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Optimum Thermodynamic Conditions For Upp
Optimum Thermodynamic Conditions For Upp
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w w w . i i fi i r . o r g
Article history: It is well known that the choice of upper pressure limit in a transcritical CO2 refrigeration
Received 13 July 2009 cycle is independent of the gas cooler approach temperature. This is in contrast to sub-
Received in revised form critical cycles, where the condensing pressure is invariably governed by the ambient
5 June 2010 conditions. The criteria used for limiting the upper pressure limit in a transcritical cycle are
Accepted 7 June 2010 the state of maximum COP for a given set of evaporating and gas cooler exit temperatures.
Available online 12 June 2010 The latter is governed by the local ambient conditions and the possible approach. This
paper provides a thermodynamic basis for the evaluation of this pressure for the case of
Keywords: ideal compression and with some compressors available in the market. In addition, it also
Thermodynamic cycle provides an additional criterion that minimizes the cycle irreversibility which is predom-
Carbon dioxide inantly due to gas throttling. This paper evaluates the pressure limits for these two criteria
Transcritical cycle for some typical evaporating temperatures and ambient conditions. The possible
Optimization compressor discharge temperatures in each case are calculated and criteria for two-stage
High pressure compression are identified.
COP ª 2010 Elsevier Ltd and IIR. All rights reserved.
impact by several 1000s over CO2 systems. In particular, the COP is fairly well investigated (e.g. Neksa 2002, Rigola et al.,
supermarket refrigeration systems have become sensitive to 2005). In this paper we extend the previous approaches by
impacts of ratification of Kyoto Protocol by several countries. providing a thermodynamic basis for the selection of the upper
This is logical because this sector accounts for about 2.5% of pressure limit from two criteria, namely, the maximum COP
total greenhouse gas emissions in several developed countries and minimization of entropy generation in throttling. The first
(Garrett, 2007) of which nearly 40% is due to direct emissions criterion is translated to specific volumes and expansion
(Kruse, 2000) which are generally due to leakages of refrigerant coefficients at gas cooler inlet and outlet, for ideal compres-
during servicing and maintenance. The leakage rates tend to be sion. The analysis is also performed for real compressors
20e25% of refrigerant charge per year (Pedersen, 2003). At available in the market presently to see if the optimal upper
present there is a very limited choice of HFC blends (namely cycle pressure is affected due to non-isentropic compression.
R-507a and R-404a) for low temperature (e 30 C) which have
a global warming potential (GWP) in excess of 3500 relative to
CO2. In the case of medium temperature applications (e 10 to 2. Criteria of evaluation
2 C) the choice is again limited to HFC 134a or HFC mixture
407c, each of which has a GWP more than 1000 relative to CO2. Fig. 1 shows the possible vapour compression cycle limits. In the
The proposal for introduction of carbon trading schemes by first instance we will ascertain the boundaries of the gas cooler
several countries adds a sense of urgency to overcome the pressures. While minimum upper pressure ( p2min) is governed
problems associated with natural refrigerants. On the other by the saturated vapour enthalpy at the refrigeration tempera-
hand, use of ammonia or flammable refrigerants such as ture for a given gas cooler exit temperature, its maximum
hydrocarbons for commercial refrigeration is inhibited by ( p2max) is dictated by the inversion point on the isotherm cor-
societal, health and safety issues though they may be good responding to the exit state of the gas cooler. These are also the
from thermodynamic point of view. Thus, one would expect pressures at which the cooling capacity varies from zero to
that transcritical CO2 refrigeration cycles would be the logical
step forward that addresses the environmental, safety and
thermodynamic performance criteria. p2max
In the subcritical vapour compression cycles, the upper
cycle pressure is governed by the saturation pressure at
a temperature of 5e8 C above ambient temperature. In the p2COPmax 3 2
case of a transcritical CO2 cycle they are independent.
Srinivasan et al. (2003) have identified the minimum and p2min
maximum cycle pressure limits for a given set of evaporating
and gas cooler exit temperatures. Liao et al. (2000) developed an
empirical correlation for the optimum gas cooler pressure with
isentropic efficiencies of the compressor being accounted for.
They assumed a linear relation between the isentropic effi-
f 4 1
ciency and the cycle pressure ratio. Chen and Gu (2005) extend
similar studies by including the effectiveness of the internal
heat exchanger. A similar approach was adopted by Sawalha
(2008) bringing out the effect of upper operating pressure on
cycle coefficient of performance (COP). Since the gas cooler exit h
temperature and pressure therein are independent in a tran-
scritical cycle, the identification of the latter for maximizing Fig. 1 e Vapour compression cycle for CO2.
