pro cm 286 N/cm 286 N/cm 286 N/cm 286 N/cm
Water tank 1m/1m 370 l + 370 l 370 l + 370 l 370 l + 370 l 370 l + 370 l
Hydraulic oil tank 120 l 120 l 120 l 120 l
Diesel fuel tank 160 l 160 l 160 l 160 l
Engine oil filling 10.2 l 10.2 l 10.2 l 10.2 l
Noise levels 72 dB(A) 72 dB(A) 72 dB(A) 72 dB(A)
- 108 -
Technical Data AV95
AV95E AV95N AV95EK AV95NK
Unladen weight 8,100 kg 8,900 kg 8,200 kg
Service weight according to

8,700 kg 9,500 kg 8,800 kg
CECE
Linear load front/rear 27.2 kg/cm 29.7 kg/cm 29.7 kg/cm
Wheel load - - 1,000 kg
Turning radius (inner) 2,650 mm 2,650 mm 2,650 mm 2,650 mm
Diesel engine Yanmar Yanmar Yanmar Yanmar

4TNE106 - AMM 4TNE106 - AMM 4TNE106 - AMM 4TNE106 - AMM
64.0 kW 64.0 kW 64.0 kW 64.0 kW

Power to DIN 6270 B
86 HP 86 HP 86 HP 86 HP
Engine speed 2300 1/min 2300 1/min 2300 1/min 2300 1/min
Travel speed 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h 0 - 10 km/h
Max. gradient with vibration 30 % 30 % 30 % 30 %

Max. gradient without
40 % 40 % 40 % 40 %
vibration
Pneumatic tyre pressure - - 2 - 3 Bar
Steering angle ± 25° ± 25° ± 25° ± 25°
Total lateral float ± 9° ± 9° ± 9° ± 9°
Vibration frequency 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz 35 / 50 Hz
Amplitude 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm 0.62 / 0.3 mm
Centrifugal force per wheel 52.0 kN 52.0 kN 52.0 kN 52.0 kN
Centrifugal force pro cm 325 N/cm 325 N/cm 325 N/cm 325 N/cm
Water tank 1m/1m 370 l + 370 l 370 l + 370 l 370 l + 370 l 370 l + 370 l
Hydraulic oil tank 120 l 120 l 120 l 120 l
Diesel fuel tank 160 l 160 l 160 l 160 l
Engine oil filling 12.5 l 12.5 l 12.5 l 12.5 l
Noise levels 72 dB(A) 72 dB(A) 72 dB(A) 72 dB(A)
- 109 -
Note
- 110 -

Ammann Av95

Uploaded by

Copyright:

Available Formats

You might also like

Ammann Av95

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ammann Av95

Uploaded by

Copyright:

Available Formats

Operating instructions (EN)

E/N/EK/NK AV75, AV95 Serial Nr. 0751-

Congratulations on your purchase of an AMMANN road roller. This modern compaction

With kind regards,

Ammann Schweiz AG, Eisenbahnstrasse 25, CH-4901 Langenthal

This operating manual consists of:

Cabin fuses top...................................................................................................................57

Starting the roller

Operating the roller

Operating the roller

Keep the following hazards in mind

Safety decals on the roller

Noise at driver’s ear level 77.5 dB(A)

Only open engine doors with the engine off.

When working under a raised roller, ensure that

Exhaust fume hazard!

Battery fumes are explosive!

The sulphuric acid in the battery is poisonous

Topping-up / re-charging safety measures:

Remove the radiator / expansion tank cap only

Safety regulations during operating

Maintenance (may only be carried out by trained personnel)

1 Engine oil drain plug

The identification plate is located on the right

*) Function is only active with “automatic crab steering”

With this key vibration is switched on / off.

Displacement: left/right ± 300 mm.

1 Pre-select switch, front vibration

“Front vibration” pre-selection

“Rear vibration” pre-selection

Automatic vibration: This function automatically interrupts the vibration at the

Sprinkling: Water sprinkling is switched on / off with this key.

“Vibration amplitude” pre-selection:

“Front steering” pre-selection

“Rear steering” pre-selection

Main beam lighting:

With this key the horn is activated.

Possible key allocations

1 Warning lamp – air filter blocked

Working / Traffic pre-selection switch

Vibration / gravel strewer (option) pre-selection.

Gravel volume regulation for gravel strewer option

ACE Control element for ACE, Ammann Compaction Expert

3 Back rest adjustment

4 Forward/backward seat and console

5 Seat forward/backward adjustment

2 Rotating the driver’s seat

3 Back rest adjustment

4 Forward/backward seat and console

5 Seat forward/backward adjustment

Transverse adjustment including

Reversing lever / joystick

Emergency stop switch

Position of emergency stop switch

Activating the emergency stop

Releasing the emergency stop

Releasing the emergency stop

Operating hours counter