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Final Drawing & Manual of Air Dryer
Final Drawing & Manual of Air Dryer
Instruction Manual
of
Refrigerated Type Control Air Dryer
CONTENTS
Ⅰ. INSTALLATION
Ⅱ. OPERATION
Ⅲ. MAINTENANCE
Ⅰ. INSTALLATION
1. LOCATION
(1) THE DRYER SHOULD BE LOCATED 30 TO 50cm AWAY FROM ADJACENT WALLS
(2) SHOULD BE VENTILATED WELL AS THE DRYER IS EQUIPPED WITH AIR COOLED
CONDENSER.
(3) EVADE DUSTY AREA, RADIATORS AND DO NOT EXPOSE TO DIRECT SUN RAY.
(4) IF THE AMBIENT AIR TEMPERATURE EXCEEDS 45℃, INSTALL A DUCT FOR
PRESENTING FRESH AIR.
2. FIELD PIPING
(1) ATTACHED AUTO DRAIN TRAP TO THE DRAIN OUTLET.
FOR CONNECTION TO FIELD MAIN DRAIN PIPING, USE PIE RUN TUBES.
(2) SHORT RADIUS ELBOWS AND FITTING WHICH CAUSE MUCH PRESSURE DROPING SHOULD
NOT BE USED.
(4) VIBRATION FROM AIR COMPRESSOR SHOULD NOT BE TRANSMITTED TO THE DRIER.
4. POWER WIRING
(1) CHECK AVAILABLE CURRENT FOR MATCHING VOLTAGE.
(3) SIZE OF ELECTRIC WIRES AND EARTH WIRE MUST BE OF ENOUGH CAPACITY
Ⅱ.OPERATION
1. OPERATION PRINCIPLE
(1) THE HUMID AIR FLOWS INTO THE AIR INLET, AND PRE-COOLED IN THE
(2) AS THE AIR PASSES THROUGH THE EVAPORATOR(2) WHITCH WAS COOLED BY
(3) CONDEDSED MOISTURE, NOW WATER, IS SEPERATED FROM AIR, AND PURGED OUT OF
THE SYSTEM BY DRAIN, AND DISCHARGED THROUGH OUTLET OF AUTO DRAIN TRAP.
((4)) WHILE PASSING THROUGH EXPANSING VALVE, THE HIGH PRESSURE LIQUID REFRIGERANT
2. START-UP
(1) BEFORE START-UP, CHECK THE FOLLOWING :
- CHECK VALTAGE.
(2) START-UP
IS FROM EVAPORATOR.
Ⅲ. MAINTENANCE
1. GENERAL
(1) IF THE GAGUE INDICATES AREA ABOVE THE GREEN, IT MEANS THE DRYER
IS OVER-LOADED.
CHECK FOLLOWING.
2. TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
2. TURNS ON THE POWER 1. PRESSURE SWITCH CUT OFF 1-1. HIGH PRESSURE
REFRIGERANT
3. DEW POINT TEMPERATURE IS 1. EVAPORATOR IS FROZEN 1. ADJUST HOT GAS BY-PASS V/V
CAPACITY
COMPRESSOR REFRIGERANT
6. REFRIGERANT COMPRESSOR AND 1. BLOCKED HOT GAS BY-PASS 1. CHECK HOT GAS BY-PASS VALVE
7. LOW PRESSURE OF OUTLET AIR 1. EVAPORATOR IS FROZEN 1. ADJUST HOT GAS BY-PASS V/V