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 3 3 ( 2 0 1 0 ) 1 3 9 5 e1 4 0 1 1397
4 1.25
L&RHSs of eq. (18)
3
1.00
1/COP
2
0.75
1
70 80 90 100 110 120
0.50
Gas cooler pressure (bar)
Table 1 e Summary of high side pressures for maximum COP ( p2COP) and minimum throttling loss ( p2Dsth) for various
evaporating and gas cooler exit temperatures.
t3 ¼ 30 C t3 ¼ 35 C t3 ¼ 40 C t3 ¼ 45 C
p2max ¼ 388 bar p2max ¼ 413 bar p2max ¼ 436 bar p2max ¼ 459 bar
t1(¼t4) p2min(bar) p2COP COid p2Dsth(bar) p2min(bar) p2COP COPid p2Dsth p2min p2COP COPid p2Dsth p2min p2COP COPid p2Dsth
( C) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar)
10 62.9 73.5 7.4 75.3 68.1 86.2 5.0 88.0 73.8 99.8 3.8 100.0 79.8 114.4 3.0 114.4
0 59.9 74.4 4.7 78.3 65.1 87.9 3.5 91.9 75.1 102.2 2.8 104.9 76.4 117.5 2.3 117.3
10 58.2 75.4 3.3 81.9 63.2 89.7 2.6 96.4 68.7 104.8 2.1 110.2 74.4 120.9 1.8 123.5
20 57.4 76.6 2.5 86.2 62.5 91.7 2.1 101.4 67.8 107.7 1.7 116.0 73.6 124.8 1.5 130.0
30 57.4 78.0 1.9 91.2 62.5 93.9 1.6 107.1 67.8 111.0 1.4 122.3 73.6 129.1 1.2 136.9
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 3 3 ( 2 0 1 0 ) 1 3 9 5 e1 4 0 1 1399
2
1 Manufacturer B hs ¼ 0:414 þ 0:1501 p2 =p1 0:0235 p2 =p1
(23)
0.8 2
Manufacturer C hs ¼ 0:567 þ 0:0931 p2 =p1 0:0164 p2 =p1
(24)
1/ CO P id
0.6
2
Manufacturer D hs ¼ 0:198 þ 0:3041 p2 =p1 0:0505 p2 =p1
0.4 (25)
2.5
0.71
0.70 2.0
0.69
1.5
ηs
0.68
0.67
1.0
0.66 95 100 105 110
100
Δ sth(kJ kg K )
-1
-1
β (K )
95
-1
0.05 0.05
90
85
0.55 0.60 0.65 0.70 0.04 0
Isentropic efficiency
70 80 90 100 110 120 130
Pressure (bar)
Fig. 7 e Gas cooler pressure dependence on isentropic
efficiencies. Legend: Filled symbols t3 [ 40 C; open Fig. 9 e Variation of entropy generation due to throttling
symbols e t3 [ 35 C. B e t4 [ L20 C, , e t4 [ L10 C, 6 and the coefficient of expansion at state 3 for a 40 C
e t4 [ 0 C, > e t4 [ 10 C. isotherm with t4 [ 10 C. Legend: Full line e Dsth (left
ordinate); dashed line e b3 (right ordinate); chain line e
right-hand side of Eq. (17) [ 0.0333 KL1(right ordinate).
observe that a pressure of about 101 bar when the gas cooler
exit temperature is 40 C and about 88 bar for 35 C are
adequate for optimal performance. The independence of dependence of isentropic efficiency (the second term in the
evaporating temperature on the optimal upper cycle pressure denominator of Eq. (11)), rather than the isentropic efficiency
for a given gas cooler exit temperature arises out of the fact itself.
that at low evaporating temperatures, the cycle pressure ratio
is so large that the slope of isentropic efficiency tends to be in 3.3. Throttling losses
the steep negative slope part of the characteristic (Fig. 5). This
reduces the value of COPid. Hence the Eq. (11) is satisfied only Fig. 8 shows entropy generation due to throttling for a 40 C
at lower gas cooler pressure (which is to the left of the optimal gas cooler exit temperature. Eq. (17) can yield the conditions
pressure for hs ¼ 1). Consequence of the lowering of this for either the maximum or the minimum entropy generation.
pressure is its shift into the range of optimal pressures for Fig. 9 shows a typical plot for a 40 C isotherm and an evapo-
a higher evaporating temperature where the isentropic effi- ration temperature of 10 C, for which the right-hand side of
ciencies will be less steep. In addition, the flatness of ideal COP Eq. (17) will yield 0.0333 K 1(which is shown by a line parallel
around this optimal value concludes that there is no great to the abscissa). It can be seen that Eq. (17) is satisfied at two
sacrifice in the COPid despite the compression efficiency being values of gas cooler pressures with the lower pressure corre-
below the ideal. Indeed, this inference suggests that manu- sponding to the state of maximum entropy generation and the
facturers could strive to produce compressors with a flatter higher one to minimum entropy generation. Fig. 8 shows the
isentropic efficiency profile across compression ratios nor- region of minimum entropy generation as this is relevant to
mally encountered in CO2 cycles. The other possibility is to present discussion. The pressures at which the minimum
produce compressors of constant gradient of isentropic effi- entropy generation occurs are identified with respective
ciency with pressure ratios, which is generally the case with markers. The loci of these minimum entropy points are
hermetic compressors. However, COP for the case of non-ideal shown in Fig. 10 for various gas cooler exit temperatures.
compression will still be (hsCOPid). Since it is apparent that the loci depict a linear relation, each
It is evident that the difference in the optimum gas cooler of them was fitted with linear equations. The combined
pressures between the ideal compression and actual empirical relationship between minimum entropy generated
compression arises only due to the compression ratio
0.12
0.12
0.10
Δ sthmin (kJ kg K )
-1
0.10
-1
Δ s th (kJ kg K )
-1
0.08
-1
0.08
0.06
0.06 0.04
0.04 0.02
90 100 110 120 130 75 80 85 90 95 100 105 110 115 120 125 130
Gas cooler pressure (bar) Gas cooler pressure (bar)
Fig. 8 e Entropy generation due to throttling for 40 C gas Fig. 10 e Loci of minimum entropy generation due to
cooler exit temperature. Legend: B e t4 [ L20 C, , e throttling. Legend: , e t3 [ 30 C, 6 e t3 [ 35 C, BO e
t4 [ L10 C, 6 e t4 [ 0 C, > e t4 [ 10 C. t3 [ 40 C, > e t3 [ 45 C.
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 3 3 ( 2 0 1 0 ) 1 3 9 5 e1 4 0 1 1401
due to throttling and the gas cooler pressure at various gas typical gas cooler exit and evaporating temperatures is above
cooler exit temperature is given below valid for 30 t345 C 45 C. When this difference becomes too large, it would result
and 75 p3 130 bar: in lowering of upper cycle pressure and increase in the
compressor discharge temperature, both of which further
Dsthmin ¼ 7:58 10 5 t23 5:86 10 3 t3 0:217 þ 8:13 escalate the diminishing returns of reduced COP as well as
10 t3 þ 6:98 10 3 p3
5
(26) cooling effect.
Neksa, P., 2002. CO2 heat pump systems. Int. J. Refrigeration 25 (4),
130
421e427.
Pedersen, H., 2003. Evaluation of the Possibilities of Substituting
Potent Greenhouse Gases (HFCs, PFCs and SF6).
100
Environmental Project No. 771. Danish Environmental
Protection Agency.
REFPROP e Reference Fluid Thermodynamic and Transport
70
Properties. Version 7.0, 2002. National Institute of Standards
and Technology, Boulder, Colorado.
Rigola, J., Raush, G., Pérez-Segarra, C.D., Oliva, A., 2005. Numerical
40
simulation and experimental validation of vapour
85 90 95 100 105 110
Optimal gas cooler pressure (bar)
compression refrigeration systems. Special emphasis on CO2
trans-critical cycles. Int. J. Refrigeration 28 (8), 1225e1237.
Fig. 11 e Compressor discharge temperatures for real Sawalha, S., 2008. Theoretical evaluation of trans-critical CO2
compressors for gas cooler exit temperatures of 40 C (large systems in supermarket refrigeration. Part I: modeling,
simulation and optimization of two system solutions. Int. J.
symbols) and 35 C (small symbols). Legend: C e
Refrigeration 31 (3), 516e524.
t4 [ L20 C, - e t4 [ L10 C, : e t4 [ 0 C, A e t4 [ 10 C.
Srinivasan, K., Lim, Y.K., Ho, J.C., Wijeysundera, N.E., 2003.
Open symbols correspond to ideal compression for same Exergetic analysis of carbon dioxide vapour compression
evaporation temperature. Full line e average trace for refrigeration cycle using the new fundamental equation of
t3 [ 40 C, broken line e average trace for t3 [ 35 C. state. Energy Convers. Manag. 44, 3267e3278